CN106044812A - Production-recycling-integrated system device of fireproof door filling materials - Google Patents
Production-recycling-integrated system device of fireproof door filling materials Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及防火门填充料生产领域中的一种防火门填充料生产回收一体系统装置。The invention relates to an integrated production and recycling system device for fire door fillers in the field of fire door filler production.
背景技术Background technique
金属门指铝制门、木门、金属或半金属门等是现代建筑中常见的建筑部件,它的需求量非常大,而在它们制作中需要加入防火材料以达到防火标准,这些防火材料作为隔温,隔热的结构被广泛使用,我们常用在防火门制作的防火材料为珍珠岩、硅酸铝棉和岩棉等所制作成的珍珠岩防火板、硅酸铝棉防火板和岩棉防火板,硅钙防火板,在制作防火门的时候会因切割、填料等工序产生大量的边角料,制作他们在过程中也大量的废料,且而回收废旧防火门也会产生大量的回收料,直接丢弃会造成大量的废旧固体垃圾污染,而且其中一些物质对环境是有毒害性的,而这些材料实际是可以进行收集再制造的,所以我们的主要目的是为了变废为宝。Metal doors refer to aluminum doors, wooden doors, metal or semi-metal doors, etc., which are common building components in modern buildings. Its demand is very large, and fireproof materials need to be added in their production to meet fireproof standards. These fireproof materials are used as insulation Temperature and heat insulation structures are widely used. The fireproof materials we commonly use in fire doors are perlite, aluminum silicate wool and rock wool, which are made of perlite fireproof boards, aluminum silicate wool fireproof boards and rock wool fireproof boards. Board, silicon-calcium fireproof board, when making fire doors, a lot of scraps will be generated due to cutting, filling and other processes, and there will be a lot of waste in the process of making them, and recycling waste fire doors will also produce a lot of recycled materials, directly Disposal will cause a large amount of waste solid waste pollution, and some of these substances are toxic to the environment, and these materials can actually be collected and remanufactured, so our main purpose is to turn waste into treasure.
发明内容Contents of the invention
本发明的目的是提供一种防火门填充料生产回收一体系统装置。The purpose of the present invention is to provide an integrated system device for the production and recovery of fire door filling materials.
本发明是通过下述技术方案实现的:一种防火门填充料生产回收一体系统装置,包括填充料生产系统、填充料粗碎系统、填充料粉筛装置、填充料粉料氧化铝生产系统、填充料氧化铝无害化系统,所述生产系统包括防火门生产设备和防火填充料生产设备(这些设备都为本领域既有设备),设置在生产间,所述生产间设置传送带连接废物堆积间,废物堆积间设置第二传送带连接废料周转间,废料周转间内设置填充料粗碎系统;The present invention is realized through the following technical scheme: a fire door filling material production and recycling integrated system device, including a filling material production system, a filling material coarse crushing system, a filling material powder screening device, a filling material powder alumina production system, Filler alumina harmless system, the production system includes fire door production equipment and fireproof filler production equipment (these equipment are existing equipment in this field), set in the production room, the production room is equipped with a conveyor belt to connect waste accumulation The second conveyor belt is set in the waste accumulation room to connect the waste turnover room, and the filling material coarse crushing system is set in the waste turnover room;
所述填充料粗碎系统,包括回收系统和处理系统,所述回收系统包括粗粉碎机、螺旋给料装置、提升给配料装置、块粉分离装置、提升送料管、集料装置,分料装置、消尘管、布袋除尘装置、供风装置、风烟囱;The filler coarse crushing system includes a recovery system and a processing system, and the recovery system includes a coarse grinder, a screw feeding device, a lifting device for batching, a block powder separation device, a lifting feeding pipe, a collecting device, and a material distributing device , Dust removal pipe, bag dust removal device, air supply device, air chimney;
所述粗粉碎机包括绞碎机和提升传送带,提升传送带包括送料带和下料带,下料带上设置有金属检针机,绞碎机前端设置送料带,绞碎机底部设置高台脚,高台脚上设置绞碎装置,绞碎装置的出料孔设置集料筛筒;The coarse pulverizer includes a grinder and a lifting conveyor belt, the lifting conveyor belt includes a feeding belt and a feeding belt, a metal needle detector is arranged on the feeding belt, a feeding belt is set at the front end of the grinding machine, and high platform legs are set at the bottom of the grinding machine. A crushing device is installed on the foot of the high platform, and the discharge hole of the crushing device is provided with a collection screen drum;
所述金属检针机包括下料带、整理器导入轴道、流水履带、压制辊组成,压制辊外围绕呈管形设置滑道,滑道内设置流水履带,流水履带为波浪形或螺旋形状,流水履带包绕压制辊,所述的滑道设置检测器,检测器下方设置若干吸针器;The metal needle detector includes a blanking belt, a finisher guide shaft, a running water crawler, and a pressing roller. A slideway is arranged around the pressing roller in a tubular shape, and a running water crawler is arranged inside the slideway. The running water crawler is in a wave or spiral shape. The running water crawler wraps around the pressing roller, the slideway is provided with a detector, and a number of needle aspirators are arranged below the detector;
上述装置如此设置是为了主要是将粗料进行小块化,并将小块化中的各种固块、金属丝、片、块、板等进行处理,以求得这些坚固物品不破坏后续设备螺旋给料装置、块粉分离装置、分料装置中的各种零部件,其2还克服了因为本粗料类似余海绵有弹性,在进行填料时候必须将其进行一定压缩,且因为检针时候粗料不是如布匹一样为平面的而是若干面的立体块,所以必须以圆筒或波浪模式不断的翻动粗料,将上述杂物进行处理。The above-mentioned device is set up in such a way that the coarse material is mainly divided into small pieces, and various solid blocks, metal wires, sheets, blocks, plates, etc. in the small pieces are processed, so that these solid objects will not damage the subsequent equipment. The various components in the screw feeding device, lump powder separating device, and distributing device also overcome that because the coarse material is elastic like a sponge, it must be compressed to a certain extent when filling, and because the needle detection Sometimes the coarse material is not flat like cloth but a three-dimensional block with several sides, so the coarse material must be continuously turned in a cylinder or wave mode to process the above-mentioned sundries.
