CN106002067A - Auxiliary supporting fixture for circular tube cutting - Google Patents
Auxiliary supporting fixture for circular tube cutting Download PDFInfo
- Publication number
- CN106002067A CN106002067A CN201610411801.6A CN201610411801A CN106002067A CN 106002067 A CN106002067 A CN 106002067A CN 201610411801 A CN201610411801 A CN 201610411801A CN 106002067 A CN106002067 A CN 106002067A
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- Prior art keywords
- fixture
- support fixture
- gripper shoe
- ball
- support
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- 238000005520 cutting process Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 3
- 206010018325 Congenital glaucomas Diseases 0.000 claims 2
- 206010012565 Developmental glaucoma Diseases 0.000 claims 2
- 208000007157 Hydrophthalmos Diseases 0.000 claims 2
- 201000001024 buphthalmos Diseases 0.000 claims 2
- 230000003028 elevating effect Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000003698 laser cutting Methods 0.000 abstract description 7
- 244000309464 bull Species 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—External pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
本发明公开了一种圆管切割辅助支撑夹具,主要适用于切割圆管的激光切割机床对一定直径范围内的圆管进行切割。其主要特征是:本支撑夹具使用装有滚珠和牛眼轮的梯形支撑板来支撑圆管;本支撑夹具下端安装有四个带有制动橡胶的梯形槽轮子,用以配合在六角钢导轨上滚动来实现夹具的水平移动;本支撑夹具采用圆锥齿轮,推力球轴承,滚珠螺母,螺纹轴及升降杆等组成升降装置以实现支撑板的竖直方向移动。
The invention discloses an auxiliary support fixture for cutting round pipes, which is mainly suitable for cutting round pipes within a certain diameter range by a laser cutting machine tool for cutting round pipes. Its main features are: the supporting fixture uses a trapezoidal supporting plate equipped with balls and bull's-eye wheels to support the round pipe; the lower end of the supporting fixture is equipped with four trapezoidal grooved wheels with brake rubber to fit on the hexagonal steel guide rail Roll to realize the horizontal movement of the fixture; the support fixture adopts bevel gears, thrust ball bearings, ball nuts, threaded shafts and lifting rods to form a lifting device to realize the vertical movement of the support plate.
Description
技术领域 technical field
本发明涉及一种圆管切割辅助支撑夹具,主要适用于切割圆管的激光切割机床对一定直径范围内的圆管进行切割。 The invention relates to an auxiliary support fixture for cutting round pipes, which is mainly suitable for cutting round pipes within a certain diameter range by a laser cutting machine tool for cutting round pipes.
背景技术 Background technique
圆管激光切割机,是一种可以切割圆管的激光切割机,其功能主要是切割圆管,床身大多长而窄,加工效率高,价格适中。 Round tube laser cutting machine is a laser cutting machine that can cut round tubes. Its function is mainly to cut round tubes. Most of the bed is long and narrow, with high processing efficiency and moderate price.
目前市场上,圆管激光切割机,大部分是采用长而窄床身来安放圆管,使用伺服电机直接驱动卡盘等夹具,带动圆管工件旋转;大多采用单独的运动装置,带动工件沿导轨水平移动;其支撑工件的夹具设计复杂,价格昂贵;因其支撑点一般设为两个,一个游动,一个固定,当两个支撑点相距较远时,薄壁圆管件易有过大的变形量;切割短管时精度高,但是管材类工件的加工精度,大多不要求非常精密,高昂的价格不符合部分客户的需求。 At present, most of the round tube laser cutting machines on the market use long and narrow bed to place the round tube, use the servo motor to directly drive the chuck and other fixtures to drive the round tube workpiece to rotate; most of them use a separate moving device to drive the workpiece along the The guide rail moves horizontally; the design of the fixture supporting the workpiece is complex and expensive; because the support points are generally set to two, one is floating and the other is fixed, when the two support points are far apart, the thin-walled circular pipe is prone to excessive deformation Quantity; when cutting short tubes, the precision is high, but the processing precision of tube workpieces is mostly not required to be very precise, and the high price does not meet the needs of some customers.
