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CN106000086A - Condensation treatment equipment for organic gaseous pollutants - Google Patents

Condensation treatment equipment for organic gaseous pollutants Download PDF

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CN106000086A
CN106000086A CN201510960174.7A CN201510960174A CN106000086A CN 106000086 A CN106000086 A CN 106000086A CN 201510960174 A CN201510960174 A CN 201510960174A CN 106000086 A CN106000086 A CN 106000086A
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pollutants
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林素妃
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Jjmr Clean Air Solution Tech Services Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
    • B01D53/8687Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1487Removing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/44Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/10Inorganic absorbents
    • B01D2252/103Water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/804UV light

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Dispersion Chemistry (AREA)
  • Treating Waste Gases (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

本发明有关一种有机气态污染物的冷凝处理设备,该处理设备于基座内部通道二侧分别设有气体入口、气体出口,可供外部含污染物质的气体由气体入口进入,并经通道内部处理系统处理后的洁净气体由气体出口输出,且基座的通道一侧气体入口往另一侧气体出口方向,依序排列处理系统的氧化单元、加湿单元、第一冷凝单元、水洗单元及第二冷凝单元,通过氧化单元以光触媒光源对气体中的污染物质进行裂解,再增加气体的湿度后进行冷却降温,并对气体冲洗后再次冷却降温,则将净化气体由气体出口排出,达到将含污染物的气体处理形成洁净空气的目的。

The invention relates to a condensation treatment equipment for organic gaseous pollutants. The treatment equipment is provided with a gas inlet and a gas outlet respectively on both sides of the internal channel of the base, so that external gas containing pollutants can enter through the gas inlet and pass through the inside of the channel. The clean gas processed by the treatment system is output from the gas outlet, and the gas inlet on one side of the channel of the base is directed toward the gas outlet on the other side. The oxidation unit, humidification unit, first condensation unit, water washing unit and third unit of the treatment system are arranged in sequence. The second condensation unit uses a photocatalyst light source to crack the pollutants in the gas through the oxidation unit, then increases the humidity of the gas and then cools it down. After flushing the gas, it cools down again. Then the purified gas is discharged from the gas outlet to achieve the purpose of reducing the content of the gas. The purpose of gas treatment of pollutants is to form clean air.

Description

有机气态污染物的冷凝处理设备Condensation treatment equipment for organic gaseous pollutants

技术领域technical field

本发明提供一种有机气态污染物的冷凝处理设备,尤指可将含有污染物质气体进行净化处理的设备,利用基座内部处理系统将污染气体进行光触媒裂解、加湿、冷凝、水洗及再次冷凝等处理步骤,达到高效率净化空气的目的。The invention provides a condensation treatment device for organic gaseous pollutants, especially the equipment that can purify the gas containing pollutants, and use the internal treatment system of the base to carry out photocatalyst cracking, humidification, condensation, water washing and re-condensation of the polluted gas, etc. Treatment steps to achieve the purpose of purifying air with high efficiency.

背景技术Background technique

按,随着高科技时代进步,各式电子、电气产品盛行,智慧型手机、平板电脑及笔记型电脑等可携式电子装置广为社会大众应用,也使得相关生产制造业纷纷设立,其中又以半导体产业的成长速度提高,而半导体制造不论是在硅晶圆、积体电路制造或是IC晶片构装等,生产制程均相当繁杂,并在制程中所使用的化学物质种类亦相当多,而这些化学物质或溶剂的使用,业成为半导体产业于生产制程中产生对空气污染的主要污染源,也因此使得半导体的生产制造对空气污染呈现量少但种类繁多的特性。By the way, with the progress of the high-tech era, all kinds of electronic and electrical products are prevalent, and portable electronic devices such as smart phones, tablet computers and notebook computers are widely used by the public, which has also led to the establishment of related manufacturing industries, among which The growth rate of the semiconductor industry is increasing, and the production process of semiconductor manufacturing, whether in silicon wafers, integrated circuit manufacturing or IC chip assembly, is quite complicated, and there are quite a lot of chemical substances used in the process. The use of these chemical substances or solvents has become the main source of air pollution in the production process of the semiconductor industry, and thus makes the air pollution of semiconductor manufacturing present a small amount but a wide variety of characteristics.

再者,晶圆及积体电路制造过程中几乎每个步骤皆分别使用各式各样的酸碱物质、有机溶剂及毒性气体等,而各种物质经过反应后又形成种类颇为复杂的产物,各制程不同所使用的化学物质亦不同,故所有制程也都可能是空气的污染源,且生产制程所产生的废气皆为连续排放,并依污染物的特性予以归类,可将晶圆及积体电路制程造成对空气污染的情况区分为:氧化扩散及化学蒸着沉积制程中所使用具有毒性、可燃性的气体以及反应后所生成的气体,蚀刻及清洗制程中所产生的酸碱气体,黄光室制程中所产生的有机溶剂气体;至于晶圆切割成晶片,再经过一连串的构装作业,可能的空气污染元包括有电镀区产生的酸碱废气、浸锡区产生的锡煤烟,以及清洗过程中产生的酸气与有机溶剂蒸气等几类,在这些制程中皆会产生含有大量具有毒性的总有机化合物(Total Organic Compounds,TOCs)的废气,为避免废气对环境造成污染与公害,必须将该废气中的有害物质予以净化去除后,才能排放至外界大气中。Furthermore, almost every step in the manufacturing process of wafers and integrated circuits uses a variety of acid and alkali substances, organic solvents, and toxic gases, etc., and various substances form complex products after reaction The chemical substances used in different processes are also different, so all processes may also be a source of air pollution, and the waste gas generated by the production process is continuously discharged and classified according to the characteristics of the pollutants. Wafers and The air pollution caused by the integrated circuit process is divided into: toxic and flammable gases used in the oxidation diffusion and chemical vapor deposition process and the gas generated after the reaction, acid-base gas generated in the etching and cleaning process, Organic solvent gas generated during the yellow light chamber process; as for wafers cut into wafers and then undergoing a series of assembly operations, possible air pollution sources include acid and alkali waste gas generated in the electroplating area and tin soot generated in the tin leaching area , as well as the acid gas and organic solvent vapors generated during the cleaning process. In these processes, waste gas containing a large amount of toxic Total Organic Compounds (Total Organic Compounds, TOCs) will be generated. In order to avoid pollution of the waste gas to the environment and Public nuisance, the harmful substances in the waste gas must be purified and removed before being discharged into the outside atmosphere.

