CN106011696A - High-strength high-elasticity high-plasticity block nano metallic glass material and preparation method thereof - Google Patents
High-strength high-elasticity high-plasticity block nano metallic glass material and preparation method thereof Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 106
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000005300 metallic glass Substances 0.000 title abstract description 131
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 132
- 239000000956 alloy Substances 0.000 claims abstract description 132
- 238000005275 alloying Methods 0.000 claims abstract description 70
- 229910052802 copper Inorganic materials 0.000 claims abstract description 67
- 239000002245 particle Substances 0.000 claims abstract description 43
- 238000005191 phase separation Methods 0.000 claims abstract description 43
- 229910052742 iron Inorganic materials 0.000 claims abstract description 38
- 230000009477 glass transition Effects 0.000 claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 28
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 28
- 239000011159 matrix material Substances 0.000 claims abstract description 24
- 238000005516 engineering process Methods 0.000 claims abstract description 18
- 238000013461 design Methods 0.000 claims abstract description 13
- 238000011065 in-situ storage Methods 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims description 99
- 239000007791 liquid phase Substances 0.000 claims description 55
- 229910052751 metal Inorganic materials 0.000 claims description 55
- 239000002184 metal Substances 0.000 claims description 55
- 239000011521 glass Substances 0.000 claims description 41
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 29
- 238000002844 melting Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 25
- 230000008018 melting Effects 0.000 claims description 24
- 238000005266 casting Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 13
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 10
- 229910002549 Fe–Cu Inorganic materials 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
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- 239000012535 impurity Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000010891 electric arc Methods 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005457 optimization Methods 0.000 claims description 4
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
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- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000013019 agitation Methods 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
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- 238000007712 rapid solidification Methods 0.000 abstract description 9
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- 238000003723 Smelting Methods 0.000 description 17
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- 241001062472 Stokellia anisodon Species 0.000 description 2
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- 229910015365 Au—Si Inorganic materials 0.000 description 1
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- C22C45/00—Amorphous alloys
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- C—CHEMISTRY; METALLURGY
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- C22C1/11—Making amorphous alloys
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Abstract
本发明属于金属玻璃材料设计与制备技术,具体为一种高强高弹高塑性的原位内生块体纳米金属玻璃材料及其制备方法。该材料包括相分离合金元素Fe和Cu,以及合金元素Zr和Al。合金熔体在发生玻璃转变之前,发生纳米尺度相分离。采用快速凝固技术,制备含有高数量密度球形纳米金属玻璃粒子和基体金属玻璃的块体金属玻璃材料。球形纳米金属玻璃粒子的数量密度和体积分数分别是1020~1024m–3和45~49.5%,金属玻璃粒子的尺寸主要分布在2~10nm范围内。本发明原位内生块体纳米金属玻璃材料具有高强高弹高塑性,在室温下块体纳米金属玻璃材料压缩变形,屈服强度在1.6~1.7GPa,弹性极限不低于2%,由高度:直径=2:1的柱状样品塑性形变成高度:直径<1:1的饼状,没发生断裂。The invention belongs to the design and preparation technology of metallic glass materials, in particular to a high-strength, high-elasticity and high-plasticity in-situ endogenous block nano-metallic glass material and a preparation method thereof. The material includes phase-separated alloying elements Fe and Cu, and alloying elements Zr and Al. The alloy melt undergoes nanoscale phase separation before the glass transition occurs. A bulk metallic glass material containing spherical nano metallic glass particles with a high number density and a matrix metallic glass is prepared by adopting a rapid solidification technology. The number density and volume fraction of spherical nano metallic glass particles are 10 20 ~ 10 24 m –3 and 45 ~ 49.5%, respectively, and the sizes of metallic glass particles are mainly distributed in the range of 2 ~ 10nm. The in-situ endogenous block nano-metallic glass material of the present invention has high strength, high elasticity and high plasticity, and the block nano-metallic glass material is compressed and deformed at room temperature, the yield strength is 1.6-1.7 GPa, and the elastic limit is not less than 2%. From the height: The columnar sample with diameter=2:1 plastically deforms into a cake shape with height:diameter<1:1 without breaking.
Description
技术领域technical field
本发明属于金属玻璃材料设计与制备技术,具体地说是一种高强高弹高塑性的块体纳米金属玻璃材料及其制备方法,利用相分离冶金学特征和合金优化设计理论,采用快速凝固技术获得具有高强高弹高塑性的原位内生块体纳米金属玻璃材料。The invention belongs to the design and preparation technology of metallic glass materials, specifically a high-strength, high-elasticity and high-plasticity block nano-metallic glass material and its preparation method, using phase separation metallurgical characteristics and alloy optimization design theory, adopting rapid solidification technology Obtain in-situ endogenous bulk nano metallic glass materials with high strength, high elasticity and high plasticity.
背景技术Background technique
金属玻璃材料(即非晶态合金)具有优异力学、物理、化学性能,在汽车、航空航天、电子、机械、医用材料、体育用品等领域具有广泛的应用前景。自从1960年首次以薄带形式发现了Au-Si合金金属玻璃材料以来,人们对该类新型金属材料产生了极大兴趣。在1982年,首次报道了临界尺寸大于1mm的块体金属玻璃。随后,科研工作者对金属玻璃的非晶形成能力开展了大量研究,发现了各种合金系的块体金属玻璃的化学成分。直至当前,不论是在块体金属玻璃尺寸还是在金属玻璃合金种类上得到了迅猛的发展。研究者们陆续研究发现了多种金属玻璃合金,如Cu基、Fe基、Ca基、Al基、La基、Zr基、Pd基、Co基、Ti基、Ni基、Y基、Nd基、La基等等。临界直径能达到10mm的合金系有Cu基、Fe基、La基、Zr基、Pd基、Ti基、Pt基、Y基,Mg基、Ca基等,其中Pd基和Zr基合金玻璃形成能力为最强,临界直径均超过70mm。虽然一些合金的非晶形成能力得到了大幅提升,但是非晶合金普遍存在一个瓶颈问题——室温塑性差。这严重限制了金属玻璃作为关键材料在实际中的应用。Metallic glass materials (that is, amorphous alloys) have excellent mechanical, physical, and chemical properties, and have broad application prospects in the fields of automobiles, aerospace, electronics, machinery, medical materials, and sporting goods. Since the discovery of Au-Si alloy metallic glass materials in the form of thin ribbons for the first time in 1960, there has been great interest in this new class of metallic materials. In 1982, bulk metallic glasses with critical dimensions larger than 1 mm were reported for the first time. Subsequently, researchers conducted a lot of research on the amorphous forming ability of metallic glasses, and discovered the chemical composition of bulk metallic glasses of various alloy systems. Up to now, there has been rapid development both in the size of bulk metallic glass and in the types of metallic glass alloys. Researchers have successively discovered a variety of metallic glass alloys, such as Cu-based, Fe-based, Ca-based, Al-based, La-based, Zr-based, Pd-based, Co-based, Ti-based, Ni-based, Y-based, Nd-based, Laki and so on. The alloy systems whose critical diameter can reach 10mm include Cu-based, Fe-based, La-based, Zr-based, Pd-based, Ti-based, Pt-based, Y-based, Mg-based, Ca-based, etc. Among them, the Pd-based and Zr-based alloys have the ability to form glass For the strongest, the critical diameter exceeds 70mm. Although the amorphous formation ability of some alloys has been greatly improved, there is generally a bottleneck problem in amorphous alloys-poor room temperature plasticity. This severely limits the practical application of metallic glasses as key materials.