发明内容 Contents of the invention
为了克服上述现有技术的不足,本发明提供了一种圆管切割辅助支撑夹具。解决了圆管激光切割机的支撑夹具结构过于复杂,价格昂贵,实际功用不强,过度浪费的问题。 In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides an auxiliary supporting fixture for cutting round pipes. It solves the problem that the support fixture structure of the circular tube laser cutting machine is too complex, expensive, not strong in practical function, and excessively wasteful.
本发明所采用的技术方案是:一种圆管切割辅助支撑夹具,本支撑夹具使用装有滚珠和牛眼的梯形支撑板来支撑圆管;本支撑夹具下端安装有四个带制动橡胶的梯形槽轮子,用以配合在六角钢导轨上滚动来实现夹具的水平移动;本支撑夹具采用两个圆锥齿轮,推力球轴承,滚珠螺母,螺纹轴及升降杆等组成升降装置以实现支撑板的竖直方向移动。 The technical solution adopted in the present invention is: an auxiliary support fixture for cutting round pipes, the support fixture uses a trapezoidal support plate equipped with balls and bull's eyes to support the round pipe; four trapezoidal support plates with brake rubber are installed on the lower end of the support fixture. The grooved wheels are used to cooperate with rolling on the hexagonal steel guide rail to realize the horizontal movement of the fixture; the support fixture uses two conical gears, thrust ball bearings, ball nuts, threaded shafts and lifting rods to form a lifting device to realize the vertical movement of the support plate. Move straight.
与现有技术相比,本发明的有益效果是:本夹具结构设计合理且简单,例如,采用六角钢代替传统的圆钢导轨,加工难度低,成本易控制,加工精度满足生产需求。 Compared with the prior art, the beneficial effect of the present invention is that the structure design of the fixture is reasonable and simple, for example, hexagonal steel is used to replace the traditional round steel guide rail, the processing difficulty is low, the cost is easy to control, and the processing accuracy meets the production requirements.
附图说明 Description of drawings
图1为本设计圆管切割辅助支撑夹具的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the auxiliary support fixture for cutting round pipes designed in this design.
图2为本设计圆管切割辅助支撑夹具的三维模型图。 Figure 2 is a three-dimensional model diagram of the designed round pipe cutting auxiliary support fixture.
图3为本设计圆管切割辅助支撑夹具的实施例示意图。 Fig. 3 is a schematic diagram of an embodiment of the designed circular pipe cutting auxiliary support fixture.
图中:1齿轮护板,2下底座板,3上底座板,4加强筋,5套筒,6升降架,7支撑板,8牛眼轮,9滚珠,10油杯,11紧定螺钉,12滚珠螺母,13螺纹轴,14推力球轴承,15端盖,16轴用弹性挡圈,17操纵手柄,18从动齿轮,19驱动齿轮,20轮子,21六角钢导轨,22圆管工件,23卡爪,24电机。 In the figure: 1 gear guard plate, 2 lower base plate, 3 upper base plate, 4 reinforcement rib, 5 sleeve, 6 lifting frame, 7 support plate, 8 bull’s eye wheel, 9 ball, 10 oil cup, 11 set screw , 12 ball nuts, 13 threaded shafts, 14 thrust ball bearings, 15 end caps, 16 circlips for shafts, 17 joysticks, 18 driven gears, 19 driving gears, 20 wheels, 21 hexagonal steel rails, 22 round tube workpieces , 23 claws, 24 motors.
具体实施方式 detailed description
下面结合附图对本发明做进一步说明,其中的示意性实施方式及说明仅用来解释本发明,但并不作为对本发明的限定。 The present invention will be further described below in conjunction with the accompanying drawings, wherein the schematic embodiments and descriptions are only used to explain the present invention, but not as a limitation to the present invention.
如图1所示,一种圆管切割辅助支撑夹具,其结构中的18从动齿轮与所述的13螺纹轴通过定位销装配在一起。 As shown in FIG. 1 , a round pipe cutting auxiliary support fixture, 18 driven gears in its structure and the 13 threaded shafts are assembled together through positioning pins.