所述螺旋给料装置包括A机架、提升斗、螺旋绞龙、定刀、多孔螺旋动刀,A机架上设置螺旋绞龙,螺旋绞龙设置在汇料台内,螺旋绞龙由蛟龙轴带动,蛟龙轴头端设置减速机,减速机设置传动轴齿片或传动皮带,传动轴齿片或传动皮带连接传动机;The screw feeding device includes a frame A, a lifting bucket, a screw auger, a fixed knife, and a multi-hole spiral moving knife. Driven by the shaft, the head end of the Jiaolong shaft is equipped with a reducer, the reducer is equipped with a transmission shaft gear or a transmission belt, and the transmission shaft gear or a transmission belt is connected to the transmission machine;
所述汇料台末端设置分料间,分料间内设置多孔金属筒筛,多孔金属筒筛前端或末端设置定刀和多孔螺旋动刀;A material distributing room is arranged at the end of the feeding table, a porous metal drum screen is arranged in the material distribution room, and a fixed knife and a porous spiral moving knife are arranged at the front end or end of the porous metal drum screen;
所述提升给配料装置包括提升斗、底机架、顶机架,提升斗内设置椭圆提升配料斗配料线,所述椭圆提升配料斗配料线顶端设置转动轴轴承座,底部设置自转轴承,转动轴轴承座连接驱动电机,所述底机架一侧设置提升斗,所述顶机架设置出料口,提升斗与出料口设置方向相反;The lifting and batching device includes a lifting bucket, a bottom frame, and a top frame. An elliptical lifting batching hopper batching line is arranged in the lifting bucket. The shaft bearing seat is connected to the drive motor, a lifting bucket is set on one side of the bottom frame, and a discharge port is set on the top frame, and the direction of the lifting bucket is opposite to that of the discharge port;
所述块粉分离装置包括B机架和分离器,分离器包括螺旋送料管、吹散螺筒,出料筒,所述B机架上设置粉碎装置和动力装置,所述动力装置包括螺旋送料管驱动电机和粉碎螺筒驱动电机,所述螺旋送料管驱动电机包括电机、链条、驱动齿轮组,所述粉碎螺筒驱动电机包括电机、张紧皮带,所述螺旋送料管设置在吹散螺筒顶端,连接吹散螺筒的进料口,吹散螺筒内设置散锤,吹散螺筒包括流动管和粉碎管,流动管和粉碎管呈螺旋设置,粉碎管设置在流动上方,所述粉碎管末端设置细化间,细化间设置筛网,所述细化间底端设置出料筒;The block powder separation device includes a B frame and a separator, and the separator includes a screw feeding pipe, a blowing screw barrel, and a discharge barrel. A crushing device and a power unit are arranged on the B frame, and the power unit includes a screw feeder. Tube driving motor and crushing screw barrel driving motor, the screw feeding tube driving motor includes a motor, chain, driving gear set, the crushing screw barrel driving motor includes a motor, a tension belt, and the screw feeding tube is arranged on the blowing screw The top of the barrel is connected to the feed port of the blowing screw barrel. The blowing screw barrel is equipped with a loose hammer. The blowing screw barrel includes a flow tube and a crushing tube. The flow tube and the crushing tube are arranged in a spiral, and the crushing tube is set above the flow. A thinning room is set at the end of the crushing tube, a screen is set in the thinning room, and a discharge cylinder is set at the bottom of the thinning room;
所述提升送料管设置在块粉分离装置和集料装置之间,提升送料管内设置送料蛟龙或送料斗;The lifting feeding pipe is arranged between the block powder separation device and the collecting device, and a feeding dragon or a feeding hopper is arranged in the lifting feeding pipe;
所述集料装置包括C机架、集料桶,C机架上设置集料桶,集料桶包括出料机、集料锥桶、回料圆筒,回料圆筒设置在顶端,一侧设置进料口,一侧设置风口,风口设置负压风机;风口设置消尘管,消尘管连接布袋除尘装置,集料锥桶底端设置出料筒;The collecting device includes a C frame and a collecting barrel, and the collecting barrel is arranged on the C frame. The side is equipped with a feed inlet, one side is equipped with a tuyere, and the tuyere is equipped with a negative pressure fan; the tuyere is equipped with a dust removal pipe, and the dust removal pipe is connected to the bag dust removal device, and the bottom of the collecting cone barrel is provided with a discharge cylinder;
所述集料装置的C机架底端,正对应集料装置的出料筒处设置分料装置,所示分料装置包括D机架、振动平斗、振动机身,D机架上设置振动机身,振动机身上设置振动平斗,振动平斗底部设置振动器,振动机身末端设置粉绒出口和纤维块出口,所述振动平斗内设置有粉料滤网层,粉料滤网层下方设置粉料底板,所述D机架上还设置弹性缓冲垫;The bottom end of the C frame of the material collecting device is provided with a material distribution device corresponding to the discharge cylinder of the material collection device. The vibrating body is equipped with a vibrating flat bucket, a vibrator is set at the bottom of the vibrating flat bucket, a powder fleece outlet and a fiber block outlet are set at the end of the vibrating body, and a powder filter layer is arranged inside the vibrating flat bucket. A powder bottom plate is set under the filter screen layer, and an elastic buffer pad is also set on the D frame;
分类工序是粗料切块后的重大工序,因为粗料材质的特殊,只有1层的分料设备是无法切好粗料的,必然存在细料还相连的情况,为了克服细料相连的情况所以必须用到分离器将其彻底分为单独的块,同时必须将分离的粉料进行处理。The classification process is an important process after the coarse material is cut into pieces. Because of the special material of the coarse material, only one layer of material distribution equipment cannot cut the coarse material. There must be a situation where the fine material is still connected. In order to overcome the situation of the fine material connected Therefore, a separator must be used to completely divide it into separate pieces, and the separated powder must be processed at the same time.
