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CN106090223B - Foil end face air film sealing structure of high-pressure deformation cross-scale hole texture - Google Patents

Foil end face air film sealing structure of high-pressure deformation cross-scale hole texture Download PDF

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CN106090223B
CN106090223B CN201610566139.1A CN201610566139A CN106090223B CN 106090223 B CN106090223 B CN 106090223B CN 201610566139 A CN201610566139 A CN 201610566139A CN 106090223 B CN106090223 B CN 106090223B
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ring
foil
sealing
annular
face
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CN106090223A (en
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彭旭东
陈源
江锦波
李纪云
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/164Sealings between relatively-moving surfaces the sealing action depending on movements; pressure difference, temperature or presence of leaking fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/40Sealings between relatively-moving surfaces by means of fluid

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Vessels And Lids Thereof (AREA)
  • Sealing Devices (AREA)

Abstract

一种高压形变跨尺度型孔织构的箔片端面气膜密封结构,包括气膜密封的动环和静环;动环或静环中至少一个密封环的密封端面是带箔片端面,带箔片端面的密封环包括圆环状的环本体、环形箔片和紧固螺钉,环本体外侧微幅凹陷形成圆环形凹面,环本体内侧微幅凸起形成圆环形台阶;圆环形台阶的上表面形成密封坝,圆环形凹面上开有若干个依照旋转中心对称分布的型孔,型孔深度为微米级,沿圆周方向均匀分布形成型孔环带,沿径向分布形成型孔列,所述型孔列的外公切线经过圆环形凹面的圆心,型孔环带之间或型孔列之间均形成密封堰区;环形箔片下表面与环本体圆环形凹面紧贴、上表面与密封坝齐平,所述环形箔片通过螺钉与环本体固定。

A foil end face air film sealing structure with a high-pressure deformation cross-scale pore texture comprises a dynamic ring and a static ring for air film sealing; the sealing end face of at least one sealing ring in the dynamic ring or the static ring is a foil end face, the sealing ring with the foil end face comprises an annular ring body, an annular foil and a fastening screw, the outer side of the ring body is slightly recessed to form an annular concave surface, and the inner side of the ring body is slightly raised to form an annular step; a sealing dam is formed on the upper surface of the annular step, a plurality of pores symmetrically distributed according to the rotation center are opened on the annular concave surface, the pore depth is micron level, and they are evenly distributed along the circumferential direction to form pore ring bands, and are distributed radially to form pore rows, the outer common tangent of the pore row passes through the center of the annular concave surface, and sealing weir areas are formed between the pore ring bands or between the pore rows; the lower surface of the annular foil is in close contact with the annular concave surface of the ring body, and the upper surface is flush with the sealing dam, and the annular foil is fixed to the ring body by screws.

Description

一种高压形变跨尺度型孔织构的箔片端面气膜密封结构A High Pressure Deformation Span-Scale Pore Texture Air Film Sealing Structure on Foil End Face

(一)技术领域(1) Technical field

本发明涉及机械端面密封结构设计技术领域,具体涉及一种基于跨尺度波度形变机制的箔片端面气膜密封结构,特别适用于高压旋转机械的轴端密封装置。The invention relates to the technical field of mechanical end face sealing structure design, in particular to a foil end face gas film sealing structure based on a cross-scale waviness deformation mechanism, which is especially suitable for shaft end sealing devices of high-pressure rotating machines.

(二)背景技术(2) Background technology

气膜端面密封作为一种气体润滑非接触式机械密封形式以其低泄漏、低功耗、长寿命等显著的性能优势在旋转机械的轴端密封上获得广泛应用,如压缩机、泵、反应釜及风机等旋转机械的轴端密封。众所周知,波度密封是通过在密封环端面上人为加工微米级周向波度,借助周向波度形成气体动压效应,最终将密封端面打开实现非接触,但目前微米级周向波度加工困难且加工成本较高,同时一旦波度加工成型,其波度形貌将无法随外界工况变化而进行自适应性调节。近年来,随着石化行业与航天航空的快速发展,要求气膜端面密封能够适应高参数、变工况及恶劣的密封环境,而随着“可控”以及“自适应”技术的快速发展,给机械密封端面“动态”波度的设计提供了新的思路。As a form of gas-lubricated non-contact mechanical seal, the gas film end face seal is widely used in the shaft end seal of rotating machinery, such as compressors, pumps, reaction Shaft end seals of rotating machinery such as kettles and fans. As we all know, the waviness seal artificially processes the micron-level circumferential waviness on the end face of the sealing ring, with the help of the circumferential waviness to form a gas dynamic pressure effect, and finally opens the sealing end face to achieve non-contact, but the micron-level circumferential waviness is difficult to process and the processing cost is high. , at the same time, once the waviness is processed and formed, its waviness shape will not be able to be adaptively adjusted as the external working conditions change. In recent years, with the rapid development of the petrochemical industry and aerospace, it is required that the gas film end face seal can adapt to high parameters, variable working conditions and harsh sealing environments. With the rapid development of "controllable" and "adaptive" technologies, It provides a new idea for the design of the "dynamic" waviness of the end face of the mechanical seal.

