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CN106009044A - Surface modifying method of hollow glass beads and flame-retardant application thereof - Google Patents

Surface modifying method of hollow glass beads and flame-retardant application thereof Download PDF

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CN106009044A
CN106009044A CN201610497423.8A CN201610497423A CN106009044A CN 106009044 A CN106009044 A CN 106009044A CN 201610497423 A CN201610497423 A CN 201610497423A CN 106009044 A CN106009044 A CN 106009044A
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hollow glass
glass micropearl
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smoke
mass
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陈希磊
王洪志
焦传梅
李少香
钱翌
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Qingdao University of Science and Technology
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    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
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Abstract

The invention relates to a surface modifying method of hollow glass beads and a flame-retardant application thereof. The surface modifying method of the hollow glass beads comprises the following steps: (1) performing ultrasonic washing of the hollow glass beads by using a sodium hydroxide solution; (2) repeatedly washing the hollow glass beads obtained in the step (1) with deionized water and absolute ethyl alcohol respectively, and drying; and (3) dissolving the treated hollow glass beads in a mixed solution of ethanol and deionized water, and performing reflux, heating and stirring; in the heating process, dropwise adding a solution for obtaining a coating, and then adding the sodium hydroxide solution while keeping a neutral environment; and stirring for 5h, performing suction filtration and drying. In the invention, the modified hollow glass beads are adopted as a flame retardant to prepare a flame-retardant thermoplastic polyurethane composite; cone calorimeter experiments indicate that the parameters of the composite such as heat release rate, total heat release, smoke generation rate and smoke factor are remarkably reduced while the residual mass of carbon residues is greatly increased.

Description

一种空心玻璃微珠的表面改性方法及其阻燃应用A surface modification method of hollow glass microspheres and its flame retardant application

技术领域technical field

本发明属于热塑性聚氨酯弹性体阻燃改性的技术领域,特别涉及一种空心玻璃微珠的表面改性方法,以及改性后的空心玻璃微珠在阻燃热塑性聚氨酯复合材料制备中的应用。The invention belongs to the technical field of flame-retardant modification of thermoplastic polyurethane elastomers, and in particular relates to a method for surface modification of hollow glass microspheres and the application of the modified hollow glass microspheres in the preparation of flame-retardant thermoplastic polyurethane composite materials.

背景技术Background technique

空心玻璃微珠(中空玻璃微珠)是一种中空、薄壁、坚硬、轻质的玻璃球壳体,它是上个世纪五、六十年代发展起来的一种微米级新型轻质材料,它的主要成分是硼硅酸盐,是一种性能独特而稳定的中空微粒,内含惰性气体,具有许多其他轻质填料无法比拟的物理和化学性质。具有无毒、熔点高、低导热、强度高、高分散、电绝缘好和热稳定性好等优点。被誉为21世纪的"空间时代材料"。空心玻璃微珠具有明显的减轻重量和隔音保温效果,使制品具有很好的抗龟裂性能和再加工性能,被广泛地使用在人造大理石、玻璃钢、人造玛瑙等复合材料以及航空航天、石油工业、汽车轮船、新型高速列车、隔热涂料等领域,有力地促进了作用我国科技事业的发展。Hollow glass microspheres (hollow glass microspheres) are hollow, thin-walled, hard, and lightweight glass spherical shells. It is a new micron-scale lightweight material developed in the 1950s and 1960s. Its main component is borosilicate, which is a unique and stable hollow particle, containing inert gas, and has many physical and chemical properties unmatched by other light fillers. It has the advantages of non-toxicity, high melting point, low thermal conductivity, high strength, high dispersion, good electrical insulation and good thermal stability. Known as the "space age material" of the 21st century. Hollow glass microspheres have obvious weight reduction and sound insulation effects, so that the product has good crack resistance and reprocessing performance, and is widely used in composite materials such as artificial marble, glass fiber reinforced plastic, artificial agate, as well as aerospace and petroleum industries. , automobile ships, new high-speed trains, heat-insulating coatings and other fields, which have effectively promoted the development of my country's scientific and technological undertakings.

据《聚合物燃烧与阻燃技术》(张军,纪奎江,夏延致等编著,化学出版社,2005年4月)介绍,聚氨酯合成材料是一种性能特殊、用途广泛的聚合物。聚氨酯主要由多异氰酸酯与多元醇反应而成,其中异氰酸酯部分构成硬链段,多元醇部分构成软链段,不同类型的异氰酸酯与多羟基化合物反应后,能产生各种结构的聚氨酯,从而获得性质不同的聚合物。如聚氨酯泡沫,聚氨酯弹性体。聚氨酯泡沫具有极佳的弹性、柔软性、伸长率和压缩强度;化学稳定性好,耐许多溶剂和油类;耐磨性优良,较天然海绵大20倍;还有优良的加工性、绝热性、粘合性等性能,是一种性能优良的缓冲材料,但是价格较高,属于高度易燃的材料,氧指数仅为16.5%。According to "Polymer Combustion and Flame Retardant Technology" (edited by Zhang Jun, Ji Kuijiang, Xia Yanzhi, etc., Chemical Press, April 2005), the polyurethane synthetic material is a polymer with special properties and a wide range of uses. Polyurethane is mainly formed by the reaction of polyisocyanate and polyol, in which the isocyanate part constitutes the hard segment, and the polyol part constitutes the soft segment. After different types of isocyanate react with polyols, various structures of polyurethane can be produced to obtain properties. different polymers. Such as polyurethane foam, polyurethane elastomer. Polyurethane foam has excellent elasticity, softness, elongation and compressive strength; good chemical stability, resistant to many solvents and oils; excellent wear resistance, 20 times larger than natural sponge; excellent processability, heat insulation It is a kind of buffer material with excellent performance, but the price is high, and it is a highly flammable material with an oxygen index of only 16.5%.

据《聚氨酯树脂及其应用》(刘益军编著,化学工业出版社)介绍,聚氨酯弹性体是一种高性能弹性体,是一类在分子链中含有较多氨基甲酸酯基团的弹性聚合物材料,聚氨酯弹性体具有优良的综合性能,模量介于一般橡胶和塑料之间,具有优异的强度和弹性、承载能力、耐磨性、耐油脂、耐氧化、耐化学品、耐疲劳和耐冲击等性能,以及质量轻、噪声小、耐损耗、耐腐蚀、不发脆等优点。但是其易燃性也限制了它更为广泛的应用,由于本身结构特殊,极容易燃烧,燃烧时火焰剧烈并且伴有浓烈的黑烟,热释放量大,同时具有严重的熔滴滴淌现象,使其直接应用到工业具有很大的局限性,所以阻燃聚氨酯的研究成为当今聚氨酯材料研究的热点。According to "Polyurethane Resin and Its Application" (edited by Liu Yijun, Chemical Industry Press), polyurethane elastomer is a high-performance elastomer and a type of elastic polymer containing more carbamate groups in the molecular chain. Material, polyurethane elastomer has excellent comprehensive performance, the modulus is between general rubber and plastic, has excellent strength and elasticity, load capacity, wear resistance, oil resistance, oxidation resistance, chemical resistance, fatigue resistance and resistance Impact and other properties, and the advantages of light weight, low noise, wear resistance, corrosion resistance, and no brittleness. However, its flammability also limits its wider application. Due to its special structure, it is extremely easy to burn. When burning, the flame is violent and accompanied by thick black smoke, the heat release is large, and it has serious dripping phenomenon. , so that its direct application to industry has great limitations, so the research of flame-retardant polyurethane has become a hot spot in the research of polyurethane materials today.