近年来,德国的Gleiter提出了纳米玻璃(nanoglasses)材料概念。纳米金属玻璃材料的结构特征在于每个金属玻璃组成单元都是非晶态而且其尺寸在纳米尺度,并存在大量金属玻璃/金属玻璃界面。制备这种材料的技术主要是采用蒸发和磁控溅射,以致这种材料生产效率和样品尺寸受到了局限。2011年Chen采用磁控溅射技术在硅衬底上沉积获得了AuAgPdCuSiAl纳米金属玻璃薄膜材料。此外,2012年Gleiter研究组的Fang采用蒸发+惰性气体冷凝法制备了Sc75Fe25纳米玻璃粉体,然后采用类似传统粉末冶金技术将粉体压制成薄片状的Sc75Fe25纳米玻璃。2015年Chen采用磁控溅射技术,利用合金元素Fe与Cu之间的相互排斥反应,制备了FeCuSc纳米金属玻璃材料。研究表明,纳米金属玻璃材料具有优异的力学、磁性、电化学性、生物兼容性、催化等性能。然而,采用蒸发或磁控溅射技术制备纳米金属玻璃存在工艺复杂、控制难度大、成本高、周期长等缺点,尤其是很难实现工业应用所要求的生产率和材料尺寸。In recent years, Germany's Gleiter has proposed the concept of nanoglass (nanoglasses) material. The structural characteristics of nano-metallic glass materials are that each metallic glass constituent unit is amorphous and its size is at the nanometer scale, and there are a large number of metallic glass/metallic glass interfaces. The techniques for preparing this material mainly use evaporation and magnetron sputtering, so that the production efficiency and sample size of this material are limited. In 2011, Chen used magnetron sputtering technology to deposit AuAgPdCuSiAl nano-metallic glass thin film materials on silicon substrates. In addition, in 2012, Fang of the Gleiter research group prepared Sc 75 Fe 25 nanometer glass powder by evaporation + inert gas condensation method, and then used similar traditional powder metallurgy technology to press the powder into thin sheet Sc 75 Fe 25 nanometer glass. In 2015, Chen used magnetron sputtering technology to prepare FeCuSc nano-metallic glass materials by using the mutual repulsion between alloying elements Fe and Cu. Studies have shown that nano-metallic glass materials have excellent mechanical, magnetic, electrochemical, biocompatibility, and catalytic properties. However, the preparation of nano-metallic glass by evaporation or magnetron sputtering technology has disadvantages such as complex process, difficult control, high cost, and long cycle, especially it is difficult to achieve the productivity and material size required for industrial applications.
发明内容Contents of the invention
本发明的目的在于提供一种高强高弹高塑性的块体纳米金属玻璃材料及其制备方法,通过合金优化设计,使合金在快速冷却过程中不但发生玻璃转变,而且还内生原位形成纳米玻璃组织结构。一方面是解决块体纳米金属玻璃材料的合金设计和制备技术,另一方面是解决块体金属玻璃材料室温塑性差瓶颈问题,设计一种高强度、大弹性极限和超塑性集于一身的新材料。The purpose of the present invention is to provide a high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material and its preparation method. Through the optimized design of the alloy, the alloy not only undergoes glass transition during the rapid cooling process, but also forms nano Glass tissue structure. On the one hand, it is to solve the alloy design and preparation technology of bulk nano-metallic glass materials, and on the other hand, it is to solve the bottleneck problem of poor room temperature plasticity of bulk metallic glass materials, and to design a new type of high-strength, large elastic limit and superplasticity. Material.
本发明的技术方案是:Technical scheme of the present invention is:
一种高强高弹高塑性的块体纳米金属玻璃材料,包含合金元素Fe和Cu形成的液-液相分离合金Fe-Cu,以及添加的促进合金非晶转变的其他合金元素Zr和Al。合金熔体在快速冷却过程中发生玻璃转变和液-液相分离,要求液-液相分离温度略大于玻璃转变温度,即合金玻璃转变发生在合金液-液相分离刚开始,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。液-液分离形成两个均以合金元素Zr为主要组元的液相,其中一个液相以液滴或者互联形式分布于另一个基体液相中;球形液滴中的合金元素Fe含量较基体液相高,但液滴中合金元素Cu含量较基体液相低,而合金元素Al在两液相中分布较均匀;块体纳米金属玻璃材料中,球形纳米金属玻璃粒子的直径主要在2~10nm范围内;球形纳米金属玻璃粒子的数量密度为1020~1024m–3,粒子体积分数为45~49.5%;在室温下压缩变形,块体纳米金属玻璃材料可由高度:直径=2:1的柱状塑性变形成高度:直径<1:1的饼状,不发生灾难性断裂,具有超高塑性,块体纳米金属玻璃材料的屈服强度1.6~1.7GPa且弹性极限不低2%。A high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, which contains a liquid-liquid phase separation alloy Fe-Cu formed by alloying elements Fe and Cu, and other alloying elements Zr and Al added to promote the alloy's amorphous transformation. The alloy melt undergoes glass transition and liquid-liquid phase separation during the rapid cooling process, and the liquid-liquid phase separation temperature is required to be slightly higher than the glass transition temperature, that is, the alloy glass transition occurs at the beginning of the alloy liquid-liquid phase separation, ensuring that the alloy melt Only nanoscale phase separation occurs before the glass transition. Liquid-liquid separation forms two liquid phases with alloying element Zr as the main component, one of which is distributed in the other matrix liquid phase in the form of droplets or interconnections; the content of alloying element Fe in the spherical droplets is higher than that in the matrix The liquid phase is high, but the alloy element Cu content in the droplet is lower than that of the matrix liquid phase, and the alloy element Al is more uniformly distributed in the two liquid phases; in the bulk nano metallic glass material, the diameter of the spherical nano metallic glass particles is mainly between 2 and Within the range of 10nm; the number density of spherical nano metallic glass particles is 10 20 ~ 10 24 m –3 , and the particle volume fraction is 45 ~ 49.5%; compression deformation at room temperature, the bulk nano metallic glass material can be obtained by height: diameter = 2: 1 columnar plastic deformation into a cake shape with height:diameter<1:1, without catastrophic fracture, with ultra-high plasticity, the yield strength of the bulk nano metallic glass material is 1.6-1.7GPa and the elastic limit is not lower than 2%.
