CN106054808A - Tool management system and tool management method - Google Patents
Tool management system and tool management method Download PDFInfo
- Publication number
- CN106054808A CN106054808A CN201610614223.6A CN201610614223A CN106054808A CN 106054808 A CN106054808 A CN 106054808A CN 201610614223 A CN201610614223 A CN 201610614223A CN 106054808 A CN106054808 A CN 106054808A
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- Prior art keywords
- tool
- cutter
- life
- information
- standby
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33124—Configuration of different kind of tool magazines, tool changers and buffers
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- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The application provides a tool management system and a tool management method. The system comprises a tool life management device, and a tool preparation device and a tool setting gauge which are connected with the tool life management device. The tool setting gauge is used for detecting whether a tool is damaged or not according to a preset detection mode and sending the detection result to the tool life management device, wherein the preset detection mode includes tool tip detection and contour detection. The tool life management device is used for acquiring tool information and getting tool use status and tool experience life information according to the tool information, wherein the tool information includes tool compensation value, main axis load rate, product machining dimension information and tool damage status. The tool preparation device is used for judging whether there is a need to prepare a tool according to the tool use status and the tool experience life information, preparing a tool after determining that there is a need to prepare a tool, and replacing a tool with a spare tool when the service life of the tool reaches the maximum. Through the system and the method, the service life of a tool can be monitored in real time, a tool can be prepared in a timely manner, and the time for tool replacement is reduced.
Description
Technical field
The application relates to tool management field, particularly relates to a kind of Tool Management System and method.
Background technology
Tradition CNC (Computerized Numerical Control Machine, computer digital control machine tool) cutter
Tool uses extensive mode, in addition to breaking carries out tool setting gauge detection by technical staff's experience and timing to cutter, and the mill of cutter
Damage situation is also assessed by empirical value, and the such as service life of regulation D6 end mill(ing) cutter is 500Pcs, when that is worked into 500Pcs, technology
Personnel change cutter, and CNC recovers cutter initial lifetime 500Pcs, but technical staff cannot be confirmed whether that needs are carried out exactly
Cutter changing, therefore cutter room tends not to the most standby cutter, needs to have plenty of time waste when changing cutter, reduces CNC and sow
Dynamic rate.
Summary of the invention
In view of this, the application provides a kind of Tool Management System and method, it is possible to monitor cutter life in real time, and in time
Standby cutter, thus reduce tool change time.
Specifically, the application is achieved by the following technical solution:
On the one hand, it is provided that a kind of Tool Management System, including: tool life management device, respectively with described cutter life
The cutter that managing device connects is for knife system and tool setting gauge, and wherein, described tool setting gauge, for detecting cutter according to default detection mode
Tool is the most damaged, and described default detection mode includes point of a knife detection and profile detection, and sends result of detection to described cutter
Tool life-span management module；Described tool life management device, is used for obtaining tool-information, and wherein, described tool-information includes cutter
Tool offset, main shaft load factor, Product processing dimension information and tool failure state, and obtain institute according to described tool-information
State the use state of cutter and the experience life information of described cutter；Described cutter is for knife system, for according to described cutter
Use state and experience life information judge whether to need standby cutter, and after determining the standby cutter of needs, perform standby cutter and operate, in institute
State after cutting-tool's used life reaches maximum, utilize standby cutter to change described cutter.
On the other hand, it is provided that a kind of cutter changing management method, including: tool life management device obtains tool-information,
And receive tool setting gauge and detect, according to default detection mode, the result of detection that described cutter is whether damaged；Wherein, described default detection
Mode includes point of a knife detection and profile detection, and described tool-information includes cutter compensation value, main shaft load factor, Product processing chi
Very little information and tool failure state；Tool life management device obtains the use state of described cutter according to described tool-information
And the experience life information of described cutter, and use state and the experience life information of described cutter are sent to cutter for cutter
Device；Described cutter judges whether to need standby cutter for knife system according to use state and the experience life information of described cutter, and
After determining the standby cutter of needs, perform standby cutter and operate, after described cutting-tool's used life reaches maximum, utilize standby cutter to change institute
State cutter.