鉴于空心玻璃微珠的特殊结构与良好性能,目前在提高材料燃烧性能方面也得到了一定的应用。据《空心微珠对膨胀型涂料防火性能的影响》(李少香,陈希磊,中国涂料)介绍,空心玻璃微珠会显著提高防火涂料的防火性能。据《空心玻璃微珠对聚氨酯泡沫燃烧和力学性能的影响》(陈伟红,杨迎,郭子东,徐晓楠,施智展,化学研究ISTIC)介绍,聚氨酯中单独加空心玻璃微珠时,对氧指数及水平燃烧速度影响不大,添加APP或IFR后,空心玻璃微珠阻燃效果显著改善。In view of the special structure and good performance of hollow glass microspheres, they have also been used in improving the combustion performance of materials. According to "The Effect of Hollow Microspheres on the Fireproof Performance of Intumescent Coatings" (Li Shaoxiang, Chen Xilei, China Paint), hollow glass microspheres will significantly improve the fireproof performance of fireproof coatings. According to the "Effect of Hollow Glass Microspheres on the Combustion and Mechanical Properties of Polyurethane Foam" (Chen Weihong, Yang Ying, Guo Zidong, Xu Xiaonan, Shi Zhizhan, Chemical Research ISTIC), when hollow glass microspheres are added to polyurethane alone, the oxygen index and horizontal combustion The speed has little effect. After adding APP or IFR, the flame retardant effect of hollow glass microspheres is significantly improved.

发明内容Contents of the invention

为了解决现有技术中空心玻璃微珠单独作为阻燃剂,添加量大且效果不明显的问题,本发明提供了一种空心玻璃微珠的表面改性方法,将改性后的空心玻璃微珠单独作为阻燃剂或者协效聚磷酸铵将其添加到热塑性聚氨酯弹性体中,本发明克服现有空心玻璃微珠添加量大、阻燃效率低及热塑性聚氨酯弹性体热释放量大的缺点,提高了热塑性聚氨酯弹性体的阻燃性能。In order to solve the problem in the prior art that hollow glass microspheres are used alone as a flame retardant, the addition amount is large and the effect is not obvious, the present invention provides a method for surface modification of hollow glass microspheres, the modified hollow glass microspheres Beads are used alone as a flame retardant or synergistic ammonium polyphosphate is added to thermoplastic polyurethane elastomers. The present invention overcomes the shortcomings of existing hollow glass microspheres, such as large amount of hollow glass microspheres, low flame retardant efficiency, and large heat release of thermoplastic polyurethane elastomers. , to improve the flame retardant properties of thermoplastic polyurethane elastomers.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种空心玻璃微珠的表面改性方法,包括以下步骤:A method for surface modification of hollow glass microspheres, comprising the following steps:

(1)用浓度为10%的氢氧化钠溶液对空心玻璃微珠超声洗涤30min,去除表面杂质,得到表面羟基化的空心玻璃微珠;(1) ultrasonically washing the hollow glass microspheres with a 10% sodium hydroxide solution for 30 minutes to remove surface impurities and obtain surface hydroxylated hollow glass microspheres;

(2)将步骤(1)中得到的空心玻璃微珠分别用去离子水,无水乙醇反复洗涤4次,在真空干燥箱中,温度为80℃条件下,干燥8h;(2) The hollow glass microspheres obtained in step (1) were washed repeatedly with deionized water and absolute ethanol 4 times respectively, and dried in a vacuum drying oven at a temperature of 80° C. for 8 hours;

(3)将处理后的空心玻璃微珠溶于体积比为1:1的乙醇和去离子水的混合溶液中,并加入三口烧瓶中回流、水浴恒温70℃加热、机械搅拌;加热过程中,先滴加可得包覆物的溶液,再添加浓度为1%的氢氧化钠溶液,同时测定三口烧瓶中混合液的浓度,不断测试溶液的pH值,维持中性环境;搅拌5h,抽滤,在真空干燥箱中,温度为80℃条件下,干燥8h。(3) Dissolve the treated hollow glass microspheres in a mixed solution of ethanol and deionized water with a volume ratio of 1:1, and add them to a three-necked flask for reflux, heating in a water bath at a constant temperature of 70°C, and mechanical stirring; during the heating process, First add the solution that can get the coating dropwise, then add the sodium hydroxide solution with a concentration of 1%, measure the concentration of the mixed solution in the three-necked flask at the same time, constantly test the pH value of the solution, and maintain a neutral environment; stir for 5 hours, and filter with suction , dried in a vacuum drying oven at a temperature of 80° C. for 8 hours.

优选的是:所述空心玻璃微珠密度为0.10-0.70g/cm3,粒径为0.01-400μm。Preferably, the hollow glass microspheres have a density of 0.10-0.70 g/cm 3 and a particle size of 0.01-400 μm.

优选的是:步骤(3)所述的可得包覆物的溶液分别为质量分数20%的硫酸钛溶液、8%的氯化铁溶液、6%的磷钼酸铵溶液、或者20%的十七氟癸基三乙氧基硅烷溶液。Preferably: the solutions of the coatings available in step (3) are respectively 20% mass fraction of titanium sulfate solution, 8% ferric chloride solution, 6% ammonium phosphomolybdate solution, or 20% Heptadecafluorodecyltriethoxysilane solution.

优选的是:步骤(3)所述的可得包覆物包括二氧化钛、三氧化二铁、磷钼酸铵、十七氟癸基三乙氧基硅烷的至少一种。Preferably, the available coating in step (3) includes at least one of titanium dioxide, ferric oxide, ammonium phosphomolybdate, and heptadecafluorodecyltriethoxysilane.

其中:二氧化钛改性空心玻璃微珠作为阻燃剂,二氧化钛具有粒径小、比表面积大、表面羟基含量高、热稳定性好、无毒和不产生二次污染等特点。特别的,纳米二氧化钛的加入有利于提高弹性体的耐热性能。Among them: titanium dioxide modified hollow glass microspheres are used as a flame retardant. Titanium dioxide has the characteristics of small particle size, large specific surface area, high surface hydroxyl content, good thermal stability, non-toxicity and no secondary pollution. In particular, the addition of nano-titanium dioxide is beneficial to improve the heat resistance of the elastomer.

其中:三氧化二铁改性空心玻璃微珠作为阻燃剂,三氧化二铁能够提高炭层表面形态,增强炭层的形成。聚合物燃烧时,该层能起到难燃、隔热、隔氧的作用,阻止可燃气体进入燃烧气相,从而加强阻燃效果。Among them: Fe2O3 modified hollow glass microspheres are used as a flame retardant, and Fe2O3 can improve the surface morphology of the carbon layer and enhance the formation of the carbon layer. When the polymer burns, this layer can play the role of flame retardant, heat insulation, and oxygen insulation, preventing combustible gas from entering the combustion gas phase, thereby enhancing the flame retardant effect.

其中:磷钼酸铵改性空心玻璃微珠作为阻燃剂,磷钼酸铵含磷阻燃元素,磷会被氧化成磷的含氧酸,这类磷酸既可以覆盖在材料的表面,又在材料表面脱水炭化,形成的炭层可将外部的氧、挥发可燃物和热与内部的聚合物分开,使燃烧中断。同时钼元素的加入,既能增强阻燃效果,又使材料具有良好的抑烟性能。Among them: ammonium phosphomolybdate modified hollow glass microspheres are used as flame retardant, ammonium phosphomolybdate contains phosphorus flame retardant elements, and phosphorus will be oxidized into phosphorus oxyacid. This kind of phosphoric acid can cover the surface of the material, and Dehydration and carbonization on the surface of the material, the carbon layer formed can separate the external oxygen, volatile combustibles and heat from the internal polymer, so that the combustion is interrupted. At the same time, the addition of molybdenum element can not only enhance the flame retardant effect, but also make the material have good smoke suppression performance.

