CN106050168A - Automatic moving and swaying device for geologic drilling drill pipe - Google Patents
Automatic moving and swaying device for geologic drilling drill pipe Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 230000003068 static effect Effects 0.000 claims description 31
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 6
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/14—Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
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Abstract
本发明公开了一种地质钻探钻杆自动移摆装置,包括桅杆、滑动平台、升降驱动机构、旋转机构和钻杆抓取机构;所述桅杆上设置有沿着桅杆轴向的导轨;所述滑动平台安装在导轨上且可沿所述导轨移动;所述升降驱动机构与所述滑动平台驱动连接;所述旋转机构一端安装在所述滑动平台上,所述钻杆抓取机构安装在所述旋转机构的另一端。本发明的有益效果是:通过滑动平台、升降驱动机构、旋转机构和钻杆抓取机构实现钻杆全方位旋转及沿桅杆上下移动,实现起下钻工序的自动化,节约人力资源;采用全电动的驱动方式,在野外作业中能源供应问题更易解决,可以适应较为恶劣的环境,且结构简单,便于维护。
The invention discloses an automatic swinging device for geological drilling drill rods, which includes a mast, a sliding platform, a lifting drive mechanism, a rotating mechanism and a drill rod grabbing mechanism; the mast is provided with a guide rail along the mast axis; the The sliding platform is installed on the guide rail and can move along the guide rail; the lifting drive mechanism is drivingly connected with the sliding platform; one end of the rotating mechanism is installed on the sliding platform, and the drill pipe grabbing mechanism is installed on the The other end of the rotating mechanism. The beneficial effects of the present invention are: through the sliding platform, the lifting drive mechanism, the rotating mechanism and the drill pipe grasping mechanism, the drill pipe can be rotated in all directions and moved up and down along the mast, so as to realize the automation of the tripping process and save human resources; The drive mode is easier to solve the energy supply problem in field operations, and can adapt to harsher environments, and the structure is simple and easy to maintain.
Description
技术领域technical field
本发明属于地质钻探领域,尤其是涉及一种地质钻探钻杆自动移摆装置。The invention belongs to the field of geological drilling, in particular to an automatic swinging device for geological drilling drill rods.
背景技术Background technique
深部勘探的主要方法是深部岩心钻探。深部钻探具有:技术难度大、劳动强度大、成本高、风险高、钻杆规格大和起、下钻次数多等特点。钻探过程中需要将大量钻杆由其摆放架运移到井口,作业结束后还需再将钻杆由井口运移回钻杆摆放架。传统的人工移摆钻杆操作方式有诸多弊端。首先,由于深部钻探钻杆最长可达9米,最重可达300千克,数量动辄可达二、三百根,完成如此沉重、数量之多的钻杆的运移工作,劳动强度非常大。另外,钻杆运移工作对工人的素质要求很高,既需要强健的体魄,又需要娴熟的技术,增加了用工成本,提高了钻探工作的成本。最后,工人和钻杆直接接触,稍不注意就可能酿成安全事故。据钻井协会提供的数据显示,30~52%的钻探事故是在起、下钻过程中发生的,严重影响钻探作业的周期,增加钻探的风险和成本。为了解决深部岩心钻探起、下钻效率低、劳动强度大和安全性差等技术难题,提升我国地质钻探装备的技术水平,亟需开发一种地质钻探钻杆自动移摆装置。The main method of deep exploration is deep core drilling. Deep drilling has the characteristics of high technical difficulty, high labor intensity, high cost, high risk, large drill pipe specifications, and many trips and trips. During the drilling process, a large amount of drill pipes need to be moved from the rack to the wellhead, and after the operation, the drill pipes need to be moved back to the drill pipe rack from the wellhead. There are many disadvantages in the traditional operation method of manually moving the drill pipe. First of all, since the drill pipes for deep drilling can reach a length of 9 meters, a maximum weight of 300 kilograms, and the number can easily reach 200 or 300, the labor intensity is very high to complete the transportation of such a heavy and large number of drill pipes . In addition, the