所述的高强高弹高塑性的块体纳米金属玻璃材料,合金元素Fe所占的原子比例为9~16%,合金元素Cu所占的原子比例为16~24%,合金元素Zr所占的原子比例为55~65%,合金元素Al所占的原子比例为2~10%;In the high-strength, high-elasticity and high-plasticity bulk nano metallic glass material, the atomic proportion of alloying element Fe is 9-16%, the atomic proportion of alloying element Cu is 16-24%, and the atomic proportion of alloying element Zr is The atomic ratio is 55-65%, and the atomic ratio of the alloy element Al is 2-10%;
所述的高强高弹高塑性的块体纳米金属玻璃材料,球形纳米金属玻璃粒子中的合金元素Fe所占的原子比例12~20%,而基体金属玻璃中的合金元素Fe所占的原子比例9~15%;In the high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, the atomic proportion of the alloying element Fe in the spherical nano-metallic glass particles is 12-20%, and the atomic proportion of the alloying element Fe in the matrix metallic glass is 9~15%;
所述的高强高弹高塑性的块体纳米金属玻璃材料,球形纳米金属玻璃粒子中的合金元素Cu所占的原子比例10~17%,而基体金属玻璃中的合金元素Cu所占的原子比例21~30%;In the high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, the atomic proportion of the alloying element Cu in the spherical nano-metallic glass particles is 10-17%, and the atomic proportion of the alloying element Cu in the matrix metallic glass is 21-30%;
所述的高强高弹高塑性的块体纳米金属玻璃材料,球形纳米金属玻璃粒子和基体金属玻璃中的合金元素Zr所占的原子比例都在55~65%;In the high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, the atomic proportions of the spherical nano-metallic glass particles and the alloy element Zr in the matrix metallic glass are all 55-65%;
所述的高强高弹高塑性的块体纳米金属玻璃材料,合金元素Al在球形纳米金属玻璃粒子和基体金属玻璃中的所占原子比例相当,合金元素Al在整个材料中基本均匀分布;In the high-strength, high-elasticity and high-plastic bulk nano-metallic glass material, the atomic proportion of the alloying element Al in the spherical nano-metallic glass particles and the matrix metallic glass is equivalent, and the alloying element Al is basically evenly distributed in the entire material;
所述的高强高弹高塑性的块体纳米金属玻璃材料,块体纳米金属玻璃材料中,球形纳米金属玻璃粒子的直径在2~10nm范围内;In the high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, in the bulk nano-metallic glass material, the diameter of spherical nano-metallic glass particles is in the range of 2-10 nm;
所述的高强高弹高塑性的块体纳米金属玻璃材料,通过变化合金元素Fe与Cu的原子比nFe/nCu(变化范围为:1/4<nFe/nCu<1)或者外加原子比例不超过1%的合金元素X(X=Nb或Ta),调控金属玻璃粒子的尺寸;The high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material is obtained by changing the atomic ratio n Fe /n Cu of the alloying element Fe to Cu (the variation range is: 1/4<n Fe /n Cu <1) or adding The alloy element X (X=Nb or Ta) with an atomic ratio of no more than 1% regulates the size of the metallic glass particles;
所述的高强高弹高塑性的块体纳米金属玻璃材料,块体纳米金属玻璃材料中,球形纳米金属玻璃粒子的数量密度在1020~1024m–3范围内;In the high-strength, high-elasticity and high-plastic bulk nano-metallic glass material, in the bulk nano-metallic glass material, the number density of spherical nano-metallic glass particles is in the range of 10 20 to 10 24 m −3 ;
所述的高强高弹高塑性的块体纳米金属玻璃材料,块体纳米金属玻璃材料中,球形纳米金属玻璃粒子所占的体积分数45~49.5%范围内;In the high-strength, high-elasticity and high-plastic bulk nano-metallic glass material, in the bulk nano-metallic glass material, the volume fraction of spherical nano-metallic glass particles is within the range of 45% to 49.5%;
所述的高强高弹高塑性的块体纳米金属玻璃材料的制备方法,包括如下步骤:The preparation method of the high-strength, high-elasticity and high-plasticity bulk nano metallic glass material comprises the following steps:
(1)通过合金元素选择与化学成分优化,精确设计合金成分,利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离,要求液-液相分离温度略大于合金玻璃转变温度,即合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。(1) Through alloy element selection and chemical composition optimization, the alloy composition is precisely designed, and the mixing heat between the alloy elements Fe and Cu is positive and mutually repulsive, and the liquid-liquid phase separation occurs in the alloy melt during the rapid cooling process, requiring liquid- The liquid phase separation temperature is slightly higher than the glass transition temperature of the alloy, that is, the glass transition of the alloy occurs immediately after the liquid-liquid phase separation of the alloy begins, ensuring that only nanoscale phase separation occurs in the alloy melt before the glass transition.
(2)所用Fe、Cu、Zr、Al金属原料的纯度不低于99.9wt%,表面清洁的市售的金属原料置于电弧熔炼炉的水冷铜坩埚中,熔炼室真空度在不低于2.5×10-3Pa后,电弧熔炼前充入体积纯度为99.999%的高纯氮气,直至熔炼室的气压达到0.05MPa,在熔炼Fe、Cu、Zr、Al金属原料前,先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体,在熔炼Fe、Cu、Zr、Al金属原料时,采用电磁搅拌,熔炼电流控制在200~300A,反复熔炼3~4遍,从而获得Fe-Cu-Zr-Al母合金锭。(2) The purity of the Fe, Cu, Zr, and Al metal raw materials used is not less than 99.9 wt%, and the commercially available metal raw materials with clean surfaces are placed in the water-cooled copper crucible of the electric arc melting furnace, and the vacuum degree of the melting chamber is not lower than 2.5 After ×10 -3 Pa, high-purity nitrogen gas with a volume purity of 99.999% is filled before arc smelting until the pressure in the smelting chamber reaches 0.05MPa. Before smelting Fe, Cu, Zr, and Al metal raw materials, first smelt Ti ingots to absorb oxygen and other impurities, and further purify the protective gas. When smelting Fe, Cu, Zr, and Al metal raw materials, use electromagnetic stirring, control the smelting current at 200-300A, and repeatedly smelt 3-4 times to obtain Fe-Cu-Zr-Al Master alloy ingot.
(3)取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa的真空环境下感应加热快速熔化合金,当温度达到1100~1250℃后,采用冷却速度不低于103~106K/s的单辊熔甩或者铜模铸造技术制备纳米金属玻璃材料。(3) Take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and rapidly melt the alloy in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa. The nano-metallic glass material is prepared by single-roll melt-slinging or copper mold casting technology at 10 3 -10 6 K/s.
本发明的优点及有益效果是:Advantage of the present invention and beneficial effect are:
本发明利用Fe-Cu液-液相分离合金具有液态组元不混溶区域的冶金学特征,通过合金种类选择与化学成分优化设计,使FeCuZrAl合金熔体在发生玻璃转变之前,先发生纳米尺度液-液相分离,形成两个都以Zr为主要组元的液相,其中一个液相以纳米球形液滴形式分布于基体液相中,球形液滴中的Fe含量比基体液相中的高,而球形液滴中的Cu含量比基体液相中的低,但Al在两液相中分布较均匀。在单辊熔甩或铜模铸造等快速冷却条件下,两液相发生玻璃转变,原位内生形成块体纳米金属玻璃材料。根据需要和合金设计,可以制备纳米金属玻璃材料,不但简化、缩短了该类材料的制备工艺过程和降低了成本,而且为开发新型高性能金属材料指明了方向。在纳米金属玻璃材料制备过程中,最理想的方法是纳米金属玻璃单元由原位内生形成。The invention makes use of the metallurgical characteristics of the Fe-Cu liquid-liquid phase separation alloy having a liquid component immiscible region, through alloy type selection and chemical composition optimization design, so that the FeCuZrAl alloy melt first undergoes nanoscale transition before glass transition occurs. Liquid-liquid phase separation forms two liquid phases with Zr as the main component, one of which is distributed in the matrix liquid phase in the form of nano-spherical droplets, and the Fe content in the spherical droplets is higher than that in the matrix liquid phase The content of Cu in the spherical droplet is lower than that in the matrix liquid phase, but the distribution of Al in the two liquid phases is relatively uniform. Under rapid cooling conditions such as single-roll melting or copper mold casting, the glass transition occurs in the two liquid phases, and a bulk nano-metallic glass material is formed in situ. According to needs and alloy design, nano-metallic glass materials can be prepared, which not only simplifies and shortens the preparation process of such materials and reduces costs, but also points out the direction for the development of new high-performance metal materials. In the preparation process of the nano metallic glass material, the most ideal method is that the nano metallic glass unit is formed by in-situ endogenous growth.
