CN1061269C - Ni-B amorphous alloy catalyst, its preparing process and application - Google Patents
Ni-B amorphous alloy catalyst, its preparing process and application Download PDFInfo
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Abstract
一种由0.1~30.0重%Ni-B非晶态合金和70.0~99.9重%多孔载体材料组成的负载型催化剂,其Ni与B原子比为0.5~10.0、比表面为10~1000米2/克,该催化剂的制备方法包括在高于溶液凝固点至100℃温度范围内,将一种含镍的多孔载体材料与摩尔浓度0.5~10.0的含BH4 -溶液按0.1~10.0的投料硼镍原子比接触。该催化剂具有较高热稳定性,可用于各种含不饱和官能团化合物的加氢反应。A supported catalyst composed of 0.1-30.0% by weight Ni-B amorphous alloy and 70.0-99.9% by weight of porous carrier material, the atomic ratio of Ni to B is 0.5-10.0, and the specific surface is 10-1000 m2 / The preparation method of the catalyst comprises feeding a nickel-containing porous carrier material with a molar concentration of 0.5 to 10.0 containing BH 4 -solution at a concentration of 0.1 to 10.0 boron and nickel atoms at a temperature range from higher than the freezing point of the solution to 100°C than contact. The catalyst has high thermal stability and can be used in hydrogenation reactions of various compounds containing unsaturated functional groups.
Description
本发明是关于一种非晶态合金催化剂、其制备方法及应用,更具体地说是关于一种含镍和硼的非晶态合金催化剂,其制备方法及应用。The invention relates to an amorphous alloy catalyst, its preparation method and application, more specifically to an amorphous alloy catalyst containing nickel and boron, its preparation method and application.
在非晶态合金催化剂的研究中,需解决如下两个问题:一是如何提高非晶态合金催化剂的比表面,二是在催化过程中如何保持催化剂处于非晶态,即如何提高非晶态合金催化剂的热稳定性,为了解决上述问题,前人已做了许多有益的尝试。In the study of amorphous alloy catalysts, the following two problems need to be solved: one is how to increase the specific surface area of amorphous alloy catalysts, and the other is how to keep the catalyst in the amorphous state during the catalytic process, that is, how to improve the surface area of the amorphous alloy catalyst. The thermal stability of alloy catalysts, in order to solve the above problems, many useful attempts have been made by the predecessors.
CN1073726A采用将铝、稀土、磷和镍或钴或铁预先合金化,经快淬,再用氢氧化钠脱除其中铝的方法制备出一种大比表面Ni/Co/Fe-RE-P非晶态合金催化剂,其比表面可达50~130米2/克,其加氢活性高于工业上广泛应用的阮内镍(Raney Ni)催化剂。CN1073726A adopts the method of pre-alloying aluminum, rare earth, phosphorus and nickel or cobalt or iron, rapid quenching, and then removing the aluminum with sodium hydroxide to prepare a large specific surface Ni/Co/Fe-RE-P non- The crystalline alloy catalyst has a specific surface area of 50-130 m2 / g, and its hydrogenation activity is higher than that of Raney Ni catalyst widely used in industry.
在Journal of Catalysis 150,434~438,1994中曾报导将2.5MKBH4水溶液在25℃,搅拌下滴加到0.1M醋酸镍乙醇溶液中,依次用6毫升8M的氨水和大量蒸馏水洗涤沉淀,得到一种非晶态Ni-B超细粒子催化剂,该催化剂的比表面也可达29.7米2/克,但这种Ni-B超细粒子的热稳定性却较低。It was reported in Journal of Catalysis 150,434~438,1994 that 2.5MKBH 4 aqueous solution was added dropwise to 0.1M nickel acetate ethanol solution at 25°C under stirring, and the precipitate was washed with 6 milliliters of 8M ammonia water and a large amount of distilled water successively to obtain a Amorphous Ni-B ultrafine particle catalyst, the specific surface of the catalyst can also reach 29.7 m2 /g, but the thermal stability of this Ni-B ultrafine particle is low.
在Applied Catalysis 37,339~343,1988中则曾报道用化学镀Chemical Plating)的方法,将Ni、P沉积在氧化硅上,制备出一种负载在氧化硅上的Ni-P非晶态合金催化剂,该催化剂的比表面可达85米2/克,这种负载型的Ni-P非晶态合金催化剂不仅比表面较大,其热稳定性也有所提高。In Applied Catalysis 37,339~343,1988, it was reported that Ni and P were deposited on silicon oxide by chemical plating) to prepare a Ni-P amorphous alloy catalyst loaded on silicon oxide. The specific surface of the catalyst can reach 85 m 2 /g, and the supported Ni-P amorphous alloy catalyst not only has a larger specific surface, but also has improved thermal stability.
然而,在J.Phys.Chem.97,8504~8511,1993中所报道的对化学还原法制备Ni-B非晶态合金的制备规律的研究结果表明,两价金属离子与还原剂BH4 -在水溶液中的反应由如下三个独立的反应组成:However, the results of the research on the preparation rules of the Ni-B amorphous alloy prepared by the chemical reduction method reported in J.Phys.Chem.97, 8504-8511, 1993 showed that the divalent metal ions and the reducing agent BH 4 - The reaction in aqueous solution consists of three separate reactions as follows:
由于以上三个反应的速度很快,因此如果采用化学镀的方法,将载体和反应液简单地混合在一起,很难保证形成的Ni-B非晶态合金负载到载体上,更谈不上Ni-B非晶态合金在载体上的均匀分散。由于负载技术上的问题,至今未见负载型Ni-B非晶态合金的报道。Since the above three reactions are very fast, if the carrier and the reaction solution are simply mixed together by electroless plating, it is difficult to ensure that the formed Ni-B amorphous alloy is loaded on the carrier, let alone Uniform dispersion of Ni-B amorphous alloy on a support. Due to the problem of loading technology, there is no report of supported Ni-B amorphous alloy so far.
本发明的目的之一是在现有技术的基础上提供一种同时具有较高热稳定性和较大比表面的Ni-B非晶态合金催化剂;本发明的目的之二是提供该催化剂的制备方法;本发明的目的之三是提供该催化剂在含不饱和官能团化合物加氢反应中的应用。One of purpose of the present invention is to provide a kind of Ni-B amorphous alloy catalyst with higher thermal stability and larger specific surface on the basis of prior art; Two of purpose of the present invention is to provide the preparation of this catalyst Method; The third object of the present invention is to provide the application of the catalyst in the hydrogenation reaction of compounds containing unsaturated functional groups.