work of moving drill pipes has high requirements on the quality of workers, which requires not only a strong physique, but also skilled technology, which increases labor costs and increases the cost of drilling work. Finally, workers are in direct contact with the drill pipe, and a little carelessness may cause a safety accident. According to data provided by the Drilling Association, 30-52% of drilling accidents occur during tripping and tripping, which seriously affects the cycle of drilling operations and increases the risk and cost of drilling. In order to solve the technical problems of deep core drilling, such as low drilling efficiency, high labor intensity and poor safety, and to improve the technical level of geological drilling equipment in my country, it is urgent to develop an automatic swinging device for geological drilling drill pipe.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种地质钻探钻杆输送装置,实现自动抓取移摆,解放人力。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a geological drilling drill pipe conveying device, which realizes automatic grasping and swinging, and liberates manpower.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the present invention adopts the basic idea of technical solution to be:
一种地质钻探钻杆自动移摆装置,包括桅杆、滑动平台、升降驱动机构、旋转机构和钻杆抓取机构;An automatic swinging device for geological drilling drill rods, including a mast, a sliding platform, a lifting drive mechanism, a rotating mechanism and a drill rod grabbing mechanism;
所述桅杆上设置有沿着桅杆轴向的导轨;所述滑动平台安装在导轨上且可沿所述导轨移动;The mast is provided with a guide rail along the mast axis; the sliding platform is installed on the guide rail and can move along the guide rail;
所述升降驱动机构与所述滑动平台驱动连接;The lifting drive mechanism is drivingly connected to the sliding platform;
所述旋转机构一端安装在所述滑动平台上,所述钻杆抓取机构安装在所述旋转机构的另一端。One end of the rotating mechanism is installed on the sliding platform, and the drill pipe grabbing mechanism is installed at the other end of the rotating mechanism.
上述地质钻探钻杆自动移摆装置,所述旋转机构的包括水平旋转机构和竖立旋转机构;In the above-mentioned automatic swinging device for geological drilling drill rods, the rotation mechanism includes a horizontal rotation mechanism and a vertical rotation mechanism;
所述水平旋转机构的一端与所述滑动平台枢转连接,另一端与所述竖立旋转机构的一端相对固定,所述竖立旋转机构的另一端上安装钻杆抓取机构。One end of the horizontal rotating mechanism is pivotally connected to the sliding platform, and the other end is relatively fixed to one end of the vertical rotating mechanism, and a drilling rod grabbing mechanism is installed on the other end of the vertical rotating mechanism.
上述地质钻探钻杆自动移摆装置,所述水平旋转机构包括减速电机、上静支撑耳、下静支撑耳和旋转轴;所述上静支撑耳和下静支撑耳固定安装在所述滑动平台上且上下对置;所述旋转轴穿过所述上静支撑耳和下静支撑耳;所述旋转轴能够在所述减速电机的驱动下相对于所述上静支撑耳和下静支撑耳绕旋转轴的轴线转动;所述旋转轴与所述竖立旋转机构固定连接。In the above-mentioned automatic swinging device for geological drilling drill rods, the horizontal rotation mechanism includes a geared motor, an upper static support ear, a lower static support ear and a rotating shaft; the upper static support ear and the lower static support ear are fixedly installed on the sliding platform Up and up and down; the rotation shaft passes through the upper static support ear and the lower static support ear; the rotation shaft can be driven by the geared motor relative to the upper static support ear and the lower static support ear Rotate around the axis of the rotating shaft; the rotating shaft is fixedly connected with the vertical rotating mechanism.
