CN1060456C - Fast-microcrystallized devitrified agrellite glass and its production process - Google Patents
Fast-microcrystallized devitrified agrellite glass and its production process Download PDFInfo
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- 239000011521 glass Substances 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000002241 glass-ceramic Substances 0.000 claims abstract description 82
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 239000003513 alkali Substances 0.000 claims abstract description 21
- 239000003086 colorant Substances 0.000 claims abstract description 15
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 11
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 32
- 239000000156 glass melt Substances 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 12
- 239000010456 wollastonite Substances 0.000 claims description 8
- 229910052882 wollastonite Inorganic materials 0.000 claims description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 6
- 239000011737 fluorine Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- 238000000137 annealing Methods 0.000 claims description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 230000002829 reductive effect Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
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- 238000007493 shaping process Methods 0.000 claims 3
- 235000012041 food component Nutrition 0.000 claims 2
- 239000005417 food ingredient Substances 0.000 claims 2
- 238000007669 thermal treatment Methods 0.000 claims 2
- 239000010981 turquoise Substances 0.000 claims 2
- 239000003317 industrial substance Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 36
- 239000000378 calcium silicate Substances 0.000 abstract description 8
- 229910052918 calcium silicate Inorganic materials 0.000 abstract description 8
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 abstract description 8
- 229910018072 Al 2 O 3 Inorganic materials 0.000 abstract description 6
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 abstract 1
- 239000013078 crystal Substances 0.000 description 31
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 23
- 239000004615 ingredient Substances 0.000 description 17
- 239000011734 sodium Substances 0.000 description 14
- 239000011575 calcium Substances 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
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- 238000010899 nucleation Methods 0.000 description 9
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- 239000000377 silicon dioxide Substances 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 238000002425 crystallisation Methods 0.000 description 8
- 230000008025 crystallization Effects 0.000 description 8
- 239000010439 graphite Substances 0.000 description 8
- 229910002804 graphite Inorganic materials 0.000 description 8
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- 230000008018 melting Effects 0.000 description 8
- 239000011787 zinc oxide Substances 0.000 description 8
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- 238000001816 cooling Methods 0.000 description 7
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 7
- 239000010931 gold Substances 0.000 description 7
- 229910052737 gold Inorganic materials 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 7
- 238000006124 Pilkington process Methods 0.000 description 6
- 239000013081 microcrystal Substances 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
- 239000006004 Quartz sand Substances 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 239000002667 nucleating agent Substances 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 239000010453 quartz Substances 0.000 description 4
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 3
- 239000006066 glass batch Substances 0.000 description 3
- 239000006112 glass ceramic composition Substances 0.000 description 3
- 230000009916 joint effect Effects 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 235000010755 mineral Nutrition 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910001414 potassium ion Inorganic materials 0.000 description 3
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- 235000019738 Limestone Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- OBNDGIHQAIXEAO-UHFFFAOYSA-N [O].[Si] Chemical compound [O].[Si] OBNDGIHQAIXEAO-UHFFFAOYSA-N 0.000 description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000006121 base glass Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 239000005357 flat glass Substances 0.000 description 2
- 239000010436 fluorite Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 2
- 229910001950 potassium oxide Inorganic materials 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000010344 sodium nitrate Nutrition 0.000 description 2
- 239000004317 sodium nitrate Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- WUPHOULIZUERAE-UHFFFAOYSA-N 3-(oxolan-2-yl)propanoic acid Chemical group OC(=O)CCC1CCCO1 WUPHOULIZUERAE-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000011301 Brassica oleracea var capitata Nutrition 0.000 description 1
- 235000001169 Brassica oleracea var oleracea Nutrition 0.000 description 1
- 241001669680 Dormitator maculatus Species 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/16—Halogen containing crystalline phase
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
一种快速微晶化的氟碱钙硅石微晶玻璃及其生产方法,属于微晶玻璃领域,特征是在热处理温度下实现快速整体微晶化,玻璃组成为(wt%)A kind of rapid microcrystallization fluorine-alkali calcium silicate glass-ceramic and its production method, belong to the field of glass-ceramic, it is characterized in that it realizes rapid overall microcrystallization under heat treatment temperature, and the glass composition is (wt%)
SiO251~61,CaO18~23,F4.5~6,SiO 2 51~61, CaO18~23, F4.5~6,
Na2O5~10,K2O0.8~3.5,R2O(Na2O+K2O)6~14 Na2O5 ~10, K2O0.8 ~3.5, R2O ( Na2O + K2O )6~14
B2O31.7~3.8,BaO1.6~2.6,P2O50.9~2.5, B2O3 1.7 ~3.8, BaO1.6~2.6, P2O5 0.9 ~2.5,
ZnO1.8~5.6,TiO20.6~6.4,Al2O30~0.3ZnO1.8~5.6, TiO 2 0.6~6.4, Al 2 O 3 0~0.3
另添加着色剂;Additional colorant is added;
在一步热处理温度750~850℃,恒温2~10分钟,制得各种颜色的微晶玻璃。本发明材料性能好、成本低、色泽明亮。In one-step heat treatment temperature of 750-850°C and constant temperature for 2-10 minutes, glass-ceramics of various colors are prepared. The material of the invention has good performance, low cost and bright color.
Description
本发明涉及到一种快速微晶化的不透明或半透明氟碱钙硅石微晶玻璃,属于微晶玻璃领域。The invention relates to a rapidly microcrystallized opaque or translucent fluorine-alkali calcium silicate glass-ceramics, which belongs to the field of glass-ceramics.
微晶玻璃与常规玻璃相比,具有较高的机械强度、表面硬度、抗冲击性和特别优良的耐久、耐腐蚀性。可应用于建材、化工、电子、医学和日常生活领域。其中在建筑材料方面用量最大。微晶玻璃作为建筑装饰材料不仅比其它材料力学性能好,而且质地坚硬细腻,色泽艳丽,光泽度高,可代替天然花岗岩用作各类建筑物的室内外墙面,地面和台面的高级装饰材料,还可望成为新型的幕墙玻璃。Compared with conventional glass, glass-ceramic has higher mechanical strength, surface hardness, impact resistance and particularly excellent durability and corrosion resistance. It can be applied in the fields of building materials, chemical industry, electronics, medicine and daily life. Among them, the largest amount is used in construction materials. As a building decoration material, glass-ceramics not only has better mechanical properties than other materials, but also has a hard and fine texture, bright color and high gloss. It can replace natural granite and be used as an advanced decoration material for indoor and outdoor walls, floors and countertops of various buildings. , It is also expected to become a new type of curtain wall glass.
