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CN105944814B - A kind of micronizer - Google Patents

A kind of micronizer Download PDF

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Publication number
CN105944814B
CN105944814B CN201610366586.2A CN201610366586A CN105944814B CN 105944814 B CN105944814 B CN 105944814B CN 201610366586 A CN201610366586 A CN 201610366586A CN 105944814 B CN105944814 B CN 105944814B
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crushing
cylinder
main shaft
disc
crushing disc
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CN105944814A (en
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张平亮
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Guangdong Huachen Meigui Biotechnology Co ltd
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Wuxi Professional College of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/12Shape or construction of discs

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

本发明提供了一种超微粉碎机,其对物料可进行强有力的研磨、分散,具有较好的研磨粒度,生产效率高;其包括电机,所述电机与减速机连接后通过联轴器与伸入圆筒内的主轴一端连接,所述圆筒内的所述主轴上依次安装有搅拌棒、转臂、粉碎圆盘Ⅰ、粉碎圆盘Ⅱ,至少两个所述转臂均匀安装于所述主轴的轴向环面上,所述转臂下端套装有粉碎媒体,所述粉碎媒体呈环状齿轮型,所述圆筒内壁安装有与所述粉碎媒体上齿轮对应的齿圈。

The invention provides an ultrafine pulverizer, which can powerfully grind and disperse materials, has better grinding particle size, and has high production efficiency; it includes a motor, and the motor is connected with a reducer through a coupling It is connected with one end of the main shaft protruding into the cylinder, and the main shaft in the cylinder is sequentially installed with a stirring rod, a rotating arm, a crushing disc I, and a crushing disc II, and at least two of the rotating arms are evenly installed on the On the axial ring surface of the main shaft, the lower end of the rotating arm is fitted with a crushing medium, the crushing medium is in the form of a ring gear, and the inner wall of the cylinder is equipped with a ring gear corresponding to the upper gear of the crushing medium.

Description

一种超微粉碎机A kind of ultrafine pulverizer

技术领域technical field

本发明涉及一种物料分散机械,具体为一种超微粉碎机。The invention relates to a material dispersing machine, in particular to an ultrafine pulverizer.

背景技术Background technique

在化学工业中,分散工程一直是重要的一环,诸如涂料、油漆、油墨、染料、印花、农药等均必须利用到分散工程,原有的各种搅拌型粉碎机,多为利用分散叶片或棒销的高速旋转并通过研磨介质的研磨作用,使浆料中的颗粒受到撞击、磨擦、研磨和剪切等作用力,实现颗粒料的分散和研磨粉碎,但由于研磨空间大,分散叶片或棒销转动产生的离心力有限,致使静止时研磨介质容易沉积筒底起动不易,珠子易碎等缺点,大大削弱了物料与研磨介质之间的剪切力,同时采用电机驱动分散轴在一个方向旋转,导致物料不能充分分散,造成效率低,能耗高,分散效果不理想。In the chemical industry, dispersion engineering has always been an important part. Such as coatings, paints, inks, dyes, printing, pesticides, etc. must use dispersion engineering. The original various stirring pulverizers mostly use dispersion blades or The high-speed rotation of the rod pin and the grinding action of the grinding medium cause the particles in the slurry to be subjected to forces such as impact, friction, grinding and shearing, so as to realize the dispersion and grinding of the particle material. However, due to the large grinding space, the dispersing blade or The centrifugal force generated by the rotation of the bar pin is limited, so that the grinding medium is easy to deposit when it is still. The bottom of the cylinder is not easy to start, and the beads are fragile, which greatly weakens the shear force between the material and the grinding medium. At the same time, the motor drives the dispersion shaft to rotate in one direction. , resulting in insufficient dispersion of materials, resulting in low efficiency, high energy consumption, and unsatisfactory dispersion effect.

发明内容Contents of the invention

针对现有粉碎机效率低、能耗高、分散效果不理想的问题,本发明提供了一种超微粉碎机,其对物料可进行强有力的研磨、分散,具有较好的研磨粒度,生产效率高。Aiming at the problems of low efficiency, high energy consumption and unsatisfactory dispersion effect of existing pulverizers, the present invention provides an ultrafine pulverizer, which can powerfully grind and disperse materials, has better grinding particle size, and can produce efficient.

