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CN106012814B - A kind of bridge support sliding plate for high ferro of high intensity - Google Patents

A kind of bridge support sliding plate for high ferro of high intensity Download PDF

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Publication number
CN106012814B
CN106012814B CN201610373567.2A CN201610373567A CN106012814B CN 106012814 B CN106012814 B CN 106012814B CN 201610373567 A CN201610373567 A CN 201610373567A CN 106012814 B CN106012814 B CN 106012814B
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oil groove
oil
groove group
group
cushion chamber
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CN106012814A (en
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马为明
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Weimin New Material Co Ltd
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Weimin New Material Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Lubricants (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

The present invention relates to a kind of bridge support sliding plate for high ferro of high intensity, liner plate including circular configuration and the oil storage tank group being arranged on liner plate, wherein, the oil storage tank group includes two the first oil groove groups, two the second oil groove groups, two the 3rd oil groove groups and a 4th oil groove group, the 4th oil groove group is made of seven oil grooves, the circle center line connecting of seven oil grooves and the diameter of liner plate of 4th oil groove group coincide, the 3rd oil groove group is made of six oil grooves, second oil groove group is made of five oil grooves, first oil groove group is made of four oil grooves, first oil groove group, second oil groove group, 3rd oil groove group is symmetrically arranged on the 4th oil groove group both sides respectively, the oil groove of two neighboring oil groove group is staggered, compression strength is high, enabling capabilities are strong, effectively increase service life.Using special compositing formula, by the lubricant especially allocated and solubilized agent prescription, the self-lubricating property and wear-resisting property of bridge support sliding plate are greatly improved.