箔片轴承作为“自适应”技术发展的产物,借助箔片变形与膜压之间的自适应调节,使其具有动态稳定性高、耐冲击振动且对转子同心度要求低等优点,借鉴箔片轴承的相关原理并借助箔片的优良特性,使箔片端面密封随密封介质压力变化的“动态”波度设计成为可能。As a product of the development of "adaptive" technology, foil bearings have the advantages of high dynamic stability, shock resistance and low requirements for rotor concentricity by means of adaptive adjustment between foil deformation and film pressure. Based on the relevant principles of the disc bearing and the excellent characteristics of the foil, it is possible to design the "dynamic" waviness of the foil end face seal as the pressure of the sealing medium changes.

(三)发明内容(3) Contents of the invention

本发明要解决现有技术的密封端面周向波度加工困难且一次加工成型后无法随工况及膜压变化的缺陷,提供一种端面周向波度形成容易、可随膜压变化并调控膜压变化从而达到动态平衡的箔片端面气膜密封结构。The present invention aims to solve the defect that the circumferential waviness of the sealing end face is difficult to process in the prior art and cannot be changed with the working conditions and the membrane pressure after one-time processing, and provides a kind of end face with the circumferential waviness that is easy to form, can be changed with the membrane pressure, and can be adjusted to change the membrane pressure so that Air film sealing structure on the end face of the foil to achieve dynamic balance.

本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:

一种高压形变跨尺度型孔织构的箔片端面气膜密封结构,包括气膜密封的动环和静环;所述动环或静环中至少一个密封环的密封端面是带箔片端面,所述带箔片端面的密封环包括圆环状的环本体1、环形箔片5和紧固螺钉6,所述环本体外侧微幅凹陷形成圆环形凹面,环本体内侧微幅凸起形成圆环形台阶;所述圆环形台阶的上表面形成密封坝4,所述圆环形凹面上开有若干个依照旋转中心对称分布的型孔2,所述型孔深度为微米级,沿圆周方向均匀分布形成型孔环带,沿径向分布形成型孔列,所述型孔列的外公切线经过圆环形凹面的圆心,型孔环带之间的区域和型孔列之间的区域形成密封堰区3;所述环形箔片5的下表面与环本体圆环形凹面紧贴、上表面与密封坝齐平,所述环形箔片5通过紧固螺钉6与环本体1固定。A foil end face gas film seal structure with high pressure deformation and cross-scale hole texture, including a gas film sealed moving ring and a static ring; the sealing end face of at least one sealing ring in the moving ring or the static ring is a foil end face , the sealing ring with a foil end face includes an annular ring body 1, an annular foil 5 and a fastening screw 6, the outer side of the ring body is slightly depressed to form a circular concave surface, and the inner side of the ring body is slightly raised Form a ring-shaped step; the upper surface of the ring-shaped step forms a sealing dam 4, and the concave surface of the ring has a number of holes 2 symmetrically distributed according to the center of rotation, and the depth of the holes is on the order of microns. Uniformly distributed along the circumferential direction to form a ring of type holes, distributed along the radial direction to form a row of holes, the external tangent of the row of holes passes through the center of the circular concave surface, the area between the rings of holes and the row of holes The area of the sealed weir 3 is formed; the lower surface of the annular foil 5 is in close contact with the annular concave surface of the ring body, and the upper surface is flush with the sealing dam. The annular foil 5 is connected to the ring body 1 by fastening screws 6 fixed.

进一步,所述型孔深度取值范围为2~10μm,型孔直径取值范围为1~5mm。Further, the depth of the molded holes ranges from 2 to 10 μm, and the diameter of the molded holes ranges from 1 to 5 mm.

