CN106000880A - Precautionary approach for defects of bearing steel balls - Google Patents
Precautionary approach for defects of bearing steel balls Download PDFInfo
- Publication number
- CN106000880A CN106000880A CN201610386732.8A CN201610386732A CN106000880A CN 106000880 A CN106000880 A CN 106000880A CN 201610386732 A CN201610386732 A CN 201610386732A CN 106000880 A CN106000880 A CN 106000880A
- Authority
- CN
- China
- Prior art keywords
- defects
- steel ball
- steel balls
- sorting
- finished product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 47
- 239000010959 steel Substances 0.000 title claims abstract description 47
- 230000007547 defect Effects 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 8
- 208000001840 Dandruff Diseases 0.000 claims description 15
- 230000002265 prevention Effects 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 abstract description 3
- 230000007812 deficiency Effects 0.000 abstract 1
- 230000007774 longterm Effects 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 240000005926 Hamelia patens Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The invention discloses a precautionary approach for defects of bearing steel balls. The steel balls in different processes are sorted through a roller and a rolling bar for many times and conducted with finished product photoelectric detection, the defects of sorting are mutually remedied to enable the defects causing abnormal noise of bearings to be fully removed, and the steel ball products are delivered without defects. The precautionary approach for the defects of the bearing steel balls comprises the following steps: roller sorting before deflashing the balls, roller sorting before hard grinding, rolling bar sorting after hard grinding, roller sorting before initial lapping, rolling bar sorting after initial lapping and finished product photoelectric detection. The precautionary approach is capable of not only making up for the deficiency that an automatic steel ball surface detecting instrument for the finished product photoelectric detection cannot identify the steel balls with the major defects, but also guaranteeing the machining quality of the steel balls through repeated sorting. Through long-term customer detection feedback, the precautionary approach enables the steel balls to be delivered without defects.
Description
Technical field
The present invention relates to the technical field that bearing steel ball manufactures, the prevention method of a kind of bearing steel ball.
Background technology
The defect of bearing steel ball seriously restricts the quality of bearing, constantly causes bearing abnormal sound big, and causes bearing life
The shortest.And the lifting of product quality, a lot of Bearing Factories propose zero-fault requirement to steel ball, and manually pick ball and light by current
Electro-detection is difficult to ensure that all defect ball can be rejected.
Summary of the invention
For the problems referred to above, the prevention method of the present invention a kind of bearing steel ball defect, described technique is by adding each road
Use the different equipment repeatedly to sort after work operation, it is to avoid artificial unreliability, both improve efficiency, and in turn ensure that
The zero-fault of steel ball product is dispatched from the factory.
It is characterized in that: it comprise the steps: photosphere front roll sort → hard grind front roll sorts → hard grind after rolling bar
Sort → early grind front roll sorts → early grind after rolling bar sort → finished product Photoelectric Detection.Roughly selected by front operation and reject the big of steel ball
Defect, sorts the rejecting general defect of steel ball by No. 2 rolling bars afterwards, finally by finished product Photoelectric Detection, rejects all steel balls little scarce
Fall into.
Detailed description of the invention
It comprises the following steps:
, photosphere front roll sorts: cold heading sphere is put into than cold heading sphere size itself in the cylinder of the mesh of little about 30, cold
Upsetting ball warp crosses the cylinder of rotation, and the big defect such as the broken end in cold heading sphere, unformed ball, red head shoot is removed, just through the leakage of cylinder mesh
Often ball flows in accepted container；
(2), hard grind front roll sorts: the heat treatment ball after cleaning is put into the rolling of the mesh of little about 20 than heat treatment ball
In cylinder, heat treatment ball warp overwinding tumbler cylinder, iron plate in heat treatment ball and the big defect of steel ball of more than 20 are through cylinder mesh
Leakage removes, and normal ball flows in accepted container；
(3), after hard grind, rolling bar sorts: the steel ball after hard grind is put on steel ball rolling bar grading machine, the defect of little more than 5um
Ball carries out leakage and removes, and normal ball flows in accepted container；
, early grind front roll sorts: the steel ball after surface peening put into than little about 10 of hard grind ball size mesh
Cylinder in, strengthening ball warp crosses the cylinder of rotation, and the big defect of steel ball of more than 10 is leaked through cylinder mesh and removed, and normal ball flows to
In accepted container；
, rolling bar sorts after early grind: the steel ball after early grind is put on high accuracy rolling bar grading machine, lacking little more than 2um
Sunken ball carries out leakage and removes, and normal ball flows in qualified ball；
, finished product Photoelectric Detection: finished product clean after steel ball, put in steel ball surface automatic tester, by steel ball
Surface amplifies 10 times, through Computer-generated images software identification, simultaneously through the upset system of steel ball, makes 360 degree of rotations 5 of steel ball surface
~ 8 times, it is ensured that each point of steel ball can be recognized by computer software, whole for the steel ball defect having influence on bearing assemble abnormal sound
Reject.Simultaneously before photoelectricity and after photoelectricity, whether may be used by No. 2 steel ball defect standard ball checking steel ball surface automatic testers
Lean on, it is ensured that the reliability of steel ball surface automatic tester equipment.
The innovation of the present invention is:
1, sort through 3 cylinders before finished product Photoelectric Detection and sort with No. 2 rolling bars, automatically controlling at utmost by equipment
On avoid and cannot overturn through steel ball surface automatic tester big defect steel ball, cause big defect bad shot to leak the problem picked, make
Steel ball has accomplished that zero-fault is dispatched from the factory substantially；
2, No. 2 steel ball defect standard checking steel ball surface automatic testers are passed through before finished product Photoelectric Detection carries out detection and after detection
The reliability of equipment, thus ensure that steel ball surface automatic tester equipment is reliable, it is ensured that the zero-fault of steel ball is dispatched from the factory.