所述布袋除尘装置包括E机架、除尘器,E机架上设置除尘器,除尘器包括散尘收集斗、除尘桶、气泵,所述散尘收集斗底部设置出尘口,出尘口上方设置关风器,关风器上方设置散尘斗,散尘收集斗上方设置除尘桶,除尘桶内设置除尘布袋,除尘桶顶端设置气泵,气泵末端设置出尘风口,除尘桶一端设置进尘口,进尘口设置消尘管连接集料装置,出尘口底端设置尘料收集桶;The bag dust removal device includes an E frame and a dust collector. The E frame is provided with a dust collector. The dust collector includes a loose dust collection bucket, a dust removal barrel, and an air pump. The bottom of the loose dust collection bucket is provided with a dust outlet. Install the air shutoff device, set the dust hopper above the air shutoff device, set the dust removal bucket above the dust collection bucket, set the dust removal cloth bag in the dust removal bucket, set the air pump on the top of the dust removal bucket, set the dust outlet at the end of the air pump, and set the dust inlet at one end of the dust removal bucket , the dust inlet is provided with a dust removal pipe connected to the collecting device, and the bottom of the dust outlet is provided with a dust collection bucket;
所述的布袋除尘装置出尘风口,设置有出尘风汇集管,出尘风汇集管连接供风装置,所述供风装置包括汇风管、正负压自动切换风机、风烟囱,汇风管一端连接出尘风汇集管,一端连接正负压自动切换风机,汇风管为T字符形状,其顶端设置风烟囱。The dust outlet of the bag dust removal device is provided with a dust outlet collecting pipe, and the dust outlet collecting pipe is connected to the air supply device. One end of the pipe is connected to the dust outlet collecting pipe, and the other end is connected to the positive and negative pressure automatic switching fan.
作为优选所述定刀和多孔螺旋动刀只设置1组。Preferably, only one set of the fixed knife and the porous spiral moving knife is provided.
作为优选所述集料锥桶末端设置网筛。Preferably, a mesh screen is arranged at the end of the collecting cone.
所述分料装置的出尘口底端还设置有精粉输送管,精粉输送管连接到填充料粉筛装置,填充料粉筛装置下设置集料器,集料器后端设置扬料器,扬料器设置送料管连接填充料粉料氧化铝生产系统;The bottom end of the dust outlet of the material distribution device is also provided with a fine powder conveying pipe, which is connected to the filler powder sieve device, a collector is arranged under the filler powder sieve device, and a material lifting device is arranged at the rear end of the collector. The feeder and feeder are provided with feeding pipes connected to the filler powder alumina production system;
所述填充料粉料氧化铝生产系统,包括双轮组密封反应池、压滤机、废气过滤塔、废气处理喷淋液回收装置、喷淋液供应罐、地下水供应装置、引风机、烟囱;The filler powder alumina production system includes a double-wheel group sealed reaction tank, a filter press, a waste gas filter tower, a waste gas treatment spray liquid recovery device, a spray liquid supply tank, an underground water supply device, an induced draft fan, and a chimney;
双轮组密封反应池通过输液管连接压滤机,压滤机再通过输液管连接产品池;The sealed reaction tank of the double wheel group is connected to the filter press through the infusion tube, and the filter press is connected to the product pool through the infusion tube;
所述双轮组密封反应池包括反应釜和密封盖,密封盖顶部设置排气口和进料口,釜身设置保温层,保温层紧贴釜身,且包裹有若干控温片,所述块状控温片内设置有球室,球室为真空球室,釜身内的釜槽中设置析出管和搅拌装置,搅拌装置为两层桨叶结构,底部为Y字形的底层桨,底层桨上方设置液体桨,搅拌装置齐中贯穿反应釜从密封盖露出,密封盖上设置出品管和搅拌电机,密封盖的排气口上设置有若干排气管;The double-wheel group sealed reaction pool includes a reaction kettle and a sealing cover. The top of the sealing cover is provided with an exhaust port and a feed port, and the kettle body is provided with an insulation layer. There is a ball chamber in the block temperature control piece, the ball chamber is a vacuum ball chamber, a precipitation tube and a stirring device are installed in the tank in the kettle body, the stirring device is a two-layer paddle structure, the bottom is a Y-shaped bottom paddle, and the bottom paddle A liquid paddle is arranged on the top, and the stirring device runs through the reaction kettle and is exposed from the sealing cover. The output tube and the stirring motor are arranged on the sealing cover, and several exhaust pipes are arranged on the exhaust port of the sealing cover;
所述反应釜通过出品管连接压滤机;The reaction kettle is connected with a filter press through a discharge pipe;
所述反应釜的排气管连接废气过滤塔,废气过滤塔为立直的圆筒状,内部中空,由塔体和塔体内部的由上至下分隔四个吸收室组成,由下至上为进气室、过滤吸收室、喷淋室、排放室,排放室顶部设置向外设置的净化气导出管,净化气导出管下方设置喷淋装置,喷淋装置下方设置过滤吸收室,过滤吸收室至少由两段过滤填料段组成,过滤填料段为聚丙烯材质,每两段过滤填料段之间设置积液滤液段,过滤吸收室下方设置进气室,进气室设置气体均布盘,废气过滤塔还连接有废气处理喷淋液回收装置,所述废气处理喷淋液回收装置由投液池,回收管和投液管组成,投液池内设置搅拌桨,回收管连接投液池和废气过滤塔的进气室,投液管连接废气过滤塔的喷淋装置。The exhaust pipe of the reaction kettle is connected to the waste gas filter tower. The waste gas filter tower is an upright cylindrical shape with a hollow interior. It consists of a tower body and four absorption chambers separated from top to bottom inside the tower body. Air chamber, filter absorption chamber, spray chamber, discharge chamber, the top of the discharge chamber is provided with a purified gas outlet pipe installed outwards, a spray device is installed under the purified gas outlet pipe, and a filter absorption chamber is installed below the spray device. The filter absorption chamber is at least It is composed of two filter packing sections, the filter packing section is made of polypropylene material, the liquid filtrate section is set between each two filter packing sections, the air intake chamber is set under the filter absorption chamber, the air intake chamber is equipped with a gas uniform distribution plate, and the waste gas is filtered The tower is also connected with a waste gas treatment spray liquid recovery device. The waste gas treatment spray liquid recovery device is composed of a liquid injection pool, a recovery pipe and a liquid injection pipe. A stirring paddle is arranged in the liquid injection pool, and the recovery pipe is connected to the liquid injection pool and the waste gas filter. The air inlet chamber of the tower and the liquid injection pipe are connected to the spray device of the waste gas filtration tower.