进一步,同一型孔列的两条外公切线的夹角θg与相邻两型孔列的相邻外公切线夹角θl的比值θgl的取值范围为0.25~1.5。Further, the ratio θ gl of the angle θ g between the two outer common tangents of the same hole row and the adjacent outer common tangent angle θ l of the two adjacent hole rows ranges from 0.25 to 1.5.

更进一步,所述型孔形状可以是圆形、椭圆形、橄榄形或其它规则形状。Furthermore, the shape of the type hole may be circular, oval, olive or other regular shapes.

本发明工作原理:The working principle of the present invention:

本发明提供的基于箔片在高压下产生形变并借助微米级深度、毫米级直径型孔的约束作用,使箔片密封面形成跨尺度波度尺度特征的箔片端面气膜密封结构,具体描述为:在环本体圆环形凹面上开有若干个依照旋转中心对称分布的型孔,所述型孔深度为微米级,沿圆周方向均匀分布形成型孔环带,沿径向分布形成型孔列,所述型孔列的外公切线经过圆环形凹面的圆心,型孔环带之间或型孔列之间均形成密封堰区;箔片通过螺钉与环本体装配后,型孔上方的箔片区域受力作用易发生凹陷。当密封腔内存在一定的介质压力时,在气体静压作用下,型孔上方的箔片区域发生变形,箔片向型孔中发生微米级凹陷,型孔列之间的堰区上方的箔片发生微米级上凸,从而使箔片在产生轴向和周向形变为跨尺度的周向波度,波的个数取决于周向型孔的个数。密封运转后,箔片端面形成的周向波度形变将使密封端面产生一定的气体动压效应并使端面开启,当密封工况发生变化或受到外界扰动时,密封端面膜压将发生变化,膜压的变化造成箔片端面周向波度形貌、尺度的变化,从而进一步影响气体动压效应,最终使得膜压与波度形貌、尺度之间进行自适应协调,因此可有效保证膜压与膜厚变化处于动态平衡的状态;另外,每个波形作为单独的自适应单元,可进行局部微调,同时波与波之间形变的协同作用又可强化密封运行的动态稳定性;在密封转速升高时,波形背风侧压力降低使得该处箔片发散型变形减小,抑制了负压效应的形成。The present invention provides a foil end face gas film sealing structure based on the deformation of the foil under high pressure and with the help of the constraints of the micron-level depth and millimeter-level diameter holes, so that the foil sealing surface forms a cross-scale waviness scale feature, specifically described It is: on the circular concave surface of the ring body, there are several molded holes distributed symmetrically according to the center of rotation. The depth of the molded holes is on the order of microns. row, the outer public tangent line of the hole row passes through the center of the circular concave surface, and a sealing weir area is formed between the ring belts of the hole or between the hole rows; after the foil is assembled with the ring body by screws, the foil above the hole The area of the sheet is prone to depression due to the force action. When there is a certain medium pressure in the sealed cavity, under the action of gas static pressure, the foil area above the hole will be deformed, and the foil will be sunken into the hole at micron level, and the foil above the weir area between the hole rows will be deformed. The micron-scale bulge occurs on the sheet, so that the axial and circumferential deformation of the foil becomes a cross-scale circumferential waviness, and the number of waves depends on the number of circumferential holes. After sealing operation, the circumferential waviness deformation formed on the end face of the foil will cause a certain gas dynamic pressure effect on the end face of the seal and make the end face open. The change of the foil end surface will cause the change of the circumferential waviness shape and scale, which will further affect the gas dynamic pressure effect, and finally make the film pressure and waviness shape and scale self-adaptive coordination, so the film pressure and film thickness can be effectively guaranteed. The change is in a state of dynamic balance; in addition, each waveform as a separate adaptive unit can be locally fine-tuned, and at the same time the synergistic effect of deformation between waves can strengthen the dynamic stability of the sealing operation; when the sealing speed increases , the reduction of the pressure on the leeward side of the waveform reduces the divergent deformation of the foil at this location, and suppresses the formation of the negative pressure effect.

本发明具有以下有益效果:The present invention has the following beneficial effects:

膜压变化与箔片端面跨尺度周向波度形貌之间的相互影响可形成流体动压效应的自动调控机制,提高密封运行的动态稳定性,同时可有效避免负压效应的生成,具有抗扰动能力强、动态稳定性佳、泄漏小、可靠性高、可适应高压及变工况环境等优点。The interaction between the film pressure change and the cross-scale circumferential waviness profile of the foil end surface can form an automatic regulation mechanism for the hydrodynamic pressure effect, improve the dynamic stability of the sealing operation, and at the same time effectively avoid the generation of the negative pressure effect, with anti-disturbance Strong capacity, good dynamic stability, small leakage, high reliability, adaptable to high pressure and variable working conditions, etc.