这一方面能减小外界环境对纳米金属玻璃单元热稳定性的影响,而且能确保材料成型后纳米玻璃单元能的均匀分布;另一方面,凝固后纳米金属玻璃单元之间以及与金属玻璃基体之间界面结合完好。这种原位内生的方式制备纳米金属玻璃材料的工艺简捷、成本较低,与传统的制备方法相比较,它在材料样品尺度和生产效率上具有明显优势。尤其是,该材料集成了高强度、大弹性极限和超塑性等性能,是一种优异的新型金属材料。On the one hand, this can reduce the influence of the external environment on the thermal stability of the nano-metallic glass unit, and can ensure the uniform distribution of the nano-glass unit energy after the material is formed; on the other hand, the solidified nano-metallic glass unit and the metal glass matrix The interfaces are well integrated. This in-situ endogenous method for preparing nano-metallic glass materials has a simple process and low cost. Compared with traditional preparation methods, it has obvious advantages in material sample size and production efficiency. In particular, the material integrates properties such as high strength, large elastic limit, and superplasticity, and is an excellent new metal material.
附图说明Description of drawings
图1为了比对本发明纳米金属玻璃组织结构而提供的Cu33Zr59Al8块体金属玻璃材料的高分辨透射电子显微组织结构图,表明无组织结构特征,没有发生液-液相分离,没有内生形成纳米金属玻璃单元。Fig. 1 is a high-resolution transmission electron microstructure diagram of the Cu 33 Zr 59 Al 8 bulk metallic glass material provided for comparison of the nano-metallic glass structure of the present invention, which shows that there is no structural feature, and no liquid-liquid phase separation occurs. There is no endogenous formation of nanometallic glass units.
图2为本发明实施例1合金(Fe10Cu23Zr59Al8——样品1)铜模铸造方法制备的块体纳米金属玻璃材料的高分辨透射电子显微照片。Fig. 2 is a high-resolution transmission electron micrograph of the bulk nano-metallic glass material prepared by the copper mold casting method of the alloy of Example 1 of the present invention (Fe 10 Cu 23 Zr 59 Al 8 —sample 1).
图3为本发明实施例2合金(Fe12Cu21Zr59Al8)铜模铸造方法制备的块体纳米金属玻璃材料的高分辨透射电子显微照片。Fig. 3 is a high-resolution transmission electron micrograph of the bulk nano-metallic glass material prepared by the copper mold casting method of the alloy (Fe 12 Cu 21 Zr 59 Al 8 ) in Example 2 of the present invention.
图4为本发明实施例3合金(Fe14.85Cu18.15Zr59Al8——样品3)铜模铸造方法制备的块体纳米金属玻璃材料的高分辨透射电子显微照片。Fig. 4 is a high-resolution transmission electron micrograph of the bulk nano-metallic glass material prepared by the copper mold casting method of the alloy of Example 3 of the present invention (Fe 14.85 Cu 18.15 Zr 59 Al 8 —sample 3).
图5为本发明实施例4合金(Fe14.35Cu17.65Zr59Al8Nb1)铜模铸造方法制备的块体纳米金属玻璃材料的高分辨透射电子显微照片。Fig. 5 is a high-resolution transmission electron micrograph of the bulk nano-metallic glass material prepared by the copper mold casting method of the alloy (Fe 14.35 Cu 17.65 Zr 59 Al 8 Nb 1 ) in Example 4 of the present invention.
图6(a)为本发明实施例3合金(Fe14.85Cu18.15Zr59Al8——样品3)铜模铸造方法制备的块体纳米金属玻璃材料室温下压缩变形,由高度:直径=2:1的柱状转变成高度:直径<1:1的饼状过程图,材料在压缩过程中未发生断裂;(b)为本发明实施例1合金Fe10Cu23Zr59Al8——样品1)和本发明实施例3合金Fe14.85Cu18.15Zr59Al8——样品3纳米金属玻璃材料在室温下的0~110%应变范围内压缩真实应力-应变曲线图,每个样品塑性变形量由于设备限制,人为控制应变达到110%即停止压缩。Figure 6(a) shows the compression deformation of the bulk nano-metallic glass material at room temperature prepared by the copper mold casting method of the alloy of Example 3 of the present invention (Fe 14.85 Cu 18.15 Zr 59 Al 8 - sample 3), from height: diameter = 2: The columnar transformation of 1 into a pie-shaped process diagram of height:diameter<1:1, the material did not break during the compression process; (b) is the alloy Fe 10 Cu 23 Zr 59 Al 8 in Example 1 of the present invention——Sample 1) And Example 3 alloy Fe 14.85 Cu 18.15 Zr 59 Al 8 of the present invention——sample 3 nanometer metallic glass material compresses the real stress-strain curve in the range of 0-110% strain at room temperature, and the amount of plastic deformation of each sample is due to the equipment Limit, the artificial control strain reaches 110% to stop compression.
具体实施方式detailed description
在具体实施过程中,本发明提供纳米金属玻璃材料的合金设计与制备技术,利用Fe-Cu液-液相分离合金具有液态组元不混溶区域的冶金学特征,通过合金种类选择与化学成分优化设计,使FeCuZrAl合金熔体在发生玻璃转变之前,先发生纳米尺度液-液相分离,形成两个都以Zr为主要组元的液相,其中一个液相以纳米球形液滴形式或者互联形式分布于另一个基体液相中,球形纳米金属玻璃粒子中的合金元素Fe所占的原子比例12~20%,而基体金属玻璃中的合金元素Fe所占的原子比例9~15%,球形纳米金属玻璃粒子中的合金元素Cu所占的原子比例10~17%,而基体金属玻璃中的合金元素Cu所占的原子比例21~30%,球形纳米金属玻璃粒子和基体金属玻璃中的合金元素Zr所占的原子比例都在55~65%,合金元素Al在球形纳米金属玻璃粒子和基体金属玻璃中的所占原子比例相当,合金元素Al在整个材料中基本均匀分布,合金元素Al所占的原子比例为2~10%。在单辊熔甩或铜模铸造等快速冷却条件下,两液相发生玻璃转变,原位内生形成块体纳米金属玻璃材料,其显微组织如图2—5所示。为了与通常的块体金属玻璃材料组织结构进行清晰对比,图1给出了CuZrAl块体金属玻璃材料的高分辨透射电子显微组织结构图,表明无组织结构特征,没有发生液-液相分离,没有内生形成任何纳米金属玻璃单元。In the specific implementation process, the present invention provides the alloy design and preparation technology of nano-metallic glass materials, utilizing the metallurgical characteristics of the immiscible region of liquid components in the Fe-Cu liquid-liquid phase separation alloy, through the selection of alloy types and chemical composition Optimize the design so that the FeCuZrAl alloy melt undergoes nanoscale liquid-liquid phase separation before the glass transition occurs, forming two liquid phases with Zr as the main component, one of which is in the form of nano-spherical droplets or interconnected The form is distributed in another matrix liquid phase, the alloy element Fe in the spherical nano-metallic glass particles accounts for 12-20% of the atoms, and the alloy element Fe in the matrix metallic glass accounts for 9-15% of the atoms. The atomic proportion of alloying element Cu in the nano-metallic glass particles is 10-17%, while the atomic proportion of the alloying element Cu in the matrix metallic glass is 21-30%. The alloy in the spherical nano-metallic glass particles and the matrix metallic glass The atomic proportion of the element Zr is 55-65%. The atomic proportion of the alloying element Al in the spherical nano-metallic glass particles and the matrix metallic glass is equivalent. The alloying element Al is basically evenly distributed in the whole material. The atomic ratio is 2 to 10%. Under rapid cooling conditions such as single-roll melting or copper mold casting, the glass transition occurs in the two liquid phases, and a bulk nano-metallic glass material is formed in situ, and its microstructure is shown in Figure 2-5. In order to make a clear comparison with the general structure of bulk metallic glass materials, Fig. 1 shows the high-resolution transmission electron microstructure of CuZrAl bulk metallic glass materials, which shows that there are no structural characteristics and no liquid-liquid phase separation occurs , without the endogenous formation of any nanometallic glass units.
