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CN106118005A - A kind of solar cell package environment-friendly materials - Google Patents

A kind of solar cell package environment-friendly materials Download PDF

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CN106118005A
CN106118005A CN201610596606.5A CN201610596606A CN106118005A CN 106118005 A CN106118005 A CN 106118005A CN 201610596606 A CN201610596606 A CN 201610596606A CN 106118005 A CN106118005 A CN 106118005A
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黄宇
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Guangxi Nanning Zhicui Technology Consulting Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/08Polyesters modified with higher fatty oils or their acids, or with resins or resin acids
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804Materials of encapsulations
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/204Applications use in electrical or conductive gadgets use in solar cells
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Health & Medical Sciences (AREA)
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Abstract

本发明公开了一种太阳能电池封装环保材料,由以下原料制成:桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶、氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、碳纤维、3‑二乙胺基丙胺、甲基丙烯酸、碳酸钙、添加剂。本发明将桐油基材料代替石油基聚合物材料用于太阳能电池的封装,来源广泛、制备简便、操作方便,产品性能优异、环境友好,降低了太阳能电池封装中石油资源和能源的消耗,绿色节能,有着广泛的应用前景,是一种创新的绿色封装材料。The invention discloses an environmental protection material for solar cell encapsulation, which is made of the following raw materials: tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, and pentaerythritol rosin ester , maleic anhydride grafted EPDM rubber, chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, carbon fiber, 3‑Diethylaminopropylamine, methacrylic acid, carbonic acid Calcium, additives. The present invention uses tung oil-based materials instead of petroleum-based polymer materials for the packaging of solar cells, has a wide range of sources, is easy to prepare, is convenient to operate, has excellent product performance, and is environmentally friendly, reduces the consumption of petroleum resources and energy in solar cell packaging, and is green and energy-saving. It has broad application prospects and is an innovative green packaging material.

Description

一种太阳能电池封装环保材料Environmental protection material for solar cell encapsulation

【技术领域】【Technical field】

本发明属于环保技术领域和太阳能电池封装材料制备技术领域,具体涉及一种太阳能电池封装环保材料。The invention belongs to the technical field of environmental protection and the technical field of preparation of solar cell encapsulation materials, and in particular relates to an environmental protection material for solar cell encapsulation.

【背景技术】【Background technique】

面对已影响民生与经济发展的能源短缺,我们长期依赖的化石能源更会在未来一二百年间耗尽,人们正努力寻找低碳或零碳的新能源与生产技术,在众多新能源途径中,太阳能由于用之不竭的特点,而预期在未来五十年间成为人类主要能源。在2010年全世界的太阳能发电的安装总量约为18GW,而中国太阳能电池同年总生产量约为10GW,两者都在飞快增长;太阳能电池封装技术成为太阳能这个新兴产业发展的关键技术之一。Faced with the energy shortage that has affected people's livelihood and economic development, the fossil energy we have relied on for a long time will be exhausted in the next 100 to 200 years. People are trying to find low-carbon or zero-carbon new energy and production technologies. Among many new energy In the way, solar energy is expected to become the main energy source of human beings in the next fifty years because of its inexhaustible characteristics. In 2010, the total installation of solar power generation in the world was about 18GW, while the total production of solar cells in China was about 10GW in the same year, both of which are growing rapidly; solar cell packaging technology has become one of the key technologies for the development of this emerging industry of solar energy .

在当前产业中,常用的太阳能电池受光正面的封装工序有以下多项步骤:(a)生产聚乙烯-醋酸乙烯酯(EVA)热粘材料的封装膜或相关封装膜;(b)根据太阳能电池板的尺寸裁好EVA封装膜;(c)形成电池-封装膜-玻璃板的夹层结构;(d)热粘结。In the current industry, the commonly used solar cell front-side packaging process has the following multiple steps: (a) producing polyethylene-vinyl acetate (EVA) thermal adhesive packaging film or related packaging film; (b) according to the solar cell Cut the EVA packaging film according to the size of the board; (c) form a sandwich structure of battery-encapsulation film-glass plate; (d) heat bonding.

在封装电池底面时,工序步骤更多:(a)生产聚乙烯-醋酸乙烯酯(EVA)热粘材料的封装膜或相关封装膜:(b)根据太阳能电池板的尺寸裁好EVA封装膜:(c)覆盖好电池底面:(d)生产多层的密封膜(通常包括如聚四氟乙烯/聚对苯二甲酸乙二醇酯/聚四氟乙烯,简称TPT的膜材:(e)在EVA热粘的封装膜上加盖TPT密封膜:(f)热粘结。When encapsulating the bottom of the battery, there are more steps in the process: (a) produce polyethylene-vinyl acetate (EVA) thermal adhesive packaging film or related packaging film: (b) cut the EVA packaging film according to the size of the solar panel: (c) Cover the bottom surface of the battery: (d) produce a multi-layer sealing film (usually including a film material such as polytetrafluoroethylene/polyethylene terephthalate/polytetrafluoroethylene, referred to as TPT: (e) Add a TPT sealing film on the EVA heat-bonded packaging film: (f) thermal bonding.

在这封装工序中所使用的塑料制品均来自石油化工路线,都并非绿色产品,而且热粘法是耗能、费时。另一个更大的问题是我们一方面以太阳能电池去克服化石能源即将耗尽的能源问题,另一方面在封装太阳能电池成为能源工具时,我们还是依赖着主材是石油基的化工塑料和耗能的工序,这一矛盾亟待解决。The plastic products used in this packaging process are all from petrochemical routes, which are not green products, and the thermal bonding method is energy-consuming and time-consuming. Another bigger problem is that on the one hand, we use solar cells to overcome the energy problem that fossil energy is about to be exhausted. On the other hand, when packaging solar cells to become energy tools, we still rely on petroleum-based chemical plastics and waste materials. This contradiction needs to be resolved urgently.