所述排放室顶部设置的净化气导出管,连接有引风机,引风机通过输风管连接烟囱。The purified gas outlet pipe provided on the top of the discharge chamber is connected with an induced draft fan, and the induced draft fan is connected to the chimney through the air delivery pipe.
作为优选所述废气过滤塔至少由石灰水喷淋吸收器、碱液喷淋吸收器、除臭喷淋吸收器组成,上述三者之间由导气管串联,所述石灰水喷淋吸收器、碱液喷淋吸收器、除臭喷淋吸收器的喷淋装置分别连接石灰水废气处理喷淋液回收装置、碱液废气处理喷淋液回收装置、除臭剂废气处理喷淋液回收装置。As preferably, said waste gas filter tower is at least made up of lime water spray absorber, lye spray absorber, deodorizing spray absorber, above-mentioned three are connected in series by air guide pipe, described lime water spray absorber, The lye spray absorber and the spray device of the deodorizing spray absorber are respectively connected to the limewater waste gas treatment spray liquid recovery device, the lye waste gas treatment spray liquid recovery device, and the deodorant waste gas treatment spray liquid recovery device.
作为优选所述金属检针机出口处设置有定量开关门,作为匹配金属检针机的滑道末端上开设有定量出料口;所述定量开关包括门片和门片套,门片套末端连接在上定量出料口上,门片套设置夹层和推道槽,夹层内还套合有弹簧,门片套前后两端设置高于门片套本体的套片,套片在前方卡住弹簧,所述门片套末端套合门片,门片背后端设置有一字或十字形状的推轴固定位,所述夹层内还设置有弹簧推片,弹簧推片设置在弹簧的头端,弹簧推片竖向设置一字或十字形状的推轴,推轴卡入推轴固定位,并被螺接在推轴固定位中,夹层尾端设置封片,封片后端设置连接柱,连接柱连接在定量出料口的内壁上。As preferably, a quantitative switch door is provided at the outlet of the metal needle detector, and a quantitative discharge port is provided on the slideway end of the matching metal needle detector; the quantitative switch includes a door sheet and a door sheet cover, and the end of the door sheet cover Connected to the upper quantitative discharge port, the door sleeve is provided with an interlayer and a push channel groove, and a spring is also fitted in the interlayer. The front and rear ends of the door sleeve are provided with sleeves higher than the body of the door sleeve, and the sleeve clamps the spring in the front , the end of the door cover covers the door, and the back end of the door is provided with a word or a cross-shaped push shaft fixing position, and a spring push piece is arranged in the interlayer, and the spring push piece is arranged at the head end of the spring. The push piece is vertically provided with a straight or cross-shaped push shaft, the push shaft is snapped into the fixed position of the push shaft, and is screwed into the fixed position of the push shaft. The column is connected on the inner wall of the quantitative outlet.
作为优选所述流水履带为波浪形状时,流水履带沿压制辊上下两层设置。Preferably, when the running water crawler is in a wave shape, the running water crawler is arranged in two layers above and below the pressing roller.
作为优选所述门片为锥形硬橡胶材质,且其锥形的尖端朝向整理器导入轴道设置一端。Preferably, the door piece is made of tapered hard rubber material, and its tapered tip is arranged toward one end of the guide shaft of the finisher.
本发明与背景技术相比,具有的有益的效果是:生产、粗回收、回收精加工能三者同时处理,避免了金属门或防火填充料厂商在生产的同时,出现废料后,相反不能盈利还必须花钱请专业人员进行回收,付出一大笔钱的情况,本系统可以能将废料变废为宝,在进行利用或销售,能同时的能回收珍珠岩、硅酸铝棉和岩棉等所制作成的珍珠岩防火板、硅酸铝棉防火板和岩棉防火板,硅钙防火板,能回收96%以上的因回收过程中产生的粉尘,100%的细小金属,90%以上的毛绒,能同时回收将填充条废料处理成氧化铝的废气,在生产过程中,不会因为回收过程对人体、环境产生污染,处理速度快,平均每小时能回收12吨防火填充废料,1天最大能处理160吨左右的废料,并生产15吨左右的氧化铝,折合可盈利 15万左右;全自动化,只需要安排2-4个工人上料和下料即可,节省电力,生产空间。Compared with the background technology, the present invention has the beneficial effect that production, rough recovery, and recovery and finishing can be processed at the same time, which avoids the fact that metal door or fireproof filler manufacturers cannot make profits after waste occurs during production. It is also necessary to spend money to ask professionals to recycle, and if you pay a large amount of money, this system can turn waste into treasure, which can be used or sold, and can recycle perlite, aluminum silicate wool and rock wool at the same time The perlite fireproof board, aluminum silicate wool fireproof board and rock wool fireproof board, silicon calcium fireproof board made by etc. can recover more than 96% of the dust generated during the recycling process, 100% of the fine metal, and more than 90% The plush can be recycled at the same time and the waste gas of the filler strips will be processed into alumina. During the production process, the human body and the environment will not be polluted due to the recycling process. The processing speed is fast, and an average of 12 tons of fireproof filler waste can be recycled per hour. It can process a maximum of about 160 tons of waste in one day, and produce about 15 tons of alumina, which is equivalent to a profit of about 150,000; it is fully automated, and only needs to arrange 2-4 workers to load and unload materials, saving electricity and improving production space.
附图说明Description of drawings
图1 为本发明的结构图。Fig. 1 is a structural diagram of the present invention.
图2 为填充料生产系统结构图。Figure 2 is a structural diagram of the filler production system.
图3 为金属检针机结构图。Figure 3 is a structural diagram of the metal needle detector.
图4 为粗粉碎机结构图。Figure 4 is the structure diagram of the coarse pulverizer.