其中:十七氟癸基三乙基硅烷改性的空心玻璃微珠作为阻燃剂,十七氟癸基三乙基硅烷含有氟、硅等阻燃元素。氟作为卤素类,受热时分解生成卤素自由基,该自由基能够提取氢原子,生成卤化氢气体而进入气相。在气相中,卤化氢分子干扰氢氧自由基链式燃烧反应。卤化氢与氢氧自由基作用又能生成水,从而提高阻燃性能。同时该阻燃剂含硅,硅可以在固相中促进燃烧成炭,并且可以在气相状态捕获活性自由基,抑制燃烧。Among them: hollow glass microspheres modified by heptadecafluorodecyltriethylsilane are used as flame retardant, and heptadecafluorodecyltriethylsilane contains fluorine, silicon and other flame retardant elements. Fluorine, as a halogen, decomposes when heated to generate halogen radicals, which can extract hydrogen atoms to generate hydrogen halide gas and enter the gaseous phase. In the gas phase, hydrogen halide molecules interfere with the chain combustion reaction of hydroxyl radicals. The action of hydrogen halide and hydroxyl radicals can generate water, thereby improving the flame retardant performance. At the same time, the flame retardant contains silicon, which can promote combustion into charcoal in the solid phase, and can capture active free radicals in the gas phase to inhibit combustion.

优选的是:改性后的空心玻璃微珠,可得包覆物与空心玻璃微珠的质量比为:二氧化钛:空心玻璃微珠=15.3:84.7,三氧化二铁:空心玻璃微珠=1.4:98.6,磷钼酸铵:空心玻璃微珠=8.3:91.7,十七氟癸基三乙氧基硅烷:空心玻璃微珠=19.3:80.7。Preferably: the modified hollow glass microspheres, the mass ratio of the coating to the hollow glass microspheres is: titanium dioxide: hollow glass microspheres = 15.3: 84.7, ferric oxide: hollow glass microspheres = 1.4 : 98.6, ammonium phosphomolybdate: hollow glass microspheres = 8.3: 91.7, heptadecafluorodecyltriethoxysilane: hollow glass microspheres = 19.3: 80.7.

优选的是:可得包覆物为二氧化钛、三氧化二铁、磷钼酸铵时,步骤(3)之后还包括焙烧的步骤,具体为将干燥后的空心玻璃微珠置于500℃马弗炉中焙烧2h。该步骤之后得到的改性空心玻璃微珠可以单独作为阻燃剂用来阻燃热塑性聚氨酯弹性体,且取得了良好的阻燃效果。Preferably: when the available coatings are titanium dioxide, ferric oxide, and ammonium phosphomolybdate, the step (3) also includes a roasting step, specifically placing the dried hollow glass microspheres in a 500°C muffle Roasting in the furnace for 2h. The modified hollow glass microspheres obtained after this step can be used alone as a flame retardant to flame-retardant thermoplastic polyurethane elastomers, and a good flame-retardant effect has been achieved.

本发明还提供采用上述改性方法制备的空心玻璃微珠作为阻燃剂在阻燃热塑性聚氨酯弹性体中的应用。The invention also provides the application of the hollow glass microspheres prepared by the above modification method as a flame retardant in a flame retardant thermoplastic polyurethane elastomer.

基于改性空心玻璃微珠在制备阻燃热塑性聚氨酯弹性体中的应用,为了减少热塑性塑料阻燃改性时阻燃剂的添加量,防止力学性能下降,本发明用改性空心玻璃微珠阻燃热塑性聚氨酯弹性体,提供了两种阻燃热塑性聚氨酯复合材料,质量分数为:热塑性聚氨酯弹性体98%-99.875%,阻燃剂0.125%-2%;或者热塑性聚氨酯弹性体90%,改性空心玻璃微珠0.1%-1%,聚磷酸铵9%-9.9%。在保证阻燃效果的同时,减少了阻燃添加剂的总量,而且热稳定性好,克服现有阻燃剂添加量较大,加工过程中熔体粘度大而带来能耗高的问题,耐溶滴性有待提高的缺点,从而减小由于添加剂造成的对材料力学性能(如拉伸强度、断裂强度)下降的影响。Based on the application of modified hollow glass microspheres in the preparation of flame-retardant thermoplastic polyurethane elastomers, in order to reduce the amount of flame retardants added during the flame-retardant modification of thermoplastics and prevent the decline in mechanical properties, the present invention uses modified hollow glass microspheres as flame-retardant Flame-retardant thermoplastic polyurethane elastomers, providing two flame-retardant thermoplastic polyurethane composite materials, the mass fraction is: thermoplastic polyurethane elastomer 98%-99.875%, flame retardant 0.125%-2%; or thermoplastic polyurethane elastomer 90%, modified Hollow glass microspheres 0.1%-1%, ammonium polyphosphate 9%-9.9%. While ensuring the flame retardant effect, the total amount of flame retardant additives is reduced, and the thermal stability is good, which overcomes the problems of high energy consumption due to the large amount of flame retardant added and the high melt viscosity during processing. The shortcomings of the droplet resistance need to be improved, so as to reduce the impact of the decrease in the mechanical properties of the material (such as tensile strength and breaking strength) caused by additives.

优选的是:所述的阻燃剂为二氧化钛改性的空心玻璃微珠、二氧化钛改性的空心微珠协效聚磷酸铵、三氧化铁改性的空心玻璃微珠、三氧化二铁改性的空心玻璃微珠协效聚磷酸铵、磷钼酸铵改性的空心玻璃微珠、磷钼酸铵改性的空心玻璃微珠协效聚磷酸铵、十七氟癸基三乙氧基硅烷改性的空心玻璃微珠协效聚磷酸铵中的至少一组。Preferably: the flame retardant is titanium dioxide modified hollow glass microspheres, titanium dioxide modified hollow microspheres synergistic ammonium polyphosphate, ferric oxide modified hollow glass microspheres, ferric oxide modified Hollow glass microspheres synergistic ammonium polyphosphate, ammonium phosphomolybdate modified hollow glass microspheres, ammonium phosphomolybdate modified hollow glass microspheres synergistic ammonium polyphosphate, heptadecafluorodecyltriethoxysilane Modified hollow glass microspheres synergize at least one group of ammonium polyphosphates.

本发明还进一步的提供了制备上述阻燃热塑性聚氨酯弹性体的方法,将改性空心玻璃微珠与热塑性聚氨酯弹性体在密炼机中混合,控制温度在175-180℃,转速为10-50r/min,熔融共混10-30min,成型;或将改性空心玻璃微珠、聚磷酸铵与热塑性聚氨酯弹性体在密炼机中混合,控制温度在175-180℃,转速为10-50r/min,熔融共混10-30min,成型。The present invention further provides a method for preparing the above-mentioned flame-retardant thermoplastic polyurethane elastomer. The modified hollow glass microspheres are mixed with the thermoplastic polyurethane elastomer in an internal mixer, and the temperature is controlled at 175-180°C and the rotation speed is 10-50r /min, melt blending for 10-30min, molding; or mix modified hollow glass microspheres, ammonium polyphosphate and thermoplastic polyurethane elastomer in an internal mixer, control the temperature at 175-180°C, and rotate at 10-50r/min min, melt blending for 10-30min, molding.

本发明采用改性后的空心玻璃微珠作为阻燃剂制备阻燃热塑性聚氨酯复合材料,锥形量热仪实验表明复合材料的热释放速率、总热释放、生烟速率、烟因子等参数显著降低,而炭渣剩余质量则大大提高。The present invention uses modified hollow glass microspheres as a flame retardant to prepare a flame-retardant thermoplastic polyurethane composite material. The cone calorimeter experiment shows that the parameters such as the heat release rate, total heat release, smoke generation rate, and smoke factor of the composite material are significant. Reduced, while the remaining quality of carbon residue is greatly improved.

本发明的有益效果是:The beneficial effects of the present invention are:

1)该种空心玻璃微珠的改性方法工艺简单,操作容易,改性时间短,成本低且无毒性物质参与与生成。1) The modification method of the hollow glass microspheres has simple process, easy operation, short modification time, low cost and no toxic substances involved and generated.