The application provides a kind of Tool Management System and method, and this system includes tool life management device, respectively with this
The cutter that tool life management device connects is for knife system and tool setting gauge, and wherein, this tool setting gauge, for according to default detection mode
Detection cutter is the most damaged, and this default detection mode includes point of a knife detection and profile detection, and result of detection transmission extremely should
Tool life management module；This tool life management device, is used for obtaining tool-information, and wherein, this tool-information includes cutter
Offset, main shaft load factor, Product processing dimension information and tool failure state, and obtain this cutter according to this tool-information
Use state and the experience life information of this cutter；This cutter for knife system, for the use state according to this cutter and
Experience life information judges whether to need standby cutter, and after determining the standby cutter of needs, performs standby cutter and operate, in the use longevity of this cutter
After life reaches maximum, standby cutter is utilized to change this cutter.So, the application can monitor cutter life, and the most standby cutter in real time,
Thus reduce tool change time, improve CNC mobility.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of Tool Management System shown in the application one exemplary embodiment；
Fig. 2 is the structural representation of the another kind of Tool Management System shown in the application one exemplary embodiment；
Fig. 3 is the structural representation of the third Tool Management System shown in the application one exemplary embodiment；
Fig. 4 is the structural representation of the 4th shown in the application one exemplary embodiment kind Tool Management System；
Fig. 5 is the schematic flow sheet of a kind of tool management method shown in the application one exemplary embodiment.
Detailed description of the invention
Here will illustrate exemplary embodiment in detail, its example represents in the accompanying drawings.Explained below relates to
During accompanying drawing, unless otherwise indicated, the same numbers in different accompanying drawings represents same or analogous key element.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistent with the application.On the contrary, they are only with the most appended
The example of the apparatus and method that some aspects that described in detail in claims, the application are consistent.
It is only merely for describing the purpose of specific embodiment at term used in this application, and is not intended to be limiting the application.
" a kind of ", " described " and " being somebody's turn to do " of singulative used in the application and appended claims is also intended to include majority
Form, unless context clearly shows that other implications.It is also understood that term "and/or" used herein refers to and wraps
Any or all containing one or more projects of listing being associated may combination.
A kind of cutter changing management system that Fig. 1 provides for the present invention, as it is shown in figure 1, this system includes: cutter life pipe
Reason device 101, the cutter being connected with this tool life management device 101 respectively is for knife system 102 and tool setting gauge 103, wherein,
This tool setting gauge 103, for the most damaged according to default detection mode detection cutter, described default detection mode includes
Point of a knife detection and profile detection, and result of detection is sent to described tool life management module.
This tool life management device 101, is used for obtaining tool-information, and obtains described cutter according to described tool-information
Use state and the experience life information of described cutter.
Wherein, described tool-information includes that cutter compensation value, main shaft load factor, Product processing dimension information and cutter are broken
Damage state.
This cutter is for knife system 102, for judging whether need according to use state and the experience life information of described cutter
For cutter, and after determining the standby cutter of needs, to perform standby cutter operation, after described cutting-tool's used life reaches maximum, to utilize
Described cutter changed by standby cutter.
Wherein, the use state of cutter can include state working properly (OK) and abnormal operation (NG), in this reality
Executing in example, the tool-information detected is sent to tool life management device by tool setting gauge, and tool life management device passes through cutter
Tool information obtains the use state of cutter and the experience life information of described cutter, and this cutter is determining this cutter for knife system
Use state when being normal operating conditions, judge that this cutter remaining life-span is the least according to the experience life information of this cutter
In or equal to presetting the life-span, in this cutter remaining life-span less than or equal to when presetting the life-span, determine the standby cutter of needs；At this
When the cutter remaining life-span is greater than this default life-span, determines and need not standby cutter.Such as, the service life of D1.5 slotting tool is
500Pcs, when remaining life arrives 50Pcs, it is determined that this D1.5 slotting tool needs standby cutter, and adds standby cutter inventory, management
By terminal, personnel can check that this is for cutter inventory.