60年代初,前苏联以高炉渣为原料用压延法成型工艺生产建筑微晶玻璃。80年代日本采用熔融烧结法生产色白如玉,经久耐用的高级装饰微晶玻璃板材。进入90年代国内也效仿以上工艺生产建筑微晶玻璃。然而,现有微晶玻璃的生产工艺存在规模小、能耗大和成本高的问题,不能满足市场需求。In the early 1960s, the former Soviet Union used blast furnace slag as raw material to produce architectural glass-ceramics by calendering. In the 1980s, Japan used melting and sintering to produce high-grade decorative glass-ceramic plates that are as white as jade and durable. In the 1990s, the country also imitated the above process to produce architectural glass-ceramics. However, the existing glass-ceramic production process has the problems of small scale, high energy consumption and high cost, which cannot meet the market demand.
微晶玻璃是通过控制热处理温度和热处理时间,使玻璃基体中产生一定数量的微晶体而实现的。通常是将高温熔制的玻璃体成形冷却后,重新升温到成核或晶体生长温度进行较长时间的保温处理才能获得。为了缩短热处理时间,常采用二步热处理。即在微晶体成核温度保温一定时间后,再升温到晶体生长温度恒温处理;尽管如此,二步热处理所需的热处理时间至少也要0.5~2小时。这样长的热处理时间是目前微晶玻璃生产只能采用间断式工艺制造的主要原因,限制了微晶玻璃的生产效率和规模。Glass-ceramics is realized by controlling the heat treatment temperature and heat treatment time to produce a certain amount of microcrystals in the glass matrix. Usually, after the high-temperature melting glass body is shaped and cooled, it can be obtained by reheating to the nucleation or crystal growth temperature for a long period of heat preservation treatment. In order to shorten the heat treatment time, two-step heat treatment is often used. That is, after a certain period of time at the microcrystal nucleation temperature, the temperature is raised to the crystal growth temperature for constant temperature treatment; however, the heat treatment time required for the second-step heat treatment is at least 0.5 to 2 hours. Such a long heat treatment time is the main reason why glass-ceramic production can only be manufactured by discontinuous process at present, which limits the production efficiency and scale of glass-ceramics.
众所周知,以氟碱钙硅石为主晶相的人造微晶玻璃已在1983年U.S.Pat.No 4386162中公开。所公开的高机械强度和韧性的氟碱钙硅石微晶玻璃具有下列重量百分比组成:SiO2 45~75, CaO 8~30, F 3.5~12,Na2O 3~15, K2O 0~20, Na2O+K2O 5~25,B2O3 0~6, Al2O3 0~7, ZrO2 0~12。As we all know, artificial glass-ceramics with fluorine-alkali calcium silicate as the main crystal phase has been developed in 1983 U. S. Pat. Disclosed in No 4386162. The disclosed fluorine-alkali calcium silicate glass-ceramics with high mechanical strength and toughness has the following composition by weight percentage: SiO 2 45-75, CaO 8-30, F 3.5-12, Na 2 O 3-15, K 2 O 0-20, Na 2 O+K 2 O 5-25, B 2 O 3 0-6, Al 2 O 3 0-7, ZrO 2 0-12.
上述氟碱钙硅石为主晶相的微晶玻璃是以氧化锆为晶核剂;在公开的玻璃组成范围内分别形成的四种微晶相为:Ca5Na4K2[Si12O30]F4,Ca5Na3K3[Si12O30]F4,NaCa2Si4O10F和K0.3CaNa0.9Al0.2Si3.8O9F。正如此专利中公开的,熔制好的基体玻璃要重新升温到900~1000℃保温0.25小时,或在750℃保温12小时,才能实现微晶化;若采用二步热处理,在成核温度550~700℃,保温0.5~6小时,接着在晶体生长温度800~950℃保温0.5~8小时。专利中所公开的29个实列在500~900℃范围需要热处理1~2小时。虽然与其他系统微晶玻璃相比,此类微晶玻璃已有较快的结晶速度。然而,连续1~2小时的热处理时间仍不适用于连续规模生产工艺的要求,只能限于浇铸、烧结和压延法等小规模生产。The glass-ceramic glass with fluorine-alkali calcium silicate as the main crystal phase uses zirconia as the crystal nucleating agent; the four microcrystalline phases formed within the disclosed glass composition range are: Ca 5 Na 4 K 2 [Si 12 O 30 ]F 4 , Ca 5 Na 3 K 3 [Si 12 O 30 ]F 4 , NaCa 2 Si 4 O 10 F and K 0.3 CaNa 0.9 Al 0.2 Si 3.8 O 9 F. As disclosed in this patent, the melted base glass must be reheated to 900-1000°C for 0.25 hours, or kept at 750°C for 12 hours to achieve microcrystallization; The temperature is 550-700°C, and the temperature is kept for 0.5-6 hours, and then the crystal growth temperature is 800-950°C for 0.5-8 hours. The 29 examples disclosed in the patent require heat treatment in the range of 500-900°C for 1-2 hours. Although compared with other system glass-ceramics, this type of glass-ceramic has a faster crystallization rate. However, the continuous heat treatment time of 1 to 2 hours is still not suitable for the requirements of continuous scale production process, and can only be limited to small-scale production such as casting, sintering and calendering.