其技术方案是这样的:其包括电机,所述电机与减速机连接后通过联轴器与伸入圆筒内的主轴一端连接,其特征在于:所述圆筒内的所述主轴上依次安装有搅拌棒、转臂、粉碎圆盘Ⅰ、粉碎圆盘Ⅱ,至少两个所述转臂均匀安装于所述主轴的轴向环面上,所述转臂下端套装有粉碎媒体,所述粉碎媒体呈环状齿轮型,所述圆筒内壁安装有与所述粉碎媒体上齿轮对应的齿圈。Its technical solution is as follows: it includes a motor, and after the motor is connected with the reducer, it is connected with one end of the main shaft protruding into the cylinder through a coupling. There are stirring rods, rotating arms, crushing disc I, and crushing disc II. At least two of the rotating arms are evenly installed on the axial ring surface of the main shaft. The lower end of the rotating arm is equipped with a crushing medium. The medium is in the form of a ring gear, and the inner wall of the cylinder is equipped with a ring gear corresponding to the gear on the pulverized medium.

其进一步特征在于:所述转臂呈倒L型;It is further characterized in that: the rotating arm is in an inverted L shape;

至少两个所述搅拌棒均匀安装于所述主轴的轴向环面上,每个所述搅拌棒上装有相互交错布置的圆棒;At least two of the stirring rods are evenly installed on the axial ring surface of the main shaft, and each of the stirring rods is equipped with round rods arranged in a staggered manner;

所述粉碎圆盘Ⅰ的外环周面均匀安装有粉碎棒Ⅰ,所述粉碎圆盘Ⅰ上开有至少一个腰子槽;The outer peripheral surface of the crushing disc I is evenly equipped with crushing rods I, and at least one kidney groove is opened on the crushing disc I;

所述粉碎圆盘Ⅱ安装于所述主轴底端,所述粉碎圆盘Ⅱ外缘的上、下端面上均安装有至少一个粉碎棒Ⅱ,且上、下端面上的粉碎棒Ⅱ相对应布置,所述粉碎圆盘Ⅱ上开有至少一个小孔;The crushing disc II is installed at the bottom end of the main shaft, and at least one crushing rod II is installed on the upper and lower end faces of the outer edge of the crushing disc II, and the crushing rods II on the upper and lower end faces are arranged correspondingly , at least one small hole is opened on the crushing disc II;

所述圆筒的外壁设有冷却空腔,所述冷却空腔外设有与之相连通进水口、出水口;所述圆筒顶端设有进料口,所述圆筒底端设有出料口。The outer wall of the cylinder is provided with a cooling cavity, and the outside of the cooling cavity is provided with a water inlet and a water outlet connected thereto; the top of the cylinder is provided with a material inlet, and the bottom of the cylinder is provided with an outlet feed port.

本发明的有益效果是,物料在圆筒内通过搅拌棒和圆棒高速分散后,再通过主轴可高速公转的转臂和通过齿圈可自转的环状齿轮型粉碎媒体进行粉碎研磨,得到了很大的压缩力和剪切力,最后物料受到粉碎圆盘Ⅰ、粉碎圆盘Ⅱ复合粉碎作用,使物料被受到速度差而形成湍流运动,得到强有力的研磨、分散作用,颗粒变得更细且均匀,从而具有较好的研磨粒度,生产效率高。The beneficial effect of the present invention is that after the material is dispersed at high speed in the cylinder by the stirring rod and the round rod, it is crushed and ground by the rotating arm with the high-speed revolution of the main shaft and the ring-shaped gear-type crushing medium that can rotate by the ring gear, and the obtained Large compression force and shearing force, finally the material is crushed by the crushing disc Ⅰ and crushing disc Ⅱ, so that the material is subjected to speed difference to form a turbulent flow movement, and a strong grinding and dispersing effect is obtained, and the particles become more fine. Fine and uniform, so it has better grinding particle size and high production efficiency.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是图1的A-A向放大示意图;Fig. 2 is the A-A direction enlarged schematic diagram of Fig. 1;

图3是图1的B-B向放大示意图;Fig. 3 is the B-B direction enlarged schematic diagram of Fig. 1;

图4是图1的C-C向放大示意图;Fig. 4 is the C-C direction enlarged schematic diagram of Fig. 1;

图5是本发明中齿圈的剖视放大示意图。Fig. 5 is an enlarged schematic cross-sectional view of the ring gear in the present invention.