本发明提供的催化剂的组成为:Ni-B非晶态合金0.1~30.0重%,多孔载体材料70.0~99.9重%,其中Ni和B的原子比为0.5~10.0。The composition of the catalyst provided by the invention is: Ni-B amorphous alloy 0.1-30.0% by weight, porous carrier material 70.0-99.9% by weight, wherein the atomic ratio of Ni and B is 0.5-10.0.
本发明提供的催化剂的制备方法包括在高于溶液凝固点至100℃的温度范围内将一种含镍的多孔载体材料与摩尔浓度0.5~10.0的含BH4 -离子的溶液按0.1~10.0的硼镍投料原子比接触。The preparation method of the catalyst provided by the invention comprises mixing a nickel-containing porous carrier material with a solution containing BH 4 -ions at a molar concentration of 0.5 to 10.0 in the range of 0.1 to 10.0 boron Nickel feed atomic ratio contact.
本发明提供催化剂的应用指该催化剂在含不饱和官能团化合物加氢反应中的应用。The application of the catalyst provided by the present invention refers to the application of the catalyst in the hydrogenation reaction of compounds containing unsaturated functional groups.
按照本发明提供的催化剂,其优选的组成为Ni-B非晶态合金1.0~12.0重%,多孔载体材料88.0~99.0重%。According to the catalyst provided by the invention, its preferred composition is 1.0-12.0% by weight of Ni-B amorphous alloy and 88.0-99.0% by weight of porous carrier material.
按照本发明提供的催化剂,镍和硼的原子比优选1.0~8.0。According to the catalyst provided by the present invention, the atomic ratio of nickel and boron is preferably 1.0-8.0.
按照本发明提供的催化剂,所述多孔载体材料指不具有氧化性的多孔载体材料、优选多孔无机氧化物、活性炭、沸石、分子筛中的一种或几种;所述多孔无机氧化物指元素表第ⅡA族、第ⅣB、第ⅥB族、第ⅢA族、第ⅣA族元素的氧化物,其中优选氧化硅、氧化铝、氧化锆、氧化钛、氧化镁、氧化钙中的一种或几种;所述沸石、分子筛指各种类型的硅铝沸石、杂原子分子筛,如A型沸石、X型沸石、Y型沸石、ZSM系列沸石、丝光沸石、Beta沸石、Ω沸石、磷铝分子筛、钛硅分子筛等;优选的多孔载体材料为氧化硅、氧化铝或活性炭。According to the catalyst provided by the present invention, the porous carrier material refers to a non-oxidative porous carrier material, preferably one or more of porous inorganic oxides, activated carbon, zeolites, and molecular sieves; Oxides of Group IIA, IVB, VIB, IIIA, and IVA elements, among which one or more of silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, magnesium oxide, and calcium oxide are preferred; The zeolites and molecular sieves refer to various types of silica-alumina zeolites and heteroatom molecular sieves, such as A-type zeolite, X-type zeolite, Y-type zeolite, ZSM series zeolite, mordenite, Beta zeolite, Ω zeolite, phosphorus aluminum molecular sieve, titanium silicon Molecular sieves, etc.; preferred porous carrier materials are silica, alumina or activated carbon.
按照本发明提供的催化剂,其比表面随载体比表面大小而改变,其比表面可以是10~1000米2/克,最好100~1000米2/克。According to the catalyst provided by the present invention, its specific surface varies with the specific surface size of the carrier, and its specific surface can be 10-1000 m2 /g, preferably 100-1000 m2 /g.
按照本发明提供的催化剂,活性组分镍全部以非晶态镍存在,此时用CuKα靶测定的X光衍射谱图上,在2θ=45℃处有一较宽漫射峰(如图1中1所示),但随负载量变小,该漫射峰越来越不明显(如图1中2~6所示);某些情况下,该漫射峰的峰形因载体的不同而有所改变,如以活性炭作载体时,该漫射峰峰形较锐(如图2所示),另一些情况下,该漫射峰可能被载体在相同位置的衍射峰所覆盖(如图3和图4所示)。According to the catalyzer provided by the invention, the active component nickel is all present with amorphous nickel, and at this moment, on the X-ray diffraction spectrum figure measured with CuKα target, there is a wider diffusion peak at 2θ=45 DEG C (as shown in Fig. 1 1), but as the load decreases, the diffusion peak becomes less and less obvious (as shown in 2-6 in Figure 1); in some cases, the peak shape of the diffusion peak is different due to different carriers Changes, such as when activated carbon is used as a carrier, the diffuse peak shape is sharper (as shown in Figure 2), and in other cases, the diffuse peak may be covered by the diffraction peak of the carrier at the same position (as shown in Figure 3 and Figure 4).
按照本发明提供的催化剂的制备方法,具体步骤如下:According to the preparation method of catalyst provided by the invention, concrete steps are as follows:
(1)用预定量的可溶性镍盐溶液浸渍多孔载体材料,然后干燥;或直接采用商购的含镍多孔载体材料;(1) impregnating the porous carrier material with a predetermined amount of soluble nickel salt solution, and then drying; or directly using a commercially available nickel-containing porous carrier material;
(2)将含镍多孔载体材料在高于溶液凝固点的温度至100℃的温度范围内与摩尔浓度为0.5~10.0的BH4 -溶液接触,其中BH4 -的用量应使硼和载体中镍的原子比为0.1~10.0;(2) Contact the nickel-containing porous carrier material with the BH 4 - solution with a molar concentration of 0.5 to 10.0 within a temperature range from a temperature higher than the freezing point of the solution to 100°C, wherein the amount of BH 4 - should be such that boron and nickel in the carrier The atomic ratio is 0.1 to 10.0;
(3)用蒸馏水洗涤固体产物至无酸根。(3) Wash the solid product with distilled water until there is no acid group.
其中,所述镍盐溶液指镍盐的水溶液或醇溶液,所述镍盐选自氯化镍、硫酸镍、可溶性羧酸镍中的一种或几种,优选氯化镍或醋酸镍。Wherein, the nickel salt solution refers to an aqueous solution or an alcohol solution of a nickel salt, and the nickel salt is selected from one or more of nickel chloride, nickel sulfate, and soluble nickel carboxylate, preferably nickel chloride or nickel acetate.