千多年来,我国长期采用桐油涂层保护家具和船及建筑结构,因为桐油涂层可以被氧致交联固化,粘性强,不透水,耐磨耐用。而且我国气候与其他自然环境适宜桐树生长,因此我国一直在桐油生产方面遥领其他国家。但长期以来,桐油产业沿用传统工艺,利用高科技把桐油产业革新只是刚起步;多项专利公布了利用桐油做涂料和树脂原料的方法(申请号200810031013.X;201110093579.7;201110002171.4;200410065369.7;200910185732.1;200910070756.2;200910218768.5等);申请号为201110076740.X的中国专利介绍了利用桐油酸酐制备全生物基环氧树脂组合物及固化物的方法;可以预见通过系统科研创新开发新桐油技术及应用,桐油将会成为太阳能电池封装材料的重要来源。For thousands of years, my country has long used tung oil coating to protect furniture, ships and building structures, because tung oil coating can be cured by oxygen-induced cross-linking, strong viscosity, impermeable, wear-resistant and durable. Moreover, my country's climate and other natural environments are suitable for the growth of tung trees, so my country has always been far ahead of other countries in tung oil production. But for a long time, the tung oil industry has continued to use traditional techniques, and the use of high technology to innovate the tung oil industry has only just started; multiple patents have announced the method of using tung oil as raw materials for coatings and resins (application number 200810031013.X; 201110093579.7; 201110002171.4; 200410065369.7; 200910185732.1; 200910070756.2; 200910218768.5, etc.); the Chinese patent application number 201110076740.X introduces the method of using tung oil anhydride to prepare all bio-based epoxy resin compositions and cured products; It will become an important source of solar cell packaging materials.

太阳能电池组件是利用硅等半导体的光伏效应通过P-N结直接把太阳光转化为电能的产品,太阳能电池一般都必须通过胶封、层压等方式封装成平板式构造再投入使用,边框的密封采用耐候性和抗老化、粘接性能好的硅酮密封胶。目前,常用的硅酮密封胶都为单组分的,其固化速度慢,时间长,而且在太阳能组件生产过程中容易“溢胶”,严重影响生产效率。申请号为201010191169.1的中国专利公开了一种用于太阳能电池组件组装胶封的双组分太阳能密封胶及其制备方法。由A组分和B组分两部分组成;其中A组分:基础聚合物0-100份、增塑剂10-50份、填料50-100份、补强剂1-10份;B组分:端烷氧基聚硅氧烷0-100份、二甲基硅油0-100份、颜料5-30份、交联剂50-100份、偶联剂5-30份、催化剂0.001-5份。其具有固化速度快,储存稳定,在实际使用中不产生“溢胶”的特点。虽然以上公开的双组分太阳能密封胶具有一定的功能特点,但是随着太阳能技术的不断发展,其本身的特点已经不能满足发展的需要,其固化速度、稳定性、耐老化性以及胶黏强度等都不能满足日益发展的需要,因此还需要进一步研究开发一种具有更加优异性能的密封胶。Solar cell modules are products that use the photovoltaic effect of semiconductors such as silicon to directly convert sunlight into electrical energy through P-N junctions. Generally, solar cells must be packaged into a flat structure through glue sealing, lamination, etc. before they are put into use. The sealing of the frame adopts Weather resistance and anti-aging, silicone sealant with good bonding performance. At present, the commonly used silicone sealant is one-component, its curing speed is slow, the time is long, and it is easy to "overflow" in the production process of solar modules, which seriously affects the production efficiency. Chinese patent application No. 201010191169.1 discloses a two-component solar sealant for solar cell module assembly sealant and its preparation method. It consists of two parts, A component and B component; A component: 0-100 parts of base polymer, 10-50 parts of plasticizer, 50-100 parts of filler, 1-10 parts of reinforcing agent; B component : 0-100 parts of alkoxy-terminated polysiloxane, 0-100 parts of dimethyl silicone oil, 5-30 parts of pigment, 50-100 parts of crosslinking agent, 5-30 parts of coupling agent, 0.001-5 parts of catalyst . It has the characteristics of fast curing speed, stable storage, and no "overflow" in actual use. Although the two-component solar sealant disclosed above has certain functional characteristics, with the continuous development of solar technology, its own characteristics can no longer meet the needs of development. Its curing speed, stability, aging resistance and adhesive strength etc. cannot meet the growing needs, so further research is needed to develop a sealant with more excellent properties.

【发明内容】【Content of invention】

本发明提供一种太阳能电池封装环保材料,以解决现有太阳能电池封装材料固化速度慢,稳定性、耐老化性差,胶黏强度低,毒性大,易造成环境污染等问题。本发明将桐油基材料代替石油基聚合物材料用于太阳能电池的封装,来源广泛、制备简便、操作方便,产品性能优异、环境友好,降低了太阳能电池封装中石油资源和能源的消耗,绿色节能,有着广泛的应用前景,是一种创新的绿色封装材料。The invention provides an environmental protection material for solar cell packaging to solve the problems of slow curing speed, poor stability and aging resistance, low adhesive strength, high toxicity and easy environmental pollution of the existing solar cell packaging materials. The present invention uses tung oil-based materials instead of petroleum-based polymer materials for the packaging of solar cells, has a wide range of sources, is easy to prepare, is convenient to operate, has excellent product performance, and is environmentally friendly, reduces the consumption of petroleum resources and energy in solar cell packaging, and is green and energy-saving. It has broad application prospects and is an innovative green packaging material.

为解决以上技术问题,本发明采用以下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种太阳能电池封装环保材料,以重量为单位,由以下原料制成:桐油基醇酸树脂120-250份、丙烯酸树脂40-70份、乙烯基树脂20-50份、磷酸三丁氧基乙酯18-30份、环氧硬酯酸丁酯15-20份、季戊四醇松香酯12-18份、马来酸酐接枝三元乙丙橡胶30-45份、氯磺化聚乙烯20-30份、硅酸钠18-25份、聚氧乙烯月桂醇醚硫酸钠15-20份、氯化石蜡25-32份、碳纤维12-20份、3-二乙胺基丙胺14-18份、甲基丙烯酸12-24份、碳酸钙15-28份、环氧硅烷类偶联剂2-4份、马来酸酐接枝相容剂2-4份、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)0.6-1.2份、磷石膏0.5-1份、丙烯酸型架桥剂0.5-1份、丙烯酸酯类加工助剂0.4-0.8份、701粉强化剂0.3-0.5份、聚合氯化铝0.3-0.5份、炭化硅晶须0.4-0.6份、磷酸三辛酯0.4-0.6份、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯0.2-0.3份、苯乙烯0.1-0.2份、引发剂1-2份、交联剂2-4份、柔软剂0.4-0.6份、增粘剂0.2-0.4份、催化剂0.1-0.2份、紫外线吸收剂0.2-0.3份、阻燃剂0.2-0.3份;An environmentally friendly material for solar cell encapsulation, which is made of the following raw materials in units of weight: 120-250 parts of tung oil-based alkyd resin, 40-70 parts of acrylic resin, 20-50 parts of vinyl resin, tributoxyethyl phosphate 18-30 parts of ester, 15-20 parts of epoxy butyl stearate, 12-18 parts of pentaerythritol rosin ester, 30-45 parts of maleic anhydride grafted EPDM rubber, 20-30 parts of chlorosulfonated polyethylene , 18-25 parts of sodium silicate, 15-20 parts of sodium polyoxyethylene lauryl ether sulfate, 25-32 parts of chlorinated paraffin, 12-20 parts of carbon fiber, 14-18 parts of 3-diethylaminopropylamine, methyl 12-24 parts of acrylic acid, 15-28 parts of calcium carbonate, 2-4 parts of epoxy silane coupling agent, 2-4 parts of maleic anhydride graft compatibilizer, 2,2'-methylene-bis-( 0.6-1.2 parts of 4-ethyl-6-tert-butylphenol), 0.5-1 part of phosphogypsum, 0.5-1 part of acrylic bridging agent, 0.4-0.8 part of acrylate processing aid, 0.3 part of 701 powder strengthening agent -0.5 parts, 0.3-0.5 parts of polyaluminum chloride, 0.4-0.6 parts of silicon carbide whiskers, 0.4-0.6 parts of trioctyl phosphate, bis-1-decaneoxy-2,2,6,6-tetramethyl 0.2-0.3 parts of piperidin-4-ol sebacate, 0.1-0.2 parts of styrene, 1-2 parts of initiator, 2-4 parts of crosslinking agent, 0.4-0.6 parts of softener, 0.2-0.2 parts of tackifier 0.4 parts, catalyst 0.1-0.2 parts, ultraviolet absorber 0.2-0.3 parts, flame retardant 0.2-0.3 parts;