图5 为块粉分离装置结构图。Figure 5 is a structural diagram of the block powder separation device.
图6 为集料装置结构图。Figure 6 is a structural diagram of the collecting device.
图7 为分料装置结构图。Figure 7 is a structural diagram of the material distribution device.
图8 为布袋除尘装置结构图。Figure 8 is a structural diagram of the bag filter.
图9 为双轮组密封反应池结构图。Figure 9 is a structural diagram of the sealed reaction pool of the double wheel set.
图10 为废气过滤塔结构图。Figure 10 is a structural diagram of the exhaust gas filter tower.
图11 为废气过滤塔优选结构图。Figure 11 is the preferred structure diagram of the waste gas filter tower.
图12 为定量开关门结构图。Figure 12 is a structural diagram of the quantitative switch door.
图13定量开关门结构放大图。Figure 13 is an enlarged view of the structure of the quantitative switch door.
具体实施方式detailed description
下面通过实施例,结合附图,对本发明的技术方案作进一步具体的说明:Below by embodiment, in conjunction with accompanying drawing, technical scheme of the present invention is described further in detail:
如图1-11所示,一种防火门填充料生产回收一体系统装置,包括填充料生产系统(101)、填充料粗碎系统(102)、填充料粉筛装置(103)、填充料粉料氧化铝生产系统(104)、填充料氧化铝无害化系统(105),所述生产系统包括防火门生产设备和防火填充料生产设备(这些设备都为本领域既有设备),设置在生产间(106),所述生产间设置传送带连接废物堆积间(107),废物堆积间设置第二传送带连接废料周转间(108),废料周转间内设置填充料粗碎系统;As shown in Figure 1-11, an integrated system device for the production and recycling of fire door filling materials, including a filling material production system (101), a filling material coarse crushing system (102), a filling material powder screening device (103), a filling material powder Aluminum oxide production system (104) and alumina harmless filling system (105), the production system includes fire door production equipment and fireproof filling material production equipment (these equipment are existing equipment in this field), set in The production room (106), the production room is equipped with a conveyor belt to connect the waste accumulation room (107), the waste accumulation room is equipped with a second conveyor belt to connect the waste turnover room (108), and the waste turnover room is equipped with a filling material coarse crushing system;
所述填充料粗碎系统,包括回收系统(1)和处理系统(2),所述回收系统包括粗粉碎机(3)、螺旋给料装置(4)、提升给配料装置(5)、块粉分离装置(6)、提升送料管(7)、集料装置(8),分料装置(9)、消尘管(10)、布袋除尘装置(11)、供风装置(12)、风烟囱(13);The filler coarse crushing system includes a recovery system (1) and a processing system (2), and the recovery system includes a coarse grinder (3), a screw feeding device (4), a lifting feeding device (5), a block Powder separation device (6), lifting feeding pipe (7), material collecting device (8), material distribution device (9), dust removal pipe (10), bag dust removal device (11), air supply device (12), wind chimney (13);
所述粗粉碎机包括绞碎机(14)和提升传送带(15),提升传送带包括送料带(16)和下料带(17),下料带上设置有金属检针机(18),绞碎机前端设置送料带,绞碎机底部设置高台脚(19),高台脚上设置绞碎装置(20),绞碎装置的出料孔(21)设置集料筛筒(22);The coarse pulverizer includes a grinder (14) and a lifting conveyor belt (15), and the lifting conveyor belt includes a feeding belt (16) and a blanking belt (17). A feeding belt is provided at the front end of the crusher, a high platform foot (19) is provided at the bottom of the crusher, a crushing device (20) is provided on the high platform foot, and a collection screen cylinder (22) is provided at the discharge hole (21) of the crushing device;
所述金属检针机包括下料带、整理器导入轴道(23)、流水履带(24)、压制辊(25)组成,压制辊外围绕呈管形设置滑道(26),滑道内设置流水履带,流水履带为波浪形或螺旋形状,流水履带包绕压制辊,所述的滑道设置检测器(27),检测器下方设置若干吸针器;The metal needle detector includes a blanking belt, a finisher guide shaft (23), a running water crawler (24), and a pressing roller (25). A slideway (26) is arranged around the pressing roller in a tubular shape. The running water crawler, the running water crawler is wavy or spiral, and the running water crawler wraps around the pressing roller. The slideway is provided with a detector (27), and a number of needle aspirators are arranged below the detector;
上述装置如此设置是为了主要是将粗料进行小块化,并将小块化中的各种固块、金属丝、片、块、板等进行处理,以求得这些坚固物品不破坏后续设备螺旋给料装置、块粉分离装置、分料装置中的各种零部件,其2还克服了因为本粗料类似余海绵有弹性,在进行填料时候必须将其进行一定压缩,且因为检针时候粗料不是如布匹一样为平面的而是若干面的立体块,所以必须以圆筒或波浪模式不断的翻动粗料,将上述杂物进行处理。The above-mentioned device is set up in such a way that the coarse material is mainly divided into small pieces, and various solid blocks, metal wires, sheets, blocks, plates, etc. in the small pieces are processed, so that these solid objects will not damage the subsequent equipment. The various components in the screw feeding device, lump powder separating device, and distributing device also overcome that because the coarse material is elastic like a sponge, it must be compressed to a certain extent when filling, and because the needle detection Sometimes the coarse material is not flat like cloth but a three-dimensional block with several sides, so the coarse material must be continuously turned in a cylinder or wave mode to process the above-mentioned sundries.