从建筑上考虑,用于建筑装饰的微晶玻璃板材是大宗产品,然而,建筑微晶玻璃板材的生产工艺还局限于高成本的小规模生产,不能象平板玻璃一样采用浮法工艺大规模生产。当今世界上Pilkington和PPG玻璃制造公司提出的浮法工艺是制造高质量平板玻璃的先进技术。非常高的成形速度是浮法工艺的主要特点之一。在浮法玻璃生产线上,熔制好的玻璃熔体流入锡槽,待玻璃从锡槽中拉出时已形成固态玻璃板;玻璃熔体在锡槽中从1000℃左右的高温,只经历了几分钟至十几分钟的时间便冷却到退火温度(约600℃)。这样快的冷却速度使至今公开的大多数系统微晶玻璃难以实现微晶化。某些在较高熔融温度(>1100℃)就结晶的微晶玻璃显然会给整个熔制工艺带来危害;此外,在高于900℃开始结晶的玻璃熔体,会因熔体粘度的急剧增加而造成玻璃液在熔炉底部凝结,或给后继成形工艺带来困难。只有在成形温度范围(熔体粘度在106~103泊时的温度)以下,经过几分钟热处理就能够快速微晶化的微晶玻璃才适合连续浮法工艺生产。From the architectural point of view, glass-ceramic plates used for architectural decoration are bulk products. However, the production process of architectural glass-ceramic plates is still limited to high-cost small-scale production, and cannot be mass-produced by float process like flat glass. . The float process proposed by Pilkington and PPG glass manufacturing companies in the world today is an advanced technology for manufacturing high-quality flat glass. Very high forming speed is one of the main characteristics of the float process. In the float glass production line, the melted glass melt flows into the tin bath, and when the glass is pulled out of the tin bath, it has formed a solid glass plate; It takes a few minutes to ten minutes to cool down to the annealing temperature (about 600°C). Such a fast cooling rate makes it difficult to achieve microcrystallization in most system glass-ceramics disclosed so far. Certain glass-ceramics that crystallize at higher melting temperatures (>1100°C) will obviously cause harm to the entire melting process; in addition, glass melts that begin to crystallize at higher than 900°C will be affected by a sharp increase in melt viscosity. The increase will cause the molten glass to condense at the bottom of the furnace, or bring difficulties to the subsequent forming process. Only below the forming temperature range (the temperature at which the melt viscosity is 10 6 to 10 3 poise), the glass-ceramic that can be rapidly microcrystallized after a few minutes of heat treatment is suitable for continuous float process production.
因此,现有用于建筑的微晶玻璃及其生产工艺存在下列不足:1.基体玻璃的结晶温度偏高,不利于规模生产中的熔制和成形;2.微晶化热处理时间太长,不能满足连续高速生产的要求。Therefore, the existing glass-ceramic used in construction and its production process have the following disadvantages: 1. The crystallization temperature of matrix glass is too high, which is not conducive to melting and forming in mass production; 2. The microcrystallization heat treatment time is too long to meet the requirements of continuous high-speed production.
为了克服已有技术的上述不足,生产出基体玻璃具有较低的结晶温度,在低于成形温度下经短时间热处理可以快速或瞬时微晶化的不透明和半透明的微晶玻璃,特提出本发明的技术解决方案。In order to overcome the above-mentioned deficiencies in the prior art, produce base glass with a lower crystallization temperature, opaque and translucent glass-ceramics that can be quickly or instantaneously crystallized through short-time heat treatment at a temperature lower than the forming temperature, this paper is proposed. Invented technical solutions.
本发明的基本构思是:1)采用能够促进分相和有较低成核温度的氧化钛为成核剂;2)在基体玻璃成分中构成氟及多种氧化物:B2O3、P2O5、CaO、BaO、ZnO和TiO2的共同作用,使基体玻璃在高温冷却过程中能够加速相分离、实现瞬时成核和有稳定的快速结晶相;3)严格控制氧化钾的含量,使具有快速微晶化特性的氟碱钙硅石晶型形成;4)避免引入对快速结晶相有害的氧化铝,将其含量降低到最小。最后,通过以快速冷却到接近转变温度的热处理制度,实现本发明技术方案。The basic concept of the present invention is: 1) using titanium oxide as a nucleating agent that can promote phase separation and has a lower nucleation temperature; 2) forming fluorine and various oxides in the matrix glass composition: B 2 O 3 , P The joint effect of 2 O 5 , CaO, BaO, ZnO and TiO 2 enables the matrix glass to accelerate phase separation, realize instantaneous nucleation and have a stable and rapid crystallization phase during high-temperature cooling; 3) Strictly control the content of potassium oxide, Form the fluorine-alkali calcium silica crystal form with rapid microcrystallization characteristics; 4) Avoid introducing alumina that is harmful to the rapid crystallization phase, and reduce its content to a minimum. Finally, the technical solution of the present invention is realized by rapidly cooling to a heat treatment system close to the transition temperature.
本发明所设计的快速微晶化的氟碱钙硅石微晶玻璃及其生产方法,其微晶玻璃的配料成分包括有SiO2、CaO、F、Na2O、K2O、B2O3、Al2O3,特征在于,配料成分中还包括有BaO、P2O5、ZnO、TiO2;组成配料中各成分的重量百分比wt%分别为:SiO2 51~61, CaO 18~23, F 4.5~6,Na2O 5~10, K2O 0.8~3.5, R2O(Na2O+K2O)6~14,B2O3 1.7~3.8,BaO 1.6~2.6, P2O5 0.9~2.5,ZnO 1.8~5.6,TiO2 0.6~6.4, Al2O3 0~0.3;The rapid microcrystallization fluorine-alkali calcium silicate glass-ceramic and its production method designed by the present invention, the ingredients of the glass-ceramics include SiO 2 , CaO, F, Na 2 O, K 2 O, B 2 O 3 , Al 2 O 3 , characterized in that the ingredients also include BaO, P 2 O 5 , ZnO, TiO 2 ; the weight percentages of each ingredient in the ingredients are: SiO 2 51-61, CaO 18-23 , F 4.5~6, Na 2 O 5~10, K 2 O 0.8~3.5, R 2 O(Na 2 O+K 2 O)6~14, B 2 O 3 1.7~ 3.8, BaO 1.6~2.6, P 2 O 5 0.9~2.5, ZnO 1.8~5.6, TiO 2 0.6~6.4, Al 2 O 3 0~ 0.3;
在配料中额外添加多种着色剂,其重量百分比wt%为,氧化条件下,加入0.8~2.0%MnO制得不同紫色微晶玻璃,加入1.0~2.5%CuO制得不同湖蓝色微晶玻璃,加入0.2~1.2%Cr2O3制得不同绿色微晶玻璃,加入0.08~0.5%CoO制得不同蓝色微晶玻璃,加入0.5~1.5%Fe2O3制得不同灰色微晶玻璃;还原条件下,加入0.5~1.0%CdS和0.5~1.0%Se,同时增加2%ZnO,制得不同红色微晶玻璃;加入1.5~2.5%CeO,同时增加TiO2的含量在1~6.5%之间,制得不同橙黄色微晶玻璃。A variety of colorants are additionally added to the ingredients, and the weight percentage is as follows. Under oxidation conditions, different purple glass-ceramics are prepared by adding 0.8-2.0% MnO, and made by adding 1.0-2.5% CuO. To get different lake blue glass-ceramics, add 0.2-1.2% Cr 2 O 3 to make different green glass-ceramics, add 0.08-0.5% CoO to make different blue glass-ceramics, add 0.5-1.5% Fe 2 O 3 to make different gray glass-ceramics; under reducing conditions, add 0.5-1.0% CdS and 0.5-1.0% Se, and add 2% ZnO at the same time , making different red glass-ceramics; adding 1.5-2.5% CeO, while increasing the content of TiO 2 between 1-6.5%, making different orange-yellow glass-ceramics.