2)阻燃剂的质量0.125%-2%,添加量较少,对材料的力学性能影响较小。2) The mass of the flame retardant is 0.125%-2%, and the addition amount is small, which has little influence on the mechanical properties of the material.

3)锥形量热仪研究结果表明,随着阻燃剂的加入,阻燃热塑性聚氨酯弹性体复合材料的热释放速率、总热释放、生烟速率、烟因子显著降低,而炭渣剩余质量则大大提高,阻燃效果比较好。3) The results of the cone calorimeter showed that with the addition of the flame retardant, the heat release rate, total heat release, smoke generation rate, and smoke factor of the flame-retardant thermoplastic polyurethane elastomer composite material were significantly reduced, while the remaining mass of carbon residue It is greatly improved, and the flame retardant effect is better.

具体实施方式detailed description

为了更好地说明改性后的空心玻璃微珠阻燃热塑性聚氨酯弹性体的良好性能,下面结合实例说明:In order to better illustrate the good performance of the modified hollow glass microsphere flame-retardant thermoplastic polyurethane elastomer, the following examples are used to illustrate:

1.热塑性聚氨酯弹性体(TPU)/二氧化钛改性空心玻璃微珠(TiO2-HGM)/聚磷酸铵(APP)对比例1-1:1. Thermoplastic polyurethane elastomer (TPU)/titanium dioxide modified hollow glass microspheres (TiO 2 -HGM)/ammonium polyphosphate (APP) comparative example 1-1:

按质量百分比将热塑性聚氨酯弹性体100%,加入密炼机中,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值(PHRR)为1415kW/m2,剩余质量为(MASS)8%,总的热释放(THR)为97MJ/m2,总的生烟量(TSR)为600g,烟因子(SF)为850g/s。Add 100% thermoplastic polyurethane elastomer into the internal mixer according to the mass percentage, and control the rotational speed at 10-50r/min at room temperature, and internally knead for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizing machine, the temperature is controlled at 175-180° C., the pressure is maintained for 10-20 minutes, and the product is cooled for 1-2 minutes. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate (PHRR) was 1415kW/m 2 and the remaining mass was (MASS) 8%, the total heat release (THR) is 97MJ/m 2 , the total smoke yield (TSR) is 600g, and the smoke factor (SF) is 850g/s.

对比例1-2:Comparative example 1-2:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%未改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为184kW/m2,剩余质量为35%,总的热释放为70MJ/m2,总的生烟量为300g,烟因子为62g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.5% by mass of unmodified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 184kW/m 2 , the remaining mass was 35%, and the total heat The release is 70MJ/m 2 , the total smoke production is 300g, and the smoke factor is 62g/s.

实施例1-1:Example 1-1:

按质量百分比将热塑性聚氨酯弹性体99.875%,加入密炼机中密炼3min,加入质量百分比为0.125%二氧化钛改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为734kW/m2,剩余质量为9%,总的热释放为105MJ/m2,总的生烟量为772g,烟因子为567g/s。Add 99.875% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer and banbury for 3 minutes, add 0.125% of the mass percentage of titanium dioxide modified hollow glass microspheres, under room temperature conditions, control the rotating speed to be 10-50r/min, compact Refining for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 734kW/m 2 , the remaining mass was 9%, and the total heat The release is 105MJ/m 2 , the total smoke production is 772g, and the smoke factor is 567g/s.

实施例1-2:Embodiment 1-2:

按质量百分比将热塑性聚氨酯弹性体99.75%,加入密炼机中密炼3min,加入质量百分比为0.25%二氧化钛改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为575kW/m2,剩余质量为9%,总的热释放为104MJ/m2,总的生烟量为755g,烟因子为441g/s。Add 99.75% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for banburying for 3 minutes, add 0.25% of the mass percentage of titanium dioxide modified hollow glass microspheres, at room temperature, control the rotating speed to be 10-50r/min, close Refining for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 575kW/m 2 , the remaining mass was 9%, and the total heat The release is 104MJ/m 2 , the total smoke production is 755g, and the smoke factor is 441g/s.

实施例1-3:Embodiment 1-3:

按质量百分比将热塑性聚氨酯弹性体99.5%,加入密炼机中密炼3min,加入质量百分比为0.5%二氧化钛改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为481kW/m2,剩余质量为9%,总的热释放为93MJ/m2,总的生烟量为711g,烟因子为342g/s。Add 99.5% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer and banbury for 3 minutes, add 0.5% titanium dioxide-modified hollow glass microspheres in the mass percentage, and control the rotating speed at 10-50r/min under room temperature conditions. Refining for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 481kW/m 2 , the remaining mass was 9%, and the total heat The release is 93MJ/m 2 , the total smoke production is 711g, and the smoke factor is 342g/s.

实施例1-4:Embodiment 1-4:

按质量百分比将热塑性聚氨酯弹性体99.0%,加入密炼机中密炼3min,加入质量百分比为1.0%二氧化钛改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为407kW/m2,剩余质量为10%,总的热释放为101MJ/m2,总的生烟量为694g,烟因子为305g/s。Add 99.0% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer and banbury for 3 minutes, add 1.0% of the mass percentage of titanium dioxide-modified hollow glass microspheres, under room temperature conditions, control the rotating speed to be 10-50r/min, compact Refining for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 407kW/m 2 , the remaining mass was 10%, and the total heat The release is 101MJ/m 2 , the total smoke production is 694g, and the smoke factor is 305g/s.

实施例1-5:Embodiment 1-5:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.125%二氧化钛改性的空心玻璃微珠与质量百分比为9.875%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为210kW/m2,剩余质量为41%,总的热释放为58MJ/m2,总的生烟量为426g,烟因子为44g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.125% by mass of titanium dioxide-modified hollow glass microspheres and 9.875% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 210kW/m 2 , the remaining mass was 41%, and the total heat The release is 58MJ/m 2 , the total smoke production is 426g, and the smoke factor is 44g/s.

实施例1-6:Embodiment 1-6:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.25%二氧化钛改性的空心玻璃微珠与质量百分比为9.75%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为157kW/m2,剩余质量为48%,总的热释放为54MJ/m2,总的生烟量为363g,烟因子为42g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to the internal mixer for internal mixing for 3 minutes, and 0.25% by mass of titanium dioxide modified hollow glass microspheres and 9.75% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 157kW/m 2 , the remaining mass was 48%, and the total heat The release is 54MJ/m 2 , the total smoke production is 363g, and the smoke factor is 42g/s.

实施例1-7:Embodiment 1-7:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%二氧化钛改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为142kW/m2,剩余质量为49%,总的热释放为53MJ/m2,总的生烟量为307g,烟因子为40g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.5% by mass of titanium dioxide-modified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 142kW/m 2 , the remaining mass was 49%, and the total heat The release is 53MJ/m 2 , the total smoke production is 307g, and the smoke factor is 40g/s.

实施例1-8:Embodiment 1-8:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为1%二氧化钛改性的空心玻璃微珠与质量百分比为9%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为95kW/m2,剩余质量为54%,总的热释放为27MJ/m2,总的生烟量为306g,烟因子为38g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 1% by mass of titanium dioxide-modified hollow glass microspheres and 9% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 95kW/m 2 , the remaining mass was 54%, and the total heat The release is 27MJ/m 2 , the total smoke production is 306g, and the smoke factor is 38g/s.

