CN106146832A - Process for the manufacture of aliphatic urethane dicarbamates, aliphatic urethane polycarbamates and polyureas using diaryl carbonates - Google Patents
Process for the manufacture of aliphatic urethane dicarbamates, aliphatic urethane polycarbamates and polyureas using diaryl carbonates Download PDFInfo
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- CN106146832A CN106146832A CN201510151835.1A CN201510151835A CN106146832A CN 106146832 A CN106146832 A CN 106146832A CN 201510151835 A CN201510151835 A CN 201510151835A CN 106146832 A CN106146832 A CN 106146832A
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- CN
- China
- Prior art keywords
- aliphatic
- group
- polyurea
- carbonate
- alkyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- -1 aliphatic urethane dicarbamates Chemical class 0.000 title claims abstract description 119
- 229920002396 Polyurea Polymers 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 54
- 125000001931 aliphatic group Chemical group 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 title claims description 9
- 229920002635 polyurethane Polymers 0.000 title claims description 5
- 230000008569 process Effects 0.000 title description 7
- 239000002904 solvent Substances 0.000 claims abstract description 22
- 150000001875 compounds Chemical class 0.000 claims abstract description 21
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 125000003118 aryl group Chemical group 0.000 claims description 49
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 26
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 15
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims description 15
- 229920000570 polyether Polymers 0.000 claims description 15
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 10
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 10
- 125000001424 substituent group Chemical group 0.000 claims description 8
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- 239000004094 surface-active agent Substances 0.000 claims description 6
- 125000004642 (C1-C12) alkoxy group Chemical group 0.000 claims description 5
- 125000005914 C6-C14 aryloxy group Chemical group 0.000 claims description 5
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 5
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 5
- 150000004985 diamines Chemical class 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 5
- 150000002367 halogens Chemical class 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- POZGCGJFBOZPCM-UHFFFAOYSA-N bis(2-methylphenyl) carbonate Chemical compound CC1=CC=CC=C1OC(=O)OC1=CC=CC=C1C POZGCGJFBOZPCM-UHFFFAOYSA-N 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 3
- 125000005309 thioalkoxy group Chemical group 0.000 claims description 3
- YNDVOGQDZBSWBK-UHFFFAOYSA-N bis(3,5-dimethoxyphenyl) carbonate Chemical compound COC1=CC(OC)=CC(OC(=O)OC=2C=C(OC)C=C(OC)C=2)=C1 YNDVOGQDZBSWBK-UHFFFAOYSA-N 0.000 claims description 2
- FSTRGOSTJXVFGV-UHFFFAOYSA-N bis(4-chlorophenyl) carbonate Chemical class C1=CC(Cl)=CC=C1OC(=O)OC1=CC=C(Cl)C=C1 FSTRGOSTJXVFGV-UHFFFAOYSA-N 0.000 claims description 2
- 125000005265 dialkylamine group Chemical group 0.000 claims description 2
- AGGKEGLBGGJEBZ-UHFFFAOYSA-N tetramethylenedisulfotetramine Chemical class C1N(S2(=O)=O)CN3S(=O)(=O)N1CN2C3 AGGKEGLBGGJEBZ-UHFFFAOYSA-N 0.000 claims description 2
- 125000004663 dialkyl amino group Chemical group 0.000 claims 3
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 claims 1
- 150000002576 ketones Chemical class 0.000 claims 1
- 239000008096 xylene Substances 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 abstract description 12
- 229920001971 elastomer Polymers 0.000 abstract description 11
- 239000000806 elastomer Substances 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 8
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 abstract description 7
- 239000002253 acid Substances 0.000 abstract description 6
- 150000002148 esters Chemical class 0.000 abstract description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 4
- 239000004202 carbamide Substances 0.000 abstract description 4
- 229920000768 polyamine Polymers 0.000 abstract description 4
- 231100000331 toxic Toxicity 0.000 abstract description 4
- 230000002588 toxic effect Effects 0.000 abstract description 4
- 239000000543 intermediate Substances 0.000 abstract description 3
- 239000003960 organic solvent Substances 0.000 abstract description 2
- 238000005810 carbonylation reaction Methods 0.000 abstract 1
- 125000005442 diisocyanate group Chemical group 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 abstract 1
- 239000004033 plastic Substances 0.000 abstract 1
- 239000012948 isocyanate Substances 0.000 description 15
- 230000015572 biosynthetic process Effects 0.000 description 13
- 150000002513 isocyanates Chemical class 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000003786 synthesis reaction Methods 0.000 description 13
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000005809 transesterification reaction Methods 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 238000011160 research Methods 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 4
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 238000005580 one pot reaction Methods 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- YZVKCRIFBGZDNI-UHFFFAOYSA-N bis[(2-methylpropan-2-yl)oxycarbonyl] carbonate Chemical compound CC(C)(C)OC(=O)OC(=O)OC(=O)OC(C)(C)C YZVKCRIFBGZDNI-UHFFFAOYSA-N 0.000 description 2
- 235000013877 carbamide Nutrition 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229940032007 methylethyl ketone Drugs 0.000 description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 229920005646 polycarboxylate Polymers 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001308 synthesis method Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- RWDJRNKSUSKLFI-UHFFFAOYSA-N (2-bromo-4-cyano-6-nitrophenyl) phenyl carbonate Chemical compound [O-][N+](=O)C1=CC(C#N)=CC(Br)=C1OC(=O)OC1=CC=CC=C1 RWDJRNKSUSKLFI-UHFFFAOYSA-N 0.000 description 1
- FVLOXCKKQRVGRM-UHFFFAOYSA-N (4-benzylphenyl) phenyl carbonate Chemical compound C=1C=C(CC=2C=CC=CC=2)C=CC=1OC(=O)OC1=CC=CC=C1 FVLOXCKKQRVGRM-UHFFFAOYSA-N 0.000 description 1
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 description 1
- 125000006736 (C6-C20) aryl group Chemical group 0.000 description 1
- FIXBBOOKVFTUMJ-UHFFFAOYSA-N 1-(2-aminopropoxy)propan-2-amine Chemical compound CC(N)COCC(C)N FIXBBOOKVFTUMJ-UHFFFAOYSA-N 0.000 description 1
- 125000001917 2,4-dinitrophenyl group Chemical group [H]C1=C([H])C(=C([H])C(=C1*)[N+]([O-])=O)[N+]([O-])=O 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- LCWNTQDKOWAHAW-UHFFFAOYSA-N CCCOOCCCC(OC)OCC Chemical compound CCCOOCCCC(OC)OCC LCWNTQDKOWAHAW-UHFFFAOYSA-N 0.000 description 1