上述地质钻探钻杆自动移摆装置,所述竖立旋转机构包括动支撑耳、转动臂架体、转动轴和驱动电机;In the above-mentioned automatic swinging device for geological drilling drill rods, the vertical rotation mechanism includes a moving support ear, a rotating arm frame, a rotating shaft and a driving motor;
所述动支撑耳固定安装在所述转动臂架体上且与所述水平旋转机构的旋转轴固定连接;The movable support ear is fixedly installed on the rotating arm frame body and fixedly connected with the rotating shaft of the horizontal rotating mechanism;
所述转动轴安装在所述转动臂架体上且能够绕转动轴轴线旋转且所述转动轴的轴线处于水平;所述驱动电机与所述转动轴驱动连接;所述钻杆抓取机构与所述转动轴相对固定。The rotating shaft is installed on the rotating arm frame and can rotate around the axis of the rotating shaft and the axis of the rotating shaft is horizontal; the driving motor is drivingly connected to the rotating shaft; the drill pipe grabbing mechanism is connected to the The rotating shaft is relatively fixed.
上述地质钻探钻杆自动移摆装置,所述竖立旋转机构还包括轴承座和蜗轮蜗杆减速器;所述驱动电机通过所述蜗轮蜗杆减速器与所述转动轴驱动连接;所述轴承座安装在所述转动臂架体上,所述转动轴安装在所述轴承座上。The above-mentioned automatic swinging device for geological drilling drill rods, the vertical rotation mechanism also includes a bearing seat and a worm gear reducer; the drive motor is driven and connected to the rotating shaft through the worm gear reducer; the bearing seat is installed on On the rotating arm frame body, the rotating shaft is installed on the bearing seat.
上述地质钻探钻杆自动移摆装置,所述升降驱动机构包括升降电机、驱动支撑架和沿桅杆轴向设置在所述桅杆上的直线导轨;所述滑动平台与所述驱动支撑架相对固定且能够沿所述直线导轨滑动; 所述桅杆上设有齿条,驱动支撑架上设置有与所述齿条啮合的齿轮,所述升降电机与所述齿轮驱动连接。The above-mentioned automatic swinging device for geological drilling drill rods, the lifting drive mechanism includes a lifting motor, a driving support frame and a linear guide rail arranged on the mast along the axial direction of the mast; the sliding platform is relatively fixed to the driving support frame and It can slide along the linear guide rail; the mast is provided with a rack, the driving support frame is provided with a gear meshed with the rack, and the lifting motor is drivingly connected with the gear.
上述地质钻探钻杆自动移摆装置,所述滑动平台的两侧边缘设置有滑动平台压板,所述直线导轨卡在所述滑动平台与所述滑动平台压板形成的缝隙中。In the above-mentioned automatic swinging device for geological drilling drill rods, sliding platform pressure plates are provided on both side edges of the sliding platform, and the linear guide rail is stuck in the gap formed between the sliding platform and the sliding platform pressure plate.
上述地质钻探钻杆自动移摆装置,所述桅杆为桁架结构,桅杆的截面呈“U”形。In the above-mentioned automatic shifting device for geological drilling drill rods, the mast is a truss structure, and the cross-section of the mast is "U"-shaped.
上述地质钻探钻杆自动移摆装置,所述动支撑耳和静支撑耳的截面均呈“T”形。In the above-mentioned automatic swinging device for drilling rods for geological drilling, the cross-sections of the dynamic support lug and the static support lug are both in a "T" shape.