所述多孔载体材料最好预先在90~200℃干燥3小时以上。The porous carrier material is preferably pre-dried at 90-200°C for more than 3 hours.
所述镍的浸渍可使用催化剂制备中一般采用的浸渍方法,最好采用饱和浸渍法。The nickel impregnation can use the impregnation method generally used in the preparation of the catalyst, preferably the saturated impregnation method.
所述含BH4 -离子的溶液指含BH4 -的水溶液或醇溶液,所述BH4 -离子的前身物选自KBH4或NaBH4或其混合物,投料硼镍原子比最好1.5~3.0。The solution containing BH 4 - ions refers to an aqueous solution or alcohol solution containing BH 4 - , the precursor of the BH 4 - ions is selected from KBH 4 or NaBH 4 or a mixture thereof, and the atomic ratio of boron to nickel is preferably 1.5 to 3.0 .
所述将含镍多孔载体材料与BH4 -离子溶液的接触可以将二者直接混合,也可以将含BH4 -离子溶液缓慢滴加到该载体材料中,最好是采取缓慢滴加的方式。The contact of the nickel-containing porous carrier material with the BH 4 -ion solution can be mixed directly, or the BH 4 -ion- containing solution can be slowly added dropwise to the carrier material, preferably in a slow dropwise manner .
所述接触反应的温度虽然在高于100℃也可进标,但为节约能源反应一般控制在高于溶液凝固点温度至100℃范围内,最好控制在室温至50℃。Although the temperature of the contact reaction can be set higher than 100°C, it is generally controlled within the range of higher than the freezing point of the solution to 100°C in order to save energy, preferably at room temperature to 50°C.
采用本发明提供的催化剂用于含不饱和官能团化合物加氢反应时,含不饱和官能团化合物可以是烯、炔烃、芳香族烃类、硝基化合物、含羰基化合物、含羧基化合物以及腈。所述加氢反应包括饱和加氢反应和选择性加氢反应,特别是乙烯中微量乙炔的选择性加氢反应。加氢反应的工艺条件为各反应通常的工艺条件。When the catalyst provided by the invention is used for the hydrogenation reaction of compounds containing unsaturated functional groups, the compounds containing unsaturated functional groups can be alkenes, alkynes, aromatic hydrocarbons, nitro compounds, carbonyl-containing compounds, carboxyl-containing compounds and nitriles. The hydrogenation reaction includes saturated hydrogenation reaction and selective hydrogenation reaction, especially the selective hydrogenation reaction of trace acetylene in ethylene. The process conditions for the hydrogenation reaction are the usual process conditions for each reaction.
本发明提供的催化剂具有如下优点:Catalyst provided by the invention has the following advantages:
(1)催化剂的热稳定性好,本发明提供的催化剂在晶化过程中具有三个相变峰,其峰温分别为175、280和362~445℃,而现有技术(J.catal.150,434~438,1994)制备的Ni-B非晶态超细粒子三个相变峰温分别只有144.1,253.4和341.4℃,这说明本发明提供的催化剂具有较Ni-B非晶态超细粒子更高的热稳定性,在催化过程中更容易保持其非晶态合金的性质。(1) The thermal stability of the catalyst is good, the catalyst provided by the invention has three phase transition peaks in the crystallization process, and its peak temperature is respectively 175, 280 and 362~445 ℃, and prior art (J.catal. 150,434~438,1994) the three phase transition peak temperatures of Ni-B amorphous ultrafine particles are only 144.1, 253.4 and 341.4°C respectively, which shows that the catalyst provided by the present invention has a higher temperature than that of Ni-B amorphous ultrafine particles. Higher thermal stability, it is easier to maintain its properties of amorphous alloy during the catalytic process.
(2)催化剂比表面随载体不同而改变,因而可利用不同载体任意调节催化剂的比表面,其比表面可高达1000米2/克,而Ni-B非晶态超细粒子比表面只能达29.7米2/克左右,大表面Ni-RE-P非晶态合金催化剂的比表面也只能达130米2/克。(2) The specific surface of the catalyst changes with different supports , so the specific surface of the catalyst can be adjusted arbitrarily by using different supports. 29.7 m 2 /g or so, the specific surface of the large surface Ni-RE-P amorphous alloy catalyst can only reach 130 m 2 /g.
(3)催化活性高,例如,将本发明提供的负载4.19重%Ni-B非晶态合金(其中镍含量3.97重%)的催化剂、CN1073726A公开的Ni-La-P大表面非晶态合金催化剂及含5重%镍传统的多晶镍催化剂分别用于60℃苯乙烯加氢反应时,本发明提供催化剂的苯乙烯转化率可达16.54重%,与用无载体的Ni-La-P大表面非晶态合金催化剂(苯乙烯转化率16.60重%)时相当,而使用多晶镍催化剂时苯乙烯转化率只有0.1重%,这一结果表明,一方面,本发明提供的催化剂的活性是传统多晶镍催化剂活性的165倍以上,另一方面虽然本发明提供的催化剂和Ni-La-P大表面非晶态合金催化剂的活性相当,但本发明提供的催化剂中镍含量只有3.97重%,而Ni-La-P大表面非晶态合金催化剂中的镍含量高达87.4重%,这说明本发明提供的催化剂中对反应起催化作用的活性镍的相对含量大大高于Ni-La-P大表面非晶态合金催化剂,本发明提供的催化剂是一种低镍高效催化剂,具有现有技术无可比拟的优越性。(3) catalytic activity is high, for example, the catalyzer of the load 4.19 weight %Ni-B amorphous alloy (wherein nickel content 3.97 weight %) provided by the invention, the Ni-La-P large surface amorphous alloy disclosed by CN1073726A When the catalyst and the traditional polycrystalline nickel catalyst containing 5% by weight of nickel are respectively used in the hydrogenation reaction of styrene at 60°C, the styrene conversion rate of the catalyst provided by the invention can reach 16.54% by weight, which is different from that of the unsupported Ni-La-P The large surface amorphous alloy catalyst (16.60% by weight of styrene conversion rate) is equivalent, while the styrene conversion rate is only 0.1% by weight when using polycrystalline nickel catalyst. This result shows that, on the one hand, the activity of the catalyst provided by the invention It is more than 165 times of the activity of traditional polycrystalline nickel catalysts. On the other hand, although the catalyst provided by the invention is quite active with the Ni-La-P large-surface amorphous alloy catalyst, the nickel content in the catalyst provided by the invention is only 3.97 wt. %, and the nickel content in the Ni-La-P large-surface amorphous alloy catalyst is as high as 87.4% by weight, which shows that the relative content of active nickel that catalyzes the reaction in the catalyst provided by the invention is much higher than that of Ni-La- P large-surface amorphous alloy catalyst, the catalyst provided by the invention is a low-nickel high-efficiency catalyst, which has incomparable advantages in the prior art.