- VBHLFRZIMMAILG-UHFFFAOYSA-N CCOC1=CC=C(C2=CC=CC=C21)C3=CC=CC=C3OC(=O)O Chemical compound CCOC1=CC=C(C2=CC=CC=C21)C3=CC=CC=C3OC(=O)O VBHLFRZIMMAILG-UHFFFAOYSA-N 0.000 description 1
- KSSJBGNOJJETTC-UHFFFAOYSA-N COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC Chemical class COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC KSSJBGNOJJETTC-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- DXIBCWGFAPSVRU-UHFFFAOYSA-N [2-(2-chlorophenyl)phenyl] hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1C1=CC=CC=C1Cl DXIBCWGFAPSVRU-UHFFFAOYSA-N 0.000 description 1
- UEJINQMIFSHZSY-UHFFFAOYSA-N [2-(3-hydroxyphenyl)phenyl] hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1C1=CC=CC(O)=C1 UEJINQMIFSHZSY-UHFFFAOYSA-N 0.000 description 1
- FXKHTTWVBCQKTI-UHFFFAOYSA-N [2-(3-methylphenyl)phenyl] hydrogen carbonate Chemical compound CC1=CC=CC(C=2C(=CC=CC=2)OC(O)=O)=C1 FXKHTTWVBCQKTI-UHFFFAOYSA-N 0.000 description 1
- JOEYRLZQGBFKMY-UHFFFAOYSA-N [2-(4-chlorophenyl)phenyl] hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1C1=CC=C(Cl)C=C1 JOEYRLZQGBFKMY-UHFFFAOYSA-N 0.000 description 1
- YBXCTMNKPCTOMP-UHFFFAOYSA-N [2-(4-hydroxyphenyl)phenyl] hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1C1=CC=C(O)C=C1 YBXCTMNKPCTOMP-UHFFFAOYSA-N 0.000 description 1
- ATBIXFZVEMHLJX-UHFFFAOYSA-N [2-(4-methoxyphenyl)phenyl] hydrogen carbonate Chemical compound C1=CC(OC)=CC=C1C1=CC=CC=C1OC(O)=O ATBIXFZVEMHLJX-UHFFFAOYSA-N 0.000 description 1
- SYCGNTDBHYWZFA-UHFFFAOYSA-N [2-(4-methylphenyl)phenyl] hydrogen carbonate Chemical compound C1=CC(C)=CC=C1C1=CC=CC=C1OC(O)=O SYCGNTDBHYWZFA-UHFFFAOYSA-N 0.000 description 1
- YFVGUANJUKKHON-UHFFFAOYSA-N [2-(4-methylthiophen-2-yl)phenyl] hydrogen carbonate Chemical compound CC1=CSC(C=2C(=CC=CC=2)OC(O)=O)=C1 YFVGUANJUKKHON-UHFFFAOYSA-N 0.000 description 1
- UUIKYHZIIXQYLH-UHFFFAOYSA-N [2-(4-phenoxyphenyl)phenyl] hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1C(C=C1)=CC=C1OC1=CC=CC=C1 UUIKYHZIIXQYLH-UHFFFAOYSA-N 0.000 description 1
- QMELCKQQCCMSFV-UHFFFAOYSA-N [2-[2-(dimethylamino)phenyl]phenyl] hydrogen carbonate Chemical compound CN(C)C1=CC=CC=C1C1=CC=CC=C1OC(O)=O QMELCKQQCCMSFV-UHFFFAOYSA-N 0.000 description 1
- DPRMFUAMSRXGDE-UHFFFAOYSA-N ac1o530g Chemical compound NCCN.NCCN DPRMFUAMSRXGDE-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- JOJNCSKBTSMKKW-UHFFFAOYSA-N bis(2,4,6-trichlorophenyl) carbonate Chemical compound ClC1=CC(Cl)=CC(Cl)=C1OC(=O)OC1=C(Cl)C=C(Cl)C=C1Cl JOJNCSKBTSMKKW-UHFFFAOYSA-N 0.000 description 1
- HBLSZXRYFSCREB-UHFFFAOYSA-N bis(2,4-dichlorophenyl) carbonate Chemical class ClC1=CC(Cl)=CC=C1OC(=O)OC1=CC=C(Cl)C=C1Cl HBLSZXRYFSCREB-UHFFFAOYSA-N 0.000 description 1
- MUCRFDZUHPMASM-UHFFFAOYSA-N bis(2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Cl MUCRFDZUHPMASM-UHFFFAOYSA-N 0.000 description 1
- DQPSUGZZTADITQ-UHFFFAOYSA-N bis(2-nitrophenyl) carbonate Chemical compound [O-][N+](=O)C1=CC=CC=C1OC(=O)OC1=CC=CC=C1[N+]([O-])=O DQPSUGZZTADITQ-UHFFFAOYSA-N 0.000 description 1
- ACBQROXDOHKANW-UHFFFAOYSA-N bis(4-nitrophenyl) carbonate Chemical compound C1=CC([N+](=O)[O-])=CC=C1OC(=O)OC1=CC=C([N+]([O-])=O)C=C1 ACBQROXDOHKANW-UHFFFAOYSA-N 0.000 description 1
- WMEZDESZXBGWCU-UHFFFAOYSA-N bis(4-tert-butylphenyl) carbonate Chemical compound C1=CC(C(C)(C)C)=CC=C1OC(=O)OC1=CC=C(C(C)(C)C)C=C1 WMEZDESZXBGWCU-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 125000004799 bromophenyl group Chemical group 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007806 chemical reaction intermediate Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 125000004802 cyanophenyl group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- AKFFAVYJWUESOL-UHFFFAOYSA-N dianthracen-9-yl carbonate Chemical compound C1=CC=C2C(OC(OC=3C4=CC=CC=C4C=C4C=CC=CC4=3)=O)=C(C=CC=C3)C3=CC2=C1 AKFFAVYJWUESOL-UHFFFAOYSA-N 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- 125000004188 dichlorophenyl group Chemical group 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- ZQUZPFYNEARCQO-UHFFFAOYSA-N dinaphthalen-1-yl carbonate Chemical compound C1=CC=C2C(OC(OC=3C4=CC=CC=C4C=CC=3)=O)=CC=CC2=C1 ZQUZPFYNEARCQO-UHFFFAOYSA-N 0.000 description 1
- VJJMAHPIEWRZKY-UHFFFAOYSA-N dinaphthalen-2-yl carbonate Chemical compound C1=CC=CC2=CC(OC(OC=3C=C4C=CC=CC4=CC=3)=O)=CC=C21 VJJMAHPIEWRZKY-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- IWBOPFCKHIJFMS-UHFFFAOYSA-N ethylene glycol bis(2-aminoethyl) ether Chemical compound NCCOCCOCCN IWBOPFCKHIJFMS-UHFFFAOYSA-N 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- ORUJFMPWKPVXLZ-UHFFFAOYSA-N guaiacol carbonate Chemical compound COC1=CC=CC=C1OC(=O)OC1=CC=CC=C1OC ORUJFMPWKPVXLZ-UHFFFAOYSA-N 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate Chemical compound [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000006501 nitrophenyl group Chemical group 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 229920000052 poly(p-xylylene) Polymers 0.000 description 1
- 238000001955 polymer synthesis method Methods 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- YGSFNCRAZOCNDJ-UHFFFAOYSA-N propan-2-one Chemical compound CC(C)=O.CC(C)=O YGSFNCRAZOCNDJ-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- NMWCVZCSJHJYFW-UHFFFAOYSA-M sodium;3,5-dichloro-2-hydroxybenzenesulfonate Chemical compound [Na+].OC1=C(Cl)C=C(Cl)C=C1S([O-])(=O)=O NMWCVZCSJHJYFW-UHFFFAOYSA-M 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000007155 step growth polymerization reaction Methods 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- 125000000876 trifluoromethoxy group Chemical group FC(F)(F)O* 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
Abstract
本发明关于一种利用二芳基碳酸酯制造脂肪族胺基二甲酸酯、脂肪族胺基多甲酸酯和聚脲的方法,于溶剂中或于无溶剂存在下,藉二芳基碳酸酯对脂肪族二胺化合物、脂肪族多胺化合物或其混合物等主要成份进行羰基化反应,制备脂肪族胺基二甲酸酯、脂肪族胺基多甲酸酯、聚脲和水性聚脲的方法。以二芳基碳酸酯为主原料,可于较温和安全的环境制造脂肪族胺基二/多甲酸酯中间体、脂肪族胺基二/多甲酸酯预聚物、脲弹性体、脲塑料和水性聚脲;于此新颖转脲化聚合反应中亦可无需使用挥发性有机溶剂、高毒性的光气或二异氰酸酯,而可达成极佳产率,并符合绿色化学/制程目的。
The present invention relates to a method for preparing aliphatic amino dicarboxylic acid ester, aliphatic amino polycarboxylic acid ester and polyurea by using diaryl carbonate. In a solvent or in the absence of a solvent, aliphatic diamine compounds, aliphatic polyamine compounds or mixtures thereof are subjected to carbonylation reaction by using diaryl carbonate to prepare aliphatic amino dicarboxylic acid ester, aliphatic amino polycarboxylic acid ester, polyurea and waterborne polyurea. With diaryl carbonate as the main raw material, aliphatic amino di/polycarboxylic acid ester intermediates, aliphatic amino di/polycarboxylic acid ester prepolymers, urea elastomers, urea plastics and waterborne polyurea can be prepared in a milder and safer environment; in this novel transureation polymerization reaction, volatile organic solvents, highly toxic phosgene or diisocyanates can be eliminated, and excellent yields can be achieved, which meets the purpose of green chemistry/processing.