所述高强高弹高塑性的块体纳米金属玻璃材料在合金选择与设计上,首先选取合金元素Fe和Cu形成Fe-Cu液相分离合金,以及添加的促进合金非晶转变的其他合金元素Zr和Al。再利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离,要求液-液相分离温度略大于合金玻璃转变温度,即合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。为此,合金元素Fe所占的原子比例为9~16%,合金元素Cu所占的原子比例为16~24%,合金元素Zr所占的原子比例为55~65%,合金元素Al所占的原子比例为2~10%。块体纳米金属玻璃材料中,球形纳米金属玻璃粒子的直径主要在2~10nm范围内。如果调控球形纳米金属玻璃粒子的尺寸,可采用①变化合金元素Fe与Cu的原子比例,Fe与Cu原子比例的最佳变化范围是1/4<nFe/nCu<1);②外加原子比例不超过1%的合金元素X(X=Nb或Ta)。球形纳米金属玻璃粒子的数量密度为1020~1024m–3数量级,粒子体积分数为45~49.5%。在室温下开展材料压缩力学性能测试分析,块体纳米金属玻璃材料的屈服强度在1.6~1.7GPa、弹性极限不低2%、具有超塑性,块体纳米金属玻璃材料可由高度:直径=2:1的柱状塑性变形成高度:直径<1:1的饼状,未见类似于传统金属玻璃材料压缩而发生的灾难性断裂。In terms of alloy selection and design of the high-strength, high-elasticity, and high-plasticity bulk nano-metallic glass material, first, the alloying elements Fe and Cu are selected to form an Fe-Cu liquid phase separation alloy, and other alloying elements Zr are added to promote the amorphous transformation of the alloy. and Al. Utilizing that the mixing heat between alloying elements Fe and Cu is positive and mutually repulsive, liquid-liquid phase separation occurs in the alloy melt during rapid cooling, and the liquid-liquid phase separation temperature is required to be slightly higher than the glass transition temperature of the alloy, that is, the glass transition of the alloy is tight. Occurs with the onset of alloy liquid-liquid phase separation, ensuring that only nanoscale phase separation occurs in the alloy melt prior to the glass transition. For this reason, the atomic proportion of alloying element Fe is 9-16%, the atomic proportion of alloying element Cu is 16-24%, the atomic proportion of alloying element Zr is 55-65%, and the atomic proportion of alloying element Al is The atomic ratio is 2 to 10%. In bulk nano metallic glass materials, the diameter of spherical nano metallic glass particles is mainly in the range of 2-10nm. If the size of spherical nano-metallic glass particles is controlled, ① change the atomic ratio of alloying elements Fe and Cu, the best range of variation of the atomic ratio of Fe and Cu is 1/4<n Fe /n Cu <1); ② add atoms Alloying element X (X=Nb or Ta) in a proportion not exceeding 1%. The number density of the spherical nano metallic glass particles is in the order of 10 20 -10 24 m -3 , and the particle volume fraction is 45-49.5%. Carry out the test and analysis of the compressive mechanical properties of the material at room temperature. The yield strength of the bulk nano-metallic glass material is 1.6-1.7GPa, the elastic limit is not lower than 2%, and it has superplasticity. The bulk nano-metallic glass material can be obtained by height: diameter = 2: The columnar plastic deformation of 1 becomes a pie shape with height:diameter<1:1, and there is no catastrophic fracture similar to the compression of traditional metallic glass materials.
所述高强高弹高塑性的块体纳米金属玻璃材料在制备方法上,首先从市场购买纯度不低于99.9wt%的金属原料Fe、Cu、Zr、Al块体若干,对金属原料进行表面清洁处理后,按照设计的合金成分,将金属Fe、Cu、Zr、Al块体原料置于电弧熔炼炉的水冷铜坩埚中。然后,当熔炼室真空度在不低于2.5×10-3Pa后,电弧熔炼前充入体积纯度为99.999%的高纯氮气,直至熔炼室的气压达到0.05MPa,在熔炼Fe、Cu、Zr、Al金属原料前,先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体,在熔炼Fe、Cu、Zr、Al金属原料时,同时采用电磁搅拌,熔炼电流控制在200~300A,反复熔炼3~4遍,从而获得Fe-Cu-Zr-Al母合金锭。待母合金锭冷却后,取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa的真空环境下感应加热快速熔化合金,当温度达到1100~1250℃后,采用冷却速度不低于103~106K/s的单辊熔甩、铜模吸铸、铜模喷铸等快速凝固技术制备纳米金属玻璃材料。In terms of the preparation method of the high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material, first purchase a number of metal raw materials Fe, Cu, Zr, and Al blocks with a purity of not less than 99.9wt% from the market, and clean the surface of the metal raw materials After treatment, according to the designed alloy composition, the metal Fe, Cu, Zr, Al block raw materials are placed in the water-cooled copper crucible of the electric arc melting furnace. Then, when the vacuum degree of the smelting chamber is not lower than 2.5×10 -3 Pa, high-purity nitrogen gas with a volume purity of 99.999% is filled before arc smelting until the air pressure in the smelting chamber reaches 0.05MPa. Before melting Ti ingots to absorb oxygen and other impurities, further purify the protective gas. When smelting Fe, Cu, Zr, and Al metal raw materials, electromagnetic stirring is used at the same time. The melting current is controlled at 200-300A, and the melting is repeated for 3 ~4 times to obtain Fe-Cu-Zr-Al master alloy ingot. After the master alloy ingot is cooled, take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and rapidly melt the alloy in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa. When the temperature reaches 1100-1250°C, use Nano-metallic glass materials are prepared by rapid solidification technologies such as single-roll melting and throwing, copper mold suction casting, and copper mold spray casting with a cooling rate of not less than 10 3 to 10 6 K/s.