本发明提供的催化剂的制备方法摒弃了传统的在溶液中用BH4 -还原镍的方法,先将镍浸渍到多孔载体材料上,然后再用含BH4 -的溶液还原已均匀分散在多孔载体材料中的镍,生成的Ni-B非晶态合金不仅能负载在多孔载体材料中,而且合金在载体中的分散也比较均匀,这是现有技术,如化学镀法所不能比拟的。The preparation method of the catalyst provided by the present invention abandons the traditional method of using BH 4 - to reduce nickel in the solution, and first impregnates the nickel onto the porous carrier material, and then uses the solution containing BH 4 - to reduce the nickel evenly dispersed on the porous carrier. Nickel in the material, the resulting Ni-B amorphous alloy can not only be loaded in the porous carrier material, but also the dispersion of the alloy in the carrier is relatively uniform, which is unmatched by the prior art, such as the electroless plating method.
图1是本发明提供的以SiO2为载体的Ni-B非晶态合金催化剂的X光衍射谱图;Fig. 1 is the X-ray diffraction spectrogram of the Ni-B amorphous alloy catalyst of carrier with SiO2 provided by the invention;
图2是本发明提供的以活性炭为载体的Ni-B非晶态合金催化剂的X光衍射谱图;Fig. 2 is the X-ray diffraction spectrogram of the Ni-B amorphous alloy catalyst of carrier with gac provided by the present invention;
图3是本发明提供的以δ-Al2O3为载体的Ni-B非晶态合金催化剂的X光衍射谱图;Fig. 3 is the X-ray diffraction spectrogram of the Ni-B amorphous alloy catalyst with δ-Al 2 O 3 as the carrier provided by the present invention;
图4是本发明提供的以γ-Al2O3为载体的Ni-B非晶态合金催化剂的X光衍射谱图;Fig. 4 is the X-ray diffraction spectrogram of the Ni-B amorphous alloy catalyst provided by the present invention with γ-Al 2 O 3 as carrier;
图5是本发明提供的以SiO2为载体的不同Ni、B含量催化剂DSC曲线;Fig. 5 is provided by the invention with SiO 2 is the different Ni, B content catalyst DSC curve of carrier;
图6是不同催化剂催化乙烯中微量乙炔选择性加氢反应时乙炔转化率随时间的变化图。Fig. 6 is a diagram showing the change of acetylene conversion rate with time when different catalysts catalyze the selective hydrogenation reaction of trace acetylene in ethylene.
下面的实施例将对本发明做进一步说明,但并不因此而限制本发明。The following examples will further illustrate the present invention, but do not limit the present invention thereby.
实例1~18Examples 1-18
本发明提供的Ni-B非晶态合金催化剂的制备。Preparation of the Ni-B amorphous alloy catalyst provided by the invention.
(1)载体(1) carrier
所用载体1(编号Z1)是粗孔硅胶(青岛海洋化工厂出品),载体2(编号Z2)是细孔硅胶(青岛海洋化工厂出品),载体3(编号Z3)是颗粒状活性炭(北京光华木材厂出品),载体4(编号Z4)是δ-氧化铝,该δ-氧化铝是用于CB-8催化剂载体的球形氧化铝(长岭催化剂厂出品)经900℃焙烧4小时得到的,载体5(编号Z5)是γ-氧化铝,该γ-氧化铝是用于CB-8催化剂载体的球形氧化铝(长岭催化剂厂出品)经650℃焙烧4小时得到的,载体6(编号Z6)是γ-氧化铝,该γ-氧化铝是用于CB-6催化剂载体的球形氧化铝(长岭催化剂厂出品)经650℃焙烧4小时得到的,载体7(编号Z7)是γ-氧化铝,该γ-氧化铝是长条形氧化铝(长岭催化剂厂出品)经650℃焙烧4小时得到的,上述载体Z1~Z7的物化性质列于表1中。其中晶相用X光衍射法测定;比表面、孔体积用低温氮吸附BET法测定,L酸量采用红外吡啶吸附法,按《工业催化剂分析测试表征》,P353~360,烃加工出版社,1990中所述方法测定。Carrier 1 (code Z 1 ) used is coarse-pore silica gel (produced by Qingdao Ocean Chemical Factory), carrier 2 (code Z 2 ) is fine-pore silica gel (produced by Qingdao Ocean Chemical Factory), and carrier 3 (code Z 3 ) is granular activated carbon (produced by Beijing Guanghua Timber Factory), carrier 4 (number Z 4 ) is δ-alumina, which is spherical alumina used for CB-8 catalyst carrier (produced by Changling Catalyst Factory) and roasted at 900 ° C for 4 The carrier 5 (number Z 5 ) is γ-alumina, which is obtained from spherical alumina (produced by Changling Catalyst Factory) used for the CB-8 catalyst carrier after calcination at 650°C for 4 hours. Carrier 6 (No. Z 6 ) is γ-alumina, which is obtained by calcining spherical alumina (produced by Changling Catalyst Factory) at 650°C for 4 hours for CB-6 catalyst carrier. Carrier 7 (No. Z 7 ) is γ - alumina. The γ-alumina is obtained by calcining strip-shaped alumina (produced by Changling Catalyst Factory) at 650°
表1
(2)催化剂的制备(2) Preparation of catalyst
分别称取定量不同的上述载体于100~150℃烘干,分别称取定量四水醋酸镍配制成醋酸镍溶液并浸渍不同的载体,120℃烘干得含镍载体;分别称取定量KBH4,并配制成水溶液,将KBH4溶液在室温下滴加到含镍载体中,反应立即进行并放出氢气,滴完后,待无氢气放出后,表明反应已结束,用蒸馏水洗涤得到的固体产物至无酸根,制得的催化剂的编号为A~R,制备过程中各物质用量列于表2中,表3则给出了催化剂A~R的组成及物化性质,其中催化剂A具有如图1中1所示X光衍射谱线,催化剂B有如图1中2所示X光衍射谱线,催化剂C有如图1中3所示X光衍射谱线,催化剂D、G、 H、I、J和L有如图1中4所示X光衍射谱线,催化剂E和K有如图1中5所示X光衍射谱线,催化剂F有如图1中6所示X光衍射谱线,催化剂M和N有如图2所示X光衍射谱线,催化剂O有如图3所示X光衍射谱线,催化剂P、Q和R有如图4所示X光衍射谱线。Weigh the above-mentioned carriers with different quantities and dry them at 100-150°C, respectively weigh the quantitative nickel acetate tetrahydrate to prepare nickel acetate solution and impregnate different carriers, and dry at 120°C to obtain nickel-containing carriers; respectively weigh quantitative KBH 4 , and prepared into an aqueous solution, the KBH 4 solution was added dropwise to the nickel-containing carrier at room temperature, the reaction proceeded immediately and hydrogen gas was released, after the drop, no hydrogen gas was released, indicating that the reaction had ended, and the obtained solid product was washed with distilled water Until there is no acid group, the numbers of the prepared catalysts