而目前所知的处理半导体含TOCs废气的技术主要分为高温焚化技术、活性碳吸附技术及湿式洗涤技术等,其中以高温焚化技术来说,需要消耗大量的燃料来产生高温火焰,将废气中的可燃性性有害物质燃烧成灰烬,但废气中种具强力侵蚀性的氟化性气体,并需要在一千度(℃)以上的高温才能够被分解成无害气体,因或焰燃烧的区域也仅只有位在燃气的出口端,使得高温火焰燃烧的密度也较为松散,使废气能够轻易由火焰燃烧的空隙中穿过,而无法将废气逐一净化,另当废气中影和的物质被燃烧成灰烬后还是会有二次溢散污染的问题产生,故此种高温焚化的技术仍有待改善;再者,活性碳吸收的技术需要使用大量的活性碳来除去废气中的有害物质,但活性碳于短时间使用之后,其吸附能力会逐渐下降,势必经常进行更换活性碳进行去除废气中的有害物质,则相对所耗用的成本也会提高,较不符经剂效益。The currently known technologies for treating waste gas containing TOCs from semiconductors are mainly divided into high-temperature incineration technology, activated carbon adsorption technology, and wet scrubbing technology. Among them, high-temperature incineration technology needs to consume a large amount of fuel to generate high-temperature flames, and the exhaust gas The flammable and harmful substances are burned into ashes, but there is a strong corrosive fluorinated gas in the exhaust gas, and it needs a high temperature above 1,000 degrees (°C) to be decomposed into harmless gases. The area is only located at the outlet end of the gas, so that the density of the high-temperature flame combustion is relatively loose, so that the exhaust gas can easily pass through the gap of the flame combustion, and the exhaust gas cannot be purified one by one. After turning into ashes, there will still be the problem of secondary spill pollution, so this high-temperature incineration technology still needs to be improved; moreover, the activated carbon absorption technology needs to use a large amount of activated carbon to remove harmful substances in the exhaust gas, but activated carbon After a short period of use, its adsorption capacity will gradually decrease, and the activated carbon must be replaced frequently to remove harmful substances in the exhaust gas, and the relative cost will also increase, which is not in line with the benefits of the agent.

另,湿式洗涤技术则是利用废气中有害物质几乎溶于水的特性,将气相中的有害物质转移至液相中,再加以氧化去除,一般来说大多是用喷雾式洗涤技术,来将洗涤液雾化成粒径为1至500微米大小的雾滴,而利用水雾来抓取废气中的粉末、可溶性或亲水性的有害物质,再利用高液气比的水雾,使水雾形成过饱和状态,以避免水雾再蒸发而影响效率,而后利用如塑胶挡水帘等来滤除水珠,藉由水分的排除以达到去除有害物质的目的,然而,此种湿式洗涤技术要完全百分之百避免水雾再蒸发是很难作到的(尤其是TOCs废气),亦无法持续维持高去除效率,也容易使供给水废气中的有害物质起反应而生成不溶性化合物的离子的问题产生,如水雾中含有钙离子,而空气中含有氟瓦斯(F2)或是氨气(NH3)时,则容易生成不溶性的氟化钙或碱性化合物,也容易产生固态的腐蚀性的生成物及带碱性物质,这些不溶性及腐蚀性生成物所产生的污垢沉积容易导致洗涤设备阻塞,进而造成洗涤设备损坏而降低使用寿命,因此使得其洗涤设备所使用的品质势必要求很高,由于需维持高品质水质方能维持一定的净化及空气加湿效果,因此换水及补水率相当高,耗水操作成本相对提高,进而需引进设备更昂贵的循环过滤水设备,也造成废气处理的成本再增加。In addition, the wet scrubbing technology uses the characteristics that harmful substances in the exhaust gas are almost soluble in water, transfers the harmful substances in the gas phase to the liquid phase, and then removes them by oxidation. Generally speaking, most of them use spray scrubbing technology to wash them The liquid is atomized into droplets with a particle size of 1 to 500 microns, and the water mist is used to capture the powder, soluble or hydrophilic harmful substances in the exhaust gas, and then the water mist with a high liquid-to-gas ratio is used to form the water mist In the supersaturated state, to avoid the re-evaporation of water mist and affect the efficiency, and then use such as plastic water curtains to filter out water drops, and to achieve the purpose of removing harmful substances through the removal of water. However, this wet washing technology must be completely It is difficult to avoid 100% re-evaporation of water mist (especially TOCs exhaust gas), and it is impossible to maintain high removal efficiency continuously. It is also easy to cause the harmful substances in the supplied water and exhaust gas to react to form insoluble compound ions, such as water The mist contains calcium ions, and when the air contains fluorine gas (F 2 ) or ammonia (NH 3 ), it is easy to generate insoluble calcium fluoride or alkaline compounds, and it is also easy to generate solid corrosive products and With alkaline substances, the dirt deposition produced by these insoluble and corrosive products can easily cause the washing equipment to be blocked, which in turn will cause damage to the washing equipment and reduce the service life. Therefore, the quality of the washing equipment used must be very high. Due to the need to maintain Only high-quality water can maintain a certain purification and air humidification effect, so the rate of water exchange and replenishment is quite high, and the operating cost of water consumption is relatively high. In addition, it is necessary to introduce more expensive circulating water filtration equipment, which also increases the cost of waste gas treatment. .