上述地质钻探钻杆自动移摆装置,钻杆抓取机构包括驱动电机、钻杆抓取机构支架和机械爪;所述机械爪设置在所述钻杆抓取机构支架上;所述钻杆抓取机构支架安装在所述旋转装置上。The above-mentioned geological drilling drill pipe automatic swinging device, the drill pipe grasping mechanism includes a drive motor, a drill pipe grasping mechanism support and a mechanical claw; the mechanical claw is arranged on the drill pipe grasping mechanism support; the drill pipe grasping The mechanism bracket is installed on the rotating device.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果:After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:
1、通过滑动平台、升降驱动机构、旋转机构和钻杆抓取机构实现钻杆全方位旋转及沿桅杆上下移动,实现起下钻工序的自动化,节约人力资源;1. Through the sliding platform, lifting drive mechanism, rotating mechanism and drill pipe grabbing mechanism, the drill pipe can be rotated in all directions and moved up and down along the mast, so as to realize the automation of the tripping process and save human resources;
2、采用全电动的驱动方式,在野外作业中能源供应问题更易解决,可以适应较为恶劣的环境,且结构简单,便于维护;2. With the all-electric drive mode, it is easier to solve the energy supply problem in field operations, and can adapt to harsh environments, and has a simple structure and is easy to maintain;
3、完成一次起、下钻作业只需50s,提高取心钻井作业的效率,保障了工人的安全,降低了钻井成本;3. It only takes 50 seconds to complete a drilling and drilling operation, which improves the efficiency of core drilling operations, ensures the safety of workers and reduces drilling costs;
4、各机构设计中均考虑自身的自锁性,在意外情况发生时,可以通过自身的机械自锁性保证装置安全可靠;4. In the design of each mechanism, its own self-locking property is considered. When an accident occurs, the safety and reliability of the device can be guaranteed through its own mechanical self-locking property;
5、桅杆采用桁架结构和“U”形设计,极大的减少了桅杆的自重,增加了桅杆的稳定性和承载能力;5. The mast adopts truss structure and "U" shape design, which greatly reduces the weight of the mast and increases the stability and bearing capacity of the mast;
6、可以根据需求随时调整装置所移摆的最大钻杆长度和重量,采用模块化设计,方便野外的搬运和组装。6. The maximum length and weight of the drill pipe moved by the device can be adjusted at any time according to the demand, and the modular design is adopted to facilitate the handling and assembly in the field.
附图说明Description of drawings
图1是本发明地质钻探钻杆自动移摆装置的结构示意图。Fig. 1 is a structural schematic diagram of the automatic swinging device for geological drilling drill rods of the present invention.
图2为本发明桅杆的结构示意图。Fig. 2 is a structural schematic diagram of the mast of the present invention.
图3为图2中AA方向的剖面图。FIG. 3 is a cross-sectional view along AA direction in FIG. 2 .
图4为本发明水平旋转机构的结构示意图。Fig. 4 is a structural schematic diagram of the horizontal rotation mechanism of the present invention.
图5为图4中AA方向的剖面图。FIG. 5 is a cross-sectional view along AA direction in FIG. 4 .
图6为本发明竖立旋转机构的结构示意图。Fig. 6 is a schematic structural view of the vertical rotation mechanism of the present invention.
图7为图6中AA方向的剖面图。FIG. 7 is a sectional view along AA direction in FIG. 6 .
上述附图中,1、桅杆;2、滑动平台; 3、升降驱动机构;4、水平旋转机构;6、转动臂;7、竖立旋转机构;8、钻杆抓取机构;101、直线导轨;102、驱动支撑架;104、滑动平台压板;105、升降电机;106、蜗轮蜗杆减速器;107、齿轮;501、减速电机;502、上静支撑耳;503、旋转轴;504、下静支撑耳;602、转动臂架体;603、驱动电机;604、蜗轮蜗杆减速器;605、轴承座;606、转动轴。In the above drawings, 1. mast; 2. sliding platform; 3. lifting drive mechanism; 4. horizontal rotation mechanism; 6. rotating arm; 7. vertical rotation mechanism; 8. drill pipe grabbing mechanism; 102, driving support frame; 104, sliding platform pressure plate; 105, lifting motor; 106, worm gear reducer; 107, gear; 501, reduction motor; 502, upper static support ear; 503, rotating shaft; Ear; 602, rotating arm frame body; 603, driving motor; 604, worm gear reducer; 605, bearing seat; 606, rotating shaft.
具体实施方式detailed description
下面结合附图和具体实施例,对本发明作进一步说明,以助于理解本发明的内容。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so as to help understand the content of the present invention.
