CN105932076A - Photovoltaic cell and preparation method thereof - Google Patents
Photovoltaic cell and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于电池技术领域,尤其涉及一种光伏电池及其制备方法。The invention belongs to the technical field of batteries, and in particular relates to a photovoltaic battery and a preparation method thereof.
背景技术Background technique
太阳能是目前国内外发展的能源之一,它利用光伏电池吸收太阳的光能转换为电能,具有非常大的潜力和前途来替代传统能源。在各种太阳能电池中,硅基太阳能电池占到了市场总份额的90%。然而,较高的生产成本和低效率一直是困扰硅基电池发展的因素,与传统的石化能源相差还是很大,因此,提高太阳能电池的转化效率和降低生产成本是我们面对的巨大挑战。其中,改善太阳能电池的绒面结构,提高电池的转换效率也是降低成本的一种有效途径。Solar energy is one of the energy sources developed at home and abroad. It uses photovoltaic cells to absorb the sun's light energy and convert it into electrical energy. It has great potential and prospects to replace traditional energy sources. Among various solar cells, silicon-based solar cells account for 90% of the total market share. However, high production cost and low efficiency have always been the factors that plague the development of silicon-based batteries, which are still far from traditional petrochemical energy sources. Therefore, improving the conversion efficiency of solar cells and reducing production costs are huge challenges we face. Among them, improving the textured structure of solar cells and improving the conversion efficiency of the cells is also an effective way to reduce costs.
发明内容Contents of the invention
有鉴于此,本发明要解决的技术问题在于提供一种光伏电池及其制备方法,该光伏电池的转换效率较高。In view of this, the technical problem to be solved by the present invention is to provide a photovoltaic cell and a preparation method thereof, and the conversion efficiency of the photovoltaic cell is relatively high.
本发明提供了一种光伏电池,包括由下到上依次设置的:背电极、背电场、P型基底、反应离子刻蚀绒面层、PN结层、减反射膜层与栅线电极;所述PN结层与减反射膜层接触的一面开设有多个平行的槽;所述PN结层与减反射膜层之间连续接触。The invention provides a photovoltaic cell, which includes: a back electrode, a back electric field, a P-type substrate, a reactive ion etching suede layer, a PN junction layer, an anti-reflection film layer, and a grid wire electrode arranged in sequence from bottom to top; The side of the PN junction layer in contact with the anti-reflection film layer is provided with a plurality of parallel grooves; the PN junction layer is in continuous contact with the anti-reflection film layer.
优选的,所述反应离子刻蚀绒面层的厚度为控制反射率为4%~10%。Preferably, the thickness of the reactive ion etching textured layer is to control the reflectivity of 4% to 10%.
优选的,所述P型基底与反应离子刻蚀绒面层之间还包括清洗制绒形成的绒面层。Preferably, a texture layer formed by cleaning texture is also included between the P-type substrate and the reactive ion etching texture layer.
优选的,所述反应离子刻蚀绒面层的孔径大小为200~500μm。Preferably, the pore size of the reactive ion etching textured layer is 200-500 μm.
优选的,所述PN结层的深度为0.2~0.5μm。Preferably, the depth of the PN junction layer is 0.2-0.5 μm.
优选的,所述槽的宽度为40~100μm。Preferably, the width of the groove is 40-100 μm.
优选的,所述槽的深度为0.5~1μm。Preferably, the depth of the groove is 0.5-1 μm.
优选的,所述栅线电极包括相互垂直的主栅电极与细栅电极;所述主栅电极与所述PN结层开设的槽平行。Preferably, the gate electrode includes a main gate electrode and a fine gate electrode perpendicular to each other; the main gate electrode is parallel to the groove opened in the PN junction layer.
优选的,所述栅线电极包括相互垂直的主栅电极与细栅电极;所述细栅电极与所述PN结层开设的槽平行。Preferably, the gate electrode includes a main gate electrode and a fine gate electrode perpendicular to each other; the fine gate electrode is parallel to the groove opened in the PN junction layer.
本发明还提供了一种光伏电池的制备方法,包括:The present invention also provides a method for preparing a photovoltaic cell, comprising:
将P型基底的一面进行反应离子刻蚀,得到反应离子刻蚀绒面层;performing reactive ion etching on one side of the P-type substrate to obtain a reactive ion etching textured layer;
在所述反应离子刻蚀绒面层进行扩散,形成PN结层;Diffusion is carried out in the reactive ion etching textured layer to form a PN junction layer;
在所述PN结层表面进行开槽,然后再进行镀膜,形成减反射膜层;Grooving is performed on the surface of the PN junction layer, and then coating is performed to form an anti-reflection film layer;
在所述减反射膜层表面印刷电极浆料,形成栅线电极;Printing electrode paste on the surface of the anti-reflection film layer to form grid line electrodes;
在所述P型基底与反应离子刻蚀绒面层接触面的相对面上印刷背电极浆料,形成背电场与背电极。The back electrode paste is printed on the surface opposite to the contact surface of the P-type substrate and the reactive ion etching texture layer to form a back electric field and a back electrode.