是以,如何解决目前工业废气造成对空气污染严重、废气处理设备无法有效净化污染废气的问题与困扰,且各式废气处理设备的效果不佳、成本又高等的缺失及麻烦,即为从事此行业的相关厂商所亟欲研究改善的方向所在。Therefore, how to solve the problems and troubles of serious air pollution caused by industrial waste gas, the inability of waste gas treatment equipment to effectively purify polluted waste gas, and the ineffectiveness and high cost of various waste gas treatment equipment. Relevant manufacturers in the industry are eager to study the direction of improvement.

发明内容Contents of the invention

故,发明人有鉴于上述的问题与缺失,乃搜集相关资料,经由多方评估及考量,并以从事于此行业累积的多年经验,经由不断试作及修改,始设计出此种可将废气中有害污染物质,经由基座内部处理系统予以净化处理,达到有效降低废气对空气污染的程度的有机气态污染物的冷凝处理设备的发明专利诞生。Therefore, in view of the above-mentioned problems and deficiencies, the inventor collected relevant information, evaluated and considered in many ways, and based on years of experience accumulated in this industry, through continuous trial and modification, he designed this kind of exhaust gas Harmful pollutants are purified through the internal treatment system of the base, and the invention patent of the condensation treatment equipment for organic gaseous pollutants that can effectively reduce the degree of air pollution caused by exhaust gas is born.

本发明的主要目的乃在于该处理设备于基座内部的通道二侧分别设有气体入口、气体出口,可供外部含污染物质的气体由气体入口进入,并经通道内部供处理系统处理后的洁净气体由气体出口输出,且由基座的通道一侧气体入口往另一侧气体出口方向,依序排列处理系统的氧化单元、加湿单元、第一冷凝单元、水洗单元及第二冷凝单元,通过氧化单元以光触媒光源对气体中的污染物质进行裂解,再增加气体的湿度后进行冷却降温,并对气体冲洗后再次冷却降温,则将净化气体由气体出口排出,达到将含污染物气体处理形成洁净空气的目的。The main purpose of the present invention is that the processing equipment is provided with a gas inlet and a gas outlet on both sides of the channel inside the base, so that the gas containing pollutants from the outside can enter through the gas inlet, and the gas after being processed by the processing system can be supplied to the inside of the channel. The clean gas is output from the gas outlet, and from the gas inlet on one side of the channel of the base to the gas outlet on the other side, the oxidation unit, humidification unit, first condensation unit, water washing unit and second condensation unit of the treatment system are arranged in sequence, The pollutants in the gas are cracked by the photocatalyst light source through the oxidation unit, and then the humidity of the gas is increased to cool down, and the gas is washed and cooled again, and the purified gas is discharged from the gas outlet to achieve the treatment of the gas containing pollutants. The purpose of forming clean air.

本发明的次要目的乃在于该处理系统的氧化单元,包括可发射紫外线光(UV)的光触媒光源,可藉以对气体中的污染物质进行裂解,视污染物质的分子大小,分别予以分解为无害的二氧化碳(CO2)或亲水性物质后再藉水洗而去除;至于加湿单元及水洗单元,分别包括有第一水液处理器、第二水液处理器,分别由第一水液处理器供水的第一供水管、由第二水液处理器供水的第二供水管,位于第一供水管上的多个第一水雾喷头、位于第二供水管上的多个第二水雾喷头,通过加湿单元增加废气中的相对湿度,使废气的湿度达到饱和线,以供后续冷凝处理效率提升,而水洗单元则是利用水雾与气体中的污染物质撞击,让污染物质被水雾吸附抓取,并可予以排除;且第一冷凝单元、第二冷凝单元为分别包括有第一冷凝盘管、第二冷凝盘管,且第一冷凝盘管具有第一入水口、第一出水口,第二冷凝盘管则具有第二入水口及第二出水口,藉以对含有湿气的气体进行冷凝,而使气体中的污染物质被冷凝后去除。The secondary purpose of the present invention is that the oxidation unit of the treatment system includes a photocatalyst light source that can emit ultraviolet light (UV), so that the pollutants in the gas can be cracked, and the pollutants can be decomposed into inorganic particles depending on the molecular size of the pollutants. Harmful carbon dioxide (CO 2 ) or hydrophilic substances are removed by water washing; as for the humidification unit and water washing unit, there are respectively a first water processor and a second water processor, which are respectively treated by the first water The first water supply pipe for water supply from the device, the second water supply pipe for water supply by the second water liquid processor, a plurality of first water mist nozzles located on the first water supply pipe, and a plurality of second water mist located on the second water supply pipe The nozzle increases the relative humidity in the exhaust gas through the humidification unit, so that the humidity of the exhaust gas reaches the saturation line, so as to improve the efficiency of subsequent condensation treatment, while the water washing unit uses the water mist to collide with the pollutants in the gas, so that the pollutants are absorbed by the water mist adsorption and grabbing, and can be excluded; and the first condensing unit and the second condensing unit respectively include a first condensing coil and a second condensing coil, and the first condensing coil has a first water inlet, a first outlet The second condensing coil has a second water inlet and a second water outlet, so as to condense the gas containing moisture, so that the pollutants in the gas are condensed and removed.