所述2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)为抗氧剂;The 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) is an antioxidant;

所述磷石膏为安定剂;The phosphogypsum is a stabilizer;

所述丙烯酸酯类加工助剂为调节剂;The acrylate processing aid is a regulator;

所述聚合氯化铝为聚凝剂;The polyaluminum chloride is a coagulant;

所述炭化硅晶须为增韧剂;The silicon carbide whiskers are toughening agents;

所述磷酸三辛酯为增塑剂;The trioctyl phosphate is a plasticizer;

所述双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯为稳定剂;The bis-1-decaneoxy-2,2,6,6-tetramethylpiperidin-4-ol sebacate is a stabilizer;

所述苯乙烯为终止剂;The styrene is a terminator;

所述太阳能电池封装环保材料的制备方法,包括以下步骤:The preparation method of the solar cell encapsulation environment-friendly material comprises the following steps:

S1:将桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶混合,在温度为230-260℃,转速为100-400r/min下搅拌4-12min,制得混合物Ⅰ;S1: Mix tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, pentaerythritol rosin ester, and grafted EPDM rubber with maleic anhydride. Stir at 230-260°C for 4-12min at a rotational speed of 100-400r/min to obtain mixture I;

S2:在真空度为0.45-0.55MPa下,向步骤1制得的混合物Ⅰ中加入氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、3-二乙胺基丙胺、甲基丙烯酸、环氧硅烷类偶联剂、马来酸酐接枝相容剂、磷石膏、丙烯酸型架桥剂、丙烯酸酯类加工助剂、701粉强化剂、聚合氯化铝、炭化硅晶须、磷酸三辛酯、柔软剂、引发剂、交联剂、增粘剂、催化剂,在微波功率为200-400W,温度为150-180℃,转速为200-300r/min下搅拌2-5h,制得混合物Ⅱ;S2: Add chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, and 3-diethylamine to the mixture I prepared in step 1 under a vacuum of 0.45-0.55 MPa Propylamine, methacrylic acid, epoxy silane coupling agent, maleic anhydride graft compatibilizer, phosphogypsum, acrylic bridging agent, acrylate processing aid, 701 powder strengthening agent, polyaluminum chloride, Silicon carbide whiskers, trioctyl phosphate, softener, initiator, cross-linking agent, tackifier, catalyst, stirred at a microwave power of 200-400W, a temperature of 150-180°C, and a speed of 200-300r/min 2-5h, prepared mixture II;

S3:向步骤2制得的混合物Ⅱ中加入碳纤维、碳酸钙、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、苯乙烯、紫外线吸收剂、阻燃剂,在温度为120-130℃,转速为200-300r/min下搅拌0.5-0.7h,制得混合物Ⅲ;S3: Add carbon fiber, calcium carbonate, 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol), bis-1-decyloxy to the mixture II prepared in step 2 - 2,2,6,6-tetramethylpiperidin-4-ol sebacate, styrene, ultraviolet absorber, flame retardant, at a temperature of 120-130°C and a rotational speed of 200-300r/min Stir for 0.5-0.7h to obtain mixture III;

S4:将步骤3制得的混合物Ⅲ依次经挤出、压延、冷却、牵引、除静电,制得太阳能电池封装环保材料,其中挤出温度为78-92℃,热压温度为28-42℃,冷压温度为9-16℃。S4: The mixture III prepared in step 3 is extruded, calendered, cooled, drawn, and destaticized in sequence to obtain an environmentally friendly material for solar cell encapsulation, wherein the extrusion temperature is 78-92°C, and the hot pressing temperature is 28-42°C , cold pressing temperature is 9-16 ℃.

进一步地,所述引发剂为偶氮二异丁酸(丙烯酸乙二醇)酯。Further, the initiator is azobisisobutyrate (ethylene glycol acrylate).

进一步地,所述交联剂为2,5-二甲基-2,5-双(苯甲酰过氧)-己烷。Further, the crosslinking agent is 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane.

进一步地,所述柔软剂为聚酯纤维。Further, the softening agent is polyester fiber.

进一步地,所述增粘剂为环氧丙氧丙基三甲氧基硅烷。Further, the tackifier is glycidoxypropyltrimethoxysilane.

进一步地,所述催化剂为铂催化剂。Further, the catalyst is a platinum catalyst.

进一步地,所述紫外线吸收剂为2-羟基-4-正辛氧基二苯甲酮。Further, the ultraviolet absorber is 2-hydroxy-4-n-octyloxybenzophenone.

进一步地,所述阻燃剂为聚磷酸铵。Further, the flame retardant is ammonium polyphosphate.

本发明具有以下有益效果:The present invention has the following beneficial effects:

(1)本发明制得的太阳能电池封装环保材料,具有良好的性能,其中铅笔硬度达到了4B,固化时间达到了26min以下,拉伸强度达到了7.69MPa以上,剪切强度达到了6.21MPa以上,击穿电压达到了36.24KV/mm以上,人工耐老化试验达到了1280h以上无异常,具有优异的综合性能,能够很好的应用于太阳能领域,发挥良好的密封效果。(1) The solar cell encapsulation environmental protection material that the present invention makes has good performance, wherein pencil hardness has reached 4B, curing time has reached below 26min, tensile strength has reached more than 7.69MPa, and shear strength has reached more than 6.21MPa , the breakdown voltage has reached above 36.24KV/mm, and the artificial aging test has reached above 1280h without any abnormalities.