表1对比例1-1和实施例1-1至1-8样品实验数据表Table 1 comparative example 1-1 and embodiment 1-1 to 1-8 sample experiment data table

从表1可以看出,热塑性聚氨酯弹性体中无论单独添加改性空心玻璃微珠,还是改性空心玻璃微珠协效聚磷酸铵。随着添加量的增大,热释放速率、总的生烟量、烟因子和生烟速率都明显降低,但并非添加量越多越好,可以看出后期变化幅度并不是很大,当阻燃剂含量为1%时,效果比较好。同一含量下,未改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体和改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体作比较,改性后空心玻璃微珠的热释放速率明显降低,说明改性是有意义的。从炭渣剩余质量上看,成炭量也在明显增多,这对阻燃是非常有利的。It can be seen from Table 1 that whether the modified hollow glass microspheres are added alone or the modified hollow glass microspheres are synergistic with ammonium polyphosphate in the thermoplastic polyurethane elastomer. With the increase of the addition amount, the heat release rate, total smoke production, smoke factor and smoke generation rate all decrease obviously, but the more the addition amount, the better. It can be seen that the range of change in the later stage is not very large. When the fuel content is 1%, the effect is better. Under the same content, the unmodified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer and the modified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer were compared, and the modified hollow glass microsphere The heat release rate of is significantly reduced, indicating that the modification is meaningful. Judging from the remaining quality of carbon residue, the amount of char is also significantly increased, which is very beneficial to flame retardancy.

2.热塑性聚氨酯弹性体(TPU)/三氧化二铁改性空心玻璃微珠(Fe2O3-HGM)/聚磷酸铵(APP)对比例2-1:2. Thermoplastic polyurethane elastomer (TPU)/ferric oxide modified hollow glass microspheres (Fe 2 O 3 -HGM)/ammonium polyphosphate (APP) comparative example 2-1:

按质量百分比将热塑性聚氨酯弹性体100%,加入密炼机中,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值(PHRR)为1526kW/m2,剩余质量为(MASS)8%,总的热释放(THR)为121MJ/m2,总的生烟量(TSR)为742g,烟因子(SF)为1133g/s。Add 100% thermoplastic polyurethane elastomer into the internal mixer according to the mass percentage, and control the rotational speed at 10-50r/min at room temperature, and internally knead for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizing machine, the temperature is controlled at 175-180° C., the pressure is maintained for 10-20 minutes, and the product is cooled for 1-2 minutes. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate (PHRR) was 1526kW/m 2 and the remaining mass was (MASS) 8%, the total heat release (THR) is 121MJ/m 2 , the total smoke yield (TSR) is 742g, and the smoke factor (SF) is 1133g/s.

对比例2-2:Comparative example 2-2:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%未改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为176kW/m2,剩余质量为38%,总的热释放为79MJ/m2,总的生烟量为307g,烟因子为54g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.5% by mass of unmodified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 176kW/m 2 , the remaining mass was 38%, and the total heat The release is 79MJ/m 2 , the total smoke production is 307g, and the smoke factor is 54g/s.

实施例2-1:Example 2-1:

按质量百分比将热塑性聚氨酯弹性体99.875%,加入密炼机中密炼3min,加入质量百分比为0.125%三氧化二铁改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为1373kW/m2,剩余质量为9%,总的热释放为117MJ/m2,总的生烟量为670g,烟因子为919g/s。Add 99.875% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for internal mixing for 3 minutes, add 0.125% by mass percentage of ferric oxide modified hollow glass microspheres, and control the rotational speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 1373kW/m 2 , the remaining mass was 9%, and the total heat The release is 117MJ/m 2 , the total smoke production is 670g, and the smoke factor is 919g/s.

实施例2-2:Example 2-2:

按质量百分比将热塑性聚氨酯弹性体99.75%,加入密炼机中密炼3min,加入质量百分比为0.25%三氧化二铁改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为995kW/m2,剩余质量为7%,总的热释放为114MJ/m2,总的生烟量为771g,烟因子为768g/s。Add 99.75% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for internal mixing for 3 minutes, add 0.25% of ferric oxide-modified hollow glass microspheres in the mass percentage, and control the rotating speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 995kW/m 2 , the remaining mass was 7%, and the total heat The release is 114MJ/m 2 , the total smoke production is 771g, and the smoke factor is 768g/s.

实施例2-3:Embodiment 2-3:

按质量百分比将热塑性聚氨酯弹性体99.5%,加入密炼机中密炼3min,加入质量百分比为0.5%三氧化二铁改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为1409kW/m2,剩余质量为9%,总的热释放为114MJ/m2,总的生烟量为672g,烟因子为641g/s。Add 99.5% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for banburying for 3 minutes, add 0.5% of ferric oxide modified hollow glass microspheres in the mass percentage, and control the rotating speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 1409kW/m 2 , the remaining mass was 9%, and the total heat The release is 114MJ/m 2 , the total smoke production is 672g, and the smoke factor is 641g/s.

实施例2-4:Embodiment 2-4:

按质量百分比将热塑性聚氨酯弹性体99.0%,加入密炼机中密炼3min,加入质量百分比为1.0%三氧化二铁改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为892kW/m2,剩余质量为9%,总的热释放为111MJ/m2,总的生烟量为789g,烟因子为520g/s。Add 99.0% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for internal mixing for 3 minutes, add 1.0% of ferric oxide-modified hollow glass microspheres in the mass percentage, and control the rotating speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 892kW/m 2 , the remaining mass was 9%, and the total heat The release is 111MJ/m 2 , the total smoke production is 789g, and the smoke factor is 520g/s.

实施例2-5:Embodiment 2-5:

按质量百分比将热塑性聚氨酯弹性体98.0%,加入密炼机中密炼3min,加入质量百分比为2.0%三氧化二铁改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为968kW/m2,剩余质量为9%,总的热释放为115MJ/m2,总的生烟量为774g,烟因子为432g/s。According to mass percentage, 98.0% of thermoplastic polyurethane elastomer is added into the internal mixer for banburying for 3 minutes, and 2.0% of mass percentage of ferric oxide-modified hollow glass microspheres is added. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 968kW/m 2 , the remaining mass was 9%, and the total heat The release is 115MJ/m 2 , the total smoke production is 774g, and the smoke factor is 432g/s.

实施例2-6:Embodiment 2-6:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.125%三氧化二铁改性的空心玻璃微珠与质量百分比为9.875%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为237kW/m2,剩余质量为33%,总的热释放为59MJ/m2,总的生烟量为273g,烟因子为37g/s。实施例2-7:90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.125% by mass of ferric oxide-modified hollow glass microspheres and 9.875% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 237kW/m 2 , the remaining mass was 33%, and the total heat The release is 59MJ/m 2 , the total smoke production is 273g, and the smoke factor is 37g/s. Embodiment 2-7:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.25%三氧化二铁改性的空心玻璃微珠与质量百分比为9.75%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为140kW/m2,剩余质量为41%,总的热释放为57MJ/m2,总的生烟量为367g,烟因子为69g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.25% by mass of ferric oxide-modified hollow glass microspheres and 9.75% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 140kW/m 2 , the remaining mass was 41%, and the total heat The release is 57MJ/m 2 , the total smoke production is 367g, and the smoke factor is 69g/s.

实施例2-8:Embodiment 2-8:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%三氧化二铁改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为151kW/m2,剩余质量为41%,总的热释放为48MJ/m2,总的生烟量为288g,烟因子为44g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to the internal mixer for internal mixing for 3 minutes, and 0.5% by mass percentage of ferric oxide-modified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 151kW/m 2 , the remaining mass was 41%, and the total heat The release is 48MJ/m 2 , the total smoke production is 288g, and the smoke factor is 44g/s.

实施例2-9:Embodiment 2-9:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为1%三氧化二铁改性的空心玻璃微珠与质量百分比为9%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为139kW/m2,剩余质量为62%,总的热释放为51MJ/m2,总的生烟量为293g,烟因子为41g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 1% by mass of ferric oxide-modified hollow glass microspheres and 9% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 139kW/m 2 , the remaining mass was 62%, and the total heat The release is 51MJ/m 2 , the total smoke production is 293g, and the smoke factor is 41g/s.