Description

A kind of bridge support sliding plate for high ferro of high intensity
Technical field
The present invention relates to a kind of support sliding plate, and in particular to a kind of system of the bridge support sliding plate for high ferro of high intensity Preparation Method.
Background technology
With industrial expansion and the accelerating rhythm of life, the construction of special line for passenger trains also can be more and more, in order to subtract Few soil occupancy volume, most of special lines for passenger trains are by the way of overpass, in this way, the usage amount of bridge pad increases, Highway, railroad bridge architectural design on, typically prefabricated bridge is shelved on bridge pier, bridge and bridge pier are in what is floated State, and their bearing will bear huge dynamic loading, i.e. bearing is in addition to bearing huge normal pressure, also subject to micro Transverse shifting.Traditional structure is supported with the spherical surface body of high intensity, but can be very big than pressure, and supports processing difficulties, is held Easily get rusty and influence its service life.With the development of modern transportation industry, in order to ensure under the conditions of outdoor high temperature for a long time Deformed using portion, increasingly higher demands are suffered from for the self-lubricating property and wear-resisting property of bridge stent.
The content of the invention
It is an object of the invention to overcome prior art shortcoming to provide a kind of bridge pad cunning for high ferro of high intensity The preparation method of plate, compression strength is high, and enabling capabilities are strong, effectively increase service life.
In order to solve the above technical problems, the technical scheme is that:
A kind of bridge support sliding plate for high ferro of high intensity, including the liner plate of circular configuration and be arranged on liner plate Oil storage tank group, wherein, the oil storage tank group include two the first oil groove groups, two the second oil groove groups, two the 3rd oil groove groups and One the 4th oil groove group, the 4th oil groove group are made of seven oil grooves, the circle center line connecting of seven oil grooves of the 4th oil groove group with The diameter of liner plate coincides, and the 3rd oil groove group is made of six oil grooves, and the second oil groove group is made of five oil grooves, the first oil Groove group is made of four oil grooves, and the first oil groove group, the second oil groove group, the 3rd oil groove group are symmetrically arranged on the 4th oil groove group respectively Both sides, the oil groove of two neighboring oil groove group are staggered, using the symmetry axis of two neighboring oil groove in same group of oil groove as vertical side To the connecting line of adjacent oil groove and the angle of vertical direction of two neighboring oil groove group are 30 °;
The oil groove is truncated cone-shaped structure, and the bottom surface of oil groove is equipped with the projective structure of hemisphere structure, is set in the liner plate There are the first cushion chamber and the second cushion chamber of rectangular parallelepiped structure, the quantity of the first cushion chamber is seven, the quantity of the second cushion chamber For six, the first cushion chamber is arranged alternately with the second cushion chamber, and the first cushion chamber is respectively under the oil groove of the 4th oil groove group Side, the second cushion chamber are located between two oil grooves adjacent in the 4th oil groove group, and first cushion chamber and the second cushion chamber are equal Filled with polytetrafluoroethylene (PTFE).
A kind of bridge support sliding plate for high ferro of above-mentioned high intensity, wherein, two adjacent oil in same oil groove group The distance between groove L1=oil groove diameters D1*2/3.
A kind of bridge support sliding plate for high ferro of above-mentioned high intensity, wherein, the width of first cushion chamber is L2, Highly it is H1, the width of second cushion chamber is L3, is highly H2,2*L2=L3,2*H1=H2.
A kind of bridge support sliding plate for high ferro of above-mentioned high intensity, wherein, the diameter of the projective structure of the oil groove For D2, D1=2*D2.
A kind of preparation method of the bridge support sliding plate for high ferro of high intensity, wherein, making step is as follows:
(1) lubricant is prepared, silicone, oleamide, pentaerythritol stearate and methyl-silicone oil are mixed, incorporation time For 15min, mixing rotating speed is 45r/min, obtains lubricant;
(2) solubilizer is prepared, acrylic acid, polyethylene glycol are mixed, incorporation time 18min, mixes rotating speed For 30r/min, solubilizer is obtained;
(3) premix, count in parts by weight, by ultra high molecular polyethylene, lubricant, silicone oil, nano titanium carbide, curing Molybdenum, solubilizer add high speed agitator stirring, obtain pre-blended mixture;
(4) blending extrusion, adds double screw extruder by pre-blended mixture and carries out melt blending extruding pelletization, blending extrusion Technique, extrusion temperature:320-350℃;Extrusion screw rod rotating speed:400rpm, obtains blended mixts;
(5) compression molding, blended mixts are quantified and are loaded in mould, first carry out precompressed, preload pressure:5-10Mpa;In advance Press the time:5-15 minutes;Heating melting is carried out again, and the heating melting time is 10-40 minutes;Mold temperature is 230-260 DEG C;So After carry out heat-insulation pressure keeping, the time is 20-30 minutes;Dwell pressure is 5-10Mpa;Natural cooling is finally carried out, is cooled to 45-60 DEG C when can depanning.