本发明的另一目的乃在于该氧化单元的光触媒光源,可发射区段为184.9nm或185nm紫外线光(UV)的光激发,直接形成反应活化性强的臭氧(O3),臭氧进一步被光触媒分解为氧(O)或水(H2O)反应成氢氧有机化合物(OH·),藉由此连锁反应,产生更多的自由基,可对污染物质进行更为激烈的氧化作用,因氢氧化有机化合物(OH·)的能力高于臭氧的109-1010,可使有机气态污染物被裂解的小片段污染物质分子进行矿化分解,最终将会被分解为无害的二氧化碳(CO2)后排放至空气中,若污染物质为较大的分子,也可先氧化为亲水性物质后,再藉水洗而去除。Another object of the present invention is that the photocatalyst light source of the oxidation unit can emit light excitation of 184.9nm or 185nm ultraviolet light (UV) to directly form ozone (O 3 ) with strong reaction activity, and the ozone is further activated by the photocatalyst It is decomposed into oxygen (O) or water (H 2 O) and reacts into oxyhydrogen organic compound (OH·). Through this chain reaction, more free radicals are generated, which can oxidize pollutants more intensely, so The ability of hydrogen to oxidize organic compounds (OH·) is higher than that of ozone by 10 9 -10 10 , which can decompose organic gaseous pollutants into small fragments of pollutant molecules that are cracked, and will eventually be decomposed into harmless carbon dioxide ( CO 2 ) is discharged into the air. If the pollutants are larger molecules, they can also be oxidized to hydrophilic substances first, and then removed by washing with water.

附图说明Description of drawings

图1为本发明的侧视剖面图;Fig. 1 is a side view sectional view of the present invention;

图2为本发明另一方向的侧视剖面图。Fig. 2 is a side sectional view of another direction of the present invention.

附图标记说明:1、基座;10、通道;11、气体入口;12、气体出口;2、处理系统;21、氧化单元;22、加湿单元;221、第一水液处理器;2211、清水注入管道;2212、废水排出管道;222、第一供水管;223、第一水雾喷头;23、第一冷凝单元;231、第一冷凝盘管;2311、第一入水口;2312、第一出水口;24、水洗单元;241、第二水液处理器;2411、清水注入管道;2412、废水排出管道;242、第二供水管;243、第二水雾喷头;25、第二冷凝单元;251、第二冷凝盘管;2511、第二入水口;2512、第二出水口。Explanation of reference numerals: 1. base; 10. channel; 11. gas inlet; 12. gas outlet; 2. treatment system; 21. oxidation unit; 22. humidification unit; 221. first water-liquid processor; 2211, Clean water injection pipe; 2212, waste water discharge pipe; 222, the first water supply pipe; 223, the first water mist nozzle; 23, the first condensing unit; 231, the first condensing coil; 2311, the first water inlet; 2312, the first 1 water outlet; 24, water washing unit; 241, second water liquid processor; 2411, clean water injection pipe; 2412, waste water discharge pipe; 242, second water supply pipe; 243, second water mist nozzle; 25, second condensation Unit; 251, the second condensing coil; 2511, the second water inlet; 2512, the second water outlet.

具体实施方式detailed description

为达成上述目的与功效,本发明所采用的技术手段及其构造、实施的方法等,兹绘图就本发明的较佳实施例详加说明其特征与功能如下,以利完全了解。In order to achieve the above-mentioned purpose and effect, the technical means adopted in the present invention, its structure, and the method of implementation, etc., are hereby described in detail with respect to the preferred embodiments of the present invention. Its features and functions are as follows, in order to fully understand.

请参阅图1、2所示,分别为本发明的侧视剖面图、另一方向的侧视剖面图,由图中所示可以清楚看出,本发明的有机气态污染物的冷凝处理设备,包括基座1、处理系统2,其中:Please refer to Fig. 1 and shown in Fig. 2, which are respectively a side view sectional view of the present invention and a side view sectional view in another direction, as shown in the figure, it can be clearly seen that the condensation treatment equipment of organic gaseous pollutants of the present invention, Including base 1, processing system 2, wherein:

该基座1内部具有中空状的通道10,并于通道10二侧分别设有气体入口11、气体出口12,可供贯通至外部。The base 1 has a hollow channel 10 inside, and a gas inlet 11 and a gas outlet 12 are respectively provided on two sides of the channel 10 for passing through to the outside.

该处理系统2包括氧化单元21、加湿单元22、第一冷凝单元23、水洗单元24及第二冷凝单元25,而氧化单元21设有可发射紫外线光(UV)的光触媒光源;且加湿单元22设有第一水液处理器221,并由第一水液处理器221连设第一供水管222,再于第一供水管222表面设有多个第一水雾喷头223;另第一冷凝单元23设有第一冷凝盘管231,并于第一冷凝盘管231二侧分别设有第一入水口2311、第一出水口2312;又该水洗单元24设有第二水液处理器241,且第二水液处理器241为连设第二供水管242,而于第二供水管242上设有多个第二水雾喷头243;再者,该第二冷凝单元25则设有第二冷凝盘管251,并于第二冷凝盘管251二侧分别设有第二入水口2511、第二出水口2512。The treatment system 2 includes an oxidation unit 21, a humidification unit 22, a first condensation unit 23, a water washing unit 24 and a second condensation unit 25, and the oxidation unit 21 is provided with a photocatalyst light source that can emit ultraviolet light (UV); and the humidification unit 22 A first water-liquid processor 221 is provided, and the first water-liquid processor 221 is connected with a first water supply pipe 222, and a plurality of first water mist nozzles 223 are arranged on the surface of the first water supply pipe 222; The unit 23 is provided with a first condensing coil 231, and a first water inlet 2311 and a first water outlet 2312 are respectively provided on both sides of the first condensing coil 231; and the washing unit 24 is provided with a second water-liquid processor 241 , and the second water-liquid processor 241 is to connect the second water supply pipe 242, and the second water supply pipe 242 is provided with a plurality of second water mist nozzles 243; moreover, the second condensing unit 25 is provided with the first The second condensing coil 251 is provided with a second water inlet 2511 and a second water outlet 2512 on two sides of the second condensing coil 251 respectively.