Description
技术领域technical field
本发明是关于在不需任何催化剂存在下,由脂肪族二胺化合物、脂肪族多胺化合物,尤指脂肪族三胺化合物和脂肪族四胺化合物,或其混合物与二芳基碳酸酯制造脂肪族胺基二甲酸酯或脂肪族胺基多甲酸酯,并进一步制备聚脲的绿色合成方法。进一步研究发现,由一锅三步法可制得高性能的高分子聚脲(urea)弹性体或交联性聚脲热固型聚脲产物,所述方法更可在无溶剂下或水溶液中完成聚脲的制备,更加符合绿色化学的目的。The present invention relates to the production of fatty acids from aliphatic diamine compounds, aliphatic polyamine compounds, especially aliphatic triamine compounds and aliphatic tetramine compounds, or mixtures thereof and diaryl carbonates without the presence of any catalyst. It is a green synthetic method for the preparation of polyurea through the production of aliphatic urethane dicarboxylates or aliphatic urethane polycarbamates. Further studies have found that high-performance polymer polyurea (urea) elastomers or cross-linked polyurea thermosetting polyurea products can be prepared by a one-pot three-step method, and the method can be used in solvent-free or aqueous solution Completing the preparation of polyurea is more in line with the purpose of green chemistry.
背景技术Background technique
聚脲(Polyurea)和聚胺酯(Polyurethane;PU)皆为以异氰酸酯为原料进行逐步聚合反应(Step-growth polymerization)所合成的共聚物[1],常温下具有优异的机械性质[2],在日常生活中应用广泛,是现代社会中不可或缺的物质[3]。依照现行的PU制作方法,异氰酸酯(如MDI或HDI)为必要的聚合反应起始物[4]。然而,异氰酸酯毒性高,危害人体健康,Bhopal事件更是使异氰酸酯恶名昭彰,令人闻之色变;再则,在量产异氰酸盐的过程中[5],亦使用剧毒性的光气为主试剂,并产生大量腐蚀性的氯化氢气体副产物,造成环境安全、环境保护上的疑虑。因此,近四十年来,陆续有许多研究致力于非光气/非异氢酸盐(NPR/NIR)的全新聚胺酯-聚脲弹性体(Polyurethane-PolyureaElastomer;PUaE)程序,若此绿色化学目标能成功实现,对于PUaE的永续发展更有正面意涵。Polyurea (Polyurea) and polyurethane (Polyurethane; PU) are both copolymers synthesized by step-growth polymerization using isocyanate as raw material [1]. They have excellent mechanical properties at room temperature [2]. It is widely used in life and is an indispensable substance in modern society [3]. According to the current PU production method, isocyanate (such as MDI or HDI) is the necessary polymerization initiator [4]. However, isocyanate is highly toxic and harmful to human health. The Bhopal incident has made isocyanate notorious and discolored; moreover, in the process of mass production of isocyanate [5], highly toxic light is also used Hydrogen chloride gas is the main reagent, and a large amount of corrosive hydrogen chloride gas by-products are produced, causing doubts in environmental safety and environmental protection. Therefore, in the past forty years, many studies have been devoted to the new non-phosgene/non-isohydrogenate (NPR/NIR) polyurethane-polyurea elastomer (Polyurethane-Polyurea Elastomer; PUaE) process, if this green chemical goal can Successful realization has more positive implications for the sustainable development of PUaE.
在非异氰酸酯法(NIR)合成PU的研究中,2005年和2006年Mejere[6]等人的研究最为突出,其使用二叔丁基三碳酸酯(Di-tert-butyl tricarbonate;DTBTC)取代异氰酸盐作为起始物,再与长链聚(四氢呋喃)-二胺(Poly(tertahydrofuran)-diamine)和短链二胺化合物,如1,2-乙烯二胺(1,2-ethylenediamine)反应合成聚脲,可在20℃的反应温度下的三氯甲烷溶液中进行,反应方程式如图1所示。Mejere在此研究中并举例,PUaE产物在热分析和机械性质分析中[7]所呈现的不同的弹性体特性可由DTBTC和长链与短链二胺化合物以不同莫耳比例进行调控而得。此论文亟符合NIR法合成的理想途径,但DTBTC价格昂贵,并非低廉的工业原料或试剂,无法普遍应用于工业化量产;且经NIR法合成的聚合物分子量不高(约68,000g/mol),因此绿色聚合物原料的选取,和聚合物合成方法皆有改善深入研究的空间。In the research on the synthesis of PU by the non-isocyanate method (NIR), the research of Mejere[6] et al. in 2005 and 2006 was the most prominent, which used di-tert-butyl tricarbonate (Di-tert-butyl tricarbonate; DTBTC) to replace iso Cyanate as a starting material, and then react with long-chain poly(tetrahydrofuran)-diamine (Poly(tertahydrofuran)-diamine) and short-chain diamine compounds, such as 1,2-ethylenediamine (1,2-ethylenediamine) Synthesis of polyurea can be carried out in chloroform solution at a reaction temperature of 20°C, and the reaction equation is shown in Figure 1. In this study, Mejere gave an example that the different elastomeric properties of PUaE products in thermal analysis and mechanical property analysis [7] can be adjusted by DTBTC and long-chain and short-chain diamine compounds at different molar ratios. This paper is in line with the ideal way of synthesis by NIR method, but DTBTC is expensive, not a cheap industrial raw material or reagent, and cannot be widely used in industrial mass production; and the molecular weight of the polymer synthesized by NIR method is not high (about 68,000g/mol) , so the selection of green polymer raw materials and polymer synthesis methods have room for improvement and in-depth research.
2011年C.E.Koning[8]等人的研究中使用天然原料(如1,4-丁二氨(1,4-Butanediamine,BDA))和催化剂,先合成中间体二甲酸酯,再进行聚合反应以合成聚脲,如图2所示,合成不同链段长的二甲酸酯,再接续以此不同链段长的二甲酸酯为原料、二甲基乙酰胺(DMAc)或N-甲基-吡咯啶酮(NMP)为溶剂,以聚丙二醇双(2-胺基丙基醚(Poly(propylene glycol)bis(2-aminopropyl ether))分子量400的PPGda-400或分子量2000的PPGda-2000为软链段,在130℃下反应4至24小时,合成聚脲。然而,所述聚合反应步骤繁琐又温度偏高。再以其所合成的二胺基甲酸酯(Biscarbamate)与PPGda-2000所合成的聚脲为例,分子量仅达35,700g/mol,拉伸率约42.4%,抗张强度为5.12MPa,物性偏低劣。但此文献以有机物作为催化剂,取代先前技术中使用的金属催化剂,并采用C4天然生质材料为原料,也部份符合绿色化学的原则。聚合时进行酯交换反应,并调整硬链段的长度,按所述硬炼段的长度决定PU的性质,在NIR的方法推进上有其贡献,但所述制法所获得的PUaE产率普遍偏低。In 2011, C.E.Koning[8] and others used natural raw materials (such as 1,4-butanediamine (1,4-butanediamine, BDA)) and catalysts to synthesize intermediate diformic acid esters first, and then carry out polymerization reactions To synthesize polyurea, as shown in Figure 2, synthesize diformic acid esters with different chain segment lengths, and then continue to use dicarboxylic acid esters with different chain segment lengths as raw materials, dimethylacetamide (DMAc) or N-formaldehyde Base-pyrrolidone (NMP) as solvent, PPGda-400 with a molecular weight of 400 or PPGda-2000 with a molecular weight of 2000 It is a soft segment, reacting at 130°C for 4 to 24 hours to synthesize polyurea. However, the polymerization steps are cumbersome and the temperature is too high. Then the synthesized diurethane (Biscarbamate) and PPGda- Take the polyurea synthesized in 2000 as an example, the molecular weight is only 35,700g/mol, the elongation is about 42.4%, the tensile strength is 5.12MPa, and the physical properties are relatively poor. However, this document uses organic matter as a catalyst to replace the previous technology. Metal catalysts, and the use of C4 natural biomass materials as raw materials, also partly in line with the principles of green chemistry. Carry out transesterification during polymerization, and adjust the length of the hard chain segment, determine the properties of PU according to the length of the hard refining segment, It has contributed to the advancement of NIR methods, but the yield of PUaE obtained by the preparation method is generally low.