本发明所设计的快速微晶化的氟碱钙硅石微晶玻璃生产方法,其微晶玻璃的生产方法包括:配料、熔制、成形、微晶化热处理和退火工艺,其特征在于,配料组成及重量百分比wt%为:SiO2 51~61, CaO 18~23, F 4.5~6,Na2O 5~10, K2O 0.8~3.5,R2O(Na2O+K2O)6~14,B2O3 1.7~3.8,BaO 1.6~2.6,P2O5 0.9~2.5,ZnO 1.8~5.6,TiO2 0.6~6.4,Al2O3 0~0.3;在配料中可额外添加多种着色剂,制出各种明亮颜色的微晶玻璃,在氧化条件下,加入0.8~2.0%MnO制得不同的紫色微晶玻璃,加入1.0~2.5%CuO制得不同的湖蓝色微晶玻璃,加入0.2~1.2%Cr2O3制得不同的绿色微晶玻璃,加入0.08~0.5%CoO制得不同的蓝色微晶玻璃,加入0.5~1.5%Fe2O3制得不同灰色微晶玻璃,应说明的是,上述着色剂可以单独引入,也可以同时引入多种着色剂,改变着色剂的种类和比例,可以得到从紫、蓝到绿的一系列颜色,在氧化条件下上述着色剂显示出的颜色比在还原条件下更为新鲜,因此,配料中要加少量的氧化剂,如硝酸钠等;在还原条件下,加入0.5~1.0%CdS和0.5~1.0%Se,同时增加2%的ZnO,制得浅红到鲜红色的微晶玻璃,若加入1.5~2.5%的CeO,同时增加TiO2含量在1~6.5%之间,可制得不同橙黄色的微晶玻璃,应注意的是,在还原条件下配料中不能有硝酸盐类的氧化剂,否则会导致硫化镉的分解;如果不加着色剂则制得的微晶玻璃呈白色;The production method of the rapid microcrystallization fluorine-alkali calcium silicate glass-ceramics designed by the present invention, the production method of the glass-ceramics includes: batching, melting, forming, microcrystallization heat treatment and annealing process, characterized in that the batching composition And the weight percentage wt% is: SiO 2 51~61, CaO 18~23, F 4.5~6, Na 2 O 5~10, K 2 O 0.8~3.5, R 2 O(Na 2 O +K 2 O)6~14, B 2 O 3 1.7~3.8, BaO 1.6~2.6, P 2 O 5 0.9~2.5, ZnO 1.8~5.6 , TiO 2 0.6~6.4, Al 2 O 3 0~0.3; a variety of colorants can be added to the ingredients to produce glass-ceramics of various bright colors. Under oxidation conditions, adding 0 .8-2.0% MnO to make different purple glass-ceramics, add 1.0-2.5% CuO to make different lake-blue glass-ceramics, add 0.2-1.2% Cr 2 O 3 Prepare different green glass-ceramics, add 0.08-0.5% CoO to make different blue glass-ceramics, add 0.5-1.5% Fe 2 O 3 to make different gray glass-ceramics , it should be noted that the above-mentioned colorants can be introduced alone, or multiple colorants can be introduced at the same time, and a series of colors from purple, blue to green can be obtained by changing the type and ratio of the colorants. The displayed color is fresher than that under reducing conditions, therefore, a small amount of oxidizing agent, such as sodium nitrate, etc. should be added to the ingredients; under reducing conditions, 0.5-1.0% CdS and 0.5-1. 0% Se, while adding 2% ZnO, to produce light red to bright red glass-ceramic, if adding 1.5-2.5% CeO, while increasing the TiO2 content between 1-6.5% , different orange-yellow glass-ceramics can be obtained. It should be noted that there should be no nitrate-based oxidants in the ingredients under reducing conditions, otherwise it will cause the decomposition of cadmium sulfide; if no coloring agent is added, the prepared glass-ceramic the glass is white;
微晶玻璃的成形及微晶化热处理工艺是:The forming and microcrystallization heat treatment process of glass ceramics are:
a.将1350℃~1450℃熔制的玻璃熔体,在成形过程中快速冷却到转变温度以下的温度,约300℃,再以300℃/h迅速升温到微晶化温度以上20~50℃,恒温5~10分钟后缓慢冷却到室温;a. The glass melt melted at 1350 ℃ ~ 1450 ℃ is rapidly cooled to a temperature below the transformation temperature during the forming process, about 300 ℃, and then rapidly heated to 20 ~ 50 ℃ above the microcrystallization temperature at 300 ℃ / h, and the temperature is constant. Slowly cool down to room temperature after 5-10 minutes;
b.将玻璃熔体冷却到成形温度,即冷却到850~1100℃成形,再以50~150℃/min急冷到550℃,然后,以50~150℃/min快速升温到微晶化温度以上70~150℃,恒温2~5分钟后缓慢冷却到室温。b. Cool the glass melt to the forming temperature, that is, cooling to 850-1100°C for forming, then rapidly cooling to 550°C at 50-150°C/min, and then rapidly heating to 70-70°C above the microcrystallization temperature at 50-150°C/min 150°C, keep the temperature constant for 2 to 5 minutes, then slowly cool to room temperature.
本发明快速微晶化的氟碱钙硅石微晶玻璃及其生产方法的进一步特征是,制备微晶玻璃的配料采用廉价的天然矿物原料和化工原料,如石英砂、石灰石、萤石和纯碱等,也可采用某些工业废渣替代部分天然矿物原料,如经提取金后的石英脉金矿的废渣为原料;因此,配料的成本较低,与常规钠钙硅酸盐玻璃配料的成本相当。The present invention's rapid microcrystallized fluorine-alkali-calcium-silica glass-ceramics and its production method are further characterized in that the ingredients for preparing the glass-ceramics are cheap natural mineral raw materials and chemical raw materials, such as quartz sand, limestone, fluorite and soda ash, etc. Some industrial waste residues can also be used to replace some natural mineral raw materials, such as the waste residue of quartz vein gold mine after gold extraction; therefore, the cost of ingredients is relatively low, which is equivalent to the cost of conventional soda lime silicate glass ingredients.