上述各构件于实际组构时,是于基座1的通道10内由气体入口11往另一侧气体出口12处,依序组装处理系统2的氧化单元21、加湿单元22、第一冷凝单元23、水洗单元24及第二冷凝单元25,藉以将气体入口11处引进的外部气体,通过处理系统2进行灭菌、除臭、滤除污染物质等处理作业后,产生无害的气体由另一侧气体出口12处向外排出,而利用基座1及处理系统2组构成本发明的处理设备,并可达到净化空气、降低空气污染现象的目的。When the above-mentioned components are actually assembled, the oxidation unit 21, the humidification unit 22, and the first condensation unit of the treatment system 2 are assembled sequentially from the gas inlet 11 to the gas outlet 12 in the channel 10 of the base 1. 23. The water washing unit 24 and the second condensing unit 25 are used to process the external air introduced at the gas inlet 11 through the treatment system 2 for sterilization, deodorization, and filtering of pollutants, and then produce harmless gas that is produced by another The gas outlet 12 on one side is discharged outwards, and the processing equipment of the present invention is formed by using the base 1 and the processing system 2, and can achieve the purpose of purifying the air and reducing air pollution.

而上述处理系统2的氧化单元21,设有可发射区段为184.9nm或185nm紫外线光(UV的光触媒光源,通过紫外线光(UV)激发直接形呈反应活性强的臭氧(O3),且臭氧进一步被光触媒分解为氧(O),或供臭氧(O3)与水(H2O)反应形成氢氧有机化合物(OH·),则可藉由此连锁反应,产生更多的自由基,即可对污染物质进行更为激烈的氧化作用,因氢氧化有机化合物(OH·)氧化反应的能力为臭氧(O3)的109~1010倍,可使有机气态污染物被裂解的小片段污染物质分子进行矿化分解,最终将会被分解为无害的二氧化碳(CO2)后排放至空气中,若污染物质为较大的分子,也可先氧化为亲水性物质后,再藉水洗而去除;而经由光触媒光源照射后[紫外线(UV)光的波长为1~380nm,本发明的较佳实施例中所应用的紫外线光区段,可为184.9nm或185nm,但并不因此局限本发明紫外线光区段的实施态样],即可藉由光触媒光源产生的二氧化钛(TiO2)粒子达到纳米级时所产生性质的改变、变得较为活泼,提供二氧化钛(TiO2)粒子的表面电子跳脱出来,则使二氧化钛(TiO2)粒子表面形成电洞,使得空气中的氧气一接触到二氧化钛(TiO2)粒子表面的电洞,就会形成超氧离子(O2)及空气中的水分子(相对湿度)生成氢氧自由基(OH),便会产生去抢夺空气中的微小有机物质中的碳原子(C)、并形成氧化还原效应,则使空气中的微小有机物质(例如细菌、臭味、病毒、霉菌或尘螨等),受到多个光触媒光源投射光线中的紫外线光波长,产生光触媒转换的作用反应,即使空气被转换为二氧化碳(CO2)和水气(H2O),降低对空气污染的程度。And the oxidation unit 21 of above-mentioned processing system 2, be provided with and can emit section and be the photocatalyst light source of 184.9nm or 185nm ultraviolet light (UV, excite by ultraviolet light (UV) and directly form the ozone (O 3 ) with strong reactivity, and Ozone is further decomposed into oxygen (O) by photocatalyst, or ozone (O 3 ) reacts with water (H 2 O) to form hydrogen-oxygen organic compound (OH·), which can generate more free radicals through this chain reaction , which can carry out a more intense oxidation of pollutants, because the oxidation reaction capacity of organic compounds (OH·) is 10 9 to 10 10 times that of ozone (O 3 ), which can crack organic gaseous pollutants Mineralization and decomposition of small fragments of pollutant molecules will eventually be decomposed into harmless carbon dioxide (CO 2 ) and then discharged into the air. If the pollutants are larger molecules, they can also be oxidized to hydrophilic substances first, Then remove by washing; and [the wavelength of ultraviolet light (UV) light is 1~380nm after photocatalyst light source irradiation, and the ultraviolet light section applied in the preferred embodiment of the present invention can be 184.9nm or 185nm, but not Therefore, the embodiment of the ultraviolet light section of the present invention is not limited], the properties of the titanium dioxide (TiO 2 ) particles produced by the photocatalyst light source can be changed and become more active when the titanium dioxide (TiO 2 ) particles produced by the photocatalyst light source reach the nanoscale, providing titanium dioxide (TiO 2 ) The electrons on the surface of the particle jump out, which makes the surface of the titanium dioxide (TiO 2 ) particle form an electric hole, so that as soon as the oxygen in the air contacts the electric hole on the surface of the titanium dioxide (TiO 2 ), it will form a superoxide ion (O 2 ) and water molecules (relative humidity) in the air to generate hydroxyl radicals (OH), which will generate carbon atoms (C) in the tiny organic substances in the air and form a redox effect, making the tiny organic substances in the air Organic substances (such as bacteria, odors, viruses, molds or dust mites, etc.) are subjected to ultraviolet light wavelengths in the light projected by multiple photocatalyst light sources, resulting in a photocatalyst conversion reaction, even if the air is converted into carbon dioxide (CO 2 ) and water Gas (H 2 O), reducing the degree of air pollution.