在较实用的含羰基原料的应用上,1979年Yamazaki[9]曾尝试以二苯基碳酸酯(Diphenyl Carbonate;DPC)为起始物与芳香族的伸甲基二苯胺(Methylenedianiline;MDA)进行反应聚合成聚脲,如图3所示,显示DPC取代光气有其优势和可能性,但在聚脲的合成产率(80%)和黏度上皆偏低(ηinh=0.23),而使聚脲的性能欠佳而缺乏市场竞争力,显示此酯交换的活性和合成条件有所不足,有待較优选条件的创新提升,此以二苯基碳酸酯合成的路线改进乃为本研究的主轴。In the application of more practical carbonyl-containing raw materials, in 1979, Yamazaki [9] tried to use diphenyl carbonate (Diphenyl Carbonate; DPC) as the starting material and aromatic methylenedianiline (Methylenedianiline; MDA) Reactive polymerization into polyurea, as shown in Figure 3, shows that DPC has its advantages and possibilities in replacing phosgene, but the synthesis yield (80%) and viscosity of polyurea are all low (ηinh=0.23), so that The poor performance of polyurea and the lack of market competitiveness show that the activity and synthesis conditions of this transesterification are insufficient, and innovation and improvement of more optimal conditions are needed. The improvement of the synthesis route of diphenyl carbonate is the main axis of this research .
申请人多年来致力于非光气法的研究,已发展出一渐趋完善的非光气法/非异氰酸酯法制备异氰酸酯和聚脲的策略和化学程序,如图4所示。The applicant has devoted himself to the research of the non-phosgene method for many years, and has developed a strategy and chemical procedure for the preparation of isocyanate and polyurea by the non-phosgene/non-isocyanate method, as shown in FIG. 4 .
申请人业已在2012年所发表的文献中[10]指出,以二苯基碳酸酯(DPC)为起始物与芳香族二胺化合物,如伸甲基二苯胺(Methylenedianiline;MDA)反应合成主要中间体二苯基芳香族二异氰酸酯,再经由热裂解或酯交换聚合反应合成高纯度的异氰酸酯和高分子量的聚脲。在聚脲合成的研究中得知,1997年B.Thavonekham[11]的研究显示二甲亚砜(DMSO)和环丁砜(TMS)为酯交换反应效率较高的溶剂,但是DMSO与副产物酚的沸点(180℃)接近,溶剂回收后不易与副产物分离,因此,申请人选用高沸点的TMS(289℃)做为进行酯交换聚合的溶剂[10],经由减压蒸馏(120~140℃,7x10-3mmHg)轻易与苯酚分离,以达溶剂和副产物均可分离回收再利用的绿色化学目标。The applicant has pointed out in the literature published in 2012 [10] that diphenyl carbonate (DPC) is used as a starting material to react with aromatic diamine compounds, such as methylenedianiline (MDA) to synthesize the main The intermediate diphenyl aromatic diisocyanate is used to synthesize high-purity isocyanate and high-molecular-weight polyurea through thermal cracking or transesterification polymerization. In the study of polyurea synthesis, it was known that B. Thavonekham [11] in 1997 showed that dimethyl sulfoxide (DMSO) and sulfolane (TMS) were solvents with higher efficiency for transesterification reactions, but the DMSO and by-product phenols The boiling point (180°C) is close, and it is not easy to separate from the by-products after solvent recovery. Therefore, the applicant selects TMS (289°C) with a high boiling point as the solvent for transesterification polymerization [10]. , 7x10-3mmHg) is easily separated from phenol, so as to achieve the goal of green chemistry that the solvent and by-products can be separated, recovered and reused.
本发明更突破了以往的研究窠臼,直接以二芳基碳酸酯取代光气的官能基,尤其改进了Yamazaki直接以二芳基碳酸酯与二胺化合物进行酯交换聚合反应,成功地藉由溶剂的改善和减压蒸馏的辅助,双管齐下促成具有高分子量的PUaE的生成。本发明亦完整研究不同脂肪族二胺、三胺或四胺化合物和其进料顺序对聚合物的结构和性质的影响,并出乎意料地发现合成性质优异而且软硬区块显著分离的聚脲的合成程序关键。The present invention breaks through the previous research pattern, directly replaces the functional group of phosgene with diaryl carbonate, especially improves Yamazaki to directly carry out transesterification polymerization reaction with diaryl carbonate and diamine compound, successfully through solvent The improvement of the method and the assistance of vacuum distillation lead to the formation of PUaE with high molecular weight. The present invention also fully studies the effect of different aliphatic diamine, triamine or tetramine compounds and their feeding sequence on the structure and properties of the polymer, and unexpectedly finds that the polymer has excellent synthetic properties and a significant separation of soft and hard blocks. The key to the synthetic procedure of urea.
发明内容Contents of the invention
本发明提供一种一锅法的连续进料合成高分子量的聚脲产物的方法,所述方法在适当溶剂存在下,直接利用二芳基碳酸酯与一或多种脂肪族二胺、三胺、四胺化合物或其混合物反应。The invention provides a method for the continuous feeding of a one-pot method to synthesize high-molecular-weight polyurea products. The method directly utilizes diaryl carbonate and one or more aliphatic diamines and triamines in the presence of a suitable solvent. , Tetraamine compounds or mixtures thereof.
为更符合绿色化学的目标,本发明亦提供一种熔融聚合法,其于无任何有机溶剂存在下制造聚脲,所述方法包含利用熔融的二芳基碳酸酯依序与不同的脂肪族二胺化合物、脂肪族三胺化合物、脂肪族四胺化合物或其混合物进行转脲化反应。In order to be more in line with the goal of green chemistry, the present invention also provides a melt polymerization method, which produces polyurea without the presence of any organic solvent. The amine compound, the aliphatic triamine compound, the aliphatic tetramine compound or a mixture thereof undergoes a transurea reaction.
为拓展产物应用性,本发明更进一步提供一种制造水性聚脲的方法,所述方法包含在藉由上述方法获得聚脲预聚物,再加入选自由磺酸钠盐、3-氨基丙基三乙氧基硅烷,或其他含胺基的亲水分散剂,例如二羟甲基丙酸(DMPA)/三乙胺(TEA)离子基团)所组成的群组的界面活性剂,以提供做为水分散的官能基,并可配合再加入丁酮(methyl ethylketone;MEK)或丙酮(Acetone)降低产物溶液黏度后,成功将聚脲产物水性化。In order to expand the applicability of the product, the present invention further provides a method for manufacturing water-based polyurea, the method comprising obtaining the polyurea prepolymer by the above method, and then adding a compound selected from sodium sulfonic acid, 3-aminopropyl Triethoxysilane, or other amine-containing hydrophilic dispersants, such as dimethylolpropionic acid (DMPA)/triethylamine (TEA) ionic groups), to provide As a water-dispersible functional group, it can be combined with methyl ethylketone (MEK) or acetone (Acetone) to reduce the viscosity of the product solution, and successfully make the polyurea product water-based.
本发明所揭示的本发明的每个态样和每个实施例意欲与所有其他所揭示的本发明态样和实施例个别地组合和组合成其所有可能的态样。Every aspect and every embodiment of the invention disclosed herein is intended to be combined individually and in all possible aspects thereof with all other disclosed aspects and embodiments of the invention.