参见图1至图7,本发明提供了一种地质钻探钻杆自动移摆装置,包括桅杆1、滑动平台2、升降驱动机构3、旋转机构和钻杆抓取机构8;所述桅杆1上设置有沿着桅杆1轴向的导轨;所述滑动平台2安装在导轨上且可沿所述导轨移动;所述升降驱动机构3与所述滑动平台2驱动连接;所述旋转机构一端安装在所述滑动平台2上,所述钻杆抓取机构8安装在所述旋转机构的另一端。所述桅杆1为桁架结构,桅杆1的截面呈“U”形,桁架结构及“U”形设计有利于增加桅杆1的刚性,在工作中不易变形,增加承重能力。通过桅杆1底座的地脚螺栓固定在地面基础上,外加支撑杆来确保系统在运行过程中的稳定性。Referring to Fig. 1 to Fig. 7, the present invention provides a geological drilling drill rod automatic swinging device, including a mast 1, a sliding platform 2, a lifting drive mechanism 3, a rotating mechanism and a drill rod grabbing mechanism 8; A guide rail along the axial direction of the mast 1 is provided; the sliding platform 2 is mounted on the guide rail and can move along the guide rail; the lifting drive mechanism 3 is drivingly connected to the sliding platform 2; one end of the rotating mechanism is installed on On the sliding platform 2, the drill rod grabbing mechanism 8 is installed at the other end of the rotating mechanism. The mast 1 is a truss structure, and the cross section of the mast 1 is "U"-shaped. The truss structure and the "U" shape design are conducive to increasing the rigidity of the mast 1, which is not easy to deform during work, and increases the load-bearing capacity. The base of the mast 1 is fixed on the ground by the anchor bolts, and a supporting rod is added to ensure the stability of the system during operation.
所述升降驱动机构3包括升降电机105、驱动支撑架102和沿桅杆1轴向设置在所述桅杆1上的直线导轨101;所述滑动平台2与所述驱动支撑架102相对固定且能够沿所述直线导轨101滑动;桅杆1上设有齿条,驱动支撑架102上设置有与所述齿条啮合的齿轮107,所述升降电机105与所述齿轮107驱动连接。驱动支撑架102的刚性接触面上均加装防磨板。齿条安装在桅杆1上,齿轮107通过蜗轮蜗杆减速器106与齿条啮合,在运动时齿条位置保持不变,升降电机105带动减速器转动进而带动齿轮107转动,将齿轮107的转动转化为沿桅杆1方向的直线运动,由于齿轮107安装在减速器轴上,减速器安装在与滑动平台2一体的驱动支撑架102上,则滑动平台2随齿轮107的上下移动而上下进给。齿条安装在齿条安装架上,如有磨损可以更换。为了减小滑动平台2和直线导轨101之间的摩擦,在二者接触面上衬有聚四氟乙烯板。滑动平台2的两侧边缘设置有滑动平台压板104,滑动平台2与滑动平台压板104之间为螺钉连接;所述直线导轨101卡在所述滑动平台2与所述滑动平台压板104形成的缝隙中。升降电机105经蜗轮蜗杆减速器106减速后驱动齿轮107旋转实现升降。利用所述蜗轮蜗杆减速器106的自锁性和所述升降电机105的断电刹车功能,保证及时断电,所述滑动平台2安全的停靠在桅杆1上,保证作业安全。The lifting drive mechanism 3 includes a lifting motor 105, a driving support frame 102 and a linear guide rail 101 arranged axially on the mast 1 along the mast 1; the sliding platform 2 is relatively fixed to the driving support frame 102 and can be The linear guide rail 101 slides; the mast 1 is provided with a rack, the driving support frame 102 is provided with a gear 107 meshing with the rack, and the lifting motor 105 is drivingly connected to the gear 107 . The rigid contact surfaces of the driving support frame 102 are equipped with wear plates. The rack is installed on the mast 1, and the gear 107 meshes with the rack through the worm gear reducer 106. The position of the rack remains unchanged during the movement. The lifting motor 105 drives the reducer to rotate and then drives the gear 107 to rotate, converting the rotation of the gear 107 For linear motion along the mast 1 direction, because the gear 107 is installed on the reducer shaft, and the reducer is installed on the drive support frame 102 integral with the sliding platform 2, then the sliding platform 2 moves up and down with the gear 107 and feeds up and down. The rack is mounted on the rack mount and can be replaced if worn. In order to reduce the friction between the sliding platform 2 and the linear guide rail 101, the contact surfaces of the two are lined with polytetrafluoroethylene plates. The two side edges of the sliding platform 2 are provided with a sliding platform pressing plate 104, and the sliding platform 2 and the sliding platform pressing plate 104 are connected by screws; the linear guide 101 is stuck in the gap formed between the sliding platform 2 and the sliding platform pressing plate 104 middle. Lifting motor 105 drives gear 107 to rotate after being decelerated by worm gear reducer 106 to realize lifting. Utilize the self-locking of the worm gear reducer 106 and the power-off braking function of the lifting motor 105 to ensure timely power-off, and the sliding platform 2 safely docks on the mast 1 to ensure safe operation.