(2)本发明将桐油基材料代替石油基聚合物材料用于太阳能电池的封装,来源广泛、制备简便、操作方便,产品性能优异、环境友好,降低了太阳能电池封装中石油资源和能源的消耗,绿色节能,有着广泛的应用前景,是一种创新的绿色封装材料。(2) The present invention uses tung oil-based materials instead of petroleum-based polymer materials for the packaging of solar cells, has a wide range of sources, is easy to prepare, is convenient to operate, has excellent product performance, and is environmentally friendly, reducing the consumption of petroleum resources and energy in solar cell packaging. Green and energy-saving, it has broad application prospects and is an innovative green packaging material.

【具体实施方式】【detailed description】

为便于更好地理解本发明,通过以下实施例加以说明,这些实施例属于本发明的保护范围,但不限制本发明的保护范围。In order to facilitate a better understanding of the present invention, the following examples are used to illustrate, and these examples belong to the protection scope of the present invention, but do not limit the protection scope of the present invention.

在实施例中,所述太阳能电池封装环保材料,以重量为单位,由以下原料制成:桐油基醇酸树脂120-250份、丙烯酸树脂40-70份、乙烯基树脂20-50份、磷酸三丁氧基乙酯18-30份、环氧硬酯酸丁酯15-20份、季戊四醇松香酯12-18份、马来酸酐接枝三元乙丙橡胶30-45份、氯磺化聚乙烯20-30份、硅酸钠18-25份、聚氧乙烯月桂醇醚硫酸钠15-20份、氯化石蜡25-32份、碳纤维12-20份、3-二乙胺基丙胺14-18份、甲基丙烯酸12-24份、碳酸钙15-28份、环氧硅烷类偶联剂2-4份、马来酸酐接枝相容剂2-4份、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)0.6-1.2份、磷石膏0.5-1份、丙烯酸型架桥剂0.5-1份、丙烯酸酯类加工助剂0.4-0.8份、701粉强化剂0.3-0.5份、聚合氯化铝0.3-0.5份、炭化硅晶须0.4-0.6份、磷酸三辛酯0.4-0.6份、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯0.2-0.3份、苯乙烯0.1-0.2份、偶氮二异丁酸(丙烯酸乙二醇)酯1-2份、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷2-4份、聚酯纤维0.4-0.6份、环氧丙氧丙基三甲氧基硅烷0.2-0.4份、铂催化剂0.1-0.2份、2-羟基-4-正辛氧基二苯甲酮0.2-0.3份、聚磷酸铵0.2-0.3份;In an embodiment, the solar cell packaging environment-friendly material is made of the following raw materials in units of weight: 120-250 parts of tung oil-based alkyd resin, 40-70 parts of acrylic resin, 20-50 parts of vinyl resin, phosphoric acid 18-30 parts of tributoxyethyl ester, 15-20 parts of epoxy butyl ester, 12-18 parts of pentaerythritol rosin ester, 30-45 parts of maleic anhydride grafted EPDM rubber, chlorosulfonated polystyrene 20-30 parts of ethylene, 18-25 parts of sodium silicate, 15-20 parts of sodium polyoxyethylene lauryl ether sulfate, 25-32 parts of chlorinated paraffin, 12-20 parts of carbon fiber, 14- 18 parts, 12-24 parts of methacrylic acid, 15-28 parts of calcium carbonate, 2-4 parts of epoxy silane coupling agent, 2-4 parts of maleic anhydride graft compatibilizer, 2,2'-methylene Base-bis-(4-ethyl-6-tert-butylphenol) 0.6-1.2 parts, phosphogypsum 0.5-1 part, acrylic bridging agent 0.5-1 part, acrylate processing aid 0.4-0.8 part, 0.3-0.5 parts of 701 powder strengthening agent, 0.3-0.5 parts of polyaluminum chloride, 0.4-0.6 parts of silicon carbide whiskers, 0.4-0.6 parts of trioctyl phosphate, bis-1-decaneoxy-2,2,6 , 0.2-0.3 parts of 6-tetramethylpiperidin-4-ol sebacate, 0.1-0.2 parts of styrene, 1-2 parts of azobisisobutyrate (ethylene glycol acrylate), 2,5- 2-4 parts of dimethyl-2,5-bis(benzoylperoxy)-hexane, 0.4-0.6 parts of polyester fiber, 0.2-0.4 parts of glycidoxypropyl trimethoxysilane, 0.1 parts of platinum catalyst -0.2 parts, 0.2-0.3 parts of 2-hydroxy-4-n-octyloxybenzophenone, 0.2-0.3 parts of ammonium polyphosphate;

所述太阳能电池封装环保材料的制备方法,包括以下步骤:The preparation method of the solar cell encapsulation environment-friendly material comprises the following steps:

S1:将桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶混合,在温度为230-260℃,转速为100-400r/min下搅拌4-12min,制得混合物Ⅰ;S1: Mix tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, pentaerythritol rosin ester, and grafted EPDM rubber with maleic anhydride. Stir at 230-260°C for 4-12min at a rotational speed of 100-400r/min to obtain mixture I;

S2:在真空度为0.45-0.55MPa下,向步骤1制得的混合物Ⅰ中加入氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、3-二乙胺基丙胺、甲基丙烯酸、环氧硅烷类偶联剂、马来酸酐接枝相容剂、磷石膏、丙烯酸型架桥剂、丙烯酸酯类加工助剂、701粉强化剂、聚合氯化铝、炭化硅晶须、磷酸三辛酯、聚酯纤维、偶氮二异丁酸(丙烯酸乙二醇)酯、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷、环氧丙氧丙基三甲氧基硅烷、铂催化剂,在微波功率为200-400W,温度为150-180℃,转速为200-300r/min下搅拌2-5h,制得混合物Ⅱ;S2: Add chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, and 3-diethylamine to the mixture I prepared in step 1 under a vacuum of 0.45-0.55 MPa Propylamine, methacrylic acid, epoxy silane coupling agent, maleic anhydride graft compatibilizer, phosphogypsum, acrylic bridging agent, acrylate processing aid, 701 powder strengthening agent, polyaluminum chloride, Silicon carbide whiskers, trioctyl phosphate, polyester fiber, azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane alkane, glycidoxypropyltrimethoxysilane, and platinum catalyst, and stir for 2-5 hours at a microwave power of 200-400W, a temperature of 150-180°C, and a rotation speed of 200-300r/min to obtain a mixture II;