具体实施方式Detailed ways

如图1~图5所示,本发明包括电机1,电机1与减速机2连接后通过联轴器与伸入圆筒16内的主轴3一端连接,圆筒16内的主轴3上依次安装有搅拌棒5、转臂6、粉碎圆盘Ⅰ14、粉碎圆盘Ⅱ12,八个转臂6均匀安装于主轴3的轴向环面上,转臂6呈倒L型;每个转臂6下端通过轴承11套装有粉碎媒体10,粉碎媒体10呈环状齿轮型,圆筒16内壁安装有与粉碎媒体10上齿轮对应的齿圈7,则环状齿轮型粉碎媒体10能在齿圈7上滚动;六个搅拌棒5均匀安装于主轴3的轴向环面上,每个搅拌棒5上装有相互交错布置的圆棒4;粉碎圆盘Ⅰ14的外环周面均匀安装有八个粉碎棒Ⅰ15,粉碎圆盘Ⅰ14上开有四个腰子槽20,提高粉碎剪切力;粉碎圆盘Ⅱ12安装于主轴3底端,粉碎圆盘Ⅱ12外缘的上、下端面上均安装有五个粉碎棒Ⅱ13,且粉碎圆盘Ⅱ12外缘的上、下端面上的粉碎棒Ⅱ13相对应布置,或者上、下端面上的粉碎棒Ⅱ13也可相互交错布置,可根据情况设置,粉碎圆盘Ⅱ13上开有六个小孔21,提高粉碎剪切力,小孔21呈椭圆形或者圆形;圆筒16的外壁设有冷却空腔17,冷却空腔17外设有与之相连通进水口18、出水口8;圆筒16顶端设有进料口19,圆筒16底端设有出料口9。As shown in Figures 1 to 5, the present invention includes a motor 1. After the motor 1 is connected to the reducer 2, it is connected to one end of the main shaft 3 extending into the cylinder 16 through a coupling, and the main shaft 3 in the cylinder 16 is installed in sequence. There are stirring rod 5, rotating arm 6, crushing disc I14, crushing disc II12, eight rotating arms 6 are evenly installed on the axial ring surface of the main shaft 3, and the rotating arms 6 are inverted L-shaped; the lower end of each rotating arm 6 The crushing medium 10 is sleeved with the bearing 11, the crushing medium 10 is in the shape of an annular gear, and the inner wall of the cylinder 16 is equipped with a ring gear 7 corresponding to the gear on the crushing medium 10, and the ring gear type crushing medium 10 can be mounted on the ring gear 7. Rolling; six stirring rods 5 are evenly installed on the axial ring surface of the main shaft 3, and each stirring rod 5 is equipped with round rods 4 arranged alternately; eight crushing rods are evenly installed on the outer ring surface of the crushing disc I14 Ⅰ15, there are four kidney grooves 20 on the crushing disc Ⅰ14 to increase the crushing shear force; Rod II13, and the crushing rods II13 on the upper and lower end faces of the outer edge of the crushing disc II12 are arranged correspondingly, or the crushing rods II13 on the upper and lower end faces can also be arranged in a staggered manner, which can be set according to the situation. There are six small holes 21 to improve the crushing shear force, and the small holes 21 are oval or circular; the outer wall of the cylinder 16 is provided with a cooling cavity 17, and the outside of the cooling cavity 17 is provided with a water inlet 18 connected thereto , Water outlet 8; Cylinder 16 top is provided with feed inlet 19, and cylinder 16 bottom is provided with discharge outlet 9.

本发明是一种粉碎原理及结构均与现有搅拌型粉碎机等截然不同的粉碎机,本装置不使用球或玻璃状的粉碎介质,而是通过使用许多高速公转和自转的环状齿轮型粉碎媒体10,而获得用传统粉碎机粉碎介质(球、玻璃珠)所得不到的一种很强的力(离心力),再通过这个力对物料施加很大的压缩力和剪切力,具有较好的研磨粒度,生产效率高;其具体工作过程是,物料由圆筒16上部进料口19进入圆筒16内,通过6个均布的搅拌棒5与每个搅拌棒5上交错的圆棒4高速分散后,再通过主轴3可高速公转的转臂6和通过齿圈7可自转的环状齿轮型粉碎媒体10进行粉碎研磨,得到了很大的压缩力和剪切力,最后物料受到粉碎圆盘14、粉碎圆盘Ⅱ12复合粉碎作用,使物料被受到速度差而形成湍流运动,得到强有力的研磨、分散作用,颗粒变得更细且均匀,提高了生产效率,同时冷却水由进水口18进入圆筒16上的冷却空腔17,从出水口8流出,有效控制了物料的研磨温度,成品从出料口9排出,从而获得粒度分布狭窄的超细产品,大大提高了生产效率以及经济效益。The present invention is a pulverizer whose pulverization principle and structure are totally different from the existing agitating type pulverizers. This device does not use ball or glass-like pulverization media, but uses many high-speed revolving and self-rotating ring-shaped gears. Pulverize the medium 10, and obtain a strong force (centrifugal force) that cannot be obtained by pulverizing the medium (ball, glass bead) with a traditional pulverizer, and then apply a large compressive force and shear force to the material through this force, which has the advantages of Good grinding particle size, high production efficiency; its specific working process is that the material enters the cylinder 16 from the upper feeding port 19 of the cylinder 16, and passes through 6 evenly distributed stirring rods 5 and the staggered stirring rods on each stirring rod 5. After the round rod 4 is dispersed at high speed, it is crushed and ground by the rotating arm 6 that can rotate at a high speed by the main shaft 3 and the ring gear type crushing medium 10 that can rotate by the ring gear 7 to obtain a large compressive force and shearing force. The material is crushed by the crushing disc 14 and the crushing disc II 12, so that the material is subjected to a speed difference to form a turbulent flow movement, and a strong grinding and dispersing effect is obtained, and the particles become finer and more uniform, which improves the production efficiency and cools at the same time. Water enters the cooling cavity 17 on the cylinder 16 through the water inlet 18, and flows out from the water outlet 8, which effectively controls the grinding temperature of the material, and the finished product is discharged from the outlet 9, thereby obtaining ultra-fine products with narrow particle size distribution, which greatly improves production efficiency and economic benefits.