are A~R, the amount of each substance used in the preparation process is listed in Table 2, and Table 3 provides the composition and physicochemical properties of catalysts A~R, wherein catalyst A has X-ray diffraction spectrum line shown in 1 in the middle, catalyst B has X-ray diffraction spectrum line shown in Figure 1 2, and catalyst C has X-ray diffraction spectrum line shown in Figure 1 3, catalyst D, G, H, I, J And L has X-ray diffraction line as shown in Figure 1 in 4, catalyst E and K have X-ray diffraction line as shown in Figure 1 5, catalyst F has X-ray diffraction line as shown in Figure 1 6, catalyst M and N has X-ray diffraction lines as shown in Figure 2, catalyst O has X-ray diffraction lines as shown in Figure 3, and catalysts P, Q and R have X-ray diffraction lines as shown in Figure 4.
其中,催化剂中硼、镍含量用微波消解法溶样,在Janel-Ash1000型电感耦合等离子直读光谱仪(ICP)上测定;催化剂X光衍射谱图在日本理学D/MAX-2A型X射线衍射仪上用CuKα靶,在管电压40伏,管电流35毫安,发射狭缝(D·S)=1°,接受狭缝(R·S)=0.5毫米,防发散狭缝(S·S)=1°的条件下测定,Ni滤色片;催化剂比表面和孔体积是在美国Micromeristics ASAP2400物理吸附仪上采用低温氮吸附法测定。Among them, the content of boron and nickel in the catalyst is dissolved by microwave digestion, and measured on the Janel-Ash1000 inductively coupled plasma direct reading spectrometer (ICP); The CuKα target is used on the instrument, the tube voltage is 40 volts, the tube current is 35 mA, the emission slit (D S) = 1°, the reception slit (R S) = 0.5 mm, and the anti-divergence slit (S S )=1° under the condition of measuring, Ni color filter; Catalyst specific surface and pore volume are to adopt low-temperature nitrogen adsorption method to measure on American Micromeristics ASAP2400 physical adsorption instrument.
表2
表3
从表1~3中可以看出:It can be seen from Tables 1 to 3 that:
(1)在制备催化剂过程中,如还原剂(BH4 -)用量较小,即投料B/Ni原子比较小时,催化剂上Ni和B的含量都比较低,大部分镍离子未被还原,随着还原剂用量增大,催化剂上Ni和B含量迅速增加,但当投料B/Ni原子比大于2.5时,催化剂中Ni含量增加的趋势并不明显;当B/Ni原子比大干2.0时,催化剂中硼的含量基本恒定,因而虽然使用更低或更高的投料B/Ni原子比也能制备出本发明提供的Ni-B非晶态合金催化剂,但投料B/Ni原子比较小会使更多的Ni离子得不到还原,收率会大大降低,投料B/Ni原子比太高时会增加催化剂的成本因而投料B/Ni原子比控制在1.5~3.0范围内较为合理。(请参见实例7~11)。(1) In the process of preparing the catalyst, if the amount of reducing agent (BH 4 - ) is small, that is, the ratio of B/Ni atoms fed is relatively small, the contents of Ni and B on the catalyst are relatively low, and most of the nickel ions are not reduced. As the amount of reducing agent increases, the content of Ni and B on the catalyst increases rapidly, but when the atomic ratio of B/Ni is greater than 2.5, the trend of increasing Ni content in the catalyst is not obvious; when the atomic ratio of B/Ni exceeds 2.0, The content of boron in the catalyzer is constant substantially, thereby although use lower or higher feed intake B/Ni atomic ratio also can prepare the Ni-B amorphous alloy catalyst provided by the invention, but feed intake B/Ni atomic ratio is little will make More Ni ions cannot be reduced, and the yield will be greatly reduced. When the B/Ni atomic ratio is too high, the cost of the catalyst will be increased. Therefore, it is more reasonable to control the B/Ni atomic ratio in the range of 1.5 to 3.0. (seeing examples 7-11).
(2)载体材料的不同对催化剂中Ni-B非晶态合金的组成有很大影响,对比实例8、12、13、15~18,可以看出,在Ni、还原剂用量相同的条件下,在不同类载体上制备出的催化剂中Ni-B非晶态合金的组成是不同的,而同一类载体由于其性质的不同,制备出的催化剂中Ni-B非晶态合金的组成也有较大区别,一般来说,影响催化剂中Ni-B非晶态合金组成的载体因素主要包括两个方面,一方面是载体的表面积和孔结构,另一方面是载体的化学性质,尤其是酸性。载体表面积和孔结构会影响还原反应的传质过程、因而影响催化剂的组成,一般来说载体酸量越大,酸强度越强,在相同条件下制备的催化剂中B含量越大,因而对于不同载体材料,制备Ni-B非晶态合金催化剂的条件应是不同的。(2) The difference of the support material has a great influence on the composition of the Ni-B amorphous alloy in the catalyst. Comparative examples 8, 12, 13, 15-18, it can be seen that under the same conditions of Ni and reducing agent dosage , the composition of Ni-B amorphous alloy in catalysts prepared on different types of supports is different, and the composition of Ni-B amorphous alloy in catalysts prepared by the same type of support is also different due to its different properties. The big difference, generally speaking, the support factors that affect the composition of the Ni-B amorphous alloy in the catalyst mainly include two aspects, one is the surface area and pore structure of the support, and the other is the chemical properties of the support, especially the acidity. The surface area and pore structure of the carrier will affect the mass transfer process of the reduction reaction, thus affecting the composition of the catalyst. Generally speaking, the greater the acid content of the carrier, the stronger the acid strength, and the greater the B content in the catalyst prepared under the same conditions, so for different The carrier material, the conditions for preparing Ni-B amorphous alloy catalyst should be different.