S3:向步骤2制得的混合物Ⅱ中加入碳纤维、碳酸钙、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、苯乙烯、2-羟基-4-正辛氧基二苯甲酮、聚磷酸铵,在温度为120-130℃,转速为200-300r/min下搅拌0.5-0.7h,制得混合物Ⅲ;S3: Add carbon fiber, calcium carbonate, 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol), bis-1-decyloxy to the mixture II prepared in step 2 -2,2,6,6-tetramethylpiperidin-4-ol sebacate, styrene, 2-hydroxy-4-n-octyloxybenzophenone, ammonium polyphosphate, at a temperature of 120- Stir at 130°C for 0.5-0.7h at a rotational speed of 200-300r/min to obtain mixture III;

S4:将步骤3制得的混合物Ⅲ依次经挤出、压延、冷却、牵引、除静电,制得太阳能电池封装环保材料,其中挤出温度为78-92℃,热压温度为28-42℃,冷压温度为9-16℃。S4: The mixture III prepared in step 3 is extruded, calendered, cooled, drawn, and destaticized in sequence to obtain an environmentally friendly material for solar cell encapsulation, wherein the extrusion temperature is 78-92°C, and the hot pressing temperature is 28-42°C , cold pressing temperature is 9-16 ℃.

实施例1Example 1

一种太阳能电池封装环保材料,以重量为单位,由以下原料制成:桐油基醇酸树脂180份、丙烯酸树脂55份、乙烯基树脂35份、磷酸三丁氧基乙酯24份、环氧硬酯酸丁酯18份、季戊四醇松香酯15份、马来酸酐接枝三元乙丙橡胶38份、氯磺化聚乙烯25份、硅酸钠22份、聚氧乙烯月桂醇醚硫酸钠18份、氯化石蜡28份、碳纤维16份、3-二乙胺基丙胺16份、甲基丙烯酸18份、碳酸钙22份、环氧硅烷类偶联剂3份、马来酸酐接枝相容剂3份、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)0.9份、磷石膏0.8份、丙烯酸型架桥剂0.8份、丙烯酸酯类加工助剂0.6份、701粉强化剂0.4份、聚合氯化铝0.4份、炭化硅晶须0.5份、磷酸三辛酯0.5份、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯0.2份、苯乙烯0.1份、偶氮二异丁酸(丙烯酸乙二醇)酯1.5份、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷3份、聚酯纤维0.5份、环氧丙氧丙基三甲氧基硅烷0.3份、铂催化剂0.1份、2-羟基-4-正辛氧基二苯甲酮0.2份、聚磷酸铵0.2份;An environmentally friendly material for solar cell encapsulation, made of the following raw materials in units of weight: 180 parts of tung oil-based alkyd resin, 55 parts of acrylic resin, 35 parts of vinyl resin, 24 parts of tributoxyethyl phosphate, epoxy 18 parts of butyl stearate, 15 parts of pentaerythritol rosin ester, 38 parts of maleic anhydride grafted EPDM rubber, 25 parts of chlorosulfonated polyethylene, 22 parts of sodium silicate, 18 parts of polyoxyethylene lauryl ether sulfate 28 parts of chlorinated paraffin, 16 parts of carbon fiber, 16 parts of 3-diethylaminopropylamine, 18 parts of methacrylic acid, 22 parts of calcium carbonate, 3 parts of epoxy silane coupling agent, maleic anhydride graft compatible 3 parts of 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) 0.9 parts, 0.8 parts of phosphogypsum, 0.8 parts of acrylic bridging agent, acrylate processing aid 0.6 parts, 0.4 parts of 701 powder strengthening agent, 0.4 parts of polyaluminum chloride, 0.5 parts of silicon carbide whiskers, 0.5 parts of trioctyl phosphate, bis-1-decaneoxy-2,2,6,6-tetramethyl 0.2 parts of piperidin-4-ol sebacate, 0.1 parts of styrene, 1.5 parts of azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzene Formylperoxy)-hexane 3 parts, polyester fiber 0.5 part, glycidoxypropyltrimethoxysilane 0.3 part, platinum catalyst 0.1 part, 2-hydroxy-4-n-octyloxybenzophenone 0.2 part, 0.2 part of ammonium polyphosphate;

所述太阳能电池封装环保材料的制备方法,包括以下步骤:The preparation method of the solar cell encapsulation environment-friendly material comprises the following steps:

S1:将桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶混合,在温度为250℃,转速为300r/min下搅拌8min,制得混合物Ⅰ;S1: Mix tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, pentaerythritol rosin ester, and grafted EPDM rubber with maleic anhydride. Stir at 250°C for 8 minutes at a rotational speed of 300r/min to obtain mixture I;

S2:在真空度为0.5MPa下,向步骤1制得的混合物Ⅰ中加入氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、3-二乙胺基丙胺、甲基丙烯酸、环氧硅烷类偶联剂、马来酸酐接枝相容剂、磷石膏、丙烯酸型架桥剂、丙烯酸酯类加工助剂、701粉强化剂、聚合氯化铝、炭化硅晶须、磷酸三辛酯、聚酯纤维、偶氮二异丁酸(丙烯酸乙二醇)酯、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷、环氧丙氧丙基三甲氧基硅烷、铂催化剂,在微波功率为300W,温度为170℃,转速为200r/min下搅拌4h,制得混合物Ⅱ;S2: Add chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, and 3-diethylaminopropylamine to the mixture I prepared in step 1 under a vacuum of 0.5 MPa , methacrylic acid, epoxy silane coupling agent, maleic anhydride graft compatibilizer, phosphogypsum, acrylic bridging agent, acrylate processing aid, 701 powder strengthening agent, polyaluminum chloride, silicon carbide Whiskers, trioctyl phosphate, polyester fiber, azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane, Glycidoxypropyltrimethoxysilane and platinum catalyst were stirred for 4 hours at a microwave power of 300W, a temperature of 170°C, and a rotation speed of 200r/min to obtain mixture II;

S3:向步骤2制得的混合物Ⅱ中加入碳纤维、碳酸钙、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、苯乙烯、2-羟基-4-正辛氧基二苯甲酮、聚磷酸铵,在温度为125℃,转速为200r/min下搅拌0.6h,制得混合物Ⅲ;S3: Add carbon fiber, calcium carbonate, 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol), bis-1-decyloxy to the mixture II prepared in step 2 -2,2,6,6-Tetramethylpiperidin-4-ol sebacate, styrene, 2-hydroxy-4-n-octyloxybenzophenone, ammonium polyphosphate at a temperature of 125°C , stirring at a speed of 200r/min for 0.6h to obtain mixture III;

S4:将步骤3制得的混合物Ⅲ依次经挤出、压延、冷却、牵引、除静电,制得太阳能电池封装环保材料,其中挤出温度为85℃,热压温度为35℃,冷压温度为12℃。S4: Extrude, calender, cool, draw, and remove static electricity from the mixture III obtained in step 3 to obtain an environmentally friendly material for solar cell encapsulation. The extrusion temperature is 85°C, the hot-pressing temperature is 35°C, and the cold-pressing temperature is is 12°C.