本发明提供了高强高弹高塑性的块体纳米金属玻璃材料的设计和制备方法,该材料的存在形式,如棒、板、粉末、薄片、带状等,取决于快速凝固时所用的铜模。采用铜模吸铸方法制备块体纳米金属玻璃材料时,可制备从克级到公斤级批量的棒材(直径1~10mm,长度不小于50mm)或者板材(厚度1~5mm,宽度2~12mm,长度不小于50mm);采用单辊熔甩法制备纳米金属玻璃材料时,可制备从克级到公斤级批量的带材(厚度10~100μm,宽度2~30mm,长度若干米);采用高压气体雾化快速凝固技术制备时,可获得克级至公斤级批量的纳米金属玻璃粉体(粉末直径5~300μm)。虽然根据需求的不同,纳米金属玻璃材料制备方式也不同,但它们相同的是,合金熔体玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度的相分离,纳米级尺寸的球形玻璃粒子(纳米金属玻璃单元)弥散分布于金属玻璃基体中。凝固后纳米金属玻璃单元之间以及与金属玻璃基体之间界面结合完好,这种原位内生的方式制备纳米金属玻璃材料的工艺简捷、成本较低。与传统的蒸发或者溅射制备方法相比较,本发明在材料样品尺度和生产效率上具有明显优势。尤其是,本发明材料集成了高强度、大弹性极限和超塑性等,是一种优异的新型金属材料。The present invention provides a design and preparation method of a high-strength, high-elasticity and high-plasticity bulk nano-metallic glass material. The existing form of the material, such as rod, plate, powder, flake, strip, etc., depends on the copper mold used during rapid solidification . When the copper mold suction casting method is used to prepare bulk nano-metallic glass materials, rods (diameter 1-10mm, length not less than 50mm) or plates (thickness 1-5mm, width 2-12mm) can be produced from gram to kilogram batches , the length is not less than 50mm); when the nano-metallic glass material is prepared by the single-roll melting and throwing method, strips from gram to kilogram batches can be prepared (thickness 10-100μm, width 2-30mm, length several meters); high pressure When prepared by gas atomization rapid solidification technology, nano-metallic glass powder (powder diameter 5-300 μm) can be obtained in gram-level to kilogram-level batches. Although the preparation methods of nano-metallic glass materials are different according to different requirements, they are the same in that the glass transition of the alloy melt occurs immediately after the alloy liquid-liquid phase separation begins, ensuring that the alloy melt only occurs at the nanoscale before the glass transition. The phase separation of nanometer-sized spherical glass particles (nano metallic glass units) is dispersed in the metallic glass matrix. After solidification, the interface between the nano-metallic glass units and the metallic glass matrix is well bonded. This in-situ endogenous method for preparing nano-metallic glass materials is simple and cost-effective. Compared with traditional evaporation or sputtering preparation methods, the present invention has obvious advantages in material sample scale and production efficiency. In particular, the material of the invention integrates high strength, large elastic limit, superplasticity, etc., and is an excellent new metal material.
下面通过实施例对本发明进一步详细说明。The present invention will be further described in detail below by way of examples.
实施例1Example 1
本实施例中,首先设计合金化学成分,以合金元素Fe和Cu形成Fe-Cu液相分离合金,利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离。再添加的促进合金非晶转变的其他合金元素Zr和Al。合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。设计合金元素Fe所占的原子比例为10%,合金元素Cu所占的原子比例为23%,合金元素Fe与Cu原子比nFe/nCu设计为10/23,合金元素Zr所占的原子比例为59%,合金元素Al所占的原子比例为8%。In this embodiment, the chemical composition of the alloy is firstly designed to form an Fe-Cu liquid phase separation alloy with the alloying elements Fe and Cu, and the mixing heat between the alloying elements Fe and Cu is positive and mutually repulsive, and the alloy melt occurs during the rapid cooling process. Liquid-liquid phase separation. Other alloying elements Zr and Al are added to promote the alloy's amorphous transformation. The glass transition of the alloy occurs immediately after the onset of alloy liquid-liquid phase separation, ensuring that only nanoscale phase separation occurs in the alloy melt before the glass transition. The atomic proportion of alloying element Fe is designed to be 10%, the atomic proportion of alloying element Cu is 23%, the atomic ratio of alloying element Fe to Cu is designed to be 10/23, and the atomic proportion of alloying element Zr is The proportion is 59%, and the atomic proportion of the alloy element Al is 8%.
然后,从市场购买纯度不低于99.9wt%的金属原料Fe、Cu、Zr、Al块体若干,对金属原料进行表面清洁处理。按照设计的合金成分,将称量好后的金属Fe、Cu、Zr、Al块体原料置于电弧熔炼炉的水冷铜坩埚中。随后采用机械泵+涡轮分子泵等对熔炼室进行抽真空,当熔炼室真空度在不低于2.5×10-3Pa(本实施例为1.5×10-3Pa)后,向熔炼室充入体积纯度为99.999%的高纯氩气,直到其气压达到0.05MPa。然后,通过钨极电弧抢先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体。随后,电弧熔炼水冷铜坩埚中的Fe、Cu、Zr、Al金属原料,熔炼电流控制在200~300A(本实施例为240A),同时开启电磁搅拌装置,反复熔炼3~4遍,获得Fe-Cu-Zr-Al母合金锭。待母合金锭冷却后,取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa(本实施例为1.5×10-3Pa)的真空环境下感应加热快速熔化合金,当温度达到1200℃后,通过铜模吸铸快速凝固技术制备块体纳米金属玻璃材料。Then, a number of metal raw materials Fe, Cu, Zr, and Al blocks with a purity not lower than 99.9wt% are purchased from the market, and the surface of the metal raw materials is cleaned. According to the designed alloy composition, the weighed metal Fe, Cu, Zr, Al block raw materials are placed in the water-cooled copper crucible of the arc melting furnace. Then use mechanical pump + turbomolecular pump to evacuate the melting chamber. High-purity argon with a volumetric purity of 99.999% until its pressure reaches 0.05MPa. Then, Ti ingots are first smelted by tungsten arc to absorb oxygen and other impurities, and further purify the protective gas. Subsequently, the metal raw materials Fe, Cu, Zr and Al in the water-cooled copper crucible were smelted by electric arc, the smelting current was controlled at 200-300A (240A in this embodiment), and the electromagnetic stirring device was turned on at the same time, and the smelting was repeated 3-4 times to obtain Fe- Cu-Zr-Al master alloy ingot. After the master alloy ingot is cooled, take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and melt it quickly in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa (1.5×10 -3 Pa in this embodiment) Alloy, when the temperature reaches 1200 ° C, the bulk nano metallic glass material is prepared by copper mold suction casting rapid solidification technology.
采用高分辨透射电子显微镜(HRTEM)观察所制备的块体纳米金属玻璃材料样品,如图2所示。通过定量金相分析软件,测得纳米玻璃粒子的平均尺寸约为~2.12nm,球形纳米金属玻璃粒子的数量密度约为~8.4×1024m–3数量级,粒子体积分数为~49.4%。在室温下开展压缩力学性能测试分析,块体纳米金属玻璃材料的屈服强度在~1.61GPa、弹性极限为~2%,如图6(b)中的插图;在应变速率为2.5×10-4s-1下压缩高度:直径=2:1块体纳米金属玻璃柱状样品,塑性形变成饼状,表现出超塑性,如图6(b)中的样品1压缩真实应力-应变曲线。A high-resolution transmission electron microscope (HRTEM) was used to observe the prepared bulk nano-metallic glass material sample, as shown in FIG. 2 . By quantitative metallographic analysis software, the average size of the nano-glass particles is about 2.12nm, the number density of the spherical nano-metallic glass particles is about the order of 8.4×10 24 m –3 , and the particle volume fraction is 49.4%. The compressive mechanical properties test and analysis at room temperature shows that the yield strength of the bulk nano-metallic glass material is ~1.61GPa, and the elastic limit is ~2%, as shown in the illustration in Figure 6(b); at a strain rate of 2.5×10 -4 Compression height under s -1 : diameter = 2:1 bulk nano-metallic glass columnar sample, plastically deformed into a cake shape, showing superplasticity, as shown in the real stress-strain curve of sample 1 in Fig. 6(b).
实施例2Example 2
本实施例中,首先设计合金化学成分,以合金元素Fe和Cu形成Fe-Cu液相分离合金,利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离。再添加的促进合金非晶转变的其他合金元素Zr和Al。合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。设计合金元素Fe所占的原子比例为12%,合金元素Cu所占的原子比例为21%,合金元素Fe与Cu原子比nFe/nCu设计为4/7,合金元素Zr所占的原子比例为59%,合金元素Al所占的原子比例为8%。In this embodiment, the chemical composition of the alloy is firstly designed to form an Fe-Cu liquid phase separation alloy with the alloying elements Fe and Cu, and the mixing heat between the alloying elements Fe and Cu is positive and mutually repulsive, and the alloy melt occurs during the rapid cooling process. Liquid-liquid phase separation. Other alloying elements Zr and Al are added to promote the alloy's amorphous transformation. The glass transition of the alloy occurs immediately after the onset of alloy liquid-liquid phase separation, ensuring that only nanoscale phase separation occurs in the alloy melt before the glass transition. The atomic proportion of alloying element Fe is designed to be 12%, the atomic proportion of alloying element Cu is 21%, the atomic ratio of alloying element Fe to Cu is designed to be 4/7, and the atomic proportion of alloying element Zr is The proportion is 59%, and the atomic proportion of the alloy element Al is 8%.