Claims (5)

1.一种超微粉碎机,其包括电机,所述电机与减速机连接后通过联轴器与伸入圆筒内的主轴一端连接,其特征在于:所述圆筒内的所述主轴上依次安装有搅拌棒、转臂、粉碎圆盘Ⅰ、粉碎圆盘Ⅱ,至少两个所述转臂均匀安装于所述主轴的轴向环面上,所述转臂下端套装有粉碎媒体,所述粉碎媒体呈环状齿轮型,所述圆筒内壁安装有与所述粉碎媒体上齿轮对应的齿圈;所述粉碎圆盘Ⅱ安装于所述主轴底端,所述粉碎圆盘Ⅱ外缘的上、下端面上均安装有至少一个粉碎棒Ⅱ,且上、下端面上的粉碎棒Ⅱ相对应布置,所述粉碎圆盘Ⅱ上开有至少一个小孔。1. A superfine pulverizer, which includes a motor, after the motor is connected with the reducer, it is connected with one end of the main shaft extending into the cylinder through a coupling, and it is characterized in that: the main shaft in the cylinder A stirring rod, a rotating arm, a crushing disc I, and a crushing disc II are installed in sequence, at least two of the rotating arms are evenly installed on the axial annular surface of the main shaft, and the lower end of the rotating arm is covered with a crushing medium. The crushing medium is in the form of a ring gear, and the inner wall of the cylinder is equipped with a ring gear corresponding to the gear on the crushing medium; the crushing disc II is installed at the bottom of the main shaft, and the outer edge of the crushing disc II is At least one crushing rod II is installed on the upper and lower end faces of the disc, and the crushing rods II on the upper and lower end faces are arranged correspondingly, and at least one small hole is opened on the crushing disc II. 2.根据权利要求1所述的一种超微粉碎机,其特征在于:所述转臂呈倒L型。2. A superfine pulverizer according to claim 1, characterized in that: the rotating arm is in an inverted L shape. 3.根据权利要求1所述的一种超微粉碎机,其特征在于:至少两个所述搅拌棒均匀安装于所述主轴的轴向环面上,每个所述搅拌棒上装有相互交错布置的圆棒。3. A kind of ultrafine pulverizer according to claim 1, characterized in that: at least two said stirring rods are evenly installed on the axial annular surface of said main shaft, and each said stirring rod is equipped with interlaced Arranged round sticks. 4.根据权利要求1所述的一种超微粉碎机,其特征在于:所述粉碎圆盘Ⅰ的外环周面均匀安装有粉碎棒Ⅰ,所述粉碎圆盘Ⅰ上开有至少一个腰子槽。4. A superfine pulverizer according to claim 1, characterized in that: crushing rods I are evenly installed on the outer peripheral surface of the crushing disc I, and at least one kidney is opened on the crushing disc I groove. 5.根据权利要求1所述的一种超微粉碎机,其特征在于:所述圆筒的外壁设有冷却空腔,所述冷却空腔外设有与之相连通进水口、出水口;所述圆筒顶端设有进料口,所述圆筒底端设有出料口。5. A kind of ultrafine pulverizer according to claim 1, characterized in that: the outer wall of the cylinder is provided with a cooling cavity, and the outside of the cooling cavity is provided with a water inlet and a water outlet connected thereto; The top end of the cylinder is provided with a feed port, and the bottom end of the cylinder is provided with a discharge port.
CN201610366586.2A 2016-05-30 2016-05-30 A kind of micronizer Expired - Fee Related CN105944814B (en)

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