再者,处理系统2的加湿单元22、水洗单元24,通过第一水液处理器221供水至第一供水管222、第二水液处理器241供水至第二供水管242,再藉由第一供水管222上的多个第一水雾喷头223、第二供水管242上的多个第二水雾喷头243,分别向基座1的通道10内喷洒水雾,并可增加废气的气体中的相对湿度,以供气体中的污染物质的湿度达到饱和线,而供气体进入后续的第一冷凝单元23及第二冷凝单元25处,提高气体被冷凝的效率,可将气体中大多数的污染物质被冷凝的凝核效果,增加气体中污染物质的第一道去除行程;而第一水液处理器221、第二水液处理器241,可分别设有清水注入管道2211、2411,由外部注入清水后分别供应至第一供水管222、第二供水管242,且经第一水雾喷头223、第二水雾喷头243喷洒的水雾滴落入第一水液处理器221、第二水液处理器241后,即可利用过滤设备(图中未示出)将第一水液处理器221、第二水液处理器241中的水液进行净化处理,使第一水液处理器221、第二水液处理器241内的水液保持洁净状态;并可在预定时间后,将被水雾撞击抓取的污染物质形成水滴后滴入第一水液处理器221、第二水液处理器241内,所形成的无污染性废水,通过第一水液处理器221、第二水液处理器241的废水排出管道2212、2412,将无污染性的废水向外排放。Moreover, the humidifying unit 22 and the water washing unit 24 of the treatment system 2 supply water to the first water supply pipe 222 through the first water liquid processor 221, and supply water to the second water supply pipe 242 through the second water liquid processor 241, and then through the first water liquid processor 221 to supply water to the second water supply pipe 242. A plurality of first water mist nozzles 223 on a water supply pipe 222 and a plurality of second water mist nozzles 243 on a second water supply pipe 242 spray water mist into the channel 10 of the base 1 respectively, and can increase the gas concentration of the exhaust gas. The relative humidity in the air, so that the humidity of the pollutants in the gas reaches the saturation line, and the gas enters the subsequent first condensing unit 23 and the second condensing unit 25 to improve the efficiency of the gas being condensed, and most of the gas can be condensed. The nucleation effect of the pollutants being condensed increases the first removal stroke of the pollutants in the gas; and the first water-liquid processor 221 and the second water-liquid processor 241 can be provided with clean water injection pipes 2211 and 2411 respectively, Clean water is injected from the outside and supplied to the first water supply pipe 222 and the second water supply pipe 242 respectively, and the water mist sprayed by the first water mist nozzle 223 and the second water mist nozzle 243 falls into the first water liquid processor 221, After the second water liquid processor 241, the water liquid in the first water liquid processor 221 and the second water liquid processor 241 can be purified by filtering equipment (not shown in the figure), so that the first water liquid The water liquid in the processor 221 and the second water liquid processor 241 is kept in a clean state; and after a predetermined time, the pollutants caught by the water mist will form water droplets and then drop into the first water liquid processor 221 and the second water liquid processor 221. The non-polluting waste water formed in the second water-liquid processor 241 passes through the waste water discharge pipes 2212 and 2412 of the first water-liquid processor 221 and the second water-liquid processor 241 to discharge the non-polluting waste water to the outside.

至于处理系统2的第一冷凝单元23、第二冷凝单元25,则是藉由第一冷凝盘管231、第二冷凝盘管251分别形成连续环转式的盘旋延伸,填满在基座1的通道10空间内,并可通过第一冷凝盘管231的第一入水口2311、第二冷凝盘管251的第二入水口2511分别注入低温的冷水或冰水(其入水温度约可为7℃),使冷水经由第一冷凝盘管231、第二冷凝盘管251的循旋流动,可对进入基座1的通道10内的气体进行冷却、凝结,而通过第一冷凝单元23将气体温度降至9.8℃、第二冷凝单元25再将气体温度降至8.5℃,可有效提高对气体中含带的大多数污染物质被冷凝的凝核效果,即可将气体中的污染物质藉由冷凝的凝核方式予以去除,而第一冷凝盘管231中的冷水由第一入水口2311注入后,再由第一出水口2312排出(其出水温度约为9℃);至于第二冷凝盘管251中的冷水由第二入水口2511注入后,再由第二出水口2512排出(其出水温度约为8.5℃),以供第一冷凝盘管23与第二冷凝盘管251中的低温冷水或冰水等(可依实际应用时作选择,并不因此局限本发明的低温冷水或冰水等的应用方式)可以循环流动。As for the first condensing unit 23 and the second condensing unit 25 of the processing system 2, the first condensing coil 231 and the second condensing coil 251 respectively form a continuous circular spiral extension, filling the base 1 In the space of channel 10, low-temperature cold water or ice water can be injected through the first water inlet 2311 of the first condensing coil 231 and the second water inlet 2511 of the second condensing coil 251 (the water inlet temperature can be about 7 °C), the cold water can be cooled and condensed through the circulation flow of the first condensing coil 231 and the second condensing coil 251, and the gas entering the channel 10 of the base 1 can be cooled and condensed, and the gas can be condensed through the first condensing unit 23 The temperature drops to 9.8°C, and the second condensing unit 25 lowers the gas temperature to 8.5°C, which can effectively improve the condensation nucleation effect on the condensation of most pollutants contained in the gas, and the pollutants in the gas can be condensed by The condensed nucleation method is removed, and the cold water in the first condensing coil 231 is injected through the first water inlet 2311, and then discharged from the first water outlet 2312 (the outlet water temperature is about 9°C); as for the second condensing coil After the cold water in the pipe 251 is injected from the second water inlet 2511, it is discharged from the second water outlet 2512 (the temperature of the outlet water is about 8.5°C) to supply the low temperature in the first condensing coil 23 and the second condensing coil 251. Cold water or ice water, etc. (can be selected according to actual application, does not limit the application mode of low-temperature cold water or ice water, etc. of the present invention) can circulate.