选用所述的20轮子,是采取带制动橡胶的轮子,在21六角钢导轨上滚动;20轮子与2下底座板联接;2下底座板与3上底座板联接;3上底座板与4加强筋和5套筒联接;从而带动整个夹具移动。 Select described 20 wheels for use, be to adopt the wheel of band braking rubber, roll on 21 hexagonal steel guide rails; 20 wheels are connected with 2 lower base plates; 2 lower base plates are connected with 3 upper base plates; The reinforcing rib is connected with the 5 sleeves; thereby driving the whole fixture to move.
所述的6升降架,与12滚珠螺母联结,由13螺纹轴与12滚珠螺母配合形成丝杠螺母副,梯形丝杠螺母副具有自锁性,6升降架不会发生自转动;通过13螺纹轴旋转,推动12滚珠螺母上升或下降;由12滚珠螺母带动6升降架,在竖直方向上移动。 The 6 lifting frames are connected with 12 ball nuts, and the 13 threaded shafts cooperate with the 12 ball nuts to form a screw nut pair. The shaft rotates to push the 12 ball nuts to rise or fall; the 6 lifting frames are driven by the 12 ball nuts to move in the vertical direction.
所述的7支撑板,与6升降架联结,由6升降架驱动器上下移动;在7支撑板内侧面上有加工的槽,用于置放9滚珠,底面安装有8牛眼轮,9滚珠和8牛眼轮与22圆管工件接触,并相对运动。 The 7 supporting plates are connected with the 6 lifting frame and moved up and down by the 6 lifting frame driver; there are processed grooves on the inner side of the 7 supporting plate for placing 9 balls, and the bottom surface is equipped with 8 bull's-eye wheels and 9 balls. And the 8 bull's-eye wheels are in contact with the 22 round tube workpieces and move relatively.
所述的10油杯,防止外部杂质进入的同时,可用来压注润滑油,保护内部结构不被过度摩擦而损伤。 The 10 oil cups can be used to inject lubricating oil while preventing external impurities from entering, so as to protect the internal structure from being damaged by excessive friction.
所述的11紧定螺钉,用来配合6升降架上的长键槽,进行导向,使6升降架延键槽轮廓移动;如果机床振动过大时,在6升降架移动到一定位置后,还可旋拧11紧定螺钉,使其接触键槽底部,与13螺纹轴上的梯形螺纹配合,起到辅助定位作用。 The 11 setscrews are used to cooperate with the long keyway on the 6 lifting frame to guide, so that the 6 lifting frame moves along the contour of the keyway; if the vibration of the machine tool is too large, after the 6 lifting frame moves to a certain position, it can also Screw 11 setscrews to make them contact the bottom of the keyway, cooperate with the trapezoidal thread on the 13 threaded shaft, and play an auxiliary positioning role.
采用所述16轴用弹性挡圈,来防止运输等过程时,13螺纹轴脱离正常工作位置;正常工作状态下,由于重力原因,16轴用弹性挡圈并不与15端盖接触,不会妨碍13螺纹轴的旋转。 The circlip for the 16-axis is used to prevent the 13 threaded shaft from leaving the normal working position during transportation and other processes; under normal working conditions, due to gravity, the circlip for the 16-axis is not in contact with the 15 end cover, and will not Interfere with the rotation of the 13 threaded shaft.
如图3所示,本实施例,由24电机带动23卡盘运转,通过23卡盘夹紧22圆管工件旋转,由本圆管辅助支撑夹具支撑22圆管工件,再由外部的激光器进行切割,实现激光切割机正常工作;本实施例采用了两个圆管辅助支撑夹具,但并不限制其数量。 As shown in Figure 3, in this embodiment, the 23 chucks are driven by the 24 motors to rotate, and the 22 round tube workpieces are clamped by the 23 chucks to rotate, and the 22 round tube workpieces are supported by the round tube auxiliary support fixture, and then cut by an external laser , to realize the normal operation of the laser cutting machine; this embodiment uses two circular tubes to assist the support fixture, but the number is not limited.