本发明提供了一种光伏电池,其特征在于,包括由下到上依次设置的:背电极、背电场、P型基底、反应离子刻蚀绒面层、PN结层、减反射膜层与栅线电极;所述PN结层与减反射膜层接触的一面开设有多个平行的槽;所述PN结层与减反射膜层之间连续接触。与现有技术相比,本发明首先利用反应离子刻蚀,来改变电池绒面结构,增强对太阳光的吸收,提高光子的吸收率,从而通过降低电池的入射光损失来提高电池的转换效果,其次,在优化后的电池绒面表面扩散形成PN结层后再进行激光开槽,继续增大电池的表面积,开槽后的电池形貌更能有效的增强对太阳光的吸收,增加光子的折射光程,为后续印刷栅线做铺垫,目的是为了使电池栅线与优化好的电池绒面能更好的形成欧姆接触,来提高对光生载流子的收集并输出,从而会提高电池的短路电流和开路电压,进而提高电池的转换效率,并且适合大规模生产。The invention provides a photovoltaic cell, which is characterized in that it includes: a back electrode, a back electric field, a P-type substrate, a reactive ion etching texture layer, a PN junction layer, an anti-reflection film layer and a gate Wire electrodes; the side of the PN junction layer in contact with the anti-reflection film layer is provided with a plurality of parallel grooves; the PN junction layer is in continuous contact with the anti-reflection film layer. Compared with the prior art, the present invention first uses reactive ion etching to change the textured structure of the battery, enhance the absorption of sunlight, and increase the absorption rate of photons, thereby improving the conversion effect of the battery by reducing the incident light loss of the battery , secondly, laser slotting is performed after the optimized cell surface is diffused to form a PN junction layer, and the surface area of the battery continues to increase. The cell morphology after slotting can effectively enhance the absorption of sunlight and increase the photon density. The refracted optical path is used to pave the way for subsequent printed grid lines. The purpose is to better form ohmic contact between the battery grid lines and the optimized battery suede surface, so as to improve the collection and output of photogenerated carriers, thereby improving The short-circuit current and open-circuit voltage of the battery improve the conversion efficiency of the battery and are suitable for mass production.
附图说明Description of drawings
图1为本发明提供的光伏电池的结构示意图。Fig. 1 is a schematic structural diagram of a photovoltaic cell provided by the present invention.
具体实施方式detailed description
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了一种光伏电池,包括由下到上依次设置的:背电极、背电场、P型基底、反应离子刻蚀绒面层、PN结层、减反射膜层与栅线电极;所述PN结层与减反射膜层接触的一面开设有多个平行的槽;所述PN结层与减反射膜层之间连续接触;所述光伏电池的结构示意图如图1所示,其中A为P型基底、B为反应离子刻蚀绒面层、C为PN结层,D为反射膜层、E为细栅电极、F为主栅电极、G为背电场、H为背电极。The invention provides a photovoltaic cell, which includes: a back electrode, a back electric field, a P-type substrate, a reactive ion etching suede layer, a PN junction layer, an anti-reflection film layer, and a grid wire electrode arranged in sequence from bottom to top; The side where the PN junction layer is in contact with the anti-reflection film layer is provided with a plurality of parallel grooves; the continuous contact between the PN junction layer and the anti-reflection film layer; the structural representation of the photovoltaic cell is as shown in Figure 1, wherein A is the P-type substrate, B is the reactive ion etching texture layer, C is the PN junction layer, D is the reflective film layer, E is the fine grid electrode, F is the main grid electrode, G is the back electric field, and H is the back electrode.
其中,所述背电极与背电场为本领域技术人员熟知的背电极与背电场即可,并无特殊的限制,本发明中所述背电极与背电场优选由银铝浆形成。Wherein, the back electrode and the back electric field can be the back electrode and the back electric field well-known to those skilled in the art, and there is no special limitation. In the present invention, the back electrode and the back electric field are preferably formed by silver-aluminum paste.
所述P型基底为本领域技术人员熟知的P型基底即可,并无特殊的限制。The P-type substrate can be a P-type substrate well known to those skilled in the art, and there is no special limitation.
所述P型基底与背电场接触的一面的相对面上优选设置有清洗制绒形成的绒面层。所述清洗制绒的方法为本领域技术人员熟知的方法,并无特殊的限制。The surface of the P-type substrate that is in contact with the back electric field is preferably provided with a suede layer formed by cleaning and texturing. The method for cleaning the texture is a method well known to those skilled in the art, and there is no special limitation.
在所述制绒层不与P型基底接触的一面设置有反应离子刻蚀绒面层;所述反应离子刻蚀绒面层的厚度优选为控制其表面的反射率为4%~10%,更优选为6%~8%;所述反应离子刻蚀绒面层的表面具有多孔结构,其孔径大小优选为200~500μm,更优选为300~400μm。A reactive ion etching textured layer is provided on the side of the textured layer that is not in contact with the P-type substrate; the thickness of the reactive ion etched textured layer is preferably to control the reflectivity of its surface to 4% to 10%, It is more preferably 6%-8%; the surface of the reactive ion etching textured layer has a porous structure, and its pore size is preferably 200-500 μm, more preferably 300-400 μm.
所述反应离子刻蚀绒面层的表面设置有PN结层;所述PN结层的深度优选为0.2~0.5μm,更优选为0.3~0.4μm,最优选为0.35μm;所述PN结层表面方阻优选为90~130Ω,更优选为90~120Ω,再优选为100~120Ω,最优选为110Ω。The surface of the reactive ion etching suede layer is provided with a PN junction layer; the depth of the PN junction layer is preferably 0.2-0.5 μm, more preferably 0.3-0.4 μm, most preferably 0.35 μm; the PN junction layer The surface square resistance is preferably 90-130Ω, more preferably 90-120Ω, still more preferably 100-120Ω, and most preferably 110Ω.