(四)附图说明(4) Description of drawings

图1为本发明的爆炸示意图。Fig. 1 is a schematic explosion diagram of the present invention.

图2为本发明的装配示意图。Fig. 2 is a schematic diagram of assembly of the present invention.

图3为本发明的环本体结构示意图。Fig. 3 is a schematic diagram of the structure of the ring body of the present invention.

图4为本发明的型孔位置布置示意图。Fig. 4 is a schematic diagram of the layout of the hole positions of the present invention.

图5为本发明的箔片结构示意图。Fig. 5 is a schematic diagram of the foil structure of the present invention.

其中:in:

1-环本体;2-型孔;3-堰区;4-密封坝;5-箔片;6-螺钉;7-型孔列的外公切线。1-ring body; 2-type hole; 3-weir area; 4-sealing dam; 5-foil; 6-screw;

(五)具体实施方式(5) Specific implementation methods

下面结合附图对本发明的技术方案进行详细说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.

参照图1至图5所示,高压形变跨尺度型孔织构的箔片端面气膜密封结构,包括气膜密封的动环和静环;所述动环或静环中至少一个密封环的密封端面是带箔片端面,所述带箔片端面的密封环包括圆环状的环本体1、环形箔片5和紧固螺钉6,所述环本体外侧微幅凹陷形成圆环形凹面,环本体内侧微幅凸起形成圆环形台阶;所述圆环形台阶的上表面形成密封坝4,所述圆环形凹面上开有若干个依照旋转中心对称分布的型孔2,所述型孔深度为微米级,沿圆周方向均匀分布形成型孔环带,沿径向分布形成型孔列,所述型孔列的外公切线经过圆环形凹面的圆心,型孔环带之间的区域和型孔列之间的区域形成密封堰区3;所述环形箔片5的下表面与环本体圆环形凹面紧贴、上表面与密封坝齐平,所述环形箔片5通过紧固螺钉6与环本体1固定。型孔2上方的箔片区域受力易凹陷,型孔2上方的箔片区域的凹陷造成堰区3上方的箔片凸起,因此在气膜压力的作用下环形箔片5将形成周向波度。Referring to Fig. 1 to Fig. 5, the air film sealing structure of foil end face with high pressure deformation cross-scale pore texture includes a moving ring and a static ring of air film sealing; the sealing ring of at least one of the moving ring or static ring The sealing end face is a foil end face, and the sealing ring with a foil end face includes an annular ring body 1, an annular foil 5 and a fastening screw 6, and the outer side of the ring body is slightly depressed to form an annular concave surface, The inner side of the ring body slightly protrudes to form a ring-shaped step; the upper surface of the ring-shaped step forms a sealing dam 4, and the concave surface of the ring is opened with a number of holes 2 symmetrically distributed according to the center of rotation. The depth of the type holes is in the order of microns, and the type hole rings are evenly distributed along the circumferential direction, and the type hole rows are formed along the radial distribution. The area between the area and the type hole row forms a sealing dam area 3; the lower surface of the annular foil 5 is in close contact with the annular concave surface of the ring body, and the upper surface is flush with the sealing dam. The annular foil 5 passes through the tight The fastening screw 6 is fixed with the ring body 1. The foil area above the hole 2 is easily sunken under force, and the depression of the foil area above the hole 2 causes the foil above the weir area 3 to bulge, so the annular foil 5 will form circumferential waviness under the action of the air film pressure .

所述型孔的槽深取值范围为2~10μm,直径取值范围为1~5mm,箔片5在膜压作用下形成的波度在轴向上为微米级尺度,在周向上为毫米级尺度。同一型孔列的两条外公切线7的夹角θg与相邻的两型孔列的相邻外公切线7的夹角θl的比值(θgl)的取值范围为0.25~1.5。所述型孔形状可以是圆形、椭圆形、橄榄形或其它周线为圆滑曲线构成的规则形状,所述型孔的底面为平底面、圆弧面、抛物面或锥面。The groove depth of the type hole ranges from 2 to 10 μm, and the diameter ranges from 1 to 5 mm. The waviness formed by the foil 5 under the action of membrane pressure is micron-scale in the axial direction and millimeter in the circumferential direction. level scale. The ratio (θ gl ) of the angle θ g between the two outer common tangents 7 of the same type of hole row to the angle θ l of the adjacent outer common tangent 7 of the two adjacent hole rows is in the range of 0.25~ 1.5. The shape of the hole can be circular, elliptical, olive-shaped or other regular shape whose circumference is a smooth curve.