本发明的微晶玻璃是按常规玻璃工艺熔制的。将本发明所确定的组成配料熔融,熔制温度为1350~1450℃;制好的玻璃熔体分别按上述a、b两种方法进行冷却、成形和微晶化热处理;然后进行退火处理消除内应力,便可制取本发明所提供的微晶玻璃。The glass-ceramics of the present invention are melted according to conventional glass technology. Melt the composition ingredients determined by the present invention, and the melting temperature is 1350-1450°C; the prepared glass melt is cooled, formed and microcrystallized by the above-mentioned two methods of a and b respectively; then annealing treatment is carried out to eliminate internal stress, the glass-ceramic provided by the present invention can be prepared.
玻璃熔体经冷却到550℃或转变温度以下,重新升温导致玻璃基体内的快速相分离;玻璃整体的快速分相又促使大量晶核瞬时生成。快速分相导致晶核瞬时生成是本发明材料的主要特点之一。因此,经冷却的玻璃体不需要在成核温度下保温处理,一直升温到晶体生长温度,一步热处理实现整体微晶化。这是本发明含氟碱钙硅石为主晶相微晶玻璃与其他种类氟碱钙硅石微晶玻璃的不同之处。快速分相和瞬时成核过程明显的缩短了微晶化的时间;在晶体生长温度玻璃基体只需短时间的热处理就能实现微晶化。本发明的基础玻璃经不同方法成形冷却后,再升温到晶体生长温度(700~880℃),恒温2~10分钟,玻璃基体中就有足够多的微晶体形成。尽管采取一步热处理,升温过程中没有在成核温度停留,基体玻璃中仍然产生均匀细小颗粒的微晶体。若在晶体生长温度(750℃)保温15分钟,就能得到很高结晶化的材料。这与U.S.Pat.No 4386162中公开的氟碱钙硅石微晶玻璃在750℃要保温12小时才能实现高结晶材料有显著差异,也是本发明材料又一个主要特征。显然,随着温度增加微晶化进行更迅速。采用一步热处理,成核在升温过程中瞬时完成,接着在高于微晶化温度和低于成形温度下限的温度范围,保温2~10分钟完成微晶化,是适合于用浮法工艺快速成形制造的微晶玻璃材料。The glass melt is cooled to 550°C or below the transition temperature, and the reheating leads to rapid phase separation in the glass matrix; the rapid phase separation of the glass as a whole promotes the instantaneous generation of a large number of crystal nuclei. Rapid phase separation leading to instantaneous generation of crystal nuclei is one of the main characteristics of the material of the present invention. Therefore, the cooled glass body does not need to be heat-preserved at the nucleation temperature, and has been heated up to the crystal growth temperature, and the overall microcrystallization can be achieved by one-step heat treatment. This is the difference between the fluorine-containing alkali-calcium-silica glass-ceramics of the present invention and other types of fluorine-alkali-calcium-silica glass-ceramics. The rapid phase separation and instantaneous nucleation process significantly shorten the microcrystallization time; at the crystal growth temperature, the glass substrate only needs a short heat treatment to achieve microcrystallization. After the basic glass of the present invention is formed and cooled by different methods, the temperature is raised to the crystal growth temperature (700-880° C.), and the temperature is kept constant for 2-10 minutes, and enough microcrystals are formed in the glass matrix. Even though one-step heat treatment is adopted, there is no stay at the nucleation temperature during the heating process, and uniform and fine-grained microcrystals are still produced in the matrix glass. If it is kept at the crystal growth temperature (750°C) for 15 minutes, a highly crystallized material can be obtained. This is the same as U. S. Pat. The fluorine-alkali calcium silicate glass-ceramics disclosed in No 4386162 needs to be kept at 750°C for 12 hours to realize a significant difference in high crystallization materials, which is also another main feature of the material of the present invention. Apparently, microcrystallization proceeds more rapidly with increasing temperature. With one-step heat treatment, the nucleation is completed instantaneously during the heating process, and then in the temperature range higher than the microcrystallization temperature and lower than the lower limit of the forming temperature, the microcrystallization is completed by heat preservation for 2 to 10 minutes, which is suitable for rapid prototyping by float process Manufactured glass-ceramic material.
本发明材料是以氧化钛为成核剂,这是由于氧化钛在微晶玻璃中除了有促进相分离和成核作用外,还有提高材料的光泽、色泽的作用;与用氧化锆做成核剂相比,氧化钛做成核剂的材料有较低的微晶化温度。The material of the present invention uses titanium oxide as a nucleating agent, and this is because titanium oxide in glass-ceramics has the effect of improving the luster and color of the material in addition to promoting phase separation and nucleation; Compared with the nucleating agent, titanium oxide has a lower microcrystallization temperature as the nucleating agent material.
本发明微晶玻璃材料中的主晶相是氟碱钙硅石。此类晶体的晶型繁多,晶体中不同碱土金属和碱金属离子的比例对晶型变化有显著影响。依据化学成分分析、差热分析和X射线衍射结构分析,确认本发明微晶玻璃中的氟碱钙硅石微晶相的晶型为Ca5Na5.5K0.5[Si12O30]F4和Ca5Na5K[Si12O30]F4。两个晶型的性质非常接近,可以形成固溶体。氟碱钙硅石属于多链硅酸盐晶体。单个晶胞中的钾离子和部分钠离子处于硅氧四面体围成的扁形圆筒状网络中,扁形圆筒网络的两个侧面由Ca(O,F)6和Na(O,F)6八面体构成波浪状侧壁,类似复层结构。硅氧四面体扁形圆筒网络内的空隙近似棱形,对于U.S.Pat.No 4386162中公开的Ca5Na4K2[Si12O30]F4晶型氟碱钙硅石,是由一个钠离子占据空隙中间,两个钾离子占据空隙边角处;而本发明材料中Ca5Na5K[Si12O30]F4晶型氟碱钙硅石,则是由一个较大的钾离子占据棱形空隙中间,两个较小的钠离子占据空隙边角处。显而易见,在晶体结构上后者比前者更容易形成。说明碱金属离子在晶体结构中的比例是快速微晶化氟碱钙硅石形成的重要因素,也是本发明微晶玻璃秘密公开的主要内容之一。The main crystal phase in the glass-ceramic material of the present invention is fluorine-alkali wollastonite. There are many crystal forms of this kind of crystal, and the ratio of different alkaline earth metal and alkali metal ions in the crystal has a significant impact on the crystal form change. According to chemical composition analysis, differential thermal analysis and X-ray diffraction structure analysis, it is confirmed that the crystal form of the fluorine-alkali calcium silica crystal phase in the glass-ceramics of the present invention is Ca 5 Na 5.5 K 0.5 [Si 12 O 30 ] F 4 and Ca 5 Na 5 K[Si 12 O 30 ]F 4 . The properties of the two crystal forms are very close and can form a solid solution. Fluorine-alkali wollastonite belongs to poly-chain silicate crystals. Potassium ions and some sodium ions in a single unit cell are in a flat cylindrical network surrounded by silicon-oxygen tetrahedrons, and the two sides of the flat cylindrical network are composed of Ca(O, F) 6 and Na(O, F) 6 The octahedron constitutes a wavy sidewall, similar to a multilayer structure. The voids in the silicon-oxygen tetrahedral flat cylinder network are approximately prismatic, for U. S. Pat. The Ca 5 Na 4 K 2 [Si 12 O 30 ] F 4 crystalline fluorine-alkali wollastonite disclosed in No 4386162 is occupied by a sodium ion in the middle of the gap, and two potassium ions occupy the corners of the gap; For Ca 5 Na 5 K[Si 12 O 30 ]F 4 crystalline fluorine-alkali wollastonite, one larger potassium ion occupies the middle of the prismatic void, and two smaller sodium ions occupy the corners of the void. Obviously, the latter is easier to form than the former in terms of crystal structure. It shows that the proportion of alkali metal ions in the crystal structure is an important factor for the rapid microcrystallization of fluorine-alkali wollastonite, and it is also one of the main contents of the secret disclosure of the glass-ceramics of the present invention.