所述螺旋给料装置包括A机架(28)、提升斗(29)、螺旋绞龙(30)、定刀(31)、多孔螺旋动刀(32),A机架上设置螺旋绞龙,螺旋绞龙设置在汇料台(33)内,螺旋绞龙由蛟龙轴(34)带动,蛟龙轴头端设置减速机(35),减速机设置传动轴齿片或传动皮带,传动轴齿片或传动皮带连接传动机(36);The screw feeding device includes A frame (28), lifting bucket (29), screw auger (30), fixed knife (31), porous spiral moving knife (32), and the A frame is provided with a screw auger, The screw auger is arranged in the feeding table (33), and the screw auger is driven by the dragon shaft (34). Or the transmission belt is connected to the transmission machine (36);
所述汇料台末端设置分料间(37),分料间内设置多孔金属筒筛(38),多孔金属筒筛前端或末端设置定刀和多孔螺旋动刀;A distributing room (37) is set at the end of the feeding platform, a porous metal drum screen (38) is arranged in the material distributing room, and a fixed knife and a porous spiral moving knife are set at the front or end of the porous metal drum screen;
所述提升给配料装置包括提升斗(39)、底机架(40)、顶机架(41),提升斗内设置椭圆提升配料斗配料线(42),所述椭圆提升配料斗配料线顶端设置转动轴轴承座,底部设置自转轴承,转动轴轴承座连接驱动电机,所述底机架一侧设置提升斗,所述顶机架设置出料口(43),提升斗与出料口设置方向相反;The lifting and batching device includes a lifting bucket (39), a bottom frame (40), and a top frame (41). An elliptical lifting batching hopper batching line (42) is arranged in the lifting bucket, and the top of the elliptical lifting batching bucket batching line Set the rotating shaft bearing seat, set the self-rotating bearing at the bottom, connect the driving motor to the rotating shaft bearing seat, set the lifting bucket on one side of the bottom frame, set the discharge port (43) on the top frame, and set the lifting bucket and the discharge port in the opposite direction;
所述块粉分离装置包括B机架(44)和分离器(45),分离器包括螺旋送料管(46)、吹散螺筒(47),出料筒(48),所述B机架上设置粉碎装置和动力装置,所述动力装置包括螺旋送料管驱动电机和粉碎螺筒驱动电机,所述螺旋送料管驱动电机包括电机、链条、驱动齿轮组,所述粉碎螺筒驱动电机包括电机、张紧皮带,所述螺旋送料管设置在吹散螺筒顶端,连接吹散螺筒的进料口,吹散螺筒内设置散锤(49),吹散螺筒包括流动管(50)和粉碎管(51),流动管和粉碎管呈螺旋设置,粉碎管设置在流动上方,所述粉碎管末端设置细化间(52),细化间设置筛网(53),所述细化间底端设置出料筒;The block powder separation device includes a B frame (44) and a separator (45), and the separator includes a screw feeding pipe (46), a blowing screw barrel (47), a discharge cylinder (48), and the B frame A pulverizing device and a power unit are arranged on it, and the power device includes a screw feeding tube driving motor and a pulverizing screw barrel driving motor, and the screw feeding tube driving motor includes a motor, a chain, and a driving gear set, and the pulverizing screw barrel driving motor includes a motor 1. Tension belt, the spiral feeding pipe is arranged on the top of the blowing screw barrel, connected to the feeding port of the blowing screw barrel, the blowing screw barrel is provided with a loose hammer (49), and the blowing screw barrel includes a flow pipe (50) and the crushing tube (51), the flow tube and the crushing tube are spirally arranged, the crushing tube is set above the flow, the end of the crushing tube is provided with a refinement room (52), and a screen (53) is set in the refinement room, and the refinement The bottom end of the middle is provided with a discharge cylinder;
所述提升送料管设置在块粉分离装置和集料装置之间,提升送料管内设置送料蛟龙或送料斗;The lifting feeding pipe is arranged between the block powder separation device and the collecting device, and a feeding dragon or a feeding hopper is arranged in the lifting feeding pipe;
所述集料装置包括C机架(54)、集料桶(55),C机架上设置集料桶,集料桶包括出料机(56)、集料锥桶(57)、回料圆筒(58),回料圆筒设置在顶端,一侧设置进料口,一侧设置风口,风口设置负压风机;风口设置消尘管,消尘管连接布袋除尘装置,集料锥桶底端设置出料筒;The collecting device includes a C frame (54), a collecting barrel (55), and a collecting barrel is arranged on the C frame, and the collecting barrel includes a discharge machine (56), a collecting cone barrel (57), a return material Cylinder (58), the return cylinder is set at the top, one side is set with a feed port, one side is set with a tuyere, and the tuyere is set with a negative pressure fan; the tuyere is set with a dust removal pipe, and the dust removal pipe is connected to the bag dust removal device and the collection cone bucket A discharge barrel is set at the bottom;
所述集料装置的C机架底端,正对应集料装置的出料筒处设置分料装置,所示分料装置包括D机架、振动平斗(59)、振动机身(60),D机架上设置振动机身,振动机身上设置振动平斗,振动平斗底部设置振动器(66),振动机身末端设置粉绒出口(61)和纤维块出口(62),所述振动平斗内设置有粉料滤网层(63),粉料滤网层下方设置粉料底板(64),所述D机架上还设置弹性缓冲垫(65);The bottom of the C frame of the material collecting device is provided with a material distributing device corresponding to the discharge cylinder of the material collecting device, and the material distributing device shown includes a D frame, a vibrating flat bucket (59), and a vibrating fuselage (60). , the vibrating fuselage is arranged on the D frame, the vibrating flat bucket is arranged on the vibrating flat bucket, the vibrator (66) is arranged at the bottom of the vibrating flat bucket, and the powder fleece outlet (61) and the fiber block outlet (62) are arranged at the end of the vibrating fuselage. A powder material filter layer (63) is arranged in the vibrating flat bucket, a powder material bottom plate (64) is arranged under the powder material filter layer, and an elastic buffer pad (65) is also arranged on the D frame;
分类工序是粗料切块后的重大工序,因为粗料材质的特殊,只有1层的分料设备是无法切好粗料的,必然存在细料还相连的情况,为了克服细料相连的情况所以必须用到分离器将其彻底分为单独的块,同时必须将分离的粉料进行处理。The classification process is an important process after the coarse material is cut into pieces. Because of the special material of the coarse material, only one layer of material distribution equipment cannot cut the coarse material. There must be a situation where the fine material is still connected. In order to overcome the situation of the fine material connected Therefore, a separator must be used to completely divide it into separate pieces, and the separated powder must be processed at the same time.
