CN106128607A - 一种潜油泵电力电缆 - Google Patents
一种潜油泵电力电缆 Download PDFInfo
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- 235000020354 squash Nutrition 0.000 claims abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000004743 Polypropylene Substances 0.000 claims abstract description 9
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims abstract description 9
- -1 polypropylene Polymers 0.000 claims abstract description 9
- 229920001155 polypropylene Polymers 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 8
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910001431 copper ion Inorganic materials 0.000 claims abstract description 4
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 238000009954 braiding Methods 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000036039 immunity Effects 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 3
- 239000003129 oil well Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0208—Cables with several layers of insulating material
- H01B7/0225—Three or more layers
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/22—Metal wires or tapes, e.g. made of steel
- H01B7/228—Metal braid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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Abstract
本发明公开了一种潜油泵电力电缆,包括缆芯,所述的缆芯由三根线芯平行排列而成;在缆芯外挤包第二挤压式耐油护套,在挤压式耐油护套外直拖联锁铠装层;所述的线芯由镀锡铜导体、挤包在镀锡铜导体外的耐铜离子的聚丙烯绝缘层、编织在聚丙烯绝缘层外的耐油垫层以及挤包在耐油垫层外的第一挤压式耐油护套构成。本发明具有防磁场抗干扰性强、防磁场抗干扰性强、较强的耐油性、耐热性好,冷却速度快等优点。
Description
技术领域
本发明涉及电线电缆领域,具体涉及一种新型改进扁形潜油泵电力电缆。
背景技术
潜油泵电力电缆是潜油电泵机组配套使用的专用电缆,敷设于油井中,电缆下端与潜油泵相连,上端与地面控制柜相连接。电缆在油井中工作条件恶劣,常处于高温、高压,以及含油气等腐蚀性很强的环境中。潜油泵电缆可分为圆形和扁形两种,受油井套管狭小空间的限制,通常潜油泵电力电缆以扁形为主。由于扁形电缆是非对称结构,当电力传输时,因磁场的不平衡而产生的电磁感应会引起磁滞损耗,使电缆发热,会严重影响电缆的使用寿命,需要勤换电缆,不仅影响工作效率,而且会造成重大事故。
发明内容
为了克服现有技术中存在的不足,提供一种具有防磁场抗干扰性强、防磁场抗干扰性强、较强的耐油性、耐热性好,冷却速度快的潜油泵电力电缆。
为实现上述目的,本发明提供一种潜油泵电力电缆,包括缆芯,所述的缆芯由三根线芯平行排列而成;在缆芯外挤包挤压式耐油护套,在挤压式耐油护套外直拖联锁铠装层;所述的线芯由镀锡铜导体、挤包在镀锡铜导体外的耐铜离子的聚丙烯绝缘层、编织在聚丙烯绝缘层外的耐油垫层以及挤包在耐油垫层外的挤压式耐油护套构成。
优选地,所述的耐油垫层与挤压式耐油护套之间还设有耐油标识带,起到标识作用。
优选地,所述的耐油垫层为锦纶丝编织带,对三根线芯分别进行重叠绕包,搭盖率15%-20%。
优选地,所述的联锁铠装层为不锈钢带,交叠率为30%-50%。
本发明的有益效果在于:
1.本发明采用镀锡铜导体,耐腐蚀性强,速度快,可提高导电性与焊接性。