在基础玻璃的化学成分中,氧化钾是快速微晶化氟碱钙硅石晶相生成的必要成分;尽管在总组成中数量很少,占总量的0.8~3.5wt%,超过这个范围无论其他条件怎样改变,快速微晶化氟碱钙硅石晶相也不能形成,只能形成其他种类的晶体。基础玻璃成分中F、B2O3、P2O5、CaO、BaO、ZnO和TiO2的共同作用是:1.形成快速的相分离;2.促使晶核瞬时生成和快速生长;3.提高快速结晶相的稳定性。没有氟与这些氧化物的共同作用,只添加一二种上述氧化物,基础玻璃不能形成快速相分离,晶核不会瞬时生成,氟碱钙硅石快速结晶相也不能稳定存在。另外,要限制玻璃组成中氧化铝的含量不能超过0.5wt%,过量的氧化铝会严重抑制和诋毁快速结晶相的形成。以上化学组成的限制是与U.S.Pat.No 4386162公开的最佳组成及实例中的化学成分有实质性区别,是本发明微晶玻璃秘密公开的又一主要内容。In the chemical composition of the basic glass, potassium oxide is an essential component for the formation of rapid microcrystalline fluorine-alkali calcium silica crystal phase; although it is in a small amount in the total composition, accounting for 0.8-3.5wt% of the total, more than this No matter how other conditions change, the rapid microcrystalline fluorine-alkali calcium silica crystal phase cannot be formed, and only other types of crystals can be formed. The joint effect of F, B 2 O 3 , P 2 O 5 , CaO, BaO, ZnO and TiO 2 in the basic glass composition is:1. Form rapid phase separation; 2. Promote the instantaneous generation and rapid growth of crystal nuclei; 3. Improves the stability of the rapidly crystalline phase. Without the joint action of fluorine and these oxides, only one or two kinds of the above oxides are added, the basic glass cannot form rapid phase separation, crystal nuclei will not be formed instantaneously, and the rapid crystallization phase of fluorine-alkali-calcium-silica cannot exist stably. In addition, it is necessary to limit the content of alumina in the glass composition to no more than 0.5 wt%. Excess alumina will seriously inhibit and destroy the formation of rapid crystallization phase. The above chemical composition restrictions are the same as U. S. Pat. The optimal composition disclosed in No 4386162 is substantially different from the chemical composition in the examples, which is another main content of the secret disclosure of the glass-ceramics of the present invention.
本发明材料中形成的快速结晶相有与其它种类氟碱钙硅石晶体相近的习性;经一步热处理的微晶玻璃中都析出均匀细小的晶粒,晶粒大小在0.5~2.5μm范围。通过调整热处理条件可以使微晶玻璃中的晶体长大,形成象白菜叶一样交错层叠的显微结构。这种交错层叠的结构提高了材料的韧性。在许多情况下,本发明微晶玻璃中微晶体的含量在50Vol%以上;经调整组成和热处理条件后微晶体含量能达到90Vol%。各种条件下制备的微晶玻璃中含有不同体积百分量的残余玻璃相,残余玻璃相能够改善微晶玻璃的表面状态。用于建筑装饰的微晶玻璃板材会因此明显提高表面光泽和色泽。The rapid crystalline phase formed in the material of the present invention has a habit similar to that of other types of fluorine-alkali calcium silica crystals; uniform and fine crystal grains are precipitated in the glass-ceramic after one-step heat treatment, and the grain size is in the range of 0.5 to 2.5 μm . By adjusting the heat treatment conditions, the crystals in the glass-ceramics can grow up to form a microstructure that is staggered and laminated like cabbage leaves. This cross-laminated structure increases the toughness of the material. In many cases, the content of microcrystals in the glass-ceramics of the present invention is above 50 Vol%; the content of microcrystals can reach 90 Vol% after adjusting the composition and heat treatment conditions. Glass-ceramics prepared under various conditions contain residual glass phases in different volume percentages, and the residual glass phases can improve the surface state of glass-ceramics. Glass-ceramic panels used for architectural decoration will thus significantly improve the surface gloss and color.
本发明微晶玻璃材料的优点是:1.热处理时间只需几分钟至十几分钟;2.减少工序,降低成本和能耗;3.可应用于浮法工艺进行规模生产;4.有很好的强度和韧性;5.色泽艳丽有装饰效果。The advantages of the glass-ceramic material of the present invention are: 1. The heat treatment time only needs a few minutes to ten minutes; 2. Reduce process, reduce cost and energy consumption; 3. It can be applied to float process for large-scale production; 4. Has good strength and toughness; 5. Bright color and decorative effect.