附图说明Description of drawings
图1为DTBTC与二胺反应聚合成聚脲的反应式。Figure 1 shows the reaction formula of DTBTC reacting with diamine to form polyurea.
图2为不同链段长的Biscarbamate的合成反应式。Figure 2 is the synthesis reaction formula of Biscarbamate with different chain lengths.
图3为Yamazaki以DPC和MDA直接合成聚脲的反应式。Figure 3 is the reaction formula of direct synthesis of polyurea by Yamazaki with DPC and MDA.
图4为本发明的非光气聚脲的制造方法。Fig. 4 is the manufacturing method of the non-phosgene polyurea of the present invention.
图5为以TMS为溶剂合成聚脲弹性体的三段式合成法。Figure 5 is a three-stage synthesis method for synthesizing polyurea elastomers using TMS as a solvent.
图6为聚脲弹性体水性化流程图。Figure 6 is a flow chart of water-based polyurea elastomer.
图7为合成聚脲弹性体的FT-IR穿透率-波数变化图。Fig. 7 is a graph showing the FT-IR transmittance-wave number variation of the synthetic polyurea elastomer.
具体实施方式detailed description
在本说明书和申请专利范围中,除非上下文另外明确规定,否则单数形式「一」和「所述」包括复数。除非另外主张,否则使用本文所提供的任何和所有实施例或例示性语言(例如「诸如」)仅欲更好地说明本发明,而不对本发明的范畴形成限制。本说明书中的语言不应解释为指示任何未主张的要素为实施本发明所必需。In this specification and claims, unless the context clearly dictates otherwise, the singular forms "a" and "the" include plural. The use of any and all examples, or exemplary language (eg, "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
<二芳基碳酸酯><Diaryl carbonate>
本发明方法中所使用的二芳基碳酸酯为由下式(1)表示的化合物:The diaryl carbonate used in the method of the present invention is a compound represented by the following formula (1):
其中R1和R2各自独立地为C6-C20芳基,且优选为C6-C12芳基。R1和R2可为未经取代或经一或多个脂族或芳香族取代基取代。在芳基具有两个或两个以上取代基的情况下,此等取代基可彼此相同或彼此不同。Wherein R 1 and R 2 are each independently a C 6 -C 20 aryl group, and preferably a C 6 -C 12 aryl group. R1 and R2 can be unsubstituted or substituted with one or more aliphatic or aromatic substituents. In the case where the aryl group has two or more substituents, these substituents may be the same as or different from each other.
R1和R2的取代基选自C1-C8烷基,例如甲基、乙基、丙基和丁基;C3-C12环烷基;C7-C15芳烷基,例如苯甲基和苯乙基;C6-C14芳基,例如苯基和甲苯基;C1-C12烷氧基(醚基),例如甲氧基、乙氧基、丙氧基、丁氧基和三氟甲氧基;C1-C12硫烷氧基,例如硫甲氧基和硫乙氧基;C6-C14芳氧基,例如苯氧基;卤素,例如氟、氯和溴;硝基;羟基;氰基;和二烷基胺基,例如二甲基胺基。 The substituents of R and R are selected from C 1 -C 8 alkyl groups, such as methyl, ethyl, propyl and butyl; C 3 -C 12 cycloalkyl groups; C 7 -C 15 aralkyl groups, such as Benzyl and phenethyl; C 6 -C 14 aryl, such as phenyl and tolyl; C 1 -C 12 alkoxy (ether), such as methoxy, ethoxy, propoxy, butyl Oxygen and trifluoromethoxy; C 1 -C 12 thioalkoxy, such as thiomethoxy and thioethoxy; C 6 -C 14 aryloxy, such as phenoxy; Halogen, such as fluorine, chlorine and bromine; nitro; hydroxyl; cyano; and dialkylamines such as dimethylamine.
R1和R2可为例如苯基、萘基、蒽基、甲苯基、二甲苯基、乙基苯基、丙基苯基、辛基苯基、壬基苯基、十二烷基苯基、联苯、甲氧基苯基、氯苯基、二氯苯基、三氯苯基、五氯苯基、溴苯基、二溴苯基、三溴苯基、五溴苯基、硝基苯基、二硝基苯基、羟基苯基、氰基苯基和二甲基胺基苯基,上述基团可为未经取代的或经取代的。 R and R can be, for example, phenyl, naphthyl, anthracenyl, tolyl, xylyl, ethylphenyl, propylphenyl, octylphenyl, nonylphenyl, dodecylphenyl , biphenyl, methoxyphenyl, chlorophenyl, dichlorophenyl, trichlorophenyl, pentachlorophenyl, bromophenyl, dibromophenyl, tribromophenyl, pentabromophenyl, nitro Phenyl, dinitrophenyl, hydroxyphenyl, cyanophenyl and dimethylaminophenyl, the above groups may be unsubstituted or substituted.
此外,上述芳基包括其邻、间和对异构体,且连接至芳基的取代基包括正、异、第二和第三异构体。In addition, the above-mentioned aryl group includes its ortho, meta and para isomers, and the substituent attached to the aryl group includes normal, iso, second and third isomers.
特定言之,具有彼此相同且未经取代的芳基的二芳基碳酸酯可选自,但不限于二苯基碳酸酯、二-1-萘基碳酸酯、二-2-萘基碳酸酯和二-9-蒽基碳酸酯。Specifically, diaryl carbonates having unsubstituted aryl groups identical to each other may be selected from, but not limited to, diphenyl carbonate, di-1-naphthyl carbonate, di-2-naphthyl carbonate and bis-9-anthracenyl carbonate.
具有彼此相同且各自经至少一个烷基取代的芳基的二芳基碳酸酯可选自,但不限于双(2-甲苯基)碳酸酯和双[4-{第三丁基}苯基]碳酸酯。Diaryl carbonates having aryl groups identical to each other and each substituted with at least one alkyl group may be selected from, but not limited to, bis(2-tolyl)carbonate and bis[4-{tert-butyl}phenyl] Carbonate.
具有彼此相同且分别经至少一个芳基取代的芳基的二芳基碳酸酯可为,但不限于双(4-联苯苯基)碳酸酯。The diaryl carbonates having aryl groups identical to each other and each substituted with at least one aryl group may be, but not limited to, bis(4-biphenylphenyl)carbonate.
具有彼此相同且各自经至少一个烷氧基取代的芳基的二芳基碳酸酯可选自,但不限于双(2-甲氧基苯基)碳酸酯和双(3-丁氧基苯基)碳酸酯。Diaryl carbonates having aryl groups identical to each other and each substituted with at least one alkoxy group may be selected from, but not limited to, bis(2-methoxyphenyl)carbonate and bis(3-butoxyphenyl) )Carbonate.
具有彼此相同且各自经至少一个卤素原子取代的芳基的二芳基碳酸酯可选自,但不限于双(2-氯苯基)碳酸酯、双(2,4-二氯苯基)碳酸酯和双(2,4,6-三氯苯基)碳酸酯。Diaryl carbonates having aryl groups identical to each other and each substituted by at least one halogen atom may be selected from, but not limited to, bis(2-chlorophenyl)carbonate, bis(2,4-dichlorophenyl)carbonate esters and bis(2,4,6-trichlorophenyl)carbonate.
具有彼此相同且各自经至少一个硝基取代的芳基的二芳基碳酸酯可选自,但不限于双(2-硝基苯基)碳酸酯和双(2,4-二硝基苯基)碳酸酯。Diaryl carbonates having aryl groups identical to each other and each substituted with at least one nitro group may be selected from, but not limited to, bis(2-nitrophenyl)carbonate and bis(2,4-dinitrophenyl) )Carbonate.
具有未经取代的芳基和经至少一个烷基取代的芳基的二芳基碳酸酯可选自,但不限于3-甲苯基苯基碳酸酯和4-甲苯基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one alkyl group may be selected from, but not limited to, 3-tolylphenyl carbonate and 4-tolylphenyl carbonate.