而当基座1的气体入口11处引进外部气体,气体中含有有机的污染物质[如DMSO-化学式(C2H6OS)、MEA-化学式(C2H7NO)、NMP-化学式(C5H9NO)或Ethylene Glycol-化学式(C2H6O2)等],使气体先经过近气体入口11处的氧化单元21以光触媒的紫外线光源照射,可将气体中的污染物质被裂解的小片段污染物质分子进行矿化分解,且最终将会被分解为无害的二氧化碳(CO2)后排放至空气中,若污染物质为较大的分子,也可先氧化为亲水性物质后,待气体进入后续的加湿单元22时,通过第一供水管222上的多个第一水雾喷头223对气体喷洒水雾,使气体的相对湿度增加,并供气体及污染物质的相对湿度达到饱和线,则当气体及污染物质进入第一冷凝单元23时,即利用第一冷凝盘管231中循环的低温冷水或冰水等,对气体及污染物质进行冷凝的凝核作用,则气体及污染物质进入水洗单元24时,再藉第二供水管242上的多个第二水雾喷头243对气体的污染物质喷洒水雾,利用水雾撞击污染物质后,即可抓取气体中的污物质,藉由水洗将气体中相对湿度饱和且经凝核处理的污染物质利用撞击、抓取予以洗去,而可有效去除气体中大多数的污染物质,可将气体中绝大多数的污染物质予以洗去后,使气体再进入第二冷凝单元25中,并对气体进行再次冷凝处理,可避免有机污染物质再挥发,将污染物质予以再度冷凝后,使气体中的污染物质有效被去除,即可将经由处理系统2处理后的洁净气体通过气体出口12向外排出,使气体出口12排出的净化空气不致对外部空气或环境造成污染,亦能维护空气的品质,确实对含有污染物质的气体进行强而有力的净化处理作业。And when the gas inlet 11 of the base 1 introduces external air, the gas contains organic pollutants [such as DMSO-chemical formula (C 2 H 6 OS), MEA-chemical formula (C 2 H 7 NO), NMP-chemical formula (C 5 H 9 NO) or Ethylene Glycol-chemical formula (C 2 H 6 O 2 ), etc.], make the gas first pass through the oxidation unit 21 near the gas inlet 11 and irradiate it with the ultraviolet light source of the photocatalyst to crack the pollutants in the gas Mineralization and decomposition of small fragments of pollutant molecules will eventually be decomposed into harmless carbon dioxide (CO 2 ) and then emitted into the air. If the pollutants are larger molecules, they can also be oxidized to hydrophilic substances first Finally, when the gas enters the subsequent humidifying unit 22, water mist is sprayed on the gas through a plurality of first water mist nozzles 223 on the first water supply pipe 222, so that the relative humidity of the gas is increased, and the relative humidity of the gas and pollutants is supplied. When the saturation line is reached, when the gas and pollutants enter the first condensing unit 23, the low-temperature cold water or ice water circulated in the first condensing coil 231 is used to condense the gas and pollutants. And when the pollutants enter the water washing unit 24, a plurality of second water mist nozzles 243 on the second water supply pipe 242 are used to spray water mist on the pollutants of the gas, and after the water mist hits the pollutants, the pollutants in the gas can be captured. Pollutants, the relative humidity in the gas is saturated by water washing and the pollutants that have been condensed and treated are washed away by impacting and grabbing, which can effectively remove most of the pollutants in the gas, and can remove most of the pollutants in the gas After the substances are washed away, the gas enters the second condensing unit 25 again, and the gas is condensed again, which can prevent the organic pollutants from volatilizing again, and after the pollutants are condensed again, the pollutants in the gas can be effectively removed , the clean gas processed by the processing system 2 can be discharged through the gas outlet 12, so that the purified air discharged from the gas outlet 12 will not pollute the external air or the environment, and the quality of the air can also be maintained. The gas is subjected to strong and powerful purification treatment.

又,基座1内部通道10中装设的处理系统2,经由依序排列的氧化单元21、加湿单元22、第一冷凝单元23、水洗单元24及第二冷凝单元25的净化处理作业,并不必装设昂贵的机具设备,成本不会提高,且基座1及处理系统2的使用寿命长,可降低废气处理的费用,更符合经济效益。Moreover, the treatment system 2 installed in the inner channel 10 of the base 1 undergoes the purification treatment operation of the oxidation unit 21, the humidification unit 22, the first condensation unit 23, the water washing unit 24 and the second condensation unit 25 arranged in sequence, and There is no need to install expensive machinery and equipment, the cost will not increase, and the service life of the base 1 and the treatment system 2 is long, which can reduce the cost of waste gas treatment and is more in line with economic benefits.

是以,以上所述仅为本发明的较佳实施例而已,非因此局限本发明的专利范围,本发明的有机气态污染物的冷凝处理设备,于基座1内部通道10的气体入口11处往气体出口12处,依序组装处理系统2的氧化单元21、加湿单元22、第一冷凝单元23、水洗单元24及第二冷凝单元25,并使外部气体由气体入口11处进入通道10内,利用处理系统2的氧化单元21以光触媒光源照射后,再经过加湿单元22增加气体的相对湿度,通过第一冷凝单元23进行冷凝的凝核作用,且通过水洗单元24以水雾撞击气体中的污染物质后,抓取污染物质,再经第二冷凝单元25进行第二次冷凝处理,以可达到将气体中的污染物质去除、使空气净化的目的,并可有效将气体中的大多数污染物质予以转化成不影响空气、降低对空气或环境破坏程度的功效,有效将空气滤清并避免对环境造成污染,故举凡可达成前述效果的结构、装置皆应受本发明所涵盖,此种简易修饰及等效结构变化,均应同理包含于本发明的专利范围内,合予陈明。Therefore, the above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. The condensation treatment equipment for organic gaseous pollutants of the present invention is located at the gas inlet 11 of the internal channel 10 of the base 1 To the gas outlet 12, the oxidation unit 21, the humidification unit 22, the first condensation unit 23, the water washing unit 24 and the second condensation unit 25 of the treatment system 2 are assembled in sequence, and the external gas enters the channel 10 from the gas inlet 11 After using the oxidation unit 21 of the treatment system 2 to irradiate with the photocatalyst light source, the relative humidity of the gas is increased through the humidification unit 22, the condensation nucleation is performed through the first condensation unit 23, and the water mist hits the gas through the water washing unit 24. After removing the pollutants, grab the pollutants, and then carry out the second condensation treatment through the second condensation unit 25, so as to achieve the purpose of removing the pollutants in the gas and purifying the air, and can effectively remove most of the pollutants in the gas. Pollutants are converted into effects that do not affect the air, reduce the degree of damage to the air or the environment, effectively filter the air and avoid pollution to the environment, so all structures and devices that can achieve the aforementioned effects should be covered by the present invention. Such simple modifications and equivalent structural changes should be included in the scope of the patent of the present invention in the same way, and are hereby stated.