本发明的附表说明如下:The accompanying table of the present invention is described as follows:
表1是本发明微晶玻璃17个实例的化学成分(wt%)和颜色。表的横向是玻璃例号排序,纵向是各实例配方中的氧化物含量及颜色;Table 1 shows the chemical composition (wt%) and color of 17 examples of glass ceramics of the present invention. The horizontal direction of the table is the sorting of glass example numbers, and the vertical direction is the oxide content and color in the formula of each example;
表2是本发明微晶玻璃17个实例的成形及微晶化热处理工艺的条件。表的横向是玻璃例号排序,纵向是各实例的处理条件。表中a代表第一种成形及热处理方法:即在玻璃熔体成形过程中快速冷却到转变温度以下的温度(约300℃),再以300℃/h快速升温到微晶化温度以上20~50℃,恒温5~10分钟后缓慢冷却到室温。表中b代表第二种成形及热处理方法:即将熔体冷却到成形温度(850~1100℃)成形,再以50~150℃/min急冷到550℃,然后,以50~150℃/min快速升温到微晶化温度以上70~150℃,恒温2~5分钟后缓慢冷却到室温。Table 2 is the forming and microcrystallization heat treatment process conditions of 17 examples of glass-ceramics of the present invention. The horizontal direction of the table is the order of the glass case numbers, and the vertical direction is the processing conditions of each case. A in the table represents the first forming and heat treatment method: that is, during the forming process of the glass melt, it is rapidly cooled to a temperature below the transition temperature (about 300°C), and then rapidly heated to a temperature 20~ above the microcrystallization temperature at 300°C/h. 50°C, keep the temperature constant for 5-10 minutes and then slowly cool to room temperature. b in the table represents the second forming and heat treatment method: cooling the melt to the forming temperature (850-1100°C) for forming, then quenching to 550°C at 50-150°C/min, and then rapid cooling at 50-150°C/min Raise the temperature to 70-150°C above the microcrystallization temperature, keep the temperature constant for 2-5 minutes, and then cool slowly to room temperature.
表3是本发明微晶玻璃的物理性能。Table 3 is the physical properties of the glass-ceramics of the present invention.
本发明的具体实施方法(实施例)如下:Concrete implementation method (embodiment) of the present invention is as follows:
实施方法1:Implementation method 1:
玻璃配合料所用的矿物原料有石英砂、石灰石和萤石等,也可以用提出金后的石英脉金矿的废渣替代石英砂;所用的化工原料有纯碱、硼砂、锌白和钛白粉等。原则上在本发明给出的化学组成范围内可以采用任何原料制备配合料。The mineral raw materials used in glass batch materials include quartz sand, limestone and fluorite, etc., and the waste slag of quartz vein gold mine after gold extraction can also be used to replace quartz sand; the chemical raw materials used include soda ash, borax, zinc white and titanium dioxide. In principle, any raw materials can be used for the preparation of the batches within the scope of the chemical composition given in the present invention.
按表1中例号1的化学成分制备玻璃配合料;配合料用球磨的方法混合均匀,混合好的配合料放入1立升的石英坩埚中,把坩埚放入电炉内,于1450℃恒温1小时;按上述成形和微晶化热处理方法a,将熔制好的玻璃熔体浇铸在预先加热到300℃的钢模中,制成100×100×10mm的玻璃小样;成形的玻璃小样迅速放入炉温为500℃的马弗炉中,以300℃/h升温到750℃,微晶化处理10分钟,然后以2℃/min缓慢冷却到580℃,再以5℃/min逐渐冷却到室温。Prepare glass batch materials according to the chemical composition of Example No. 1 in Table 1; mix the batch materials evenly by ball milling, put the mixed batch materials into a 1 liter quartz crucible, put the crucible in an electric furnace, and keep the temperature at 1450°C 1 hour; according to the above-mentioned forming and microcrystallization heat treatment method a, cast the melted glass melt into a steel mold preheated to 300°C to make a glass sample of 100×100×10mm; the formed glass sample is quickly Put it into a muffle furnace with a furnace temperature of 500°C, raise the temperature at 300°C/h to 750°C, microcrystallize for 10 minutes, then slowly cool at 2°C/min to 580°C, and then gradually cool at 5°C/min to room temperature.
实例1的配料中没有加着色剂,故制得的微晶玻璃呈白色。表1中例号3、4、7、8、9均按实施方法1的工艺步骤实施,所不同的是,在配料中加入不同着色剂,微晶玻璃分别显示出浅黄、浅红、浅蓝、深绿和浅灰色。例号9的配料中采用了金矿废渣替代石英砂做原料,由金矿废渣带入0.5%的氧化铁使微晶玻璃呈现出浅灰色。为了使熔体处于还原状态,例号3、4的配料中不能引入象硝酸钠这样的氧化剂。No coloring agent is added in the batching of example 1, so the crystallized glass that makes is white. Example numbers 3, 4, 7, 8, and 9 in Table 1 are all implemented according to the process steps of implementation method 1. The difference is that different colorants are added to the ingredients, and the glass-ceramic shows light yellow, light red, and light blue respectively. , dark green and light gray. In the batching of Example No. 9, gold ore waste slag was used to replace quartz sand as raw material, and 0.5% iron oxide was brought into the glass-ceramic by gold ore waste slag to make the glass-ceramic appear light gray. In order to make the melt be in a reducing state, the oxidant such as sodium nitrate can not be introduced in the batching of example numbers 3 and 4.
实施方法2:Implementation method 2:
按实施方法1给出的步骤用表1中例号1的化学成分制备玻璃配合料;配合料用多次过筛的方法混合均匀,混合好的配料在坩埚窑内制备微晶玻璃。将配合料装入容量为200Kg料的粘土坩埚中,于坩埚窑内熔制;熔制最高温度为1450℃,熔制总时间为16小时;按上述成形和微晶化热处理方法a,将熔制好的玻璃熔体浇铸在预先加热到300℃的钢模中,制成300×300×10mm的玻璃板材;成形的玻璃板材迅速放入炉温为500℃的马弗炉中,以300℃/h升温到750℃,微晶化处理10分钟,然后以2℃/min缓慢冷却到580℃,再以5℃/min逐渐冷却到室温。Prepare glass batch material with the chemical composition of Example No. 1 in Table 1 according to the steps given in Implementation Method 1; the batch material is mixed evenly by multiple sieving methods, and the mixed ingredients are prepared in a crucible kiln for glass ceramics. Put the batch material into a clay crucible with a capacity of 200Kg, and melt it in a crucible kiln; the maximum melting temperature is 1450°C, and the total melting time is 16 hours; according to the above-mentioned forming and microcrystallization heat treatment method a, melt The prepared glass melt is cast in a steel mold preheated to 300°C to make a glass plate of 300×300×10mm; the formed glass plate is quickly put into a muffle furnace with a furnace temperature of 500°C, /h to 750°C, microcrystallization treatment for 10 minutes, then slowly cooled to 580°C at 2°C/min, and then gradually cooled to room temperature at 5°C/min.