(3)本发明提供的Ni-B非晶态合金催化剂的比表面取决于载体的比表面,通过将非晶态合金负载到合适的载体上,即可以得到具有期望值的比表面,例如实例13制备出比表面高达815米2/克的Ni-B非晶态合金催化剂,现有技术则很难达到如此高的比表面。(3) The specific surface of the Ni-B amorphous alloy catalyst provided by the present invention depends on the specific surface of the carrier. By loading the amorphous alloy on a suitable carrier, the specific surface with desired value can be obtained, such as example 13 A Ni-B amorphous alloy catalyst with a specific surface as high as 815 m 2 /g is prepared, but it is difficult to achieve such a high specific surface in the prior art.
对比例1Comparative example 1
Ni-P/SiO2非晶态合金参比催化剂Ni-P/SiO 2 Amorphous Alloy Reference Catalyst
Ni-P/SiO2负载型非晶态合金催化剂S由邓景发等人提供,其制备方法参见Appl.catal.37,339~340,1988,其组成为Ni11.70重%、P1.3重%,其余为SiO2,其Ni、P含量采用微波消解法溶样,在Jannel-Ash-1000型电感耦合等离子直读光谱仪(ICP)上测定。Ni-P/SiO 2 Supported amorphous alloy catalyst S is provided by Deng Jingfa et al. Its preparation method is referred to Appl.catal.37,339~340,1988, and its composition is Ni11.70% by weight, P1.3% by weight, and the rest It is SiO 2 , and its Ni and P contents are dissolved by microwave digestion method, and measured on Jannel-Ash-1000 inductively coupled plasma direct reading spectrometer (ICP).
对比例2Comparative example 2
大表面Ni-La-P非晶态合金参比催化剂的制备。Preparation of Large Surface Ni-La-P Amorphous Alloy Reference Catalyst.
按CN1073726A中实例6所述条件和各组分用量制备出大表面Ni-La-P非晶态合金催化剂T,用ICP测定其组成为Ni87.4重%、La0.4重%、P12.2重%,用与实例1~18同样方法测定的比表面为91米2/克。According to the conditions described in example 6 in CN1073726A and the amount of each component, a large surface Ni-La-P amorphous alloy catalyst T is prepared, and its composition is Ni87.4 wt%, La0.4 wt%, P12.2 by ICP. % by weight, the specific surface measured by the same method as in Examples 1-18 is 91 m2 /g.
对比例3Comparative example 3
多晶镍参比催化剂的制备。Preparation of Polycrystalline Nickel Reference Catalyst.
称取5克载体Z1,用9.82克浓度为8.35重%的硝酸镍溶液浸渍,于100℃烘干4小时,在500℃下焙烧3小时,然后用氢气在460℃还原4小时,得参比催Weigh 5 grams of carrier Z 1 , impregnate it with 9.82 grams of nickel nitrate solution with a concentration of 8.35% by weight, dry it at 100°C for 4 hours, bake it at 500°C for 3 hours, and then reduce it with hydrogen at 460°C for 4 hours to obtain ginseng. Bi reminder
化剂u,该催化剂含Ni5重%,Ni含量也用ICP法测定。Agent u, the catalyst contains Ni5% by weight, and the Ni content is also determined by the ICP method.
实例19~25Instances 19-25
下面的实施例说明本发明提供的催化剂的热稳定性。The following examples illustrate the thermal stability of the catalysts provided by this invention.
称取催化剂B、C、D、E、L、M、N各5毫克,在氮气气氛下以10℃/分的升温速率,在Du Pont2100热分析系统的差示扫描分析仪(DSC)上测定其DSC曲线及晶化温度,催化剂B、C、D和E的DSC曲线分别如图5中的7、8、9和10所示,各催化剂最高晶化温度如表4所示。Weigh each 5 mg of catalysts B, C, D, E, L, M, and N, and measure them on the differential scanning analyzer (DSC) of Du Pont2100 thermal analysis system at a rate of temperature increase of 10°C/min under nitrogen atmosphere Its DSC curve and crystallization temperature, the DSC curves of catalysts B, C, D and E are shown in 7, 8, 9 and 10 in Fig. 5 respectively, and the highest crystallization temperature of each catalyst is shown in Table 4.
从图5可以看出,本发明提供的催化剂加热升温后出现三个相变峰,其峰温分别位于175、280和390℃附近,随催化剂中Ni-B非晶态合金含量增大,175和280℃代表的相变过程的焓变值增大。结合表4的结果可以看出,催化剂第三个晶化峰温(即最高晶化峰温)与催化剂中Ni-B非晶态合金的组成有关,Ni-B非晶态合金中B含量越高其最高峰温越高,此外,本发明提供的催化剂的热稳定性明显高于Ni-B超细粒子非晶态合金,例如,本发明提供的催化剂的三个晶化峰温分别位于175、280和362~445℃,而Ni-B超细粒子非晶态合金的三个晶化峰温分别只有144.1、253.4和341.4℃(参见J.catal.150,435,1994)。It can be seen from Fig. 5 that three phase transition peaks appear after the catalyst provided by the present invention is heated up, and the peak temperatures are respectively located around 175, 280 and 390°C. The enthalpy change value of the phase transition process represented by 280°C increases. In conjunction with the results in Table 4, it can be seen that the third crystallization peak temperature (i.e. the highest crystallization peak temperature) of the catalyst is related to the composition of the Ni-B amorphous alloy in the catalyst, and the higher the B content in the Ni-B amorphous alloy The higher its highest peak temperature, in addition, the thermal stability of the catalyst provided by the present invention is obviously higher than that of Ni-B ultrafine particle amorphous alloy, for example, the three crystallization peak temperatures of the catalyst provided by the present invention are respectively located at 175 , 280, and 362-445°C, while the three crystallization peak temperatures of Ni-B ultrafine particle amorphous alloys are only 144.1, 253.4, and 341.4°C, respectively (see J.catal.150,435,1994).