具有未经取代的芳基和经至少一个芳烷基取代的芳基的二芳基碳酸酯可为,但不限于4-苯甲基苯基(苯基)碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one aralkyl group can be, but are not limited to, 4-benzylphenyl (phenyl) carbonate.
具有未经取代的芳基和经至少一个烷氧基取代的芳基的二芳基碳酸酯可选自,但不限于4-甲氧基苯基苯基碳酸酯和4-乙氧基-1-萘基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one alkoxy group may be selected from, but not limited to, 4-methoxyphenylphenyl carbonate and 4-ethoxy-1 - Naphthylphenyl carbonate.
具有未经取代的芳基和经至少一个硫烷氧基取代的芳基的二芳基碳酸酯可选自,但不限于4-甲基硫苯基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one thioalkoxy group may be selected from, but are not limited to, 4-methylthiophenylphenyl carbonate.
具有未经取代的芳基和经至少一个芳氧基取代的芳基的二芳基碳酸酯可为,但不限于4-苯氧基苯基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one aryloxy group can be, but are not limited to, 4-phenoxyphenylphenyl carbonate.
具有未经取代的芳基和经至少一个卤素原子取代的芳基的二芳基碳酸酯可选自,但不限于2-氯苯基苯基碳酸酯和4-氯苯基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one halogen atom may be selected from, but not limited to, 2-chlorophenylphenyl carbonate and 4-chlorophenylphenyl carbonate.
具有未经取代的芳基和经至少一个羟基取代的芳基的二芳基碳酸酯可选自,但不限于3-羟基苯基苯基碳酸酯和4-羟基苯基苯基碳酸酯。Diaryl carbonates having an unsubstituted aryl group and an aryl group substituted with at least one hydroxy group may be selected from, but not limited to, 3-hydroxyphenylphenyl carbonate and 4-hydroxyphenylphenyl carbonate.
适用于本发明方法的其他二芳基碳酸酯包括例如4-甲氧基苯基-4'-硝基苯基碳酸酯、4-氰基苯基-4'-硝基苯基碳酸酯、4-硫甲氧基苯基-4'-硝基苯基碳酸酯、2-氯苯基-4'-硝基苯基碳酸酯、2-二甲基胺基苯基苯基碳酸酯、2-溴-4-氰基-6-硝基苯基苯基碳酸酯,和五溴苯基-2',4',6'-三溴苯基碳酸酯。Other diaryl carbonates suitable for use in the process of the invention include, for example, 4-methoxyphenyl-4'-nitrophenyl carbonate, 4-cyanophenyl-4'-nitrophenyl carbonate, 4 -thiomethoxyphenyl-4'-nitrophenyl carbonate, 2-chlorophenyl-4'-nitrophenyl carbonate, 2-dimethylaminophenylphenyl carbonate, 2- Bromo-4-cyano-6-nitrophenyl phenyl carbonate, and pentabromophenyl-2',4',6'-tribromophenyl carbonate.
在上述二芳基碳酸酯中,优选使用二苯基碳酸酯、双(2-甲苯基)碳酸酯、双(4-氯苯基)碳酸酯、双(4-硝基苯基)碳酸酯和双(3,5-二甲氧基苯基)碳酸酯,且較优选使用二苯基碳酸酯。Among the above-mentioned diaryl carbonates, diphenyl carbonate, bis(2-tolyl)carbonate, bis(4-chlorophenyl)carbonate, bis(4-nitrophenyl)carbonate and Bis(3,5-dimethoxyphenyl)carbonate, and diphenylcarbonate is more preferably used.
适用于制备本发明的脂肪族胺基二甲酸酯和聚脲的脂肪族二胺化合物是选自由脂肪族C1-C6烷基二胺、芳族C1-C6烷基二胺、分子量为400至3000的脂肪族聚醚二胺、分子量为400至3000的芳族聚醚二胺、二甲苯二胺和其组合所组成的群组,其包括醚二胺,诸如1,8-二胺基-3,6-二氧杂辛烷;长链聚醚二胺,诸如聚乙氧基化或聚丙氧基化二胺(D-2000);脂族二胺,诸如1,6-己二胺(1,6-HDA);环状脂族二胺,诸如异佛尔酮二胺(IPDA)或氢化MDA(H12MDA)。The aliphatic diamine compound suitable for preparing the aliphatic urethane dicarboxylate and polyurea of the present invention is selected from the group consisting of aliphatic C 1 -C 6 alkyl diamine, aromatic C 1 -C 6 alkyl diamine, The group consisting of aliphatic polyetherdiamines having a molecular weight of 400 to 3000, aromatic polyetherdiamines having a molecular weight of 400 to 3000, xylenediamines and combinations thereof, which include etherdiamines such as 1,8- Diamino-3,6-dioxaoctane; long-chain polyether diamines, such as polyethoxylated or polypropoxylated diamines (D-2000); aliphatic diamines, such as 1,6- Hexamethylenediamine (1,6-HDA); cyclic aliphatic diamines such as isophoronediamine (IPDA) or hydrogenated MDA (H 12 MDA).
适用于制备本发明的脂肪族胺基三甲酸酯和聚脲的脂肪族三胺化合物是选自由脂肪族C1-C6烷基三胺、芳族C1-C6烷基三胺、分子量为400至3000的脂肪族聚醚三胺、分子量为400至3000的芳族聚醚三胺和其组合所组成的群组。The aliphatic triamine compound suitable for preparing the aliphatic urethane trimcarboxylate and polyurea of the present invention is selected from the group consisting of aliphatic C 1 -C 6 alkyl triamines, aromatic C 1 -C 6 alkyl triamines, molecular weight A group consisting of aliphatic polyether triamines with a molecular weight of 400 to 3000, aromatic polyether triamines with a molecular weight of 400 to 3000, and combinations thereof.
适用于制备本发明的脂肪族胺基四甲酸酯和聚脲的脂肪族四胺化合物是选自由脂肪族C1-C6烷基四胺、芳族C1-C6烷基四胺、分子量为400至3000的脂肪族聚醚四胺、分子量为400至3000的芳族聚醚四胺和其组合所组成的群组。The aliphatic tetramine compound suitable for preparing the aliphatic aminotetracarboxylates and polyureas of the present invention is selected from the group consisting of aliphatic C 1 -C 6 alkyl tetramines, aromatic C 1 -C 6 alkyl tetramines, A group consisting of aliphatic polyether tetramines with a molecular weight of 400 to 3000, aromatic polyether tetramines with a molecular weight of 400 to 3000, and combinations thereof.
<制造聚脲><Manufacturing polyurea>
根据本发明,可由二芳基碳酸酯与脂肪族二胺化合物、脂肪族三胺化合物或脂肪族四胺化合物或其混合物直接采一锅法制备聚脲。在极性溶剂的存在下,或为熔融二芳基碳酸酯的状态下,藉由上述方法获得的反应中间体脂肪族胺基二甲酸酯、脂肪族胺基多元甲酸酯和脂肪族胺基四甲酸酯等脂肪族胺基多甲酸酯与脂肪族二胺化合物、脂肪族三胺化合物或脂肪族四胺化合物或其混合物反应来制造最终产物聚脲。According to the present invention, polyurea can be directly prepared by a one-pot method from diaryl carbonate and aliphatic diamine compound, aliphatic triamine compound or aliphatic tetramine compound or a mixture thereof. In the presence of a polar solvent, or in the state of molten diaryl carbonate, the reaction intermediate aliphatic amino dicarboxylate, aliphatic amino polycarboxylate and aliphatic amine obtained by the above method The reaction of aliphatic amino polycarboxylates such as aliphatic tetracarboxylates with aliphatic diamine compounds, aliphatic triamine compounds or aliphatic tetramine compounds or mixtures thereof to produce the final product polyurea.