2. 本发明绝缘层采用聚丙烯材料的结构,具有良好的电性能和高频绝缘线不受湿度影响,密度小、耐热性好,冷却速度快。
3.本发明采用锦纶丝编织带,使得电缆具有较强的耐油性。
4.本发明设有联锁铠装层,使得电缆具有较强的抗弯曲性,具有防磁场抗干扰性强,间隙小,耐油性能好。
5.采用内外两层挤压式耐油护套,双重保护了电缆的耐油性能。
附图说明
图1为本发明的结构示意图。
具体实施方式
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。
如图1所示,本发明提供一种潜油泵电力电缆,包括缆芯,所述的缆芯由三根线芯平行排列而成;在缆芯外挤包第二挤压式耐油护套6,在挤压式耐油护套外直拖联锁铠装层7;所述的线芯由镀锡铜导体1、挤包在镀锡铜导体外的耐铜离子的聚丙烯绝缘层2、编织在聚丙烯绝缘层外的耐油垫层3以及挤包在耐油垫层外的第一挤压式耐油护套5构成;所述的聚丙烯内护层与耐油垫层之间还设有耐油标识带4,便于识别电缆中的线芯。
其中,为了使得电缆具有较强的耐油性,耐油垫层为锦纶丝编织带,对三根线芯分别进行重叠绕包,搭盖率15%-20%;
为了使得电缆具有较强的抗弯曲性,具有防磁场抗干扰性强,联锁铠装层为不锈钢带,交叠率为30%-50%。
以上所述仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干变型和改进,这些也应视为属于本发明的保护范围。
Claims (4)
1.一种潜油泵电力电缆,包括缆芯,其特征在于:所述的缆芯由三根线芯平行排列而成;在缆芯外挤包第二挤压式耐油护套,在挤压式耐油护套外直拖联锁铠装层;所述的线芯由镀锡铜导体、挤包在镀锡铜导体外的耐铜离子的聚丙烯绝缘层、编织在聚丙烯绝缘层外的耐油垫层以及挤包在耐油垫层外的第一挤压式耐油护套构成。
2.根据权利要求1所述的潜油泵电力电缆,其特征在于:所述的耐油垫层与挤压式耐油护套之间还设有耐油标识带。
3.根据权利要求1所述的潜油泵电力电缆,其特征在于:所述的耐油垫层为锦纶丝编织带,对三根线芯分别进行重叠绕包,搭盖率15%-20%。
4.根据权利要求1所述的潜油泵电力电缆,其特征在于:所述的联锁铠装层为不锈钢带,交叠率为30%-50%。
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4600805A (en) * | 1984-08-06 | 1986-07-15 | Trw Inc. | Flat submersible electrical cable |
| CN2620358Y (zh) * | 2002-12-18 | 2004-06-09 | 济南宝世达实业发展有限公司 | 电动潜油泵电力电缆 |
| CN201910273U (zh) * | 2010-10-28 | 2011-07-27 | 中国石油集团渤海石油装备制造有限公司 | 耐磕碰潜油电泵电缆 |
| CN202003730U (zh) * | 2010-10-28 | 2011-10-05 | 中国石油集团渤海石油装备制造有限公司 | 耐腐蚀潜油电泵电缆 |
| CN202307243U (zh) * | 2011-11-04 | 2012-07-04 | 安徽新亚特电缆集团有限公司 | 耐中高温扁形潜油泵电缆 |
| CN202930089U (zh) * | 2012-10-26 | 2013-05-08 | 安徽凯博尔特种电缆集团有限公司 | 一种电动潜油泵电缆 |
-
2016
- 2016-08-31 CN CN201610769672.8A patent/CN106128607A/zh active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4600805A (en) * | 1984-08-06 | 1986-07-15 | Trw Inc. | Flat submersible electrical cable |
| CN2620358Y (zh) * | 2002-12-18 | 2004-06-09 | 济南宝世达实业发展有限公司 | 电动潜油泵电力电缆 |
| CN201910273U (zh) * | 2010-10-28 | 2011-07-27 | 中国石油集团渤海石油装备制造有限公司 | 耐磕碰潜油电泵电缆 |
| CN202003730U (zh) * | 2010-10-28 | 2011-10-05 | 中国石油集团渤海石油装备制造有限公司 | 耐腐蚀潜油电泵电缆 |
| CN202307243U (zh) * | 2011-11-04 | 2012-07-04 | 安徽新亚特电缆集团有限公司 | 耐中高温扁形潜油泵电缆 |
| CN202930089U (zh) * | 2012-10-26 | 2013-05-08 | 安徽凯博尔特种电缆集团有限公司 | 一种电动潜油泵电缆 |
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