Beneficial effects of the present invention are:
The present invention is laid out using unique oil groove, the distributed number of oil groove, and the spacing between oil groove is all to have oneself requirement , actual requirement when slide plate is installed and used is combined, and has fully ensured that the intensity of slide plate.
Oil groove oil groove of the present invention is truncated cone-shaped structure, and the bottom surface of oil groove is equipped with the projective structure of hemisphere structure, reduces Oil reserve, under the precondition of oil reserve meet demand, adds enabling capabilities, more securely and reliably.
The present invention is equipped with the first cushion chamber and the second cushion chamber of rectangular parallelepiped structure in liner plate, is filled with cushion chamber Polytetrafluoroethylene (PTFE), the position of cushion chamber is set and structure setting all provides good support force for slide plate, adds buffering effect Fruit, improves service life.
Using special compositing formula, by the lubricant especially allocated and solubilized agent prescription, bridge is greatly improved The self-lubricating property and wear-resisting property of support sliding plate.Silicone, oleamide, pentaerythritol stearate and methyl-silicone oil it is mixed Compound has good compatibility, wear-resisting property while improving self-lubricating effect as lubricant with ultra high molecular polyethylene Get a promotion.
Brief description of the drawings
Fig. 1 is structure chart of the present invention.
Fig. 2 is sectional view of the present invention.
Embodiment
The preparation method of the bridge support sliding plate for high ferro of a kind of high intensity as shown in the figure, includes the lining of circular configuration Plate 1 and the oil storage tank group 2 being arranged on liner plate, wherein, the oil storage tank group 2 includes two the first oil groove groups, 3, two second oil 4, two the 3rd oil groove groups 5 of groove group and a 4th oil groove group 6, the 4th oil groove group 6 are made of seven oil grooves 7, the 4th oil The circle center line connecting of seven oil grooves and the diameter of liner plate of groove group coincide, and the 3rd oil groove group 5 is made of six oil grooves, and second Oil groove group 4 is made of five oil grooves, and the first oil groove group 3 is made of four oil grooves, the first oil groove group 3, the second oil groove group the 4, the 3rd Oil groove group 5 respectively symmetrically be arranged on 6 groups of both sides of the 4th oil groove, the oil groove of two neighboring oil groove group is staggered, will with group oil The symmetry axis of two neighboring oil groove is as vertical direction in groove, the connecting line of the adjacent oil groove of two neighboring oil groove group with it is vertical The angle in direction is 30 °, and the distance between two adjacent oil grooves L1=oil groove diameters D1*2/3, described in same oil groove group The a diameter of D2, D1=2*D2 of the projective structure of oil groove;
The oil groove 7 is truncated cone-shaped structure, and the bottom surface of oil groove 7 is equipped with the projective structure 8 of hemisphere structure, the liner plate 1 Interior the first cushion chamber 9 and the second cushion chamber 10 equipped with rectangular parallelepiped structure, the quantity of the first cushion chamber 9 is seven, the second buffering The quantity of chamber 10 is six, and the first cushion chamber 9 is arranged alternately with the second cushion chamber 10, and the first cushion chamber 9 is respectively to be located at the 4th Below the oil groove of oil groove group 6, the second cushion chamber 10 is located between two oil grooves adjacent in the 4th oil groove group 6, and described first is slow Rushing chamber and the second cushion chamber and be filled with polytetrafluoroethylene (PTFE), the width of first cushion chamber is L2, is highly H1, described second The width of cushion chamber is L3, is highly H2,2*L2=L3,2*H1=H2.
Embodiment 1
A kind of making step of the preparation method of the bridge support sliding plate for high ferro of high intensity is as follows:
(1) lubricant is prepared, by silicone, oleamide, pentaerythritol stearate and methyl-silicone oil with 1:3:4:7 matter Amount ratio mixes at normal temperatures, incorporation time 15min, and mixing rotating speed is 45r/min, obtains lubricant;
(2) solubilizer is prepared, by acrylic acid, polyethylene glycol with 4:1 mass ratio is mixed, and incorporation time is 18min, mixing rotating speed are 30r/min, obtain solubilizer;
(3) premix, count in parts by weight, be 9,200,000 ultra high molecular polyethylenes, 2 parts of lubricants, 0.5 by 100 parts of molecular weight Part silicone oil, 2 parts of particle diameters are 5 nanometers of nano titanium carbide, 1 part of molybdenum disulfide, 0.3 part of solubilizer add high speed agitator stirring, Obtain pre-blended mixture;
(4) blending extrusion, adds double screw extruder by pre-blended mixture and carries out melt blending extruding pelletization, blending extrusion Technique, extrusion temperature:320℃;Extrusion screw rod rotating speed:400rpm, obtains blended mixts;