实施例2Example 2

一种太阳能电池封装环保材料,以重量为单位,由以下原料制成:桐油基醇酸树脂120份、丙烯酸树脂40份、乙烯基树脂20份、磷酸三丁氧基乙酯18份、环氧硬酯酸丁酯15份、季戊四醇松香酯12份、马来酸酐接枝三元乙丙橡胶30份、氯磺化聚乙烯20份、硅酸钠18份、聚氧乙烯月桂醇醚硫酸钠15份、氯化石蜡25份、碳纤维12份、3-二乙胺基丙胺14份、甲基丙烯酸12份、碳酸钙15份、环氧硅烷类偶联剂2份、马来酸酐接枝相容剂2份、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)0.6份、磷石膏0.5份、丙烯酸型架桥剂0.5份、丙烯酸酯类加工助剂0.4份、701粉强化剂0.3份、聚合氯化铝0.3份、炭化硅晶须0.4份、磷酸三辛酯0.4份、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯0.2份、苯乙烯0.1份、偶氮二异丁酸(丙烯酸乙二醇)酯1份、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷2份、聚酯纤维0.4份、环氧丙氧丙基三甲氧基硅烷0.2份、铂催化剂0.1份、2-羟基-4-正辛氧基二苯甲酮0.2份、聚磷酸铵0.2份;An environmentally friendly material for solar cell encapsulation, which is made of the following raw materials in units of weight: 120 parts of tung oil-based alkyd resin, 40 parts of acrylic resin, 20 parts of vinyl resin, 18 parts of tributoxyethyl phosphate, epoxy 15 parts of butyl stearate, 12 parts of pentaerythritol rosin ester, 30 parts of maleic anhydride grafted EPDM rubber, 20 parts of chlorosulfonated polyethylene, 18 parts of sodium silicate, 15 parts of polyoxyethylene lauryl ether sulfate 25 parts of chlorinated paraffin, 12 parts of carbon fiber, 14 parts of 3-diethylaminopropylamine, 12 parts of methacrylic acid, 15 parts of calcium carbonate, 2 parts of epoxy silane coupling agent, maleic anhydride graft compatible 2 parts of 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) 0.6 parts, 0.5 parts of phosphogypsum, 0.5 parts of acrylic bridging agent, acrylate processing aid 0.4 parts, 0.3 parts of 701 powder strengthening agent, 0.3 parts of polyaluminum chloride, 0.4 parts of silicon carbide whiskers, 0.4 parts of trioctyl phosphate, bis-1-decaneoxy-2,2,6,6-tetramethyl 0.2 parts of piperidin-4-ol sebacate, 0.1 parts of styrene, 1 part of azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzene Formylperoxy)-hexane 2 parts, polyester fiber 0.4 part, glycidoxypropyltrimethoxysilane 0.2 part, platinum catalyst 0.1 part, 2-hydroxy-4-n-octyloxybenzophenone 0.2 part, 0.2 part of ammonium polyphosphate;

所述太阳能电池封装环保材料的制备方法,包括以下步骤:The preparation method of the solar cell encapsulation environment-friendly material comprises the following steps:

S1:将桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶混合,在温度为230℃,转速为100r/min下搅拌12min,制得混合物Ⅰ;S1: Mix tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, pentaerythritol rosin ester, and grafted EPDM rubber with maleic anhydride. Stir at 230°C for 12 minutes at a rotational speed of 100r/min to obtain mixture I;

S2:在真空度为0.45MPa下,向步骤1制得的混合物Ⅰ中加入氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、3-二乙胺基丙胺、甲基丙烯酸、环氧硅烷类偶联剂、马来酸酐接枝相容剂、磷石膏、丙烯酸型架桥剂、丙烯酸酯类加工助剂、701粉强化剂、聚合氯化铝、炭化硅晶须、磷酸三辛酯、聚酯纤维、偶氮二异丁酸(丙烯酸乙二醇)酯、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷、环氧丙氧丙基三甲氧基硅烷、铂催化剂,在微波功率为200W,温度为150℃,转速为200r/min下搅拌5h,制得混合物Ⅱ;S2: Add chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, and 3-diethylaminopropylamine to the mixture I prepared in step 1 under a vacuum of 0.45 MPa , methacrylic acid, epoxy silane coupling agent, maleic anhydride graft compatibilizer, phosphogypsum, acrylic bridging agent, acrylate processing aid, 701 powder strengthening agent, polyaluminum chloride, silicon carbide Whiskers, trioctyl phosphate, polyester fiber, azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane, Glycidoxypropyltrimethoxysilane and platinum catalyst were stirred for 5 hours at a microwave power of 200W, a temperature of 150°C, and a rotation speed of 200r/min to obtain mixture II;

S3:向步骤2制得的混合物Ⅱ中加入碳纤维、碳酸钙、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、苯乙烯、2-羟基-4-正辛氧基二苯甲酮、聚磷酸铵,在温度为120℃,转速为200r/min下搅拌0.7h,制得混合物Ⅲ;S3: Add carbon fiber, calcium carbonate, 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol), bis-1-decyloxy to the mixture II prepared in step 2 -2,2,6,6-tetramethylpiperidin-4-ol sebacate, styrene, 2-hydroxy-4-n-octyloxybenzophenone, ammonium polyphosphate, at a temperature of 120°C , stirring at a speed of 200r/min for 0.7h to obtain mixture III;

S4:将步骤3制得的混合物Ⅲ依次经挤出、压延、冷却、牵引、除静电,制得太阳能电池封装环保材料,其中挤出温度为78℃,热压温度为28℃,冷压温度为9℃。S4: Extrude, calender, cool, draw, and remove static electricity from the mixture III obtained in step 3 to obtain an environmentally friendly material for solar cell packaging, wherein the extrusion temperature is 78°C, the hot pressing temperature is 28°C, and the cold pressing temperature is 28°C. is 9°C.