所述PN结层的表面开设有多个平行的槽;所述槽的宽度优选为40~100μm,更优选为50~90μm,再优选为60~80μm;所述槽的深度优选为0.5~1μm,,更优选为0.3~0.66μm;所述槽的长度优选贯穿整个PN结层的表面,即所述槽的长度与P型基底的长度相同。The surface of the PN junction layer is provided with a plurality of parallel grooves; the width of the grooves is preferably 40-100 μm, more preferably 50-90 μm, and more preferably 60-80 μm; the depth of the grooves is preferably 0.5-1 μm ,, more preferably 0.3-0.66 μm; the length of the groove preferably runs through the entire surface of the PN junction layer, that is, the length of the groove is the same as the length of the P-type substrate.
在本发明中,所述PN结层的表面设置有连续接触的减反射膜层;所述减反射膜层为本领域技术人员熟知的减反射膜层即可,并无特殊的限制,本发明中优选为SiN层;所述减反射膜层的厚度优选为78~85μm,更优选为78~84μm,更优选为78~82μm;所述减反射膜层的折射率优选为1.5~3,更优选为1.6~2.8,再优选为1.6~2.6。In the present invention, the surface of the PN junction layer is provided with an anti-reflection film layer in continuous contact; Preferably, it is a SiN layer; the thickness of the anti-reflection coating layer is preferably 78-85 μm, more preferably 78-84 μm, and more preferably 78-82 μm; the refractive index of the anti-reflection coating layer is preferably 1.5-3, more preferably Preferably it is 1.6-2.8, More preferably, it is 1.6-2.6.
所述减反射膜层上设置有栅线电极;所述栅线电极优选包括相互垂直度的主栅电极与细栅电极;所述主栅电极可与所述PN结层开设的槽平行,或者所述细栅电极与所述PN结层开设的槽平行。栅线电极与开槽的位置相匹配,可提高收集载流子的数量,增强电池电极与P型基底之间的欧姆接触。A grid line electrode is arranged on the anti-reflection film layer; the grid line electrode preferably includes a main grid electrode and a fine grid electrode perpendicular to each other; the main grid electrode can be parallel to the groove opened in the PN junction layer, or The fine gate electrode is parallel to the groove opened in the PN junction layer. The position of the grid line electrode matches the slot, which can increase the number of collected carriers and enhance the ohmic contact between the battery electrode and the P-type substrate.
本发明首先利用反应离子刻蚀,来改变电池绒面结构,增强对太阳光的吸收,提高光子的吸收率,从而通过降低电池的入射光损失来提高电池的转换效果,其次,在优化后的电池绒面表面扩散形成PN结层后再进行激光开槽,继续增大电池的表面积,开槽后的电池形貌更能有效的增强对太阳光的吸收,增加光子的折射光程,为后续印刷栅线做铺垫,目的是为了使电池栅线与优化好的电池绒面能更好的形成欧姆接触,来提高对光生载流子的收集并输出,从而会提高电池的短路电流(Isc)和开路电压(Uoc),从而提高电池的转换效率,并且适合大规模生产。The present invention first uses reactive ion etching to change the textured structure of the battery, enhances the absorption of sunlight, and increases the absorption rate of photons, thereby improving the conversion effect of the battery by reducing the incident light loss of the battery. After the PN junction layer is diffused on the suede surface of the battery, laser grooves are performed to continue to increase the surface area of the battery. The shape of the battery after grooves can more effectively enhance the absorption of sunlight and increase the refracted optical path of photons, which will provide future The purpose of printing the grid line as a pad is to make the battery grid line and the optimized battery suede better form ohmic contact, so as to improve the collection and output of photogenerated carriers, thereby increasing the short-circuit current (Isc) of the battery And open circuit voltage (Uoc), thereby improving the conversion efficiency of the battery, and suitable for mass production.
本发明还提供了一种上述光伏电池的制备方法,包括:The present invention also provides a method for preparing the above-mentioned photovoltaic cell, comprising:
将P型基底的一面进行反应离子刻蚀,得到反应离子刻蚀绒面层;performing reactive ion etching on one side of the P-type substrate to obtain a reactive ion etching textured layer;
在所述反应离子刻蚀绒面层进行扩散,形成PN结层;Diffusion is carried out in the reactive ion etching textured layer to form a PN junction layer;
在所述PN结层表面进行开槽,然后再进行镀膜,形成减反射膜层;Grooving is performed on the surface of the PN junction layer, and then coating is performed to form an anti-reflection film layer;
在所述减反射膜层表面印刷电极浆料,形成栅线电极;Printing electrode paste on the surface of the anti-reflection film layer to form grid line electrodes;
在所述P型基底与反应离子刻蚀绒面层接触面的相对面上印刷背电极浆料,形成背电场与背电极。The back electrode paste is printed on the surface opposite to the contact surface of the P-type substrate and the reactive ion etching texture layer to form a back electric field and a back electrode.
其中,所述P型基底、反应离子刻蚀绒面层、PN结层、减反射膜层、栅线电极、背电场与背电极均同上所述,在此不再赘述。Wherein, the P-type substrate, the reactive ion etching texture layer, the PN junction layer, the anti-reflection film layer, the grid line electrode, the back electric field and the back electrode are all the same as above, and will not be repeated here.