所述旋转机构的包括水平旋转机构4和竖立旋转机构7;所述水平旋转机构4的一端与所述滑动平台2枢转连接,另一端与所述竖立旋转机构7的一端相对固定,所述竖立旋转机构7的另一端上安装钻杆抓取机构8。The rotating mechanism comprises a horizontal rotating mechanism 4 and a vertical rotating mechanism 7; one end of the horizontal rotating mechanism 4 is pivotally connected to the sliding platform 2, and the other end is relatively fixed to one end of the vertical rotating mechanism 7, and the The other end of the upright rotary mechanism 7 is equipped with a drill rod grabbing mechanism 8 .
水平旋转机构4包括减速电机501、上静支撑耳502、下静支撑耳504和旋转轴503;所述上静支撑耳502和下静支撑耳504通过螺钉固定安装在所述滑动平台2上且上下对置;减速电机501安装于上静支撑耳502上,旋转轴503通过上静支撑耳502中的深沟球轴承和下静支撑耳504的推理球轴承穿过所述上静支撑耳502和下静支撑耳504上;所述旋转轴503能够在所述减速电机501的驱动下相对于所述上静支撑耳502和下静支撑耳504绕旋转轴503的轴线转动;所述旋转轴503与所述竖立旋转机构7固定连接。减速电机501的输出轴直插入旋转轴503中,通过键来传递扭矩和运动,所述旋转轴503通过键驱动转动臂6上安装的动支撑耳旋转,进而带动转动臂6在空间内转动,能够将钻杆自钻杆排放架移动到井口。直插的安装形式使结构简化,支撑耳平行交错安装可使结构承受更大的弯矩和载荷,减少机构形变。The horizontal rotation mechanism 4 includes a geared motor 501, an upper static support ear 502, a lower static support ear 504 and a rotating shaft 503; the upper static support ear 502 and the lower static support ear 504 are fixedly mounted on the sliding platform 2 by screws and Opposed up and down; the reduction motor 501 is installed on the upper static support ear 502, and the rotating shaft 503 passes through the upper static support ear 502 through the deep groove ball bearing in the upper static support ear 502 and the reasoning ball bearing of the lower static support ear 504 and the lower static support ear 504; the rotating shaft 503 can rotate around the axis of the rotating shaft 503 relative to the upper static supporting ear 502 and the lower static supporting ear 504 driven by the geared motor 501; the rotating shaft 503 is fixedly connected with the vertical rotation mechanism 7 . The output shaft of the reduction motor 501 is directly inserted into the rotating shaft 503, and the torque and motion are transmitted through the key. The rotating shaft 503 drives the movable support ear installed on the rotating arm 6 to rotate through the key, and then drives the rotating arm 6 to rotate in the space. Ability to move drill pipe from the drill pipe rack to the wellhead. The in-line installation form simplifies the structure, and the parallel and staggered installation of the support ears can make the structure bear greater bending moment and load and reduce the deformation of the mechanism.