然后,从市场购买纯度不低于99.9wt%的金属原料Fe、Cu、Zr、Al块体若干,对金属原料进行表面清洁处理。按照设计的合金成分,将称量好后的金属Fe、Cu、Zr、Al块体原料置于电弧熔炼炉的水冷铜坩埚中。随后采用机械泵+涡轮分子泵等对熔炼室进行抽真空,当熔炼室真空度在不低于2.5×10-3Pa(本实施例为1.0×10-3Pa)后,向熔炼室充入体积纯度为99.999%的高纯氩气,直到其气压达到0.05MPa。然后,通过钨极电弧抢先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体。随后,电弧熔炼水冷铜坩埚中的Fe、Cu、Zr、Al金属原料,熔炼电流控制在200~300A(本实施例为280A),同时开启电磁搅拌装置,反复熔炼3~4遍,获得Fe-Cu-Zr-Al母合金锭。待母合金锭冷却后,取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa(本实施例为1.0×10-3Pa)的真空环境下感应加热快速熔化合金,当温度达到1200℃后,通过铜模吸铸快速凝固技术制备块体纳米金属玻璃材料。Then, a number of metal raw materials Fe, Cu, Zr, and Al blocks with a purity not lower than 99.9wt% are purchased from the market, and the surface of the metal raw materials is cleaned. According to the designed alloy composition, the weighed metal Fe, Cu, Zr, Al block raw materials are placed in the water-cooled copper crucible of the arc melting furnace. Then use mechanical pump + turbomolecular pump to evacuate the melting chamber. High-purity argon with a volumetric purity of 99.999% until its pressure reaches 0.05MPa. Then, Ti ingots are first smelted by tungsten arc to absorb oxygen and other impurities, and further purify the protective gas. Subsequently, the metal raw materials Fe, Cu, Zr, and Al in the water-cooled copper crucible were smelted by electric arc, the smelting current was controlled at 200-300A (280A in this embodiment), and the electromagnetic stirring device was turned on at the same time, and the smelting was repeated 3-4 times to obtain Fe- Cu-Zr-Al master alloy ingot. After the master alloy ingot is cooled, take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and melt it quickly in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa (1.0×10 -3 Pa in this embodiment) Alloy, when the temperature reaches 1200 ° C, the bulk nano metallic glass material is prepared by copper mold suction casting rapid solidification technology.
采用高分辨透射电子显微镜(HRTEM)观察所制备的块体纳米金属玻璃材料样品,如图3所示。通过定量金相分析软件,测得纳米玻璃粒子的平均尺寸约为~2.87nm,球形纳米金属玻璃粒子的数量密度约为~6.5×1024m–3数量级,粒子体积分数为~49.3%。在室温下开展压缩力学性能测试分析,块体纳米金属玻璃材料的屈服强度在~1.63GPa、弹性极限为~2%,在应变速率为2.5×10-4s-1下压缩高度:直径=2:1块体纳米金属玻璃柱状样品,塑性形变成饼状,表现出超塑性。A high-resolution transmission electron microscope (HRTEM) was used to observe the prepared bulk nano-metallic glass material sample, as shown in FIG. 3 . By quantitative metallographic analysis software, the average size of the nano-glass particles is about 2.87nm, the number density of the spherical nano-metallic glass particles is about 6.5×10 24 m –3 , and the particle volume fraction is 49.3%. The compressive mechanical properties test and analysis were carried out at room temperature. The yield strength of the bulk nano-metallic glass material is ~1.63GPa, the elastic limit is ~2%, and the compression height at a strain rate of 2.5×10 -4 s -1 : diameter = 2 : 1 bulk nano metallic glass columnar sample, plastically deformed into a cake shape, showing superplasticity.
实施例3Example 3
本实施例中,首先设计合金化学成分,以合金元素Fe和Cu形成Fe-Cu液相分离合金,利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离。再添加的促进合金非晶转变的其他合金元素Zr和Al。合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。设计合金元素Fe所占的原子比例为14.85%,合金元素Cu所占的原子比例为18.15%,合金元素Fe与Cu原子比nFe/nCu设计为9/11,合金元素Zr所占的原子比例为59%,合金元素Al所占的原子比例为8%。In this embodiment, the chemical composition of the alloy is firstly designed to form an Fe-Cu liquid phase separation alloy with the alloying elements Fe and Cu, and the mixing heat between the alloying elements Fe and Cu is positive and mutually repulsive, and the alloy melt occurs during the rapid cooling process. Liquid-liquid phase separation. Other alloying elements Zr and Al are added to promote the alloy's amorphous transformation. The glass transition of the alloy occurs immediately after the onset of alloy liquid-liquid phase separation, ensuring that only nanoscale phase separation occurs in the alloy melt before the glass transition. The atomic proportion of alloying element Fe is designed to be 14.85%, the atomic proportion of alloying element Cu is 18.15%, the atomic ratio of alloying element Fe to Cu is designed to be 9/11, and the atomic proportion of alloying element Zr is The proportion is 59%, and the atomic proportion of the alloy element Al is 8%.
然后,从市场购买纯度不低于99.9wt%的金属原料Fe、Cu、Zr、Al块体若干,对金属原料进行表面清洁处理。按照设计的合金成分,将称量好后的金属Fe、Cu、Zr、Al块体原料置于电弧熔炼炉的水冷铜坩埚中。随后采用机械泵+涡轮分子泵等对熔炼室进行抽真空,当熔炼室真空度在不低于2.5×10-3Pa(本实施例为1.5×10-3Pa)后,向熔炼室充入体积纯度为99.999%的高纯氩气,直到其气压达到0.05MPa。然后,通过钨极电弧抢先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体。随后,电弧熔炼水冷铜坩埚中的Fe、Cu、Zr、Al金属原料,熔炼电流控制在200~300A(本实施例为240A),同时开启电磁搅拌装置,反复熔炼3~4遍,获得Fe-Cu-Zr-Al母合金锭。待母合金锭冷却后,取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa(本实施例为1.5×10-3Pa)的真空环境下感应加热快速熔化合金,当温度达到1200℃后,通过铜模吸铸快速凝固技术制备块体纳米金属玻璃材料。Then, a number of metal raw materials Fe, Cu, Zr, and Al blocks with a purity not lower than 99.9wt% are purchased from the market, and the surface of the metal raw materials is cleaned. According to the designed alloy composition, the weighed metal Fe, Cu, Zr, Al block raw materials are placed in the water-cooled copper crucible of the arc melting furnace. Then use mechanical pump + turbomolecular pump to evacuate the melting chamber. High-purity argon with a volumetric purity of 99.999% until its pressure reaches 0.05MPa. Then, Ti ingots are first smelted by tungsten arc to absorb oxygen and other impurities, and further purify the protective gas. Subsequently, the metal raw materials Fe, Cu, Zr and Al in the water-cooled copper crucible were smelted by electric arc, the smelting current was controlled at 200-300A (240A in this embodiment), and the electromagnetic stirring device was turned on at the same time, and the smelting was repeated 3-4 times to obtain Fe- Cu-Zr-Al master alloy ingot. After the master alloy ingot is cooled, take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and melt it quickly in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa (1.5×10 -3 Pa in this embodiment) Alloy, when the temperature reaches 1200 ° C, the bulk nano metallic glass material is prepared by copper mold suction casting rapid solidification technology.