It should be noted that this cutter for knife system after utilize standby cutter to change this cutter every time, all record tool changing information,
So as the convenient inquiry of follow-up management personnel.
Alternatively, as in figure 2 it is shown, this system also includes: form generating means 104, with this tool life management device 101
Connect, for generating the form of the life information including each cutter.
In the present embodiment, after this tool life management device obtains the experience life information of cutter, form generates dress
Put the experience life information receiving the cutter that tool life management device sends, and generate the experience life-span letter including each cutter
The form of breath, checks for management personnel.
Such as, the form of generation can show all residual lifes tool category less than 20Pcs according to ascending order, and cutter is advised
Lattice, cutter title, the information such as number of cutters, management personnel can grasp that these are dynamic in real time, facilitates them in the rational time
Beginning preparing for cutter, in order to avoid delaying tool changing, losing time, affect equipment mobility.
In a kind of optional implementation of the present embodiment, as it is shown on figure 3, this system also includes: history tool changing management dress
Put 105, be connected for knife system 102 with this cutter, the tool changing quantity of each CNC board in adding up Preset Time, and determine
This tool changing quantity is abnormal board more than the CNC board of meansigma methods, and reports the identification information of this exception board, is somebody's turn to do to reduce
The consumption of CNC cutter amount, saves the cost of charp tool.
Such as, data processing equipment can add up one month in the replacing quantity of cutter, such as data processing equipment is permissible
Check the A line T01 detailed tool changing record in May, 2016 to one month June every CNC, obtain the replacing quantity of cutter, and obtain
To changing the quantity machine number (being equivalent to the identification information of abnormal board) more than the abnormal board of meansigma methods, in this manner it is possible to
Special technical staff is sent to check, to get rid of the cutter changing that some latent instability sexual factors of CNC board cause, thus
Reduce the waste of cutter.
Alternatively, as shown in Figure 4, this system also includes:
Alarm device 105, is connected with this history tool changing managing device 104, in this history tool changing managing device 104
After reporting the identification information of this exception board, show warning message.
In the present embodiment, this alarm device can be auditory tone cues device, such as buzzer, and data processing equipment reports
After the identification information of this exception board, send sound by this auditory tone cues device, to point out management personnel.This alarm device also may be used
To be light-emitting device, such as LED, data processing equipment, after the identification information reporting this exception board, is filled by this luminescence
Put luminescence, to point out management personnel.
Use above-described embodiment, it is possible to monitor cutter life, and the most standby cutter in real time, thus reduce tool change time, improve
CNC mobility.
A kind of cutter changing management method that Fig. 5 provides for the embodiment of the present invention, as it is shown in figure 5, include:
S501, tool life management device obtain tool-information, and receive tool setting gauge according to default detection mode detection should
The result of detection that cutter is the most damaged.
Wherein, this default detection mode include point of a knife detection and profile detection, this tool-information include cutter compensation value,
Main shaft load factor, Product processing dimension information and tool failure state.
S502, tool life management device obtain use state and the warp of this cutter of this cutter according to this tool-information
Test life information, and use state and the experience life information of this cutter are sent to cutter for knife system.
S503, this cutter judge whether to need standby for knife system according to the use state of this cutter and experience life information
Cutter, and after determining the standby cutter of needs, perform standby cutter and operate, after this cutting-tool's used life reaches maximum, utilize standby cutter more
Change this cutter.
In this step, for knife system, this cutter judges that whether this cutter remaining life-span is less than or equal to presetting the longevity
Life, in this cutter remaining life-span less than or equal to when presetting the life-span, determines the standby cutter of needs；In this cutter remaining life-span it is
During more than this default life-span, determine and need not standby cutter.
It should be noted that the process that realizes of each step specifically refers to each device pair in said system in said method
That answers realizes process, does not repeats them here.
Use said method, it is possible to monitor cutter life, and the most standby cutter in real time, thus reduce tool change time, improve CNC
Mobility.
The foregoing is only the preferred embodiment of the application, not in order to limit the application, all essences in the application
Within god and principle, any modification, equivalent substitution and improvement etc. done, should be included within the scope of the application protection.