竖立旋转机构7包括动支撑耳、转动臂架体602、转动轴606和驱动电机603;转动臂架体602由钢板焊接而成,内部预留出一定空间用来安装其他部件,动支撑耳安装在转动臂6的一侧,另一侧用来安装所述钻杆抓取机构8,为方便内部零件拆卸,转动臂架体602的侧面设置有盖板。驱动电机603经蜗轮蜗杆减速器604减速后驱动转动轴606,转动轴606末端装有法兰,钻杆抓取机构8安装在该法兰上,当转动轴606转动时,法兰与钻杆抓取机构8同时进行转动,使钻杆在空间中由水平转动为竖立。板式结构能够减少加工误差,三角形的整体架构增加机构的强度和稳定性,内部预留安装空间减小了装置整体的体积。所述动支撑耳固定安装在所述转动臂架体602上且与所述水平旋转机构4的旋转轴503固定连接;所述转动轴606安装在所述转动臂架体602上且能够绕转动轴606轴线旋转且所述转动轴606的轴线处于水平;所述驱动电机603与所述转动轴606驱动连接;所述钻杆抓取机构8与所述转动轴606相对固定。竖立旋转机构7还包括轴承座605和蜗轮蜗杆减速器604;所述驱动电机603通过所述蜗轮蜗杆减速器604与所述转动轴606驱动连接;所述轴承座605安装在所述转动臂架体602上,所述转动轴606安装在所述轴承座605上。所述蜗轮蜗杆减速器604具有自锁性,在转动完成后可以保证钻杆的稳定。The upright rotation mechanism 7 includes a dynamic support ear, a rotating arm frame body 602, a rotating shaft 606 and a drive motor 603; the rotating arm frame body 602 is welded by steel plates, and a certain space is reserved inside for installing other parts, and the movable support ear is installed On one side of the rotating arm 6, the other side is used to install the drill pipe grabbing mechanism 8. To facilitate the disassembly of internal parts, the side of the rotating arm frame body 602 is provided with a cover plate. The driving motor 603 drives the rotating shaft 606 after being decelerated by the worm gear reducer 604. The end of the rotating shaft 606 is equipped with a flange, and the drill pipe grabbing mechanism 8 is installed on the flange. When the rotating shaft 606 rotates, the flange and the drilling rod Grabbing mechanism 8 rotates simultaneously, and drill rod is turned into erect by horizontal rotation in space. The plate structure can reduce processing errors, the triangular overall structure increases the strength and stability of the mechanism, and the internal installation space reduces the overall volume of the device. The movable support ear is fixedly installed on the rotating arm frame body 602 and fixedly connected with the rotating shaft 503 of the horizontal rotation mechanism 4; the rotating shaft 606 is installed on the rotating arm frame body 602 and can rotate around The axis of the shaft 606 rotates and the axis of the rotating shaft 606 is horizontal; the driving motor 603 is drivingly connected to the rotating shaft 606 ; the drill rod grabbing mechanism 8 is relatively fixed to the rotating shaft 606 . The vertical rotation mechanism 7 also includes a bearing seat 605 and a worm gear reducer 604; the driving motor 603 is driven and connected with the rotating shaft 606 through the worm gear reducer 604; the bearing seat 605 is mounted on the rotating arm frame On the body 602, the rotating shaft 606 is installed on the bearing seat 605. The worm gear reducer 604 is self-locking, which can ensure the stability of the drill rod after the rotation is completed.
钻杆抓取机构8包括驱动电机、钻杆抓取机构支架和机械爪;所述机械爪设置在所述钻杆抓取机构支架上;所述钻杆抓取机构支架安装在所述旋转装置上。The drill rod grabbing mechanism 8 includes a drive motor, a drill rod grabbing mechanism bracket and a mechanical claw; the mechanical claw is arranged on the drill rod grabbing mechanism bracket; the drill rod grabbing mechanism bracket is installed on the rotating device superior.
上述实施例中,所述动支撑耳和静支撑耳的截面均呈“T”形。在支撑耳的不干涉面加装肋板形成T形结构,有利于保证所述支撑耳的强度,在工作中不易变形,增加运动的精确性,减小工作中摩擦。In the above embodiment, the cross-sections of the dynamic support lug and the static support lug are both "T" shaped. Ribs are added to the non-interfering surfaces of the support ears to form a T-shaped structure, which is beneficial to ensure the strength of the support ears, is not easily deformed during work, increases the accuracy of movement, and reduces friction during work.