采用高分辨透射电子显微镜(HRTEM)观察所制备的块体纳米金属玻璃材料样品,如图4所示。通过定量金相分析软件,测得纳米玻璃粒子的平均尺寸约为~3.35nm,球形纳米金属玻璃粒子的数量密度约为~5.2×1024m–3数量级,粒子体积分数为~49.4%。在室温下开展压缩力学性能测试分析,块体纳米金属玻璃材料的屈服强度在~1.62GPa、弹性极限为~2%,如图6(b)中的插图;在应变速率为2.5×10-4s-1下压缩高度:直径=2:1块体纳米金属玻璃柱状样品,塑性形变成饼状,如图6(a)所示,表现出超塑性,如图6(b)中的样品3压缩真实应力-应变曲线。A high-resolution transmission electron microscope (HRTEM) was used to observe the prepared bulk nano-metallic glass material sample, as shown in FIG. 4 . By quantitative metallographic analysis software, the average size of the nano-glass particles is about 3.35nm, the number density of the spherical nano-metal glass particles is about 5.2×10 24 m –3 , and the particle volume fraction is 49.4%. The compressive mechanical properties test and analysis at room temperature shows that the yield strength of the bulk nano-metallic glass material is ~1.62GPa, and the elastic limit is ~2%, as shown in the illustration in Figure 6(b); at a strain rate of 2.5×10 -4 Compression height under s -1 : diameter = 2:1 bulk nano-metallic glass columnar sample, plastically deformed into a cake shape, as shown in Figure 6(a), showing superplasticity, such as the sample in Figure 6(b) 3 Compression true stress-strain curves.
实施例4Example 4
本实施例中,首先设计合金化学成分,以合金元素Fe和Cu形成Fe-Cu液相分离合金,利用合金元素Fe与Cu之间混合热为正和相互排斥,合金熔体在快速冷却过程中发生液-液相分离。再添加的促进合金非晶转变的其他合金元素Zr和Al。合金玻璃转变紧随合金液-液相分离开始后发生,确保合金熔体在玻璃转变之前仅发生纳米尺度相分离。设计合金元素Fe所占的原子比例为14.35%,合金元素Cu所占的原子比例为17.65%,合金元素Fe与Cu原子比nFe/nCu设计为187/353,合金元素Zr所占的原子比例为59%,合金元素Al所占的原子比例为8%,外加原子比例为1%的合金元素Nb。In this embodiment, the chemical composition of the alloy is firstly designed to form an Fe-Cu liquid phase separation alloy with the alloying elements Fe and Cu, and the mixing heat between the alloying elements Fe and Cu is positive and mutually repulsive, and the alloy melt occurs during the rapid cooling process. Liquid-liquid phase separation. Other alloying elements Zr and Al are added to promote the alloy's amorphous transformation. The glass transition of the alloy occurs immediately after the onset of alloy liquid-liquid phase separation, ensuring that only nanoscale phase separation occurs in the alloy melt before the glass transition. The atomic proportion of alloying element Fe is designed to be 14.35%, the atomic proportion of alloying element Cu is 17.65%, the atomic ratio of alloying element Fe to Cu is designed to be 187/353, and the atomic proportion of alloying element Zr is The proportion is 59%, the atomic proportion of the alloying element Al is 8%, and the alloying element Nb is added with an atomic proportion of 1%.
然后,从市场购买纯度不低于99.9wt%的金属原料Fe、Cu、Zr、Al、Nb块体若干,对金属原料进行表面清洁处理。按照设计的合金成分,将称量好后的金属Fe、Cu、Zr、Al、Nb块体原料置于电弧熔炼炉的水冷铜坩埚中。随后采用机械泵+涡轮分子泵等对熔炼室进行抽真空,当熔炼室真空度在不低于2.5×10-3Pa(本实施例为1.0×10-3Pa)后,向熔炼室充入体积纯度为99.999%的高纯氩气,直到其气压达到0.05MPa。然后,通过钨极电弧抢先熔炼Ti锭吸收氧气等其他杂质,进一步纯化保护气体。随后,电弧熔炼水冷铜坩埚中的Fe、Cu、Zr、Al、Nb金属原料,熔炼电流控制在200~300A(本实施例为280A),同时开启电磁搅拌装置,反复熔炼3~4遍,获得Fe-Cu-Zr-Al-Nb母合金锭。待母合金锭冷却后,取母合金数克置于石英坩埚中,在真空度不低于2.5×10-3Pa(本实施例为1.0×10-3Pa)的真空环境下感应加热快速熔化合金,当温度达到1200℃后,通过铜模吸铸快速凝固技术制备块体纳米金属玻璃材料。Then, purchase a number of metal raw materials Fe, Cu, Zr, Al, Nb blocks with a purity not lower than 99.9wt% from the market, and carry out surface cleaning treatment on the metal raw materials. According to the designed alloy composition, the weighed metal Fe, Cu, Zr, Al, Nb block raw materials are placed in the water-cooled copper crucible of the arc melting furnace. Then use mechanical pump + turbomolecular pump to evacuate the melting chamber. High-purity argon with a volumetric purity of 99.999% until its pressure reaches 0.05MPa. Then, Ti ingots are first smelted by tungsten arc to absorb oxygen and other impurities, and further purify the protective gas. Subsequently, the Fe, Cu, Zr, Al, Nb metal raw materials in the water-cooled copper crucible were arc smelted, the smelting current was controlled at 200-300A (280A in this embodiment), and the electromagnetic stirring device was turned on at the same time, and the smelting was repeated 3-4 times to obtain Fe-Cu-Zr-Al-Nb master alloy ingot. After the master alloy ingot is cooled, take a few grams of the master alloy and place it in a quartz crucible, and inductively heat and melt it quickly in a vacuum environment with a vacuum degree of not less than 2.5×10 -3 Pa (1.0×10 -3 Pa in this embodiment) Alloy, when the temperature reaches 1200 ° C, the bulk nano metallic glass material is prepared by copper mold suction casting rapid solidification technology.
采用高分辨透射电子显微镜(HRTEM)观察所制备的块体纳米金属玻璃材料样品,如图4所示。通过定量金相分析软件,测得纳米玻璃粒子的平均尺寸约为~4.41nm,球形纳米金属玻璃粒子的数量密度约为~5.2×1024m–3数量级,粒子体积分数为~48.2%。在室温下开展压缩力学性能测试分析,块体纳米金属玻璃材料的屈服强度在~1.63GPa、弹性极限为~2%,在应变速率为2.5×10-4s-1下压缩高度:直径=2:1块体纳米金属玻璃柱状样品,塑性形变成饼状,表现出超塑性。A high-resolution transmission electron microscope (HRTEM) was used to observe the prepared bulk nano-metallic glass material sample, as shown in FIG. 4 . Through quantitative metallographic analysis software, the average size of the nano-glass particles is about 4.41nm, the number density of the spherical nano-metallic glass particles is about 5.2×10 24 m –3 , and the particle volume fraction is 48.2%. The compressive mechanical properties test and analysis were carried out at room temperature. The yield strength of the bulk nano-metallic glass material is ~1.63GPa, the elastic limit is ~2%, and the compression height at a strain rate of 2.5×10 -4 s -1 : diameter = 2 : 1 bulk nano metallic glass columnar sample, plastically deformed into a cake shape, showing superplasticity.
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