表4
下面的实施例和对比例说明本发明提供的催化剂在各种含不饱和官能团化合物加氢反应中的应用及催化剂的活性,选取的加氢反应如下:The following examples and comparative examples illustrate the application of the catalyst provided by the invention in the hydrogenation reaction of various unsaturated functional group compounds and the activity of the catalyst, and the selected hydrogenation reaction is as follows:
(1)乙烯中微量乙炔的选择性加氢反应 (1) Selective hydrogenation reaction of trace acetylene in ethylene
上述七种反应基本上代表了含不饱和官能团化合物加氢反应的所有类型。The above seven reactions basically represent all types of hydrogenation reactions of compounds containing unsaturated functional groups.
实例26~28Instances 26-28
本发明提供的催化剂在乙烯中微量乙炔选择性加氢反应中的应用。The application of the catalyst provided by the invention in the selective hydrogenation reaction of trace acetylene in ethylene.
加氢反应在连续微反装置上进行,反应器内径3毫米,长2000毫米,所用催化剂为D、M、N,催化剂装量0.04克,所用原料气的组成为乙炔1.65摩尔%,乙烯95.79摩尔%,氢气2.56摩尔%,反应条件为,反应温度110℃,反应压力10.0兆帕,气体体积空速9000小时-1,反应前后气体的组成均采用气相色谱仪在线分析,加氢反应催化剂为N、D、M时,乙炔的转化率随时间的变化情况分别如图6中的11、12和13所示。The hydrogenation reaction is carried out on a continuous micro-reactor. The inner diameter of the reactor is 3 mm, and the length is 2000 mm. The catalyst used is D, M, N, and the catalyst loading is 0.04 g. %, hydrogen 2.56 mol%, the reaction conditions are, reaction temperature 110 ℃, reaction pressure 10.0 MPa, gas volume space velocity 9000 hours -1 , the composition of gas before and after reaction all adopts gas chromatograph on-line analysis, hydrogenation reaction catalyst is N , D, and M, the change of the conversion rate of acetylene with time is shown in 11, 12 and 13 in Fig. 6, respectively.
对比例4~6Comparative Examples 4-6
下面的对比例说明本发明提供的催化剂在乙烯中微量乙炔的选择性加氢反应中的活性明显高于现有催化剂。The following comparative examples illustrate that the activity of the catalyst provided by the invention in the selective hydrogenation reaction of trace amounts of acetylene in ethylene is significantly higher than that of the existing catalysts.
加氢反应所用装置、原料及反应条件同实例26~28,只是所用催化剂分别为对比例1、2和3制备的参比催化剂S、T和U,乙炔转化率随时间变化情况分别如图6中14、15、16所示。The device used for the hydrogenation reaction, the raw materials and the reaction conditions are the same as examples 26-28, except that the catalysts used are respectively the reference catalysts S, T and U prepared in Comparative Examples 1, 2 and 3, and the acetylene conversion rate varies with time as shown in Figure 6 Shown in 14, 15, 16.
实例29Example 29
本发明提供的催化剂在甲苯加氢制甲基环己烷反应中的应用。The application of the catalyst provided by the invention in the reaction of hydrogenation of toluene to produce methylcyclohexane.
加氢反应在100毫升间歇式反应釜中进行,将50毫升20重%甲苯的环己烷溶液和0.2克催化剂D加入反应釜中,向釜中充入1.0兆帕氢气,排空,反复充氢三次以置换出釜中的空气,然后充入4.0兆帕氢气,加热升温至140℃在搅拌速度为64次/分的条件下反应1小时,冷却、取出反应后的混合物,用气相色谱分析,结果列于表5中。The hydrogenation reaction is carried out in a 100 ml batch reactor, 50 ml of 20% by weight toluene solution in cyclohexane and 0.2 g of catalyst D are added to the reactor, and 1.0 MPa of hydrogen is charged into the still, emptied, and repeatedly charged Hydrogen three times to replace the air in the kettle, then fill in 4.0 MPa hydrogen, heat up to 140 °C and react for 1 hour under the condition of stirring speed of 64 times/min, cool, take out the reacted mixture, and analyze it with gas chromatography , and the results are listed in Table 5.
对比例7Comparative Example 7
本对比例说明,本发明提供的催化剂在甲苯加氢反应制甲基环己烷反应中的活性。This comparative example illustrates the activity of the catalyst provided by the present invention in the reaction of hydrogenation of toluene to produce methylcyclohexane.
反应装置、原料及反应条件同实例29,只是所用催化剂为对比例2制备的大表面Ni-La-P非晶态合金催化剂T,反应结果列于表5中。The reaction device, raw materials and reaction conditions are the same as in Example 29, except that the catalyst used is the large-surface Ni-La-P amorphous alloy catalyst T prepared in Comparative Example 2. The reaction results are listed in Table 5.
表5
本发明提供的催化剂在苯乙烯加氢制乙苯反应中的应用。The application of the catalyst provided by the invention in the reaction of hydrogenation of styrene to ethylbenzene.
按实例29所述方法进行苯乙烯的加氢反应,苯乙烯用量50毫升,催化剂D用量0.2克,反应温度60℃,反应时间0.5小时,其余同实例29,反应结果列于表6中。Carry out the hydrogenation reaction of styrene by the method described in example 29,
对比例8~9Comparative Examples 8-9
下面的对比例说明本发明提供催化剂在苯乙烯加氢制乙苯反应中的活性。The following comparative examples illustrate the activity of the catalyst provided by the present invention in the hydrogenation of styrene to ethylbenzene.
反应装置、原料及反应条件同实例30,只是所用催化剂分别为对比例2和3制备的参比催化剂T和U,反应结果列于表6中。The reaction apparatus, raw materials and reaction conditions are the same as in Example 30, except that the catalysts used are reference catalysts T and U prepared in Comparative Examples 2 and 3, respectively, and the reaction results are listed in Table 6.