实施例2-10:Embodiment 2-10:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为2%三氧化二铁改性的空心玻璃微珠与质量百分比为8%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为147kW/m2,剩余质量为38%,总的热释放为47MJ/m2,总的生烟量为323g,烟因子为48g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 2% by mass of ferric oxide-modified hollow glass microspheres and 8% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 147kW/m 2 , the remaining mass was 38%, and the total heat The release is 47MJ/m 2 , the total smoke production is 323g, and the smoke factor is 48g/s.

表2对比例2-1和实施例2-1至2-10样品实验数据表Table 2 comparative example 2-1 and embodiment 2-1 to 2-10 sample experiment data table

从表2可以看出,热塑性聚氨酯弹性体中无论单独添加改性空心玻璃微珠,还是改性空心玻璃微珠协效聚磷酸铵。随着添加量的增大,热释放速率、总的生烟量、烟因子和生烟速率都呈明显降低趋势,但并非添加量越多越好,当改性空心玻璃微珠含量为1%时,热释放速率最低,成炭量也相对较高,阻燃效果最佳。同一含量下,未改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体和改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体作比较,改性后空心玻璃微珠的热释放速率明显降低,说明改性是有意义的。It can be seen from Table 2 that whether the modified hollow glass microspheres are added alone to the thermoplastic polyurethane elastomer, or the modified hollow glass microspheres are synergistic with ammonium polyphosphate. With the increase of the addition amount, the heat release rate, the total smoke generation, the smoke factor and the smoke generation rate all showed a trend of decreasing obviously, but the more the addition amount, the better, when the modified hollow glass microsphere content was 1% When , the heat release rate is the lowest, the char formation is relatively high, and the flame retardant effect is the best. Under the same content, the unmodified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer and the modified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer were compared, and the modified hollow glass microsphere The heat release rate of is significantly reduced, indicating that the modification is meaningful.

3.热塑性聚氨酯弹性体(TPU)/磷钼酸铵改性空心玻璃微珠(APT-HGM)/聚磷酸铵(APP)3. Thermoplastic polyurethane elastomer (TPU)/ammonium phosphomolybdate modified hollow glass microspheres (APT-HGM)/ammonium polyphosphate (APP)

对比例3-1:Comparative example 3-1:

按质量百分比将热塑性聚氨酯弹性体100%,加入密炼机中,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值(PHRR)为1416kW/m2,剩余质量为(MASS)9%,总的热释放(THR)为97MJ/m2,总的生烟量(TSR)为600g,烟因子(SF)为850g/s。Add 100% thermoplastic polyurethane elastomer into the internal mixer according to the mass percentage, and control the rotational speed at 10-50r/min at room temperature, and internally knead for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizing machine, the temperature is controlled at 175-180° C., the pressure is maintained for 10-20 minutes, and the product is cooled for 1-2 minutes. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate (PHRR) was 1416kW/m 2 and the remaining mass was (MASS) 9%, the total heat release (THR) is 97MJ/m 2 , the total smoke yield (TSR) is 600g, and the smoke factor (SF) is 850g/s.

对比例3-2:Comparative example 3-2:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%未改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为372kW/m2,剩余质量为10%,总的热释放为130MJ/m2,总的生烟量为753g,烟因子为320g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 0.5% by mass of unmodified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 372kW/m 2 , the remaining mass was 10%, and the total heat The release is 130MJ/m 2 , the total smoke production is 753g, and the smoke factor is 320g/s.

实施例3-1:Example 3-1:

按质量百分比将热塑性聚氨酯弹性体99.75%,加入密炼机中密炼3min,加入质量百分比为0.25%磷钼酸铵改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为611kW/m2,剩余质量为8%,总的热释放为100MJ/m2,总的生烟量为674g,烟因子为412g/s。Add 99.75% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for banburying for 3 minutes, add 0.25% of the mass percentage of ammonium phosphomolybdate modified hollow glass microspheres, and control the speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 611kW/m 2 , the remaining mass was 8%, and the total heat The release is 100MJ/m 2 , the total smoke production is 674g, and the smoke factor is 412g/s.

实施例3-2:Example 3-2:

按质量百分比将热塑性聚氨酯弹性体99.5%,加入密炼机中密炼3min,加入质量百分比为0.5%磷钼酸铵改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为506kW/m2,剩余质量为9%,总的热释放为97MJ/m2,总的生烟量为716g,烟因子为362g/s。Add 99.5% of thermoplastic polyurethane elastomer according to the mass percentage into the internal mixer for internal mixing for 3 minutes, add 0.5% by mass percentage of ammonium phosphomolybdate-modified hollow glass microspheres, and control the speed at 10-50r/min at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 506kW/m 2 , the remaining mass was 9%, and the total heat The release is 97MJ/m 2 , the total smoke production is 716g, and the smoke factor is 362g/s.

实施例3-3:Embodiment 3-3:

按质量百分比将热塑性聚氨酯弹性体99.0%,加入密炼机中密炼3min,加入质量百分比为1.0%磷钼酸铵改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为375kW/m2,剩余质量为10%,总的热释放为128MJ/m2,总的生烟量为785g,烟因子为394g/s。Add 99.0% of the thermoplastic polyurethane elastomer according to the mass percentage into the banbury mixer for 3 min, add 1.0% of the mass percentage of ammonium phosphomolybdate modified hollow glass microspheres, and at room temperature, control the rotational speed to 10-50r/ min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 375kW/m 2 , the remaining mass was 10%, and the total heat The release is 128MJ/m 2 , the total smoke production is 785g, and the smoke factor is 394g/s.

实施例3-4:Embodiment 3-4:

按质量百分比将热塑性聚氨酯弹性体98.0%,加入密炼机中密炼3min,加入质量百分比为2.0%磷钼酸铵改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为426kW/m2,剩余质量为11%,总的热释放为95MJ/m2,总的生烟量为657g,烟因子为246g/s。Add 98.0% of thermoplastic polyurethane elastomer according to the mass percentage into the banbury mixer for 3 minutes, add 2.0% of the mass percentage of ammonium phosphomolybdate modified hollow glass microspheres, and control the speed at 10-50r/m at room temperature. min, banburying 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 426kW/m 2 , the remaining mass was 11%, and the total heat The release is 95MJ/m 2 , the total smoke production is 657g, and the smoke factor is 246g/s.

实施例3-5:Embodiment 3-5:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.125%磷钼酸铵改性的空心玻璃微珠与质量百分比为9.875%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为132kW/m2,剩余质量为34%,总的热释放为51MJ/m2,总的生烟量为372g,烟因子为45g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to the internal mixer for internal mixing for 3 minutes, and 0.125% by mass of ammonium phosphomolybdate-modified hollow glass microspheres and 9.875% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 132kW/m 2 , the remaining mass was 34%, and the total heat The release is 51MJ/m 2 , the total smoke production is 372g, and the smoke factor is 45g/s.

实施例3-6:Embodiment 3-6:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.25%磷钼酸铵改性的空心玻璃微珠与质量百分比为9.75%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为127kW/m2,剩余质量为36%,总的热释放为47MJ/m2,总的生烟量为289g,烟因子为37g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to the internal mixer for internal mixing for 3 minutes, and 0.25% by mass of ammonium phosphomolybdate-modified hollow glass microspheres and 9.75% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 127kW/m 2 , the remaining mass was 36%, and the total heat The release is 47MJ/m 2 , the total smoke production is 289g, and the smoke factor is 37g/s.

实施例3-7:Embodiment 3-7:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为0.5%磷钼酸铵改性的空心玻璃微珠与质量百分比为9.5%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为122kW/m2,剩余质量为39%,总的热释放为43MJ/m2,总的生烟量为219g,烟因子为29g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for banburying for 3 minutes, and 0.5% by mass of ammonium phosphomolybdate-modified hollow glass microspheres and 9.5% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 122kW/m 2 , the remaining mass was 39%, and the total heat The release is 43MJ/m 2 , the total smoke production is 219g, and the smoke factor is 29g/s.