以上所述仅为本发明的实施例,并非是对本发明专利范围的限制凡是利用本发明摘要、说明书及附图内容所做的等效结构或等效变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明专利保护范围内。 The above descriptions are only examples of the present invention, and are not intended to limit the scope of the patents of the present invention. Any equivalent structure or equivalent transformation made by the abstract, specification and accompanying drawings of the present invention, or directly or indirectly used in other relevant All technical fields are equally included in the protection scope of the patent of the present invention.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610411801.6A CN106002067A (en) | 2016-06-13 | 2016-06-13 | Auxiliary supporting fixture for circular tube cutting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610411801.6A CN106002067A (en) | 2016-06-13 | 2016-06-13 | Auxiliary supporting fixture for circular tube cutting |
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| CN106002067A true CN106002067A (en) | 2016-10-12 |
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| CN201610411801.6A Pending CN106002067A (en) | 2016-06-13 | 2016-06-13 | Auxiliary supporting fixture for circular tube cutting |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962427A (en) * | 2017-11-16 | 2018-04-27 | 天津市亿腾顺泰建筑材料有限公司 | A kind of novel damping shape steel tube cutting equipment |
| CN109159007A (en) * | 2018-07-26 | 2019-01-08 | 徐州辛辛那提新型材料有限公司 | A kind of effective high efficient multi-angle degree cutting machine of plastics |
| CN111331305A (en) * | 2020-03-16 | 2020-06-26 | 荆门怡盛源环保科技有限公司 | Pipeline installation equipment for construction |
| CN111906652A (en) * | 2020-08-06 | 2020-11-10 | 黎卓芳 | Processing fixing device of dysmorphism steel pipe |
| CN112372327A (en) * | 2020-11-30 | 2021-02-19 | 四川航天长征装备制造有限公司 | Quick alignment quadrant positioner |
| CN112372331A (en) * | 2020-10-28 | 2021-02-19 | 中国建筑第八工程局有限公司 | Auxiliary positioning device for rod piece and using method thereof |
| CN115971610A (en) * | 2023-03-21 | 2023-04-18 | 中建安装集团有限公司 | Process pipeline rail mounted removes welding set |
| CN118404174A (en) * | 2024-06-28 | 2024-07-30 | 江苏安全技术职业学院 | A plasma cutting machine for steel column steel pipe cutting |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962427A (en) * | 2017-11-16 | 2018-04-27 | 天津市亿腾顺泰建筑材料有限公司 | A kind of novel damping shape steel tube cutting equipment |
| CN109159007A (en) * | 2018-07-26 | 2019-01-08 | 徐州辛辛那提新型材料有限公司 | A kind of effective high efficient multi-angle degree cutting machine of plastics |
| CN111331305A (en) * | 2020-03-16 | 2020-06-26 | 荆门怡盛源环保科技有限公司 | Pipeline installation equipment for construction |
| CN111906652A (en) * | 2020-08-06 | 2020-11-10 | 黎卓芳 | Processing fixing device of dysmorphism steel pipe |
| CN111906652B (en) * | 2020-08-06 | 2022-09-27 | 中汇钢管制造有限公司 | Processing fixing device of dysmorphism steel pipe |
| CN112372331A (en) * | 2020-10-28 | 2021-02-19 | 中国建筑第八工程局有限公司 | Auxiliary positioning device for rod piece and using method thereof |
| CN112372327A (en) * | 2020-11-30 | 2021-02-19 | 四川航天长征装备制造有限公司 | Quick alignment quadrant positioner |
| CN115971610A (en) * | 2023-03-21 | 2023-04-18 | 中建安装集团有限公司 | Process pipeline rail mounted removes welding set |
| CN118404174A (en) * | 2024-06-28 | 2024-07-30 | 江苏安全技术职业学院 | A plasma cutting machine for steel column steel pipe cutting |
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