按照本发明,优选先将P型基底的一面进行清洗制绒,去除原片本身的损失层及杂质,形成绒面层;其中,清洗制绒的减薄量优选为0.25~0.35g。According to the present invention, it is preferable to firstly wash and texture one side of the P-type substrate to remove the loss layer and impurities of the original sheet itself to form a textured layer; wherein, the thinning amount of the cleaning texture is preferably 0.25-0.35 g.
然后在绒面层表面进行反应离子刻蚀,形成反应离子刻蚀绒面层;所述反应离子刻蚀优选在反应离子刻蚀设备中进行,其中,氯气的流量优选为400~1200sccm,氧气的流量优选为900~2000sccm,六氟化硫的输入流量优选为600~700sccm,六氟化硫的输出流量优选为500~650sccm;所述反应离子刻蚀的反应时间优选为3~5s;反应压力优选为20~30Pa,更优选为22~26Pa,再优选为23~25Pa,最优选为24Pa;所述反应离子刻蚀设备的功率优选为1000~2000W,更优选为1000~1500W,再优选为1000~1200W,最优选为1000W。进行反应离子刻蚀后,电池呈黑色。Then carry out reactive ion etching on the surface of the textured layer to form a reactive ion etched textured layer; the reactive ion etching is preferably carried out in reactive ion etching equipment, wherein the flow rate of chlorine is preferably 400 to 1200 sccm, and the flow rate of oxygen The flow rate is preferably 900-2000 sccm, the input flow rate of sulfur hexafluoride is preferably 600-700 sccm, and the output flow rate of sulfur hexafluoride is preferably 500-650 sccm; the reaction time of the reactive ion etching is preferably 3-5s; the reaction pressure Preferably 20-30Pa, more preferably 22-26Pa, more preferably 23-25Pa, most preferably 24Pa; the power of the reactive ion etching equipment is preferably 1000-2000W, more preferably 1000-1500W, and more preferably 1000-1200W, most preferably 1000W. After reactive ion etching, the cell was black.
然后优选将进行反应离子刻蚀后的P型基底进行清洗修复,所述清洗的过程为本领域技术人员熟知的清洗过程即可,并无特殊的限制,本发明中优选按照以下步骤进行清洗修复:依次进行HF酸洗、去离子水洗、碱洗、去离子水洗、HF+HNO3+DI水混合酸洗、去离子水(DI)洗、加热后去离子水洗、烘干;所述HF酸洗中HF溶液的质量浓度优选为50%~60%,更优选为54%~58%,最优选为56%;所述HF酸洗的时间优选为100~150s,更优选为100~130s,再优选为110~130s,最优选为120s;所述去离子水洗的时间优选为100~300s,更优选为200~300s;所述碱洗优选采用KOH溶液进行碱洗;所述碱洗的时间优选为10~50s,更优选为15~40s,再优选为15~30s,最优选为15~25s;在本发明提供的一些实施例中,所述碱洗的时间优选为20s;所述HF+HNO3+DI水的混合酸洗中,HF:HNO3:DI的质量比优选为1:(1~6):6,更优选为1:2:6。Then, the P-type substrate after reactive ion etching is preferably cleaned and repaired. The cleaning process is a cleaning process well known to those skilled in the art, and there is no special limitation. In the present invention, the following steps are preferably used for cleaning and repairing : carry out successively HF pickling, deionized water washing, alkali washing, deionized water washing, HF+HNO 3 +DI water mixed pickling, deionized water (DI) washing, deionized water washing after heating, drying; the HF acid The mass concentration of the HF solution in washing is preferably 50% to 60%, more preferably 54% to 58%, most preferably 56%; the time of the HF pickling is preferably 100 to 150s, more preferably 100 to 130s, It is more preferably 110~130s, most preferably 120s; the time of the deionized water washing is preferably 100~300s, more preferably 200~300s; the alkali washing preferably uses KOH solution for alkali washing; the time of the alkali washing Preferably it is 10-50s, more preferably 15-40s, more preferably 15-30s, most preferably 15-25s; in some embodiments provided by the present invention, the time for the alkali washing is preferably 20s; the HF In the mixed pickling of +HNO 3 +DI water, the mass ratio of HF:HNO 3 :DI is preferably 1:(1-6):6, more preferably 1:2:6.
清洗修复之后进行扩散制结,形成PN结层。After cleaning and repairing, diffusion junction is performed to form a PN junction layer.
然后在所述PN结层的表面进行开槽,优选进行激光开槽;所述槽的宽度及深度均同上所述,在此不再赘述。Then groove, preferably laser groove, is performed on the surface of the PN junction layer; the width and depth of the groove are the same as those described above, and will not be repeated here.
开槽后,优选进行刻蚀清洗,去除边缘的磷硅玻璃和修整开槽后留在电池表面的碎屑及损伤部分;刻蚀清洗后,优选进行氧化钝化,更有选采用臭氧进行氧化钝化;在本发明中优选用刻蚀下料设备进行刻蚀清洗,在刻蚀下料端装有臭氧发生器,经臭氧发生器的电池具有强的钝化效果,能提高电池本身的抗衰能力。After slotting, it is preferable to carry out etching cleaning to remove the phosphosilicate glass on the edge and trim the debris and damaged parts left on the surface of the battery after the slotting; after etching cleaning, it is preferable to carry out oxidation passivation, and it is more preferable to use ozone for oxidation Passivation; In the present invention, it is preferred to etch and clean with the etching blanking equipment, and an ozone generator is installed at the etching blanking end, and the battery through the ozone generator has a strong passivation effect, which can improve the resistance of the battery itself. decline ability.