当以二芳基碳酸酯与脂肪族二胺化合物进行反应时,所获致的最终产物聚脲为热塑性聚合物;当以二芳基碳酸酯与脂肪族三胺化合物或脂肪族四胺化合物等多胺化合物进行反应时,所获致的最终产物为热固性聚合物。然当以二芳基碳酸酯与脂肪族二胺化合物和脂肪族三胺化合物和/或脂肪族四胺化合物的混合物进行反应,且其中脂肪族三胺化合物和/或脂肪族四胺化合物所占比例以全部脂肪族二/多胺化合物重量计约2至5%时,交联情况不明显,仅改变最终产物的物性,而不会改变其大体上呈现热塑性聚合物的性质;而当脂肪族三胺化合物和/或脂肪族四胺化合物所占比例以全部脂肪族二/多胺化合物重量计超过10%~50%时,交联情况趋明显,最终产物为热固性聚合物。When diaryl carbonate is reacted with aliphatic diamine compound, the resulting polyurea is a thermoplastic polymer; when diaryl carbonate is reacted with aliphatic triamine compound or aliphatic tetraamine compound When the amine compounds are reacted, the resulting end product is a thermoset polymer. Of course, react with the mixture of diaryl carbonate and aliphatic diamine compound and aliphatic triamine compound and/or aliphatic tetramine compound, and wherein aliphatic triamine compound and/or aliphatic tetramine compound account for When the proportion is about 2 to 5% by weight of the total aliphatic di/polyamine compound, the crosslinking situation is not obvious, and only changes the physical properties of the final product, but does not change its substantially thermoplastic polymer properties; and when the aliphatic When the proportion of the triamine compound and/or the aliphatic tetraamine compound exceeds 10%-50% by weight of the total aliphatic di/polyamine compound, the crosslinking becomes obvious, and the final product is a thermosetting polymer.
适用于根据本发明制造聚脲的转脲化方法的优选极性溶剂包括二甲基乙酰胺(DMAc)、N-甲基-吡咯啶酮(NMP)、二甲亚砜(DMSO)或环丁砜(TMS;沸点=289℃);优选使用DMSO或TMS;較优选为TMS。Preferred polar solvents suitable for use in the transureaization process for making polyureas according to the present invention include dimethylacetamide (DMAc), N-methyl-pyrrolidone (NMP), dimethylsulfoxide (DMSO) or sulfolane ( TMS; boiling point = 289° C.); preferably DMSO or TMS is used; more preferably TMS.
TMS(沸点=289℃)在此制程中的实用性表现最佳,此是因为可在较高温度(140℃)下进行转脲化聚合反应,且同时向反应混合物应用减压。此外,发现自混合物中移除苯酚极利于加速聚合反应速率,从而在短时间内形成高分子量的聚合物。例如,在80℃下由于高分子聚合不足而不能在DMSO中产生聚脲弹性体膜的芳族二胺(诸如MDA)和环二胺(诸如H12MDA)藉由本发明方法以TMS为溶剂,能改善所欲合成的聚脲膜。TMS (boiling point = 289°C) has the best utility in this process because the transureidation polymerization reaction can be performed at higher temperature (140°C) while applying reduced pressure to the reaction mixture. Furthermore, it was found that the removal of phenol from the mixture was extremely beneficial in accelerating the rate of polymerization, resulting in the formation of high molecular weight polymers in a short period of time. For example, aromatic diamines (such as MDA) and cyclic diamines (such as H 12 MDA) that cannot produce polyurea elastomeric films in DMSO due to insufficient macromolecular polymerization at 80° C., by the method of the present invention using TMS as solvent, It can improve the polyurea membrane to be synthesized.
反应温度一般在约20℃至约200℃范围内,优选在约20℃至约160℃范围内,且較优选在约20℃至约100℃范围内。反应压力可为减压、常压或高压,其中常压為优选。The reaction temperature is generally in the range of about 20°C to about 200°C, preferably in the range of about 20°C to about 160°C, and more preferably in the range of about 20°C to about 100°C. The reaction pressure may be reduced pressure, normal pressure or high pressure, wherein normal pressure is preferred.
对反应时间不存在特别限制。反应时间一般为0.001小时至100小时,优选为0.005小时至50小时,且較优选为0.1小时至10小时。There is no particular limitation on the reaction time. The reaction time is generally 0.001 hour to 100 hours, preferably 0.005 hour to 50 hours, and more preferably 0.1 hour to 10 hours.
已大体上描述本发明,可藉由参考某些特定实施例获得进一步了解,所述等实施例在本文中仅出于说明的目的而提供且除非另外规定,否则不欲具有限制性。Having generally described this invention, a further understanding can be obtained by reference to certain specific examples which are provided herein for purposes of illustration only and are not intended to be limiting unless otherwise specified.
实施例Example
实施例1Example 1
以TMS为溶剂合成聚脲弹性体,硬链段比例为30%Using TMS as solvent to synthesize polyurea elastomer, the proportion of hard segment is 30%
将二苯基碳酸酯(17.14g,0.08mole)与约一半当量的HDA(4.65g,0.04mole)先加入三颈反应瓶中,以TMS(186g,固含量20%)为溶剂,使用机械搅拌使其混合均匀,于室温下进行反应1小时,先形成类似二苯基异氰酸酯的化合物,再加入聚丙二醇双(2-胺基丙基醚(Poly(propylene glycol)bis(2-aminopropyl ether)的长链聚醚二胺(26g,0.013mole),升温至90℃反应1小时,最后再加入IPDA(4.6g,0.027mole),使其在相同温度下反应1至2小时,可在FT-IR中观察到特征峰1781cm-1完全消失而后生成特征峰于1640cm-1(如图7),接续减压蒸馏下将反应温度缓慢升至140℃,历时约1至2小时并同时蒸出酯交换所生成的苯酚,直至无蒸馏物(苯酚和TMS的混合物)为止,以促进酯交换的完成。待蒸馏反应步骤结束后,将产物倒入超纯水中析出,抽气过滤后,滤液进行减压浓缩,回收溶剂TMS,固体产物(SPUaE)则于真空烘箱120℃,6~12小时烘干移除其溶剂,如图5所示,其后再将产物(SPUaE)溶于NMP中,再倒入铁氟龙(Teflon)皿中,循环烘箱60℃,2~3天制成膜,并进行TGA、DSC、GPC、固有黏度和机械性质等测试,如表1所示。Add diphenyl carbonate (17.14g, 0.08mole) and about half equivalent of HDA (4.65g, 0.04mole) into a three-neck reaction flask first, use TMS (186g, solid content 20%) as solvent, and use mechanical stirring Make it mix evenly, react at room temperature for 1 hour, first form a compound similar to diphenyl isocyanate, and then add polypropylene glycol bis (2-aminopropyl ether) Long-chain polyetherdiamine (26g, 0.013mole), heat up to 90°C for 1 hour, and finally add IPDA (4.6g, 0.027mole), let it react at the same temperature for 1 to 2 hours, and it can be tested in FT-IR Observing that the characteristic peak 1781cm -1 disappears completely and then generates the characteristic peak at 1640cm -1 (as shown in Figure 7), and then the reaction temperature is slowly raised to 140°C under reduced pressure distillation for about 1 to 2 hours while distilling out the transesterification Generated phenol until there is no distillate (the mixture of phenol and TMS), to promote the completion of transesterification. After the distillation reaction step finishes, the product is poured into ultrapure water to precipitate, after suction filtration, the filtrate is reduced Concentrate under pressure, recover the solvent TMS, and dry the solid product (SPUaE) in a vacuum oven at 120°C for 6 to 12 hours to remove the solvent, as shown in Figure 5, then dissolve the product (SPUaE) in NMP, and then Pour it into a Teflon dish, and circulate the oven at 60°C for 2 to 3 days to form a film, and perform TGA, DSC, GPC, intrinsic viscosity and mechanical properties tests, as shown in Table 1.