所述布袋除尘装置包括E机架、除尘器(66),E机架上设置除尘器,除尘器包括散尘收集斗(67)、除尘桶(68)、气泵(69),所述散尘收集斗底部设置出尘口(70),出尘口上方设置关风器(71),关风器上方设置散尘斗,散尘收集斗上方设置除尘桶,除尘桶内设置除尘布袋,除尘桶顶端设置气泵,气泵末端设置出尘风口,除尘桶一端设置进尘口,进尘口设置消尘管连接集料装置,出尘口底端设置尘料收集桶;The bag dust removal device includes an E frame, a dust remover (66), and a dust remover is arranged on the E frame, and the dust remover includes a loose dust collection bucket (67), a dust removal bucket (68), and an air pump (69). A dust outlet (70) is provided at the bottom of the collecting bucket, an air shutoff device (71) is arranged above the dust outlet, a loose dust bucket is arranged above the air shutoff device, a dust removal bucket is arranged above the loose dust collection bucket, a dust removal cloth bag is arranged in the dust removal bucket, and the dust removal bucket An air pump is installed on the top, a dust outlet is installed at the end of the air pump, a dust inlet is installed at one end of the dust removal bucket, a dust removal pipe is installed at the dust inlet to connect the collecting device, and a dust collection bucket is installed at the bottom of the dust outlet;
所述的布袋除尘装置出尘风口,设置有出尘风汇集管(72),出尘风汇集管连接供风装置,所述供风装置包括汇风管(73)、正负压自动切换风机(74)、风烟囱,汇风管一端连接出尘风汇集管,一端连接正负压自动切换风机,汇风管为T字符形状,其顶端设置风烟囱;The dust outlet of the bag dust removal device is provided with a dust outlet collecting pipe (72), and the dust outlet collecting pipe is connected to an air supply device, and the air supply device includes an air collecting pipe (73), a positive and negative pressure automatic switching fan (74), air chimney, one end of the air collection pipe is connected to the dust outlet air collection pipe, and the other end is connected to the positive and negative pressure automatic switching fan, the air collection pipe is in the shape of a T character, and the top of the air chimney is set;
所述分料装置的出尘口底端还设置有精粉输送管(109),精粉输送管连接到填充料粉筛装置,填充料粉筛装置下设置集料器,集料器后端设置扬料器(110),扬料器设置送料管连接填充料粉料氧化铝生产系统;The bottom end of the dust outlet of the material distribution device is also provided with a fine powder conveying pipe (109). The fine powder conveying pipe is connected to the filler powder sieve device, and a collector is arranged under the filler powder sieve device. The rear end of the collector is The feeder (110) is set, and the feeder is provided with a feeding pipe connected to the filler powder alumina production system;
所述填充料粉料氧化铝生产系统,包括双轮组密封反应池(113)、压滤机(114)、废气过滤塔(115)、废气处理喷淋液回收装置(116)、喷淋液供应罐(117)、地下水供应装置(118)、引风机(119)、烟囱(120);The filler powder alumina production system includes a double wheel group sealed reaction tank (113), a filter press (114), an exhaust gas filter tower (115), an exhaust gas treatment spray liquid recovery device (116), a spray liquid Supply tank (117), groundwater supply device (118), induced draft fan (119), chimney (120);
双轮组密封反应池通过输液管连接压滤机,压滤机再通过输液管连接产品池(121);The sealed reaction tank of the double wheel group is connected to the filter press through the infusion tube, and the filter press is connected to the product pool (121) through the infusion tube;
所述双轮组密封反应池包括反应釜(122)和密封盖(123),密封盖顶部设置排气口(124)和进料口(125),釜身设置保温层,保温层紧贴釜身,且包裹有若干控温片(126),所述块状控温片内设置有球室(127),球室为真空球室,釜身内的釜槽中设置析出管(128)和搅拌装置(129),搅拌装置为两层桨叶结构,底部为Y字形的底层桨(130),底层桨上方设置液体桨(131),搅拌装置齐中贯穿反应釜从密封盖露出,密封盖上设置出品管(132)和搅拌电机(133),密封盖的排气口上设置有若干排气管(134);The double-wheel group sealed reaction tank includes a reaction kettle (122) and a sealing cover (123). The top of the sealing cover is provided with an exhaust port (124) and a feed port (125). The kettle body is provided with an insulation layer, which is close to the kettle. body, and wrapped with a number of temperature control sheets (126), the block temperature control sheet is provided with a spherical chamber (127), the spherical chamber is a vacuum spherical chamber, and a precipitation tube (128) and a stirring tank are arranged in the kettle body. device (129), the stirring device is a two-layer paddle structure, the bottom is a Y-shaped bottom paddle (130), and a liquid paddle (131) is arranged above the bottom paddle, and the stirring device runs through the reaction kettle and is exposed from the sealing cover. The output pipe (132) and the stirring motor (133) are arranged, and several exhaust pipes (134) are arranged on the air outlet of the sealing cover;
所述反应釜通过出品管连接压滤机;The reaction kettle is connected with a filter press through a discharge pipe;
所述反应釜的排气管连接废气过滤塔,废气过滤塔为立直的圆筒状,内部中空,由塔体和塔体内部的由上至下分隔四个吸收室组成,由下至上为进气室(135)、过滤吸收室(136)、喷淋室(137)、排放室(138),排放室顶部设置向外设置的净化气导出管(139),净化气导出管下方设置喷淋装置(140),喷淋装置下方设置过滤吸收室,过滤吸收室至少由两段过滤填料段(141)组成,过滤填料段为聚丙烯材质,每两段过滤填料段之间设置积液滤液段,过滤吸收室下方设置进气室,进气室设置气体均布盘,废气过滤塔还连接有废气处理喷淋液回收装置,所述废气处理喷淋液回收装置由投液池(142)、回收管和投液管组成,投液池内设置搅拌桨,回收管连接投液池和废气过滤塔的进气室,投液管连接废气过滤塔的喷淋装置。The exhaust pipe of the reaction kettle is connected to the waste gas filter tower. The waste gas filter tower is an upright cylindrical shape with a hollow interior. It consists of a tower body and four absorption chambers separated from top to bottom inside the tower body. Air chamber (135), filter absorption chamber (136), spray chamber (137), discharge chamber (138), the top of the discharge chamber is provided with a purified gas outlet pipe (139) set outwards, and a spray is installed below the purified gas outlet pipe device (140), a filter absorption chamber is set under the spray device, and the filter absorption chamber is composed of at least two filter packing sections (141). , an air inlet chamber is arranged below the filter absorption chamber, and a gas uniform distribution plate is arranged in the air inlet chamber. The waste gas filter tower is also connected with a waste gas treatment spray liquid recovery device, and the waste gas treatment spray liquid recovery device consists of a liquid injection pool (142), The recovery pipe and the liquid injection pipe are composed of a stirring paddle arranged in the liquid injection pool, the recovery pipe is connected with the liquid injection pool and the air intake chamber of the exhaust gas filter tower, and the liquid injection pipe is connected with the spray device of the exhaust gas filter tower.