经过上述步骤处理后,再在PN结层的表面进行镀膜,形成减反射膜层;所述减反射膜层优选为SixNy减反射膜层;所述镀膜的方法为本领域技术人员熟知的方法即可,并无特殊的限制。After the above steps are processed, the surface of the PN junction layer is coated to form an anti-reflection film layer; the anti-reflection film layer is preferably a Six Ny anti-reflection film layer; the method of the coating film is well known to those skilled in the art The method can be used without any special restrictions.
最后在所述减反射膜层表面印刷电极浆料,形成栅线电极;在所述P型基底与反应离子刻蚀绒面层接触面的相对面上印刷背电极浆料,形成背电场与背电极。本发明对这两步骤没有特殊的限制,可先制备栅线电极,也可先制备背电场与背电极。Finally, the electrode paste is printed on the surface of the anti-reflection film layer to form a grid line electrode; the back electrode paste is printed on the opposite surface of the P-type substrate and the contact surface of the reactive ion etching suede layer to form a back electric field and a back electrode. electrode. The present invention has no special limitation on these two steps, the grid line electrode can be prepared first, and the back electric field and the back electrode can also be prepared first.
为了进一步说明本发明,以下结合实施例对本发明提供的一种光伏电池及其制备方法进行详细描述。In order to further illustrate the present invention, a photovoltaic cell provided by the present invention and its preparation method are described in detail below in conjunction with examples.
以下实施例中所用的试剂均为市售。The reagents used in the following examples are all commercially available.
实施例1Example 1
1.1选用156x156mm多晶硅片,其厚度在210±10μm范围内;对硅片前清洗制绒,去除原片本身的损失层及杂质,形成绒面层;其中减薄量控制在0.25~0.35g之间。1.1 Choose 156x156mm polysilicon wafers, the thickness of which is within the range of 210±10μm; clean the silicon wafers before making texture, remove the loss layer and impurities of the original sheet itself, and form a texture layer; the thinning amount is controlled between 0.25 ~ 0.35g .
1.2把上述做好的多晶片置入RIE设备中进行反应离子干刻,形成一种圆孔直径达200~500μm大小形状的反应离子刻蚀绒面层,其中Cl2气体的流量控制在400~1200sccm之间;O2气体的流量控制在900~2000sccm之间;SF6气体的输入和输出流量分别为600~700sccm和500~650sccm之间,反应时间为3~5s,反应压力为24pa,功率范围在1000~2000W之间;做出的电池呈黑色。1.2 Put the multi-wafer prepared above into the RIE equipment for reactive ion dry etching to form a reactive ion etching texture layer with a circular hole diameter of 200-500 μm, in which the flow rate of Cl 2 gas is controlled at 400-500 μm Between 1200sccm; the flow rate of O 2 gas is controlled between 900-2000sccm; the input and output flow rates of SF 6 gas are between 600-700sccm and 500-650sccm respectively, the reaction time is 3-5s, the reaction pressure is 24pa, the power The range is between 1000 and 2000W; the battery made is black.
1.3把上述干刻好的多晶片置入清洗设备进行修复,其过程为先HF酸洗120s-去离子水洗100~300s-KOH碱洗10~50s-去离子水洗-HF+HNO3混合溶液洗-去离子水洗-加热后去离子水洗60s-烘干;其中HF酸的质量浓度为56%,混合溶液中HF酸、HNO3酸与水的质量比为1:2:6。1.3 Put the multi-wafer that has been dry-etched into the cleaning equipment for repair. The process is first HF pickling for 120s-deionized water washing for 100-300s-KOH alkali washing for 10-50s-deionized water washing-HF+HNO 3 mixed solution washing - Deionized water washing - deionized water washing for 60s after heating - drying; wherein the mass concentration of HF acid is 56%, and the mass ratio of HF acid, HNO3 acid and water in the mixed solution is 1:2:6.
1.4在上述修复好的电池反应离子刻蚀绒面层表面进行扩散制结,形成PN结层,其表面方阻范围在90~130Ω之间。1.4 Diffusion and junction formation are performed on the surface of the reactive ion etching suede layer of the repaired battery to form a PN junction layer, and its surface square resistance ranges from 90 to 130Ω.
1.5在上述扩散好的多晶硅片PN结层表面进行激光开槽,开槽线长为156mm,线宽范围在50~90μm之间,1.5 Carry out laser grooves on the surface of the PN junction layer of the above-mentioned diffused polycrystalline silicon wafer, the groove line length is 156 mm, and the line width range is between 50 and 90 μm.
1.6对上述开好槽的多晶片进行刻蚀清洗,去除边缘的磷硅玻璃和修整开槽后留在电池表面的碎屑及损伤部分;其次,刻蚀下料端装有O3发生器,经过O3发生器的电池具有强的钝化效果,能提高电池自身的抗衰能力。1.6 Etch and clean the above-mentioned multi-wafer with grooves, remove the phosphosilicate glass on the edge and trim the debris and damaged parts left on the surface of the battery after the groove; secondly, an O3 generator is installed at the end of the etching and feeding process. The battery of the O3 generator has a strong passivation effect, which can improve the anti-aging ability of the battery itself.