实施例3-8:Embodiment 3-8:

按质量百分比将热塑性聚氨酯弹性体90%,加入密炼机中密炼3min,加入质量百分比为1%磷钼酸铵改性的空心玻璃微珠与质量百分比为9%的聚磷酸铵。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为132kW/m2,剩余质量为30%,总的热释放为64MJ/m2,总的生烟量为286g,烟因子为37g/s。90% by mass percentage of thermoplastic polyurethane elastomer was added to an internal mixer for internal mixing for 3 minutes, and 1% by mass of ammonium phosphomolybdate-modified hollow glass microspheres and 9% by mass of ammonium polyphosphate were added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 132kW/m 2 , the remaining mass was 30%, and the total heat The release is 64MJ/m 2 , the total smoke production is 286g, and the smoke factor is 37g/s.

表3对比例3-1和实施例3-1至3-8样品实验数据表Table 3 comparative example 3-1 and embodiment 3-1 to 3-8 sample experiment data table

从表3可以看出,热塑性聚氨酯弹性体中无论单独添加改性空心玻璃微珠,还是改性空心玻璃微珠协效聚磷酸铵。随着添加量的增大,热释放速率、总的生烟量、烟因子和生烟速率都呈明显降低趋势,但并非添加量越多越好,当改性空心玻璃微珠含量为1%时,热释放速率最低,成炭量也相对较高,阻燃效果最佳。同一含量下,未改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体和改性空心玻璃微珠协效聚磷酸铵阻燃热塑性聚氨酯弹性体作比较,改性后空心玻璃微珠的热释放速率明显降低,说明改性是有意义的。It can be seen from Table 3 that whether the modified hollow glass microspheres are added alone to the thermoplastic polyurethane elastomer, or the modified hollow glass microspheres are synergistic with ammonium polyphosphate. With the increase of the addition amount, the heat release rate, the total smoke generation, the smoke factor and the smoke generation rate all showed a trend of decreasing obviously, but the more the addition amount, the better, when the modified hollow glass microsphere content was 1% When , the heat release rate is the lowest, the char formation is relatively high, and the flame retardant effect is the best. Under the same content, the unmodified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer and the modified hollow glass microsphere synergistic ammonium polyphosphate flame-retardant thermoplastic polyurethane elastomer were compared, and the modified hollow glass microsphere The heat release rate of is significantly reduced, indicating that the modification is meaningful.

4.热塑性聚氨酯弹性体(TPU)/十七氟癸基三乙氧基硅烷改性空心玻璃微珠(FAS-HGM)/聚磷酸铵(APP)4. Thermoplastic polyurethane elastomer (TPU)/heptadecafluorodecyltriethoxysilane modified hollow glass microspheres (FAS-HGM)/ammonium polyphosphate (APP)

对比例4-1:Comparative example 4-1:

按质量百分比将热塑性聚氨酯弹性体100%,加入密炼机中,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值(PHRR)为1416kW/m2,剩余质量为(MASS)9%,总的热释放(THR)为97MJ/m2,总的生烟量(TSR)为600g,烟因子(SF)为850g/s。Add 100% thermoplastic polyurethane elastomer into the internal mixer according to the mass percentage, and control the rotational speed at 10-50r/min at room temperature, and internally knead for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizing machine, the temperature is controlled at 175-180° C., the pressure is maintained for 10-20 minutes, and the product is cooled for 1-2 minutes. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate (PHRR) was 1416kW/m 2 and the remaining mass was (MASS) 9%, the total heat release (THR) is 97MJ/m 2 , the total smoke yield (TSR) is 600g, and the smoke factor (SF) is 850g/s.

对比例4-2:Comparative example 4-2:

按质量百分比将热塑性聚氨酯弹性体99.75%,加入密炼机中密炼3min,加入质量百分比为0.25%未改性的空心玻璃微珠。在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为1142kW/m2,剩余质量为9%,总的热释放为93MJ/m2,总的生烟量为551g,烟因子为630g/s。99.75% of the thermoplastic polyurethane elastomer was added into the internal mixer according to the mass percentage and mixed for 3 minutes, and 0.25% of the mass percentage of unmodified hollow glass microspheres was added. At room temperature, control the rotational speed at 10-50r/min, and banbury for 10 minutes. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 1142kW/m 2 , the remaining mass was 9%, and the total heat The release is 93MJ/m 2 , the total smoke production is 551g, and the smoke factor is 630g/s.

实施例4-1:Example 4-1:

按质量百分比将热塑性聚氨酯弹性体99.75%,加入密炼机中密炼3min,加入质量百分比为0.25%十七氟癸基三乙氧基硅烷改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为684kW/m2,剩余质量为11%,总的热释放为92MJ/m2,总的生烟量为588g,烟因子为419g/s。Add 99.75% of thermoplastic polyurethane elastomer by mass percentage into the internal mixer and banbury for 3min, add 0.25% heptadecafluorodecyltriethoxysilane modified hollow glass microspheres by mass percentage, at room temperature, control The rotating speed is 10-50r/min, and the banburying is 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, the temperature is controlled at 175-180° C., the pressure is kept for 10-20 minutes, and cooled for 1-2 minutes to obtain the product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 684kW/m 2 , the remaining mass was 11%, and the total heat The release is 92MJ/m 2 , the total smoke production is 588g, and the smoke factor is 419g/s.

实施例4-2:Example 4-2:

按质量百分比将热塑性聚氨酯弹性体99.5%,加入密炼机中密炼3min,加入质量百分比为0.5%十七氟癸基三乙氧基硅烷改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度在175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为595kW/m2,剩余质量为11%,总的热释放为103MJ/m2,总的生烟量为614g,烟因子为418g/s。Add 99.5% of thermoplastic polyurethane elastomer by mass percentage into the banbury mixer for banburying 3min, add 0.5% heptadecafluorodecyltriethoxysilane modified hollow glass microspheres by mass percentage, at room temperature, control The rotating speed is 10-50r/min, and the banburying is 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 595kW/m 2 , the remaining mass was 11%, and the total heat The release is 103MJ/m 2 , the total smoke production is 614g, and the smoke factor is 418g/s.

实施例4-3:Embodiment 4-3:

按质量百分比将热塑性聚氨酯弹性体99.0%,加入密炼机中密炼3min,加入质量百分比为1.0%十七氟癸基三乙氧基硅烷改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为523kW/m2,剩余质量为12%,总的热释放为99MJ/m2,总的生烟量为547g,烟因子为325g/s。Add 99.0% of thermoplastic polyurethane elastomer by mass percentage into the internal mixer and banbury for 3min, add 1.0% of heptadecafluorodecyltriethoxysilane modified hollow glass microspheres by mass percentage, at room temperature, control The rotating speed is 10-50r/min, and the banburying is 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 523kW/m 2 , the remaining mass was 12%, and the total heat The release is 99MJ/m 2 , the total smoke production is 547g, and the smoke factor is 325g/s.