通过上述各个部件配合,本发明的地质钻探钻杆自动移摆装置能够使所抓取的钻杆自钻杆摆放架进行竖立、升降和旋转到井口等几个运动,完成自动移摆钻杆的任务。Through the cooperation of the above-mentioned components, the geological drilling drill pipe automatic swinging device of the present invention can make the drill pipe grasped from the drill pipe rack to perform several movements such as erection, lifting and rotation to the wellhead, etc., to complete the automatic swinging of the drill pipe. task.
在上述实施例中,本地质钻探钻杆自动移摆装置可以移摆的钻杆长度长达9m,可通过钻杆抓取位置的变化和所述桅杆1的增高来改变适于抓取持钻杆的长度。可以移摆的负载重量高达300Kg,可以通过加装平衡锤的形式来增加最大负载能力。In the above-mentioned embodiment, the length of the drilling rod that can be shifted by this geological drilling drill pipe automatic swinging device is as long as 9m, which can be changed by changing the grabbing position of the drill rod and increasing the height of the mast 1 to be suitable for grabbing and holding the drill. The length of the rod. The load weight that can be moved is as high as 300Kg, and the maximum load capacity can be increased by adding a counterweight.
本实施例的有益效果如下:第一、采用全电动的驱动方式,在野外作业中能源供应问题更易解决,可以适应较为恶劣的环境,且结构简单,便于维护;第二,明移摆钻杆完成一次起、下钻作业只需50s,提高取心钻井作业的效率,保障了工人的安全,降低了钻井成本;第三,在各机构设计中均考虑自身的自锁性,在意外情况发生时,可以通过自身的机械自锁性保证装置安全可靠;第四,桅杆1采用桁架结构和“U”形设计,极大的减少了桅杆1的自重,增加了桅杆1的稳定性和承载能力;第五,预先考虑到不同的应用情况,可以根据需求随时调整装置所移摆的最大钻杆长度和重量,采用模块化设计,方便野外的搬运和组装。The beneficial effects of this embodiment are as follows: first, the all-electric drive mode is adopted, the energy supply problem is easier to solve in field operations, and it can adapt to relatively harsh environments, and the structure is simple and easy to maintain; second, the drill pipe can be moved openly It only takes 50 seconds to complete a tripping and tripping operation, which improves the efficiency of core drilling operations, ensures the safety of workers, and reduces drilling costs; , the safety and reliability of the device can be guaranteed through its own mechanical self-locking; fourth, the mast 1 adopts a truss structure and a "U" shape design, which greatly reduces the weight of the mast 1 and increases the stability and bearing capacity of the mast 1 ; Fifth, considering different application conditions in advance, the maximum length and weight of the drill pipe moved by the device can be adjusted at any time according to the needs, and the modular design is adopted to facilitate field handling and assembly.
升降驱动机构3的主要功能是完成水平放置在排放架上的钻杆到动力头所在位置的往复升降;水平旋转机构4,主要功能是实现钻杆由排放架位置到井口位置的往复移摆;竖立旋转机构7,主要功能是完成钻杆由水平状态到竖直状态的往复转动。通过上述三个机构,完成钻杆移摆工作需要的抓取、移摆、旋转和升降等动作工序。The main function of the lifting drive mechanism 3 is to complete the reciprocating lifting of the drill pipe placed horizontally on the discharge rack to the position of the power head; the main function of the horizontal rotation mechanism 4 is to realize the reciprocating swing of the drill pipe from the position of the discharge rack to the wellhead position; The upright rotating mechanism 7 has a main function to complete the reciprocating rotation of the drilling rod from a horizontal state to a vertical state. Through the above three mechanisms, the action procedures such as grabbing, swinging, rotating and lifting required for the drill pipe swinging work are completed.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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Application publication date: 20161026 |