(5) compression molding, blended mixts are quantified and are loaded in mould, first carry out precompressed, preload pressure:5Mpa;Precompressed Time:5 minutes;Heating melting is carried out again, and the heating melting time is 10 minutes;Mold temperature is 230 DEG C;Then insulation guarantor is carried out Pressure, time are 20 minutes;Dwell pressure is 5Mpa;Natural cooling is finally carried out, can depanning when being cooled to 45 DEG C.
The tensile strength of bridge support sliding plate is 24.45MPa obtained by the present embodiment.
Embodiment 2
A kind of making step of the preparation method of the bridge support sliding plate for high ferro of high intensity is as follows:
(1) lubricant is prepared, by silicone, oleamide, pentaerythritol stearate and methyl-silicone oil with 1:2:5:1 matter Amount ratio mixes at normal temperatures, incorporation time 15min, and mixing rotating speed is 45r/min, obtains lubricant;
(2) solubilizer is prepared, by acrylic acid, polyethylene glycol with 2:3 mass ratio is mixed, and incorporation time is 18min, mixing rotating speed are 30r/min, obtain solubilizer;
(3) premix, count in parts by weight, be 9,200,000 ultra high molecular polyethylenes, 10 parts of lubricants, 1 by 100 parts of molecular weight Part silicone oil, 10 parts of particle diameters are 60 nanometers of nano titanium carbide, 5 parts of molybdenum disulfide, 0.5 part of solubilizer add high speed agitator and stirs Mix, obtain pre-blended mixture;
(4) blending extrusion, adds double screw extruder by pre-blended mixture and carries out melt blending extruding pelletization, blending extrusion Technique, extrusion temperature:350℃;Extrusion screw rod rotating speed:400rpm, obtains blended mixts;
(5) compression molding, blended mixts are quantified and are loaded in mould, first carry out precompressed, preload pressure:10Mpa;Precompressed Time:15 minutes;Heating melting is carried out again, and the heating melting time is 40 minutes;Mold temperature is 260 DEG C;Then kept the temperature Pressurize, time are 30 minutes;Dwell pressure is 10Mpa;Natural cooling is finally carried out, can depanning when being cooled to 60 DEG C.
The tensile strength of bridge support sliding plate is 21.45MPa obtained by the present embodiment.
Embodiment 3
A kind of making step of the preparation method of the bridge support sliding plate for high ferro of high intensity is as follows:
(1) lubricant is prepared, by silicone, oleamide, pentaerythritol stearate and methyl-silicone oil with 1:5:2:3 matter Amount ratio mixes at normal temperatures, incorporation time 15min, and mixing rotating speed is 45r/min, obtains lubricant;
(2) solubilizer is prepared, by acrylic acid, polyethylene glycol with 5:2 mass ratio is mixed, and incorporation time is 18min, mixing rotating speed are 30r/min, obtain solubilizer;
(3) premix, count in parts by weight, be 9,200,000 ultra high molecular polyethylenes, 7 parts of lubricants, 0.7 by 100 parts of molecular weight Part silicone oil, 5 parts of particle diameters are 40 nanometers of nano titanium carbide, 3 parts of molybdenum disulfide, 0.4 part of solubilizer add high speed agitator stirring, Obtain pre-blended mixture;
(4) blending extrusion, adds double screw extruder by pre-blended mixture and carries out melt blending extruding pelletization, blending extrusion Technique, extrusion temperature:340℃;Extrusion screw rod rotating speed:400rpm, obtains blended mixts;
(5) compression molding, blended mixts are quantified and are loaded in mould, first carry out precompressed, preload pressure:8Mpa;Precompressed Time:10 minutes;Heating melting is carried out again, and the heating melting time is 25 minutes;Mold temperature is 245 DEG C;Then kept the temperature Pressurize, time are 25 minutes;Dwell pressure is 8Mpa;Natural cooling is finally carried out, can depanning when being cooled to 55 DEG C.
The tensile strength of bridge support sliding plate is 26.35MPa obtained by the present embodiment.
The present invention is laid out using unique oil groove, the distributed number of oil groove, and the spacing between oil groove is all to have oneself requirement , actual requirement when slide plate is installed and used is combined, and has fully ensured that the intensity of slide plate.
Oil groove oil groove of the present invention is truncated cone-shaped structure, and the bottom surface of oil groove is equipped with the projective structure of hemisphere structure, reduces Oil reserve, under the precondition of oil reserve meet demand, adds enabling capabilities, more securely and reliably.
The present invention is equipped with the first cushion chamber and the second cushion chamber of rectangular parallelepiped structure in liner plate, is filled with cushion chamber Polytetrafluoroethylene (PTFE), the position of cushion chamber is set and structure setting all provides good support force for slide plate, adds buffering effect Fruit, improves service life.
Using special compositing formula, by the lubricant especially allocated and solubilized agent prescription, bridge is greatly improved The self-lubricating property and wear-resisting property of support sliding plate.Silicone, oleamide, pentaerythritol stearate and methyl-silicone oil it is mixed Compound has good compatibility, wear-resisting property while improving self-lubricating effect as lubricant with ultra high molecular polyethylene Get a promotion.
Here description of the invention and application are illustrative, are not wishing to limit the scope of the invention to above-described embodiment In, therefore, the present invention is from the limitation of the present embodiment, and any technical solution obtained using equivalence replacement is in present invention protection In the range of.