Claims (3)
1. the prevention method of a bearing steel ball defect, it is characterised in that following steps: photosphere front roll sorts → hard grind before roll
Cylinder sorts → hard grind after rolling bar sort → early grind front roll sorts → early grind after rolling bar sort → finished product Photoelectric Detection.
2. the prevention method of a kind of bearing steel ball defect required according to right 1, it is characterised in that in finished product Photoelectric Detection
Front sorting through 3 cylinders sorts with No. 2 rolling bars.
3. the prevention method of a kind of bearing steel ball defect required according to right 1, it is characterised in that finished product Photoelectric Detection is real
By the reliability of No. 2 steel ball defect standards checking steel ball surface automatic tester equipment before row detection and after detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610386732.8A CN106000880A (en) | 2016-06-05 | 2016-06-05 | Precautionary approach for defects of bearing steel balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610386732.8A CN106000880A (en) | 2016-06-05 | 2016-06-05 | Precautionary approach for defects of bearing steel balls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106000880A true CN106000880A (en) | 2016-10-12 |
Family
ID=57089326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610386732.8A Pending CN106000880A (en) | 2016-06-05 | 2016-06-05 | Precautionary approach for defects of bearing steel balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106000880A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201429585Y (en) * | 2009-07-06 | 2010-03-24 | 济南大学 | A device for eddy current phase-sensitive detection and quality sorting control of bearing steel ball defects |
| CN101799048A (en) * | 2010-03-08 | 2010-08-11 | 江苏力星钢球有限公司 | Manufacturing process of high-speed precision bearing steel ball |
| EP2343136A1 (en) * | 2008-10-28 | 2011-07-13 | Panasonic Corporation | Assorting method |
| CN102319991A (en) * | 2011-09-30 | 2012-01-18 | 中山市乾润精密钢球制造有限公司 | A kind of manufacturing method of micro steel ball |
| CN102921545A (en) * | 2012-10-31 | 2013-02-13 | 中山市乾润精密钢球制造有限公司 | Steel ball separation system and method |
| CN203470359U (en) * | 2013-08-14 | 2014-03-12 | 王建 | Bearing steel ball checking device |
-
2016
- 2016-06-05 CN CN201610386732.8A patent/CN106000880A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2343136A1 (en) * | 2008-10-28 | 2011-07-13 | Panasonic Corporation | Assorting method |
| CN201429585Y (en) * | 2009-07-06 | 2010-03-24 | 济南大学 | A device for eddy current phase-sensitive detection and quality sorting control of bearing steel ball defects |
| CN101799048A (en) * | 2010-03-08 | 2010-08-11 | 江苏力星钢球有限公司 | Manufacturing process of high-speed precision bearing steel ball |
| CN102319991A (en) * | 2011-09-30 | 2012-01-18 | 中山市乾润精密钢球制造有限公司 | A kind of manufacturing method of micro steel ball |
| CN102921545A (en) * | 2012-10-31 | 2013-02-13 | 中山市乾润精密钢球制造有限公司 | Steel ball separation system and method |
| CN203470359U (en) * | 2013-08-14 | 2014-03-12 | 王建 | Bearing steel ball checking device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109115785B (en) | Casting polishing quality detection method and device and use method thereof | |
| CN106053479B (en) | A kind of vision detection system of the workpiece appearance defects based on image procossing | |
| JP2018532952A (en) | Method, production line and production equipment for producing bearing components using production line | |
| CN106030775A (en) | Automated inline inspection and metrology using shadow-gram images | |
| CN103207186A (en) | Identification method for defect detection of automatic cloth inspecting machine and system thereof | |
| CN107176421A (en) | A kind of indexing detected for standard fasteners and subpackage mechanism | |
| CN118544175B (en) | A workpiece quality detection method for drilling machine processing | |
| CN105478364B (en) | A kind of defective products detection classification method and system | |
| CN104713882B (en) | Bamboo silk or bamboo chip positive and negative discrimination method and its device | |
| CN116539620A (en) | A method for on-machine detection of tool surface defects | |
| CN206898700U (en) | A kind of intelligent repairing line of sucker rod | |
| CN104315977A (en) | Rubber plug quality detection device and method | |
| CN115147407A (en) | Bearing quality detection method based on computer vision | |
| CN118348008A (en) | Pole piece surface foreign matter detection method and pole piece detection system | |
| CN111968100A (en) | Machine vision detection method and system | |
| CN111062939A (en) | Method for quickly discriminating quality and automatically extracting defect characteristics of strip steel surface | |
| CN110470670A (en) | A kind of magnetic core defect detecting system and method based on image procossing | |
| JPWO2020067262A1 (en) | Method and device for detecting surface defects of metal plate and manufacturing method for plated steel sheet | |
| KR102000907B1 (en) | Appearance vision inspection method for ferrite part | |
| CN106000880A (en) | Precautionary approach for defects of bearing steel balls | |
| CN105354598A (en) | Method for online detecting plating omission defect of continuous strip foam metal material | |
| CN110322168A (en) | Quality management-control method | |
| CN114862863B (en) | Crankshaft surface defect detection method and detection system with sample capable of being balanced | |
| Kuan-Ying et al. | Establish a dynamic detection system for metal bicycle frame defects based on YOLO object detection | |
| Thamna et al. | Real-time visual inspection and rejection machine for bullet production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161012 |