实施例4-4:Embodiment 4-4:

按质量百分比将热塑性聚氨酯弹性体98.0%,加入密炼机中密炼3min,加入质量百分比为2.0%十七氟癸基三乙氧基硅烷改性的空心玻璃微珠,在室温条件下,控制转速为10-50r/min,密炼10min。所得物质放入100×100×3mm3的模具中,用平板硫化机压片,控制温度175-180℃,保压10-20min,冷却1-2min,得到产品。分别在35kW/m2,25kW/m2辐射功率下,对样品进行锥形量热仪测试和烟密度仪测试,其热释放速率峰值为1142kW/m2,剩余质量为9%,总的热释放为124MJ/m2,总的生烟量为643g,烟因子为380g/s。Add 98.0% of thermoplastic polyurethane elastomer by mass percentage into the internal mixer and banbury for 3min, add 2.0% of heptadecafluorodecyltriethoxysilane-modified hollow glass microspheres by mass percentage, at room temperature, control The rotating speed is 10-50r/min, and the banburying is 10min. The obtained material is put into a mold of 100×100×3mm 3 , pressed into tablets with a flat vulcanizer, controlled at a temperature of 175-180° C., maintained at a pressure of 10-20 minutes, and cooled for 1-2 minutes to obtain a product. Under the radiation power of 35kW/m 2 and 25kW/m 2 respectively, the cone calorimeter test and the smoke density test were carried out on the sample. The peak heat release rate was 1142kW/m 2 , the remaining mass was 9%, and the total heat The release is 124MJ/m 2 , the total smoke production is 643g, and the smoke factor is 380g/s.

表4对比例4-1和实施例4-1至4-4样品实验数据Table 4 comparative example 4-1 and embodiment 4-1 to 4-4 sample experimental data

从表4可以看出,热塑性聚氨酯弹性体中随着改性空心玻璃微珠的添加,热释放速率、总的生烟量、烟因子和生烟速率都呈明显降低趋势,但并非添加量越多越好,当改性空心玻璃微珠含量为1%时,热释放速率最低,成炭量也相对较高,阻燃效果最佳。同一含量下,未改性空心玻璃微珠阻燃热塑性聚氨酯弹性体和改性空心玻璃微珠阻燃热塑性聚氨酯弹性体作比较,改性后空心玻璃微珠的热释放速率明显降低,说明改性是有意义的。It can be seen from Table 4 that with the addition of modified hollow glass microspheres in thermoplastic polyurethane elastomers, the heat release rate, total smoke generation, smoke factor and smoke generation rate all showed a trend of decreasing significantly, but it did not The more the better, when the content of modified hollow glass microspheres is 1%, the heat release rate is the lowest, the amount of char formation is relatively high, and the flame retardant effect is the best. Under the same content, the unmodified hollow glass microsphere flame retardant thermoplastic polyurethane elastomer is compared with the modified hollow glass microsphere flame retardant thermoplastic polyurethane elastomer. The heat release rate of the modified hollow glass microsphere is significantly reduced, indicating that the modification is meaningful.

Claims (10)

1. the surface modifying method of a hollow glass micropearl, it is characterised in that: comprise the following steps:
(1) with the sodium hydroxide solution that concentration is 10% to hollow glass micropearl supersound washing 30min, surface impurity is removed, Hollow glass micropearl to surface hydroxylation;
(2) hollow glass micropearl obtained in step (1) is used respectively deionized water, dehydrated alcohol cyclic washing 4 times, In vacuum drying oven, under the conditions of temperature is 80 DEG C, it is dried 8h;
(3) hollow glass micropearl after processing is dissolved in the mixed solution of ethanol that volume ratio is 1:1 and deionized water, and Add backflow, constant temperature water bath 70 DEG C heating, mechanical agitation in there-necked flask;In heating process, first dropping can obtain the molten of coating Liquid, then add the sodium hydroxide solution that concentration is 1%, measure the concentration of mixed liquor in there-necked flask simultaneously, continuous test solution PH value, maintains neutral environment;Stirring 5h, sucking filtration, in vacuum drying oven, under the conditions of temperature is 80 DEG C, it is dried 8h.
The surface modifying method of a kind of hollow glass micropearl the most as claimed in claim 1, it is characterised in that: described hollow glass Bead density is 0.10-0.70g/cm3, particle diameter is 0.01-400 μm.
The surface modifying method of a kind of hollow glass micropearl the most as claimed in claim 1, it is characterised in that: step (3) is described The solution of obtained coating be respectively the titanium sulfate solution of mass fraction 20%, the ferric chloride solution of 8%, 6% ammonium phosphomolybdate molten Liquid or the 17 fluorine decyl triethoxysilane solution of 20%.
The surface modifying method of a kind of hollow glass micropearl the most as claimed in claim 1, it is characterised in that: step (3) is described Obtained coating include titanium dioxide, iron sesquioxide, ammonium phosphomolybdate, 17 fluorine decyl triethoxysilanes at least one.
The method of modifying of a kind of hollow glass micropearl the most as claimed in claim 4, it is characterised in that: modified hollow glass Microballon, the mass ratio that can obtain coating and hollow glass micropearl is: titanium dioxide: hollow glass micropearl=15.3:84.7, three oxygen Change two ferrum: hollow glass micropearl=1.4:98.6, ammonium phosphomolybdate: hollow glass micropearl=8.3:91.7,17 fluorine decyl three ethoxies Base silane: hollow glass micropearl=19.3:80.7.
The surface modifying method of a kind of hollow glass micropearl the most as claimed in claim 4, it is characterised in that: can obtain coating is When titanium dioxide, iron sesquioxide, ammonium phosphomolybdate, also include the step of roasting after step (3), specially by dried Hollow glass micropearl is placed in 500 DEG C of Muffle kiln roasting 2h.
7. use claim 1-6 arbitrarily as described in the hollow glass micropearl prepared of method of modifying as fire retardant at flame-proofed thermoplastic Application in polyurethane elastomer.
8. based on the flame retardant thermoplastic polyurethane elastomer of application described in claim 7, it is characterised in that: mass fraction is: heat Plastic polyurethane elastomer 98%-99.875%, fire retardant 0.125%-2%;Or Polyurethane Thermoplastic Elastomer 90%, modified empty Heart glass microballoon 0.1%-1%, APP 9%-9.9%.
9. flame retardant thermoplastic polyurethane elastomer as claimed in claim 8, it is characterised in that: described fire retardant is titanium dioxide The hollow glass that the hollow glass micropearl of titanium modification, titania modified cenosphere synergistic APP, ferric oxide are modified The hollow glass micropearl synergistic APP of microballon, iron sesquioxide modification, the hollow glass micropearl of ammonium phosphomolybdate modification, phosphorus molybdenum The hollow glass micropearl synergistic that the hollow glass micropearl synergistic APP of acid ammonium modification, 17 fluorine decyl triethoxysilanes are modified Least one set in APP.
10. the method for preparation flame retardant thermoplastic polyurethane elastomer as described in claim 8-9 is arbitrary, it is characterised in that:
Modification hollow glass micropearl is mixed in banbury with Polyurethane Thermoplastic Elastomer, control temperature at 175-180 DEG C, Rotating speed is 10-50r/min, melt blending 10-30min, molding;
Or modification hollow glass micropearl, APP are mixed in banbury with Polyurethane Thermoplastic Elastomer, control temperature and exist 175-180 DEG C, rotating speed is 10-50r/min, melt blending 10-30min, molding.
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CN107020072A (en) * 2017-04-28 2017-08-08 杨林 Preparation method of high-adhesion and high-dispersion titanium dioxide photocatalytic film
CN108822581B (en) * 2018-05-29 2020-07-28 上海应用技术大学 Phenolic resin coated hollow glass bead and preparation method thereof
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CN110330629A (en) * 2019-07-16 2019-10-15 华北电力大学(保定) A kind of preparation method of inner core filling material for composite insulating cross arm
CN110408238A (en) * 2019-08-09 2019-11-05 山西海诺科技股份有限公司 A kind of method of modifying for the hollow glass micropearl being used to prepare lightweight epoxy resin-polyurethane composite material
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CN116410617A (en) * 2023-03-09 2023-07-11 安徽理工大学环境友好材料与职业健康研究院(芜湖) A surface-modified glass microsphere composite filler and its preparation method and application
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CN119241972B (en) * 2024-11-12 2025-06-17 浙江多力塑胶有限公司 Environmentally friendly multifunctional PVB film and preparation method thereof

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