1.7对上述开好槽的多晶片进行镀膜,形成一种SixNy减反射膜,膜厚范围在80±2nm之间,折射率为2.10±0.5。1.7 Coating the multi-wafer with grooves above to form a Six Ny anti-reflection film with a thickness range of 80± 2nm and a refractive index of 2.10±0.5.
1.8对上述镀好膜的多晶片背面即P型基底的另一面印刷银铝浆,形成背电极和背电场。1.8 Print silver-aluminum paste on the back of the above-mentioned coated multi-chip, that is, the other side of the P-type substrate, to form a back electrode and a back electric field.
1.9对上述镀好膜的多晶片正面即SixNy减反射膜表面印刷银浆,印刷过程使用的网版图形与电池表面开槽后的线条尺寸是平行的,最后印刷形成正电极即相互垂直的主栅电极与细栅电极。1.9 Print silver paste on the surface of the above-mentioned coated multi-chip, that is, the surface of the Six Ny anti-reflection film. The screen pattern used in the printing process is parallel to the line size after the battery surface is grooved, and finally the positive electrode is formed by printing. Vertical main gate electrodes and fine gate electrodes.
实施例2Example 2
2.1选用156x156mm多晶硅片,其厚度在210±10μm范围内;对硅片前清洗制绒,去除原片本身的损失层及杂质,形成绒面层;其中减薄量为0.25g。2.1 Select 156x156mm polysilicon wafers, the thickness of which is within the range of 210±10μm; the silicon wafers are pre-cleaned and textured to remove the loss layer and impurities of the original wafer itself to form a textured layer; the thinning amount is 0.25g.
2.2把上述做好的多晶片置入RIE设备中进行反应离子干刻,形成一种圆孔直径达200~500μm大小形状的反应离子刻蚀绒面层,其中Cl2气体的流量为输入400sccm,流出为1200sccm之间;O2气体的流量控制为900sccm;SF6气体的输入和输出流量分别为600~700sccm和500~650sccm之间,反应时间为3sec,反应压力为24pa,功率范围在1000W之间;做出的电池呈黑色;该工序完后测反射率为9%。2.2 Put the prepared multi-wafer into the RIE equipment for reactive ion dry etching to form a reactive ion etching texture layer with a circular hole diameter of 200-500 μm, wherein the flow rate of Cl 2 gas is 400 sccm, The outflow is between 1200sccm; the flow control of O 2 gas is 900sccm; the input and output flow rates of SF 6 gas are between 600-700sccm and 500-650sccm respectively, the reaction time is 3sec, the reaction pressure is 24pa, and the power range is between 1000W The battery made is black; the reflectance measured after the process is 9%.
2.3把上述干刻好的多晶片置入清洗设备进行修复,其过程为先HF酸洗120s-去离子水洗100~300s-KOH碱洗50s-去离子水洗-HF+HNO3混合溶液洗-去离子水洗-加热后去离子水洗60s-烘干;其中HF酸的质量浓度为56%,混合溶液中HF酸、HNO3酸与水的质量比为1:2:6;洗完后的反射率为10%。2.3 Put the dry-etched multi-wafer into the cleaning equipment for repair. The process is first HF pickling for 120s-deionized water washing for 100-300s-KOH alkali washing for 50s-deionized water washing-HF+HNO 3 mixed solution washing-removal Ionized water washing - deionized water washing for 60s after heating - drying; the mass concentration of HF acid is 56%, and the mass ratio of HF acid, HNO3 acid and water in the mixed solution is 1:2:6; the reflectance after washing 10%.
2.4在上述修复好的电池反应离子刻蚀绒面层表面进行扩散制结,形成PN结层,其表面方阻范围为110Ω。2.4 Diffusion and junction formation are performed on the surface of the reactive ion etching texture layer of the repaired battery to form a PN junction layer with a surface square resistance range of 110Ω.
2.5在上述扩散好的多晶硅片PN结层表面进行激光开槽,开槽线长为156mm,线宽为50μm。2.5 Carry out laser grooves on the surface of the PN junction layer of the above-mentioned diffused polycrystalline silicon wafer, the groove line length is 156 mm, and the line width is 50 μm.
2.6对上述开好槽的多晶片进行刻蚀清洗,去除边缘的磷硅玻璃和修整开槽后留在电池表面的碎屑及损伤部分;其次,刻蚀下料端装有O3发生器,经过O3发生器的电池具有强的钝化效果,能提高电池自身的抗衰能力。2.6 Etch and clean the above-mentioned multi-wafers with grooves, remove the phosphosilicate glass on the edge and trim the debris and damaged parts left on the surface of the battery after the grooves; secondly, an O3 generator is installed at the etching and feeding end, The battery passed through the O 3 generator has a strong passivation effect, which can improve the anti-aging ability of the battery itself.
2.7对上述开好槽的多晶片进行镀膜,形成一种SixNy减反射膜,膜厚范围为80nm,折射率为2.10±0.5。2.7 Coating the grooved multi-wafers above to form a Six Ny anti -reflection film with a film thickness of 80 nm and a refractive index of 2.10±0.5.