表6
实例31Example 31
本发明提供的催化剂在己二腈加氢反应制己二胺反应中的应用。The application of the catalyst provided by the invention in the hydrogenation reaction of adiponitrile to prepare hexamethylenediamine.
按实例29所述方法进行己二腈加氢反应,反应原料为50毫升15重%己二腈的乙醇溶液,催化剂D用量0.2克,反应温度100℃,反应时间1小时,其余操作条件同实例29,反应结果列于表7中。Carry out adiponitrile hydrogenation reaction according to the method described in example 29, reaction raw material is the ethanol solution of 50 milliliters 15% by weight of adiponitrile, catalyst D consumption 0.2 gram,
对比例10Comparative Example 10
本对比例说明本发明提供的催化剂在己二腈加氢制己二胺反应中的活性。This comparative example illustrates the activity of the catalyst provided by the present invention in the hydrogenation of adiponitrile to hexamethylenediamine.
反应装置、原料及反应条件同实例例31,只是所用催化剂为对比例2制备的参比催化剂T,反应结果列于表7中。The reaction device, raw materials and reaction conditions are the same as in Example 31, except that the catalyst used is the reference catalyst T prepared in Comparative Example 2, and the reaction results are listed in Table 7.
表7
由表5~7的结果可以看出,(1)本发明提供的催化剂在上述加氢反应中的活性均与按CN1073726A所述大表面Ni-La-P非晶态合金催化剂相当,但本发明提供的催化剂中Ni-B非晶态合金只占4.19重%,镍含量只有3.97重%,而大表面Ni-La-P非晶态合金催化剂中镍含量高达87.4重%,这说明本发明提供的催化剂中,对反应起催化作用的活性镍的相对含量大大高于Ni-La-P大表面非晶合金催化剂,(2)本发明提供的催化剂在苯乙烯加氢反应中的活性是传统的多晶镍催化剂活性的165倍以上,而镍含量也低于多晶镍催化剂。综上所述本发明提供的催化剂是一种低镍高效催化剂,具有现有技术无可比拟的优越性。As can be seen from the results of Tables 5 to 7, (1) the activity of the catalyst provided by the present invention in the above-mentioned hydrogenation reaction is all suitable with the large surface Ni-La-P amorphous alloy catalyst described in CN1073726A, but the present invention Ni-B amorphous alloy only accounts for 4.19 weight percent in the catalyzer that provides, nickel content only has 3.97 weight percent, and nickel content is as high as 87.4 weight percent in the large surface Ni-La-P amorphous alloy catalyst, this illustrates that the present invention provides In the catalyzer, the relative content of the active nickel that catalyzes the reaction is much higher than the Ni-La-P large-surface amorphous alloy catalyst, (2) the activity of the catalyzer provided by the invention in the hydrogenation reaction of styrene is traditional The activity of the polycrystalline nickel catalyst is more than 165 times, and the nickel content is also lower than that of the polycrystalline nickel catalyst. In summary, the catalyst provided by the present invention is a low-nickel high-efficiency catalyst, which has incomparable advantages in the prior art.
实例32Example 32
本发明提供的催化剂在硝基苯加氢制苯胺反应中的应用。The application of the catalyst provided by the invention in the reaction of producing aniline by hydrogenation of nitrobenzene.
按实例29所述方法进行加氢反应,反应原料为50毫升20重%硝基苯的异丙醇溶液,催化剂D装量0.2克,反应温度89℃,反应时间1小时,其余操作条件同实例29,反应结果列于表8中。Carry out hydrogenation reaction by the method described in example 29, reaction raw material is the isopropanol solution of 50
表8
实例33Example 33
本发明提供的催化剂在环己酮加氢制环己醇反应中的应用。The application of the catalyst provided by the invention in the reaction of cyclohexanol hydrogenation from cyclohexanone.
按实例29所述方法进行加氢反应,反应原料为50毫升30重%环己酮的环己烷溶液,催化剂D装量0.2克,反应温度95℃,反应时间1小时,其余操作条件同实例29,反应结果列于表9中。Carry out hydrogenation reaction by the method described in example 29, reaction raw material is the cyclohexane solution of 50
表9
实例34Example 34
本发明提供的催化剂在苯乙炔加氢反应中的应用。The application of the catalyst provided by the invention in the hydrogenation reaction of phenylacetylene.
按实例29所述方法进行加氢反应,反应原料为50毫升15重%苯乙炔的环已烷溶液,催化剂D装量0.2克,反应温度22℃,反应时间0.5小时,其余操作条件同实例29,反应结果列于表10中。Carry out hydrogenation reaction by the method described in example 29, reaction raw material is the cyclohexane solution of 50 milliliters 15% by weight of phenylacetylene, catalyst D load 0.2 gram, reaction temperature 22 ℃, reaction time 0.5 hour, all the other operating conditions are the same as example 29 , The reaction results are listed in Table 10.
表10
Claims (12)
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| CN1099909C (en) * | 1999-08-31 | 2003-01-29 | 中国石油化工集团公司 | Preparation method of amorphous alloy catalyst of nickel and boron |
| CN1099910C (en) * | 1999-08-31 | 2003-01-29 | 中国石油化工集团公司 | Preparation method of supported amorphous alloy catalyst |
| CN100357286C (en) * | 2005-12-13 | 2007-12-26 | 天津市瑞凯科技发展有限公司 | Process for preparing tetrahydrofurfuryl alcohol by catalytic hydrogenation of furfuralcohol |
| CN101664682B (en) * | 2008-09-05 | 2011-12-28 | 中国石油化工股份有限公司 | Non-noble metal supported selective hydrogenation catalyst and preparation method and application thereof |
| CN101648942B (en) * | 2009-09-21 | 2011-04-06 | 王孝麒 | Method for preparing halofuginone derivative |
| CN103952719B (en) * | 2014-03-28 | 2017-05-03 | 中国科学院物理研究所 | Catalyst used for preparation of hydrogen through water electrolysis, and preparation method thereof |
| CN105032429A (en) * | 2015-07-28 | 2015-11-11 | 湖北荆楚理工科技开发有限公司 | Benzoic acid hydrogenation catalyst prepared through micro-wave heating and preparation method |
| CN105798323B (en) * | 2016-03-18 | 2018-04-06 | 西北师范大学 | The method that ball milling assistant interface prepares bigger serface transition metal boron alloy material |
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