Claims (7)
1. a cutter changing management system, it is characterised in that including: tool life management device, respectively with the described cutter longevity
The cutter that life managing device connects is for knife system and tool setting gauge, wherein,
Described tool setting gauge, for the most damaged according to default detection mode detection cutter, described default detection mode includes point of a knife
Detection and profile detection, and result of detection is sent to described tool life management module；
Described tool life management device, is used for obtaining tool-information, and wherein, described tool-information includes cutter compensation value, master
Axle load rate, Product processing dimension information and tool failure state, and obtain making of described cutter according to described tool-information
By the experience life information of state and described cutter；
Described cutter for knife system, judges whether to need standby for the use state according to described cutter and experience life information
Cutter, and after determining the standby cutter of needs, perform standby cutter and operate, after described cutting-tool's used life reaches maximum, utilize standby cutter
Change described cutter.
System the most according to claim 1, it is characterised in that described cutter is for knife system, specifically at described cutter
Use state when being normal operating conditions, judge whether the described cutter remaining life-span is less than according to described experience life information
Or equal to presetting the life-span, in the described cutter remaining life-span less than or equal to when presetting the life-span, determine the standby cutter of needs；Institute
State the cutter remaining life-span when being greater than the described default life-span, determine and need not standby cutter.
System the most according to claim 1, it is characterised in that described system also includes:
Form generating means, is connected with described tool life management device, includes the life information of each cutter for generation
Form.
System the most according to claim 1, it is characterised in that described system also includes:
History tool changing managing device, is connected for knife system with described cutter, each computer digit in being used for adding up Preset Time
Control the tool changing quantity of CNC machine tools board, and determine that described tool changing quantity is abnormal board more than the CNC board of meansigma methods, and
Report the identification information of described abnormal board.
System the most according to claim 4, it is characterised in that described system also includes:
Alarm device, is connected with described history tool changing managing device, for reporting described different in described history tool changing managing device
Often after the identification information of board, show warning message.
6. a cutter changing management method, it is characterised in that including:
Tool life management device obtains tool-information, and receives whether tool setting gauge detects described cutter according to default detection mode
Damaged result of detection；Wherein, described default detection mode includes point of a knife detection and profile detection, and described tool-information includes
Cutter compensation value, main shaft load factor, Product processing dimension information and tool failure state；
Tool life management device obtains use state and the experience of described cutter of described cutter according to described tool-information
Life information, and use state and the experience life information of described cutter are sent to cutter for knife system；
Described cutter judges whether to need for cutter according to use state and the experience life information of described cutter for knife system, and
After determining the standby cutter of needs, perform standby cutter and operate, after described cutting-tool's used life reaches maximum, utilize standby cutter to change described
Cutter.
Method the most according to claim 6, it is characterised in that described cutter judges according to described life information for knife system
Include the need of standby cutter:
Described cutter for knife system when the use state of described cutter is normal operating conditions, according to described experience life information
Judge the described cutter remaining life-span whether less than or equal to presetting the life-span, the described cutter remaining life-span less than or etc.