除实例1外,表1中例号2、5、6、7也按实施方法2的工艺步骤实施,并在配料中加入不同的着色剂,微晶玻璃分别显示出湖蓝、浅绿、深蓝和浅蓝色。In addition to Example 1, Example No. 2, 5, 6, and 7 in Table 1 are also implemented according to the process steps of Implementation Method 2, and different coloring agents are added to the ingredients, and the glass-ceramic shows lake blue, light green, and dark blue respectively. and light blue.
实施方法3:Implementation method 3:
按实施方法1给出的步骤用表1中例号14的配料制备微晶玻璃。将混合好的配料装入1立升的石英坩埚中,再把坩埚放入电炉内,于1450℃恒温1小时;按上述成形和微晶化热处理方法b,将熔制好的玻璃熔体倒入间断式浮法成形锡槽内的石墨模中;间断式浮法成形的锡槽内充满有纯氮气体,以防止金属锡液和石墨的氧化;石墨模是一个中间开有300×250mm方洞的石墨板(厚为20mm);玻璃熔体倒在方洞中,与石墨一起浮在金属锡面上,玻璃熔体四周受石墨模限制,只有下面与锡面接触。当玻璃熔体倒入模中后,自然形成很平的薄板;通过倒入模中玻璃熔体的数量,控制薄板的厚度在6~15mm之间。由于锡槽中沿石墨移动方向已经预先设置好温度梯度分布,通过移动石墨模,实现在900℃成形,以100℃/min急冷到550℃,再以100℃/min升温到850℃,恒温2分钟后逐渐冷却到室温。例号10~17均按着实施方法3实施的;配料中引入了不同的着色剂,微晶玻璃分别呈现出橙黄、鲜红、浅紫、紫、蓝、绿、灰和浅湖蓝色。例号10和11的配料中不能有氧化剂,以保证玻璃熔体处于还原状态。例号16的配料中采用金矿废渣替代了石英砂为原料,配料中含有1.5%的氧化铁使微晶玻璃呈现出灰色。The steps given in Embodiment Method 1 were used to prepare glass-ceramics with the batching of Example No. 14 in Table 1. Put the mixed ingredients into a 1 liter quartz crucible, put the crucible into an electric furnace, and keep the temperature at 1450°C for 1 hour; into the graphite mold in the discontinuous float forming tin bath; the discontinuous float forming tin bath is filled with pure nitrogen gas to prevent the oxidation of metal tin liquid and graphite; the graphite mold is a 300×250mm square in the middle Hole graphite plate (20mm thick); the glass melt is poured into the square hole and floats on the metal tin surface together with the graphite. The surroundings of the glass melt are limited by the graphite mold, and only the bottom is in contact with the tin surface. When the glass melt is poured into the mold, a very flat thin plate is naturally formed; the thickness of the thin plate is controlled between 6 and 15 mm by the amount of glass melt poured into the mold. Since the temperature gradient distribution along the moving direction of the graphite in the tin bath has been pre-set, by moving the graphite mold, it can be formed at 900°C, quenched at 100°C/min to 550°C, and then heated to 850°C at 100°C/min, with a constant temperature of 2 After a few minutes, gradually cool to room temperature. Example Nos. 10-17 were all carried out according to the implementation method 3; different coloring agents were introduced into the ingredients, and the glass-ceramic showed orange, bright red, light purple, purple, blue, green, gray and light lake blue respectively. No oxidant can be present in the batching of Example Nos. 10 and 11 to ensure that the glass melt is in a reduced state. In the batching of Example No. 16, gold mine waste slag was used instead of quartz sand as a raw material, and 1.5% iron oxide was contained in the batching to make the glass-ceramics appear gray.
表1.微晶玻璃的化学组成(wt%)和颜色实例 Table 1. Chemical composition (wt%) and color example of glass ceramics
表2.微晶玻璃的成形和热处理工艺实例Table 2. Examples of glass-ceramic forming and heat treatment processes
表3.本发明微晶玻璃的物理性能table 3. Physical properties of glass-ceramics of the present invention
Claims (3)
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| CN96115189A CN1060456C (en) | 1996-03-30 | 1996-03-30 | Fast-microcrystallized devitrified agrellite glass and its production process |
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| CN96115189A CN1060456C (en) | 1996-03-30 | 1996-03-30 | Fast-microcrystallized devitrified agrellite glass and its production process |
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| CN1160687A CN1160687A (en) | 1997-10-01 |
| CN1060456C true CN1060456C (en) | 2001-01-10 |
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Families Citing this family (27)
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| FR2865470B1 (en) * | 2004-01-28 | 2007-08-10 | Saint Gobain | FLAT GLASS WITHOUT FIXED POINT |
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| CN102923958A (en) * | 2012-10-31 | 2013-02-13 | 广东博德精工建材有限公司 | Novel microcrystal glass ceramic composite board and preparation method thereof |
| CN103265178A (en) * | 2013-05-31 | 2013-08-28 | 中国建筑材料科学研究总院 | Preparation method of slag stones |
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| CN112174533B (en) * | 2020-10-26 | 2022-04-01 | 常熟佳合显示科技有限公司 | White high-aluminum microcrystalline glass and preparation method thereof |
| JPWO2022255198A1 (en) * | 2021-05-31 | 2022-12-08 | ||
| CN114524615A (en) * | 2021-12-31 | 2022-05-24 | 深圳市吉迩科技有限公司 | Quartz sand microcrystalline porous ceramic and preparation method thereof |
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| GB2133787A (en) * | 1982-07-30 | 1984-08-01 | Mo Khim T I Im Mendeleeva | Glass crystalline material and method for obtention thereof |
| CN1066834A (en) * | 1991-05-20 | 1992-12-09 | 中国科学院上海硅酸盐研究所 | The manufacture method of white series microlith glass high grade building material |
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- 1996-03-30 CN CN96115189A patent/CN1060456C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2133787A (en) * | 1982-07-30 | 1984-08-01 | Mo Khim T I Im Mendeleeva | Glass crystalline material and method for obtention thereof |
| CN1066834A (en) * | 1991-05-20 | 1992-12-09 | 中国科学院上海硅酸盐研究所 | The manufacture method of white series microlith glass high grade building material |
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| Publication number | Publication date |
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| CN1160687A (en) | 1997-10-01 |
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