故,本发明为主要针对有机气态污染物的冷凝处理设备进行设计,利用基座内部通道供组装处理系统的氧化单元、加湿单元、第一冷凝单元、水洗单元及第二冷凝单元,以供外部气体由基座一侧气体入口进入通道内后,受到氧化单元的光触媒光源照射后,再经加湿单元增加气体的相对湿度至饱和线,且利用第一冷凝单元进行冷凝处理后,即利用水洗单元以水雾撞击气体以抓取气体中含带的污染物质,并经第二冷凝单元处理后,而可达到将气体中污染物质通过处理系统处理后,成为净化空气由气体出口排出为主要保护重点,且基座与处理系统可将气体中污染物质处理后,成为对空气无害的气体,乃仅使避免污染空气或环境的优势,以供维护空气品质,然而,以上所述仅为本发明的较佳实施例而已,非因此即局限本发明的专利范围,故举凡运用本发明说明书及图式内容所为的简易修饰及等效结构变化,均应同理包含于本发明的专利范围内,合予陈明。Therefore, the present invention is mainly designed for the condensation treatment equipment of organic gaseous pollutants, and uses the inner channel of the base to assemble the oxidation unit, humidification unit, first condensation unit, water washing unit and second condensation unit of the treatment system for external After the gas enters the channel from the gas inlet on the side of the base, after being irradiated by the photocatalyst light source of the oxidation unit, the relative humidity of the gas is increased to the saturation line through the humidification unit, and after the condensation treatment is carried out by the first condensation unit, the water washing unit is used to Water mist hits the gas to grab the pollutants contained in the gas, and after being processed by the second condensation unit, the pollutants in the gas can be treated by the treatment system and become purified air, which is discharged from the gas outlet as the main protection focus , and the base and the processing system can process the pollutants in the gas and become harmless to the air, which is only an advantage of avoiding air pollution or environmental pollution for maintaining air quality. However, the above is only the present invention It is only a preferred embodiment of the present invention, which does not limit the patent scope of the present invention. Therefore, all simple modifications and equivalent structural changes made by using the description and drawings of the present invention should be included in the patent scope of the present invention in the same way. , together with Chen Ming.

综上所述,本发明上述的有机气态污染物的冷凝处理设备于实际应用、实施时,为确实能达到其功效及目的,故本发明诚为一实用性优异的研发,为符合发明专利的申请要件,爰依法提出申请,盼审委早日赐准本案,以保障发明人的辛苦研发、创设,倘若钧局审委有任何稽疑,请不吝来函指示,发明人定当竭力配合,实感德便。In summary, the above-mentioned condensation treatment equipment for organic gaseous pollutants of the present invention can indeed achieve its efficacy and purpose during actual application and implementation, so the present invention is a research and development with excellent practicability, and is in line with the requirements of the invention patent The application requirements are to submit an application in accordance with the law. I hope that the review committee will approve the case as soon as possible to protect the inventor's hard work in research and development and creation. If the review committee has any doubts, please feel free to send a letter to instruct. The inventor will do his best to cooperate. I really appreciate it .

Claims (5)

1. a condensation process equipment for organic gas pollutant, including pedestal and the process system that is positioned at this base interior System, it is characterised in that:
This base interior has the passage of hollow form, and is respectively equipped with in passage two side of this pedestal for extraneous gas entrance Gas access, for process after gas output gas outlet, and this passage in for assemble processing system;And
This processing system is from this gas access, passage side of this pedestal toward sequential between this gas outlet of opposite side, then Including the oxidation unit that gas pollutant is decomposed, make humidifying unit that gas humidity increases, gas is cooled First condensing unit, gas bleed is washed unit and the second condensing unit again cooled gas.
2. the condensation process equipment of organic gas pollutant as claimed in claim 1, the wherein oxidation of this processing system The photocatalyst light source of unit include carrying out pollutant in gas cracking more than one group, and this photocatalyst light source is for launching The light source of 184.9nm or 185nm ultraviolet.
3. the condensation process equipment of organic gas pollutant as claimed in claim 1, the wherein humidification of this processing system Unit include the first water liquid processor, by this first water liquid processor provide water source the first feed pipe and by this first Multiple first waterfog heads that the internal water source of feed pipe sprays in water smoke mode.
4. the condensation process equipment of organic gas pollutant as claimed in claim 1, wherein the first of this processing system Condensing unit includes the first condenser coil, and this second condensing unit then includes the second condenser coil, and this first condensate pans Pipe and this second condenser coil are respectively equipped with the first water inlet, the second water inlet entered for condensed water, and this is first cold Solidifying coil pipe and this second condenser coil are respectively equipped with the first outlet for condensed water discharge, the second outlet again.
5. the condensation process equipment of organic gas pollutant as claimed in claim 1, the wherein washing of this processing system Unit include the second water liquid processor, by this second water liquid processor provide water source the second feed pipe and by this second Multiple second waterfog heads that the internal water source of feed pipe sprays in water smoke mode.
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