2.8对上述镀好膜的多晶片背面即P型基底的另一面印刷银铝浆,形成背电极和背电场。2.8 Print silver-aluminum paste on the back of the above-mentioned coated multi-chip, that is, the other side of the P-type substrate, to form a back electrode and a back electric field.
2.9对上述镀好膜的多晶片正面即SixNy减反射膜表面印刷银浆,印刷过程使用的网版图形与电池表面开槽后的线条尺寸是平行的,最后印刷形成正电极即相互垂直的主栅电极与细栅电极。2.9 Print silver paste on the surface of the above-mentioned multi-chip coated film, that is, the surface of the Six Ny anti-reflection film. The screen pattern used in the printing process is parallel to the line size after the battery surface is grooved, and finally the positive electrode is formed by printing. Vertical main gate electrodes and fine gate electrodes.
对实施例2中得到的光伏电池进行测试,其测试效率可达19%。The photovoltaic cell obtained in Example 2 is tested, and its test efficiency can reach 19%.
实施例3Example 3
3.1选用156x156mm多晶硅片,其厚度在200±10μm范围内;对硅片前清洗制绒,去除原片本身的损失层及杂质,形成绒面层;其中减薄量为0.25g。3.1 Choose 156x156mm polysilicon wafers, the thickness of which is within the range of 200±10μm; wash and texture the silicon wafers before removing the loss layer and impurities of the original wafer itself to form a textured layer; the thinning amount is 0.25g.
3.2把上述做好的多晶片置入RIE设备中进行反应离子干刻,形成一种圆孔直径达200~500μm大小形状的反应离子刻蚀绒面层,其中Cl2气体的流量为输入300sccm,流出为1100sccm之间;O2气体的流量控制为900sccm;SF6气体的输入和输出流量分别为600~700sccm和500~650sccm之间,反应时间为3sec,反应压力为24pa,功率范围在1000W之间;做出的电池呈黑色;该工序完后测反射率为7%。3.2 Put the multi-wafer prepared above into the RIE equipment for reactive ion dry etching to form a reactive ion etching texture layer with a circular hole diameter of 200-500 μm, wherein the flow rate of Cl 2 gas is 300 sccm, The outflow is between 1100sccm; the flow control of O2 gas is 900sccm; the input and output flow rates of SF6 gas are between 600-700sccm and 500-650sccm respectively, the reaction time is 3sec, the reaction pressure is 24pa, and the power range is between 1000W The battery made is black; the reflectance measured after the process is 7%.
3.3把上述干刻好的多晶片置入清洗设备进行修复,其过程为先HF酸洗120s-去离子水洗100~300s-KOH碱洗30s-去离子水洗-HF+HNO3混合溶液洗-去离子水洗-加热后去离子水洗60s-烘干;其中HF酸的质量浓度为56%,混合溶液中HF酸、HNO3酸与水的质量比为1:2:6;洗完后的反射率为9%。3.3 Put the dry-etched multi-chip into the cleaning equipment for repair, the process is first HF pickling for 120s-deionized water washing for 100-300s-KOH alkali washing for 30s-deionized water washing-HF+HNO 3 mixed solution washing-removal Ionized water washing - deionized water washing for 60s after heating - drying; the mass concentration of HF acid is 56%, and the mass ratio of HF acid, HNO3 acid and water in the mixed solution is 1:2:6; the reflectance after washing 9%.
3.4在上述修复好的电池反应离子刻蚀绒面层表面进行扩散制结,形成PN结层,其表面方阻范围为110Ω。3.4 Diffusion and junction formation are performed on the surface of the reactive ion etching fleece layer of the repaired battery to form a PN junction layer with a surface square resistance range of 110Ω.
3.5在上述扩散好的多晶硅片PN结层表面进行激光开槽,开槽线长为156mm,线宽为50μm。3.5 Carry out laser grooving on the surface of the PN junction layer of the above-mentioned diffused polycrystalline silicon wafer, the grooving line length is 156 mm, and the line width is 50 μm.
3.6对上述开好槽的多晶片进行刻蚀清洗,去除边缘的磷硅玻璃和修整开槽后留在电池表面的碎屑及损伤部分;其次,刻蚀下料端装有O3发生器,经过O3发生器的电池具有强的钝化效果,能提高电池自身的抗衰能力。3.6 Etch and clean the above-mentioned multi-wafer with grooves, remove the phosphosilicate glass on the edge and trim the debris and damaged parts left on the surface of the battery after the groove; secondly, an O3 generator is installed at the end of the etching, The battery passed through the O 3 generator has a strong passivation effect, which can improve the anti-aging ability of the battery itself.
3.7对上述开好槽的多晶片进行镀膜,形成一种SixNy减反射膜,膜厚范围为80nm,折射率为2.10±0.5。3.7 Coating the grooved multi-wafers to form a Six Ny anti -reflection film with a film thickness of 80 nm and a refractive index of 2.10±0.5.
3.8对上述镀好膜的多晶片背面即P型基底的另一面印刷银铝浆,形成背电极和背电场。3.8 Print silver-aluminum paste on the back of the above-mentioned coated multi-chip, that is, the other side of the P-type substrate, to form a back electrode and a back electric field.