实施例3Example 3

一种太阳能电池封装环保材料,以重量为单位,由以下原料制成:桐油基醇酸树脂250份、丙烯酸树脂70份、乙烯基树脂50份、磷酸三丁氧基乙酯30份、环氧硬酯酸丁酯20份、季戊四醇松香酯18份、马来酸酐接枝三元乙丙橡胶45份、氯磺化聚乙烯30份、硅酸钠25份、聚氧乙烯月桂醇醚硫酸钠20份、氯化石蜡32份、碳纤维20份、3-二乙胺基丙胺18份、甲基丙烯酸24份、碳酸钙28份、环氧硅烷类偶联剂4份、马来酸酐接枝相容剂4份、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)1.2份、磷石膏1份、丙烯酸型架桥剂1份、丙烯酸酯类加工助剂0.8份、701粉强化剂0.5份、聚合氯化铝0.5份、炭化硅晶须0.6份、磷酸三辛酯0.6份、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯0.3份、苯乙烯0.2份、偶氮二异丁酸(丙烯酸乙二醇)酯2份、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷4份、聚酯纤维0.6份、环氧丙氧丙基三甲氧基硅烷0.4份、铂催化剂0.2份、2-羟基-4-正辛氧基二苯甲酮0.3份、聚磷酸铵0.3份;An environmentally friendly material for solar cell encapsulation, made of the following raw materials in units of weight: 250 parts of tung oil-based alkyd resin, 70 parts of acrylic resin, 50 parts of vinyl resin, 30 parts of tributoxyethyl phosphate, epoxy 20 parts of butyl stearate, 18 parts of pentaerythritol rosin ester, 45 parts of maleic anhydride grafted EPDM rubber, 30 parts of chlorosulfonated polyethylene, 25 parts of sodium silicate, 20 parts of polyoxyethylene lauryl ether sulfate 32 parts of chlorinated paraffin, 20 parts of carbon fiber, 18 parts of 3-diethylaminopropylamine, 24 parts of methacrylic acid, 28 parts of calcium carbonate, 4 parts of epoxy silane coupling agent, maleic anhydride graft compatible 4 parts of 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) 1.2 parts, 1 part of phosphogypsum, 1 part of acrylic bridging agent, acrylate processing aid 0.8 parts, 0.5 parts of 701 powder strengthening agent, 0.5 parts of polyaluminum chloride, 0.6 parts of silicon carbide whiskers, 0.6 parts of trioctyl phosphate, bis-1-decaneoxy-2,2,6,6-tetramethyl 0.3 parts of piperidin-4-ol sebacate, 0.2 parts of styrene, 2 parts of azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzene Formylperoxy)-hexane 4 parts, polyester fiber 0.6 part, glycidoxypropyltrimethoxysilane 0.4 part, platinum catalyst 0.2 part, 2-hydroxy-4-n-octyloxybenzophenone 0.3 part, 0.3 part of ammonium polyphosphate;

所述太阳能电池封装环保材料的制备方法,包括以下步骤:The preparation method of the solar cell encapsulation environment-friendly material comprises the following steps:

S1:将桐油基醇酸树脂、丙烯酸树脂、乙烯基树脂、磷酸三丁氧基乙酯、环氧硬酯酸丁酯、季戊四醇松香酯、马来酸酐接枝三元乙丙橡胶混合,在温度为260℃,转速为400r/min下搅拌4min,制得混合物Ⅰ;S1: Mix tung oil-based alkyd resin, acrylic resin, vinyl resin, tributoxyethyl phosphate, butyl epoxy stearate, pentaerythritol rosin ester, and grafted EPDM rubber with maleic anhydride. Stir at 260°C for 4 minutes at a rotational speed of 400r/min to obtain mixture I;

S2:在真空度为0.55MPa下,向步骤1制得的混合物Ⅰ中加入氯磺化聚乙烯、硅酸钠、聚氧乙烯月桂醇醚硫酸钠、氯化石蜡、3-二乙胺基丙胺、甲基丙烯酸、环氧硅烷类偶联剂、马来酸酐接枝相容剂、磷石膏、丙烯酸型架桥剂、丙烯酸酯类加工助剂、701粉强化剂、聚合氯化铝、炭化硅晶须、磷酸三辛酯、聚酯纤维、偶氮二异丁酸(丙烯酸乙二醇)酯、2,5-二甲基-2,5-双(苯甲酰过氧)-己烷、环氧丙氧丙基三甲氧基硅烷、铂催化剂,在微波功率为400W,温度为180℃,转速为300r/min下搅拌2h,制得混合物Ⅱ;S2: Add chlorosulfonated polyethylene, sodium silicate, sodium polyoxyethylene lauryl ether sulfate, chlorinated paraffin, and 3-diethylaminopropylamine to the mixture I prepared in step 1 under a vacuum of 0.55 MPa , methacrylic acid, epoxy silane coupling agent, maleic anhydride graft compatibilizer, phosphogypsum, acrylic bridging agent, acrylate processing aid, 701 powder strengthening agent, polyaluminum chloride, silicon carbide Whiskers, trioctyl phosphate, polyester fiber, azobisisobutyrate (ethylene glycol acrylate), 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane, Glycidoxypropyltrimethoxysilane and platinum catalyst were stirred for 2 hours at a microwave power of 400W, a temperature of 180°C, and a rotation speed of 300r/min to obtain mixture II;

S3:向步骤2制得的混合物Ⅱ中加入碳纤维、碳酸钙、2,2’-亚甲基-双-(4-乙基-6-叔丁基苯酚)、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、苯乙烯、2-羟基-4-正辛氧基二苯甲酮、聚磷酸铵,在温度为130℃,转速为300r/min下搅拌0.5h,制得混合物Ⅲ;S3: Add carbon fiber, calcium carbonate, 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol), bis-1-decyloxy to the mixture II prepared in step 2 -2,2,6,6-Tetramethylpiperidin-4-ol sebacate, styrene, 2-hydroxy-4-n-octyloxybenzophenone, ammonium polyphosphate at a temperature of 130°C , stirring at a speed of 300r/min for 0.5h to obtain mixture III;

S4:将步骤3制得的混合物Ⅲ依次经挤出、压延、冷却、牵引、除静电,制得太阳能电池封装环保材料,其中挤出温度为92℃,热压温度为42℃,冷压温度为16℃。S4: The mixture III prepared in step 3 is extruded, calendered, cooled, drawn, and destaticized in sequence to obtain an environmentally friendly material for solar cell encapsulation, wherein the extrusion temperature is 92°C, the hot pressing temperature is 42°C, and the cold pressing temperature is is 16°C.

对实施例1-3制得太阳能电池封装环保材料进行性能测试,结果如下表所示。The performance test was carried out on the environment-friendly solar cell encapsulation material prepared in Examples 1-3, and the results are shown in the table below.