本说明书实施例所述内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包括本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept. The protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments. The protection scope of the present invention also includes those skilled in the art. Equivalent technical means conceivable by the concept of the present invention.

Claims (4)

1.一种高压形变跨尺度型孔织构的箔片端面气膜密封结构,包括气膜密封的动环和静环;所述动环或静环中至少一个密封环的密封端面是带箔片端面,所述带箔片端面的密封环包括圆环状的环本体、环形箔片和紧固螺钉,所述环本体外侧微幅凹陷形成圆环形凹面,环本体内侧微幅凸起形成圆环形台阶;所述圆环形台阶的上表面形成密封坝,所述圆环形凹面上开有若干个依照旋转中心对称分布的型孔,所述型孔深度为微米级,沿圆周方向均匀分布形成型孔环带,沿径向分布形成型孔列,所述型孔列的外公切线经过圆环形凹面的圆心,型孔环带之间的区域和型孔列之间的区域形成密封堰区;所述环形箔片下表面与环本体圆环形凹面紧贴、上表面与密封坝齐平,所述环形箔片通过螺钉与环本体固定。1. A foil end face gas film sealing structure with high pressure deformation cross-scale hole texture, including a moving ring and a static ring of gas film sealing; the sealing end face of at least one sealing ring in the moving ring or static ring is a foil The sealing ring with a foil end face includes an annular ring body, an annular foil and fastening screws. The outer side of the ring body is slightly concave to form a circular concave surface, and the inner side of the ring body is slightly convex Circular step; the upper surface of the circular step forms a sealing dam, and the circular concave surface is provided with a number of holes symmetrically distributed according to the center of rotation. Evenly distributed to form the ring belt of the type hole, distributed along the radial direction to form the row of the type hole, the outer common tangent of the row of the type hole passes through the center of the circular concave surface, and the area between the ring belt of the type hole and the area between the row of type holes are formed Sealing weir area: the lower surface of the annular foil is in close contact with the circular concave surface of the ring body, and the upper surface is flush with the sealing dam, and the annular foil is fixed to the ring body by screws. 2.如权利要求1所述的高压形变跨尺度型孔织构的箔片端面气膜密封结构,其特征在于:所述型孔深度取值范围为2~10μm,型孔直径取值范围为1~5mm。2. The air film sealing structure of the foil end face with high-pressure deformation cross-scale hole texture as claimed in claim 1, characterized in that: the depth of the hole is in the range of 2-10 μm, and the diameter of the hole is in the range of 1~5mm. 3.如权利要求2所述的高压形变跨尺度型孔织构的箔片端面气膜密封结构,其特征在于:同一型孔列的两条外公切线的夹角θg与相邻两型孔列的相邻外公切线夹角θl的比值θgl的取值范围为0.25~1.5。3. The air film sealing structure of the foil end surface with high-pressure deformation cross-scale hole texture as claimed in claim 2, characterized in that: the angle θ g between the two outer common tangent lines of the same hole row and the two adjacent holes The value range of the ratio θ gl of the included angle θ l of the adjacent outer common tangent lines of the column is 0.25 to 1.5. 4.如权利要求3所述的高压形变跨尺度型孔织构的箔片端面气膜密封结构,其特征在于:所述型孔形状是圆形、椭圆形、橄榄形或其它周边线为圆滑曲线的规则形状。4. The air film sealing structure of the foil end surface with high-pressure deformation cross-scale hole texture as claimed in claim 3, characterized in that: the shape of the hole is round, oval, olive-shaped or other peripheral lines are smooth The regular shape of the curve.
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CN107269848B (en) * 2017-07-06 2018-10-23 浙江工业大学 Foil end face air film sealing structure based on magnetic control shape memory effect
CN113217632B (en) * 2021-05-20 2023-11-03 中国计量大学 A high pressure resistant and low leakage foil end face air film sealing structure
CN113513594B (en) * 2021-05-20 2024-03-19 中国计量大学 Foil end face air film sealing structure with dynamic pressure floating sealing dam

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