3.9对上述镀好膜的多晶片正面即SixNy减反射膜表面印刷银浆,印刷过程使用的网版图形与电池表面开槽后的线条尺寸是平行的,最后印刷形成正电极即相互垂直的主栅电极与细栅电极。3.9 Print silver paste on the surface of the above-mentioned coated multi-chip, that is, the surface of the Six Ny anti-reflection film. The screen pattern used in the printing process is parallel to the line size after the battery surface is grooved, and finally the positive electrode is formed by printing. Vertical main gate electrodes and fine gate electrodes.
对实施例3中得到的光伏电池进行测试,其测试效率可达19%。The photovoltaic cell obtained in Example 3 is tested, and its test efficiency can reach 19%.
实施例4Example 4
4.1选用156x156mm多晶硅片,其厚度在190±10μm范围内;对硅片前清洗制绒,去除原片本身的损失层及杂质,形成绒面层;其中减薄量为0.25g。4.1 Choose 156x156mm polysilicon wafers, the thickness of which is within the range of 190±10μm; wash and texture the silicon wafers before removing the loss layer and impurities of the original wafer itself to form a textured layer; the thinning amount is 0.25g.
4.2把上述做好的多晶片置入RIE设备中进行反应离子干刻,形成一种圆孔直径达200~500μm大小形状的反应离子刻蚀绒面层,其中Cl2气体的流量为输入200sccm,流出为1000sccm之间;O2气体的流量控制为900sccm;SF6气体的输入和输出流量分别为600~700sccm和500~650sccm之间,反应时间为3sec,反应压力为24pa,功率范围在1000W之间;做出的电池呈黑色;该工序完后测反射率为6%。4.2 Put the multi-wafer prepared above into the RIE equipment for reactive ion dry etching to form a reactive ion etching texture layer with a circular hole diameter of 200-500 μm, wherein the flow rate of Cl 2 gas is 200 sccm, The outflow is between 1000sccm; the flow control of O2 gas is 900sccm; the input and output flow rates of SF6 gas are between 600-700sccm and 500-650sccm respectively, the reaction time is 3sec, the reaction pressure is 24pa, and the power range is between 1000W The battery made is black; the reflectance measured after the process is 6%.
4.3把上述干刻好的多晶片置入清洗设备进行修复,其过程为先HF酸洗120s-去离子水洗100~300s-KOH碱洗20s-去离子水洗-HF+HNO3混合溶液洗-去离子水洗-加热后去离子水洗60s-烘干;其中HF酸的质量浓度为56%,混合溶液中HF酸、HNO3酸与水的质量比为1:2:6;洗完后的反射率为8%。4.3 Put the dry-etched multi-chip into the cleaning equipment for repair, the process is first HF pickling for 120s-deionized water washing for 100-300s-KOH alkali washing for 20s-deionized water washing-HF+HNO 3 mixed solution washing-removal Ionized water washing - deionized water washing for 60s after heating - drying; the mass concentration of HF acid is 56%, and the mass ratio of HF acid, HNO3 acid and water in the mixed solution is 1:2:6; the reflectance after washing 8%.
4.4在上述修复好的电池反应离子刻蚀绒面层表面进行扩散制结,形成PN结层,其表面方阻范围为110Ω。4.4 Diffusion and junction formation are performed on the surface of the reactive ion etching texture layer of the repaired battery to form a PN junction layer with a surface square resistance range of 110Ω.
4.5在上述扩散好的多晶硅片PN结层表面进行激光开槽,开槽线长为156mm,线宽为50μm。4.5 Carry out laser grooves on the surface of the PN junction layer of the above-mentioned diffused polycrystalline silicon wafer, the groove line length is 156 mm, and the line width is 50 μm.
4.6对上述开好槽的多晶片进行刻蚀清洗,去除边缘的磷硅玻璃和修整开槽后留在电池表面的碎屑及损伤部分;其次,刻蚀下料端装有O3发生器,经过O3发生器的电池具有强的钝化效果,能提高电池自身的抗衰能力。4.6 Etch and clean the above-mentioned multi-wafers with grooves, remove the phosphosilicate glass on the edge and trim the debris and damaged parts left on the surface of the battery after the grooves; secondly, an O3 generator is installed at the end of the etching, The battery passed through the O 3 generator has a strong passivation effect, which can improve the anti-aging ability of the battery itself.
4.7对上述开好槽的多晶片进行镀膜,形成一种SixNy减反射膜,膜厚范围为80nm,折射率为2.10±0.5。4.7 Coating the grooved multi-wafers above to form a Six Ny anti -reflection film with a film thickness of 80 nm and a refractive index of 2.10±0.5.
4.8对上述镀好膜的多晶片背面即P型基底的另一面印刷银铝浆,形成背电极和背电场。4.8 Print silver-aluminum paste on the back of the above-mentioned coated multi-chip, that is, the other side of the P-type substrate, to form a back electrode and a back electric field.
4.9对上述镀好膜的多晶片正面即SixNy减反射膜表面印刷银浆,印刷过程使用的网版图形与电池表面开槽后的线条尺寸是平行的,最后印刷形成正电极即相互垂直的主栅电极与细栅电极。4.9 Print silver paste on the surface of the above-mentioned coated multi-chip, that is, the surface of the Six Ny anti-reflection film. The screen pattern used in the printing process is parallel to the line size after the battery surface is grooved, and finally the positive electrode is formed by printing. Vertical main gate electrodes and fine gate electrodes.
对实施例4中得到的光伏电池进行测试,其测试效率可达19%。The photovoltaic cell obtained in Example 4 is tested, and its test efficiency can reach 19%.
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