从上表结果可以看出,本发明制得的太阳能电池封装环保材料,具有良好的性能,其中铅笔硬度达到了4B,固化时间达到了26min以下,拉伸强度达到了7.69MPa以上,剪切强度达到了6.21MPa以上,击穿电压达到了36.24KV/mm以上,人工耐老化试验达到了1280h以上无异常,具有优异的综合性能,能够很好的应用于太阳能领域,发挥良好的密封效果。As can be seen from the results in the table above, the solar cell encapsulation environmental protection material prepared by the present invention has good performance, wherein the pencil hardness has reached 4B, the curing time has reached below 26min, the tensile strength has reached more than 7.69MPa, and the shear strength It has reached more than 6.21MPa, the breakdown voltage has reached more than 36.24KV/mm, and the artificial aging test has reached more than 1280h without abnormalities. It has excellent comprehensive performance and can be well applied in the field of solar energy and exerts a good sealing effect.

以上内容不能认定本发明的具体实施只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明由所提交的权利要求书确定的专利保护范围。The above content cannot be deemed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, they can also make some simple deduction or replacement without departing from the concept of the present invention. The invention is deemed to belong to the scope of patent protection determined by the filed claims.

Claims (8)

1. solar cell package environment-friendly materials, it is characterised in that in units of weight, are made up of following raw material: Oleum Verniciae fordii Based alkyd 120-250 part, acrylic resin 40-70 part, vinylite 20-50 part, tributoxyethyl phosphate 18-30 Part, epoxy butyl stearate 15-20 part, rosin pentaerythritol ester 12-18 part, maleic anhydride grafting ethylene propylene diene rubber 30-45 Part, chlorosulfonated polyethylene 20-30 part, sodium silicate 18-25 part, sodium polyoxyethelene lauryl alcohol sulfate 15-20 part, chlorinated paraffin 25-32 part, carbon fiber 12-20 part, 3-diethyl amino propylamine 14-18 part, methacrylic acid 12-24 part, calcium carbonate 15-28 part, Epoxy silane class coupling agent 2-4 part, maleic anhydride grafting compatilizer 2-4 part, 2,2 '-methylene-bis--(4-ethyl-6-tert-butyl group Phenol) 0.6-1.2 part, ardealite 0.5-1 part, acrylic type bridging agent 0.5-1 part, processing aids acrylic resin 0.4-0.8 Part, 701 powder hardening agent 0.3-0.5 parts, aluminium polychlorid 0.3-0.5 part, carborundum whisker 0.4-0.6 part, trioctyl phosphate 0.4-0.6 part, double-1-decane epoxide-2,2,6,6-tetramethyl piperidine-4-alcohol sebacate 0.2-0.3 parts, styrene 0.1- 0.2 part, initiator 1-2 part, cross-linking agent 2-4 part, softening agent 0.4-0.6 part, viscosifier 0.2-0.4 part, catalyst 0.1-0.2 Part, UV absorbent 0.2-0.3 part, fire retardant 0.2-0.3 part;
The preparation method of described solar cell package environment-friendly materials, comprises the following steps:
S1: by Oleum Verniciae fordii based alkyd, acrylic resin, vinylite, tributoxyethyl phosphate, epoxy stearic acid fourth The grafting ethylene propylene diene rubber mixing of ester, rosin pentaerythritol ester, maleic anhydride, is 230-260 DEG C in temperature, and rotating speed is 100- Stir 4-12min under 400r/min, prepare mixture I;
S2: under vacuum is 0.45-0.55MPa, adds chlorosulfonated polyethylene, silicic acid in the mixture I that step 1 prepares Sodium, sodium polyoxyethelene lauryl alcohol sulfate, chlorinated paraffin, 3-diethyl amino propylamine, methacrylic acid, epoxy silane class coupling Agent, maleic anhydride are grafted compatilizer, ardealite, acrylic type bridging agent, processing aids acrylic resin, 701 powder hardening agents, gather Close aluminum chloride, carborundum whisker, trioctyl phosphate, softening agent, initiator, cross-linking agent, viscosifier, catalyst, at microwave power For 200-400W, temperature is 150-180 DEG C, and rotating speed is stirring 2-5h under 200-300r/min, prepares mixture II;
S3: to step 2 prepare mixture II in add carbon fiber, calcium carbonate, 2,2 '-methylene-bis--(4-ethyl-6-uncle Butylphenol), double-1-decane epoxide-2,2,6,6-tetramethyl piperidine-4-alcohol sebacates, styrene, UV absorbent, Fire retardant, is 120-130 DEG C in temperature, and rotating speed is stirring 0.5-0.7h under 200-300r/min, prepares mixture III;
S4: the mixture III step 3 prepared is the most extruded, roll, cool down, draw, destatic, prepares solaode envelope Dress environment-friendly materials, wherein extrusion temperature is 78-92 DEG C, and hot pressing temperature is 28-42 DEG C, and temperature of colding pressing is 9-16 DEG C.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described initiator is azo two Isopropylformic acid. (acrylic acid ethylene glycol) ester.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described cross-linking agent is 2,5-bis- Methyl-2, double (benzoyl the peroxide)-hexane of 5-.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described softening agent is that polyester is fine Dimension.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described viscosifier are epoxy third Oxygen propyl trimethoxy silicane.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described catalyst is platinum catalysis Agent.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described UV absorbent is Octabenzone.
Solar cell package environment-friendly materials the most according to claim 1, it is characterised in that described fire retardant is polyphosphoric acid Ammonium.
CN201610596606.5A 2016-07-25 2016-07-25 A kind of solar cell package environment-friendly materials Pending CN106118005A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008023713A1 (en) * 2006-08-22 2008-02-28 Asahi Glass Company, Limited Curable composition
WO2008027190A2 (en) * 2006-08-30 2008-03-06 E. I. Du Pont De Nemours And Company Solar cell modules comprising poly(allyl amine) and poly(vinyl amine)-primed polyester films
CN101353563A (en) * 2008-09-11 2009-01-28 成都硅宝科技股份有限公司 Single-component silicone fluid sealant for solar energy cell assembly and manufacturing method thereof
CN105733501A (en) * 2016-05-08 2016-07-06 孟根森 Solar photovoltaic module mounting sealant and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008023713A1 (en) * 2006-08-22 2008-02-28 Asahi Glass Company, Limited Curable composition
WO2008027190A2 (en) * 2006-08-30 2008-03-06 E. I. Du Pont De Nemours And Company Solar cell modules comprising poly(allyl amine) and poly(vinyl amine)-primed polyester films
CN101353563A (en) * 2008-09-11 2009-01-28 成都硅宝科技股份有限公司 Single-component silicone fluid sealant for solar energy cell assembly and manufacturing method thereof
CN105733501A (en) * 2016-05-08 2016-07-06 孟根森 Solar photovoltaic module mounting sealant and preparation method thereof

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Application publication date: 20161116