When the default life-span, determine the standby cutter of needs；When the described cutter remaining life-span is greater than the described default life-span, determines and need not
Standby cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610614223.6A CN106054808A (en) | 2016-07-29 | 2016-07-29 | Tool management system and tool management method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610614223.6A CN106054808A (en) | 2016-07-29 | 2016-07-29 | Tool management system and tool management method |
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| CN106054808A true CN106054808A (en) | 2016-10-26 |
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| CN201610614223.6A Pending CN106054808A (en) | 2016-07-29 | 2016-07-29 | Tool management system and tool management method |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363644A (en) * | 2017-07-26 | 2017-11-21 | 台州学院 | A kind of method of cutter safety detection |
| CN107717632A (en) * | 2017-08-30 | 2018-02-23 | 东莞中创智能制造系统有限公司 | A kind of on-line detecting system |
| CN108481063A (en) * | 2018-03-14 | 2018-09-04 | 珠海汉迪自动化设备有限公司 | Rotate the control method and its system of tool magazine |
| CN108747579A (en) * | 2018-07-29 | 2018-11-06 | 赫克测控技术(苏州)有限公司 | Automatic processing knife control system and lathe |
| CN109048490A (en) * | 2018-07-29 | 2018-12-21 | 赫克测控技术(苏州)有限公司 | Automatic processing knife control system and lathe |
| CN109605101A (en) * | 2018-12-12 | 2019-04-12 | 成都飞机工业（集团）有限责任公司 | A kind of safe cutter replacing method based on cutter life application model |
| CN109799784A (en) * | 2017-11-16 | 2019-05-24 | 财团法人工业技术研究院 | Cutter Abrasion detecting device, its detection method and cutter wear compensation method |
| CN111215966A (en) * | 2018-11-26 | 2020-06-02 | 财团法人资讯工业策进会 | Tool life estimation device and method |
| WO2020135636A1 (en) * | 2018-12-28 | 2020-07-02 | 释修才 | Hub tool management system and method |
| CN111451820A (en) * | 2020-03-23 | 2020-07-28 | 深圳市裕展精密科技有限公司 | Control mechanism and tool changing control method |
| CN111451819A (en) * | 2020-03-23 | 2020-07-28 | 深圳市裕展精密科技有限公司 | Conveying mechanism and tool conveying method |
| CN113011653A (en) * | 2021-03-18 | 2021-06-22 | 立铠精密科技(盐城)有限公司 | Cutter management method, system and computer readable storage medium |
| CN115351597A (en) * | 2022-08-19 | 2022-11-18 | 广东长盈精密技术有限公司 | Cutter management method, device and system |
| CN115563131A (en) * | 2021-07-01 | 2023-01-03 | 大陆投资(中国)有限公司 | Product remodeling system |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363644A (en) * | 2017-07-26 | 2017-11-21 | 台州学院 | A kind of method of cutter safety detection |
| CN107717632A (en) * | 2017-08-30 | 2018-02-23 | 东莞中创智能制造系统有限公司 | A kind of on-line detecting system |
| CN109799784A (en) * | 2017-11-16 | 2019-05-24 | 财团法人工业技术研究院 | Cutter Abrasion detecting device, its detection method and cutter wear compensation method |
| CN108481063A (en) * | 2018-03-14 | 2018-09-04 | 珠海汉迪自动化设备有限公司 | Rotate the control method and its system of tool magazine |
| CN108481063B (en) * | 2018-03-14 | 2021-05-07 | 珠海汉迪自动化设备有限公司 | Control method and system of rotary tool magazine |
| CN108747579A (en) * | 2018-07-29 | 2018-11-06 | 赫克测控技术(苏州)有限公司 | Automatic processing knife control system and lathe |
| CN109048490A (en) * | 2018-07-29 | 2018-12-21 | 赫克测控技术(苏州)有限公司 | Automatic processing knife control system and lathe |
| CN111215966A (en) * | 2018-11-26 | 2020-06-02 | 财团法人资讯工业策进会 | Tool life estimation device and method |
| CN109605101A (en) * | 2018-12-12 | 2019-04-12 | 成都飞机工业（集团）有限责任公司 | A kind of safe cutter replacing method based on cutter life application model |
| WO2020135636A1 (en) * | 2018-12-28 | 2020-07-02 | 释修才 | Hub tool management system and method |
| CN111451820A (en) * | 2020-03-23 | 2020-07-28 | 深圳市裕展精密科技有限公司 | Control mechanism and tool changing control method |
| CN111451819A (en) * | 2020-03-23 | 2020-07-28 | 深圳市裕展精密科技有限公司 | Conveying mechanism and tool conveying method |
| CN113011653A (en) * | 2021-03-18 | 2021-06-22 | 立铠精密科技(盐城)有限公司 | Cutter management method, system and computer readable storage medium |
| CN115563131A (en) * | 2021-07-01 | 2023-01-03 | 大陆投资(中国)有限公司 | Product remodeling system |
| CN115351597A (en) * | 2022-08-19 | 2022-11-18 | 广东长盈精密技术有限公司 | Cutter management method, device and system |
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