所述排放室顶部设置的净化气导出管,连接有引风机,引风机通过输风管连接烟囱。The purified gas outlet pipe provided on the top of the discharge chamber is connected with an induced draft fan, and the induced draft fan is connected to the chimney through the air delivery pipe.
作为优选所述废气过滤塔至少由石灰水喷淋吸收器(143)、碱液喷淋吸收器(144)、除臭喷淋吸收器(145)组成,上述三者之间由导气管串联,所述石灰水喷淋吸收器、碱液喷淋吸收器、除臭喷淋吸收器的喷淋装置分别连接石灰水废气处理喷淋液回收装置(146)、碱液废气处理喷淋液回收装置(147)、除臭剂废气处理喷淋液回收装置(148)。Preferably, the waste gas filter tower is at least composed of a lime water spray absorber (143), a lye spray absorber (144), and a deodorizing spray absorber (145), and the above three are connected in series by an air duct. The spray devices of the limewater spray absorber, lye spray absorber, and deodorizing spray absorber are respectively connected to the limewater waste gas treatment spray liquid recovery device (146) and the lye waste gas treatment spray liquid recovery device (147). Deodorant waste gas treatment spray liquid recovery device (148).
作为优选所述定刀和多孔螺旋动刀只设置1组。Preferably, only one set of the fixed knife and the porous spiral moving knife is provided.
作为优选所述集料锥桶(57)末端设置网筛。Preferably, a mesh screen is arranged at the end of the collecting cone (57).
如图12-13所示,作为优选所述金属检针机出口处设置有定量开关门(75),作为匹配金属检针机的滑道末端上开设有定量出料口(76);所述定量开关包括门片(77)和门片套(78),门片套末端连接在上定量出料口上,门片套设置夹层(79)和推道槽(80),夹层内还套合有弹簧(81),门片套前后两端设置高于门片套本体的套片(82),套片在前方卡住弹簧,所述门片套末端套合门片,门片背后端设置有一字或十字形状的推轴固定位,所述夹层内还设置有弹簧推片(83),弹簧推片设置在弹簧的头端,弹簧推片竖向设置一字或十字形状的推轴(84),推轴卡入推轴固定位,并被螺接在推轴固定位中,夹层尾端设置封片(85),封片后端设置连接柱(86),连接柱连接在定量出料口的内壁上。As shown in Figure 12-13, preferably, a quantitative switch door (75) is provided at the outlet of the metal needle detector, and a quantitative discharge port (76) is opened on the slideway end of the matching metal needle detector; Quantitative switch comprises door sheet (77) and door sheet cover (78), and the end of door sheet cover is connected on the upper quantitative discharge port, and door sheet cover is provided with interlayer (79) and push channel groove (80), and is also sleeved in the interlayer. Spring (81), the front and rear ends of the door cover are provided with a cover (82) higher than the door cover body, the cover clamps the spring in the front, the end of the door cover fits the door, and the back end of the door is provided with a A word or cross-shaped push shaft is fixed, and a spring push piece (83) is also arranged in the interlayer. The spring push piece is arranged at the head end of the spring, and a word or cross-shaped push shaft (84 ), the push shaft snaps into the push shaft fixed position, and is screwed into the push shaft fixed position, the end of the interlayer is provided with a seal (85), and the rear end of the seal is provided with a connecting column (86), which is connected to the quantitative discharge on the inner wall of the mouth.
作为优选所述流水履带为波浪形状时,流水履带沿压制辊上下两层设置。Preferably, when the running water crawler is in a wave shape, the running water crawler is arranged in two layers above and below the pressing roller.
作为优选所述门片为锥形硬橡胶材质,且其锥形的尖端朝向整理器导入轴道设置一端。Preferably, the door piece is made of tapered hard rubber material, and its tapered tip is arranged toward one end of the guide shaft of the finisher.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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| CN117753160A (en) * | 2024-02-20 | 2024-03-26 | 山东银归燕环保设备有限公司 | Molecular sieve adsorption and desorption integrated waste gas treatment equipment |
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| US20060070321A1 (en) * | 2004-09-29 | 2006-04-06 | R E P Technologies Ltd. | Fire-resistant panel and method of manufacture |
| CN101215178A (en) * | 2007-12-29 | 2008-07-09 | 永康市美信实业有限公司 | Production of fireproof door filling material by using industrial waste material of metal door production and preparation method thereof |
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| CN117753160A (en) * | 2024-02-20 | 2024-03-26 | 山东银归燕环保设备有限公司 | Molecular sieve adsorption and desorption integrated waste gas treatment equipment |
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Country or region after: China Address after: 321000 No. 1 factory building, Ling Xia Town Industrial Park, Jindong District, Jinhua, Zhejiang Applicant after: ZHEJIANG TIANYI ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Address before: 321000 4F, block C1, global business building, 118 Garden Street, Jinhua, Zhejiang. Applicant before: ZHEJIANG TIANYI ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Country or region before: China |
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Denomination of invention: A fireproof door filling material production and recycling integrated system device Granted publication date: 20240329 Pledgee: Jinhua Branch of Bank of Ningbo Co.,Ltd. Pledgor: ZHEJIANG TIANYI ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Registration number: Y2025980058768 |