Claims (1)

1. the bridge support sliding plate for high ferro of a kind of high intensity, it is characterised in that liner plate and setting including circular configuration Oil storage tank group on liner plate, wherein, the oil storage tank group include two the first oil groove groups, two the second oil groove groups, two the Three oil groove groups and a 4th oil groove group, the 4th oil groove group are made of seven oil grooves, seven oil grooves of the 4th oil groove group The diameter of circle center line connecting and liner plate coincides, and the 3rd oil groove group is made of six oil grooves, and the second oil groove group is by five oil grooves Composition, the first oil groove group are made of four oil grooves, and the first oil groove group, the second oil groove group, the 3rd oil groove group are symmetrical respectively to be set In the 4th oil groove group both sides, the oil groove of two neighboring oil groove group is staggered, by same group of oil groove two neighboring oil groove it is symmetrical For axis as vertical direction, the connecting line of adjacent oil groove and the angle of vertical direction of two neighboring oil groove group are 30 °;It is same The distance between two adjacent oil grooves L1=oil groove diameters D1*2/3 in oil groove group;The projective structure of the oil groove it is a diameter of D2, D1=2*D2;
The oil groove is truncated cone-shaped structure, and the bottom surface of oil groove is equipped with the projective structure of hemisphere structure, length is equipped with the liner plate The first cushion chamber and the second cushion chamber of cube structure, the quantity of the first cushion chamber is seven, and the quantity of the second cushion chamber is six A, the first cushion chamber is arranged alternately with the second cushion chamber, and the first cushion chamber is respectively to be located at below the oil groove of the 4th oil groove group, the Two cushion chambers are located between two oil grooves adjacent in the 4th oil groove group, and first cushion chamber and the second cushion chamber are filled with Polytetrafluoroethylene (PTFE), the width of first cushion chamber is L2, is highly H1, and the width of second cushion chamber is L3, is highly H2,2*L2=L3,2*H1=H2;
The making step of the bridge support sliding plate is as follows:
(1) lubricant is prepared, by silicone, oleamide, pentaerythritol stearate and methyl-silicone oil with 1:3:4:7 mass ratio Example mixes at normal temperatures, and incorporation time 15min, mixing rotating speed is 45r/min, obtains lubricant;
(2) solubilizer is prepared, by acrylic acid, polyethylene glycol with 4:1 mass ratio is mixed, and incorporation time is 18min, mixing rotating speed are 30r/min, obtain solubilizer;
(3) premix, count in parts by weight, be 9,200,000 ultra high molecular polyethylenes, 2 parts of lubricants, 0.5 part of silicon by 100 parts of molecular weight Oil, 2 parts of particle diameters are 5 nanometers of nano titanium carbide, 1 part of molybdenum disulfide, 0.3 part of solubilizer add high speed agitator stirring, are obtained pre- Dark compound;
(4) blending extrusion, adds double screw extruder by pre-blended mixture and carries out melt blending extruding pelletization, blending extrusion work Skill, extrusion temperature:320℃;Extrusion screw rod rotating speed:400rpm, obtains blended mixts;
(5) compression molding, blended mixts are quantified and are loaded in mould, first carry out precompressed, preload pressure:5Mpa;Squeeze time: 5 minutes;Heating melting is carried out again, and the heating melting time is 10 minutes;Mold temperature is 230 DEG C;Then heat-insulation pressure keeping is carried out, when Between be 20 minutes;Dwell pressure is 5Mpa;Natural cooling is finally carried out, can depanning when being cooled to 45 DEG C.
CN201610373567.2A 2016-05-31 2016-05-31 A kind of bridge support sliding plate for high ferro of high intensity Active CN106012814B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2329697Y (en) * 1998-05-27 1999-07-21 中国船舶工业总公司第七研究院第七二五研究所 High-carrying all-closed spherical bridge bearing
CN101892630A (en) * 2010-07-26 2010-11-24 深州市工程塑料有限公司 Support sliding plate for bridge construction
CN102127896A (en) * 2011-02-12 2011-07-20 深州市工程塑料有限公司 Highly wear-resistant sliding plate for support of bridge
CN202610704U (en) * 2012-06-13 2012-12-19 浙江嘉日氟塑料有限公司 Poly ethylene (PE) support sliding plate

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20071434A1 (en) * 2007-07-17 2009-01-18 Cvi Engineering S R L CUSHIONING FOR STRUCTURAL ENGINEERING AND MATERIALS FOR THE SAME
ITMI20131767A1 (en) * 2013-10-23 2015-04-24 Marioni Engineering S R L STRIPE BEARING FOR STRUCTURAL ENGINEERING

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2329697Y (en) * 1998-05-27 1999-07-21 中国船舶工业总公司第七研究院第七二五研究所 High-carrying all-closed spherical bridge bearing
CN101892630A (en) * 2010-07-26 2010-11-24 深州市工程塑料有限公司 Support sliding plate for bridge construction
CN102127896A (en) * 2011-02-12 2011-07-20 深州市工程塑料有限公司 Highly wear-resistant sliding plate for support of bridge
CN202610704U (en) * 2012-06-13 2012-12-19 浙江嘉日氟塑料有限公司 Poly ethylene (PE) support sliding plate

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