表1-以非异氰酸盐三步法合成聚尿素高分子的各项性质比较Table 1 - Comparison of properties of polyurea polymers synthesized by non-isocyanate three-step method
实施例2Example 2
利用熔融法合成聚脲弹性体Synthesis of Polyurea Elastomer by Melt Method
进行与实施例1相同的程序、试剂量和分析,除了不添加溶剂(TMS)和起始物二苯基碳酸酯为熔融态流体以外在约90℃下进行。产物所得的各项性质比较是如表2所示。由表2的数据可知,无溶剂状态下所得的产物具有优异的热稳定性和机械性质表现。The same procedure, reagent amounts, and analysis as in Example 1 were performed, except that no solvent (TMS) was added and the starting diphenyl carbonate was a molten fluid at about 90°C. The properties of the products obtained are compared as shown in Table 2. It can be seen from the data in Table 2 that the product obtained in the solvent-free state has excellent thermal stability and mechanical properties.
表2-无溶剂的环境中以非异氰酸盐三步法合成聚尿素高分子的各项性质比较Table 2 - Comparison of properties of polyurea polymers synthesized by non-isocyanate three-step method in a solvent-free environment
实施例3Example 3
以磺酸钠盐(ESA)为界面活性剂合成水性化聚脲Synthesis of Waterborne Polyurea Using Sodium Sulfonate (ESA) as Surfactant
进行与实施例1相同的程序和分析,除了熔融法合成预聚物并使用磺酸钠盐取代部分链延长剂以外,反应过程如图6所示,于合成反应末了加入丁酮降低黏度以将聚脲转为水性。由表3可知,当磺酸钠盐的硫含量占全体产物的重量比为0.6%时,水性化的聚脲产物有较好的机械性质和热性质表现,如表3所示。Carry out the same program and analysis as in Example 1, except that the prepolymer is synthesized by melt method and uses sulfonic acid sodium salt to replace part of the chain extender. Polyurea turned water-based. It can be seen from Table 3 that when the sulfur content of the sodium sulfonate salt accounts for 0.6% by weight of the total product, the water-based polyurea product has better mechanical and thermal properties, as shown in Table 3.
表3-以磺酸钠盐(ESA)做为界面活性剂的水性化聚脲弹性体各项性质比较Table 3 - Comparison of various properties of water-based polyurea elastomers using sodium sulfonate (ESA) as a surfactant
实施例4Example 4
以3--胺基丙基三乙氧基硅烷(APTES)为界面活性剂合成水性化聚脲Synthesis of Waterborne Polyurea Using 3-Aminopropyltriethoxysilane (APTES) as Surfactant
进行与实施例1相同的程序和分析,除了熔融法合成预聚物并使用3-胺基丙基三乙氧基硅烷取代部分链延长剂以外。由表4可发现,利用溶液凝胶法(sol-gel method)可成功降低产物的粒径。其中采用溶液凝胶法可使聚脲尾端的硅烷(silane)基进入水后,先发生水解反应生成硅醇基(silanol),移除水后,进而缩合形成硅氧烷(siloxane)。The same procedure and analysis as in Example 1 were carried out, except that the prepolymer was synthesized by the melt method and 3-aminopropyltriethoxysilane was used to replace part of the chain extender. It can be found from Table 4 that the particle size of the product can be successfully reduced by using the sol-gel method. Among them, the solution-gel method can make the silane group at the end of the polyurea enter into the water, first undergo a hydrolysis reaction to form a silanol group, and then condense to form a siloxane after removing the water.
表4-以APTES做为界面活性剂的水性化聚脲弹性体各项性质比较Table 4 - Comparison of properties of water-based polyurea elastomers with APTES as surfactant
根据本发明,藉由完全略去自二胺基甲酸酯制造异氰酸酯的步骤的新颖简化聚脲合成方法实为可行的经济而有效的绿色化学合成方法,其不使用毒性异氰酸酯和金属催化剂,且可被广泛应用。According to the present invention, a novel simplified polyurea synthesis method by completely omitting the step of producing isocyanate from diurethane is a feasible economical and efficient green chemical synthesis method, which does not use toxic isocyanate and metal catalysts, and Can be widely used.
本发明所属技术领域中具有通常知识者应了解,可相当容易地利用上文揭示的概念与特定实施例可作为修改或设计其它结构或制程而实现与本发明相同的目的。本发明所属技术领域中具有通常知识者亦应了解,这类等效建构无法脱离后附的申请专利范围所界定的本发明的精神和范围。Those skilled in the art of the present invention should understand that the concepts and specific embodiments disclosed above can be easily used to modify or design other structures or processes to achieve the same purpose as the present invention. Those with ordinary knowledge in the technical field of the present invention should also understand that such equivalent constructions cannot depart from the spirit and scope of the present invention defined by the appended claims.
参考文献:references:
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[2]Huang W.B.,Xiang,J.Y.,Lv P.and Li X.M.,”Study on MechanicalProperties Aging of Spray Pure Polyurea for Hydraulic Concrete Protection”,Advanced Materials Research,374-377,pp.1325-1329(2011).[2] Huang W.B., Xiang, J.Y., Lv P.and Li X.M., "Study on Mechanical Properties Aging of Spray Pure Polyurea for Hydraulic Concrete Protection", Advanced Materials Research, 374-377, pp.1325-1329(2011).
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[7]Versteegen,Ron M.;Sijbesma,Rint P.;Meijer,E.W.,Macromolecules,39(2),pp.772-783(2006).[7] Versteegen, Ron M.; Sijbesma, Rint P.; Meijer, E.W., Macromolecules, 39(2), pp.772-783(2006).
[8]Tang,D.,Mulder,D.J.,Noordover,B.A.J.,Koning,C.E.,”Well-defined Biobased Segmented Polyureas Synthesis via a TBD-catalyzedIsocyanate-free Route”,Macromol.Rapid Commun.,32,pp.1379-1385(2011).[8] Tang, D., Mulder, D.J., Noordover, B.A.J., Koning, C.E., "Well-defined Biobased Segmented Polyureas Synthesis via a TBD-catalyzed Isocyanate-free Route", Macromol. Rapid Commun., 32, pp.1379- 1385(2011).
[9]Yamazaki,N.and Iguchi,T.,“The reaction of diphenyl carbonate withamines and its application to polymer synthesis”,Polymer Science:PolymerChemistry Edition.,17,pp.835-841(1979).[9]Yamazaki, N. and Iguchi, T., "The reaction of diphenyl carbonate withamines and its application to polymer synthesis", Polymer Science: Polymer Chemistry Edition., 17, pp.835-841(1979).
[10]Chen,H.Y.,Pan,W.C.,Lin,C.H.,Huang,C.Y.and Dai,S.A.,Journalof Polymer Research,19(2),pp.9754-9765(2012).[10] Chen, H.Y., Pan, W.C., Lin, C.H., Huang, C.Y. and Dai, S.A., Journal of Polymer Research, 19(2), pp.9754-9765(2012).
[11]Thavonekham,B.,”A Practical Synthesis of Ureas from PhenylCarbamates”,Synthesis,pp.1189-1194(1997).[11] Thavonekham, B., "A Practical Synthesis of Ureas from PhenylCarbamates", Synthesis, pp.1189-1194(1997).
Claims (19)
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| CN109401534A (en) * | 2018-09-20 | 2019-03-01 | 中北大学 | The preparation method of the corrosion-resistant epoxy paint of non-isocyanate polyurea type epoxy hardener |
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| CN108250406A (en) * | 2016-12-29 | 2018-07-06 | 大东树脂化学股份有限公司 | Polyamines carbamate, multicomponent isocyanate, amine urethane prepolymer and polyamine formic acid ester elastomer and preparation method containing soft chain segment |
| CN107698756A (en) * | 2017-08-30 | 2018-02-16 | 万华化学集团股份有限公司 | A kind of silane-modified line style polyurea adhesive and its preparation and application |
| CN109401534A (en) * | 2018-09-20 | 2019-03-01 | 中北大学 | The preparation method of the corrosion-resistant epoxy paint of non-isocyanate polyurea type epoxy hardener |
| CN112011049A (en) * | 2019-05-30 | 2020-12-01 | 中国科学院化学研究所 | Thermoplastic polyurea elastomer and preparation method thereof |
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