CN105912054B - The temperature control system and its working method of a kind of oil chromatography on-line equipment cabinet and application - Google Patents
The temperature control system and its working method of a kind of oil chromatography on-line equipment cabinet and application Download PDFInfo
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Abstract
本发明涉及一种油色谱在线装置柜温控系统及其工作方法与应用。本发明所述油色谱在线检测装置温控系统,包括温度调控终端和控制模块;温度调控终端为绑带交叉连接形成的网布,绑带的交叉节点上设置有温度传感器和/或风扇;绑带内镶嵌设置有电热丝;控制模块内存储有温度阈值中的最高温度和温度阈值中的最低温度。本发明所述油色谱在线检测装置温控系统,通过温控单元实现对装置的局部温度控制,调节效率高、针对性强、节省资源。
The invention relates to a temperature control system for an oil chromatographic on-line device cabinet and its working method and application. The temperature control system of the oil chromatography online detection device of the present invention includes a temperature control terminal and a control module; the temperature control terminal is a mesh formed by cross-connecting straps, and temperature sensors and/or fans are arranged on the cross nodes of the straps; An electric heating wire is provided inlaid in the band; the highest temperature among the temperature thresholds and the lowest temperature among the temperature thresholds are stored in the control module. The temperature control system of the oil chromatography on-line detection device of the present invention realizes local temperature control of the device through a temperature control unit, has high adjustment efficiency, strong pertinence, and saves resources.
Description
技术领域:Technical field:
本发明涉及一种油色谱在线装置柜的温控系统及其工作方法与应用,属于油色谱在线装置温度控制的技术领域。The invention relates to a temperature control system of an oil chromatography on-line device cabinet and its working method and application, belonging to the technical field of temperature control of an oil chromatography on-line device.
技术背景:technical background:
油色谱在线装置柜是一种可自动完成变压器中绝缘油的取样、色谱分析、数据上传的在线监测装置,柜内有氮气瓶、油样管路、色谱分析仪及数据传输装置。油色谱在线装置柜通常安装在室外变压器附近,根据柜内各类装置工作温度要求,需保证柜内环境温度,特别是氮气瓶的温度控制在-10~40℃范围内,如果环境温度超出正常工作温度范围,会影响柜内各元件正常、降低其工作寿命、甚至造成在线装置停止运行。The oil chromatography online device cabinet is an online monitoring device that can automatically complete the sampling, chromatographic analysis, and data upload of insulating oil in transformers. There are nitrogen cylinders, oil sample pipelines, chromatographic analyzers and data transmission devices in the cabinet. The oil chromatography online device cabinet is usually installed near the outdoor transformer. According to the working temperature requirements of various devices in the cabinet, it is necessary to ensure that the ambient temperature in the cabinet, especially the temperature of the nitrogen cylinder is controlled within the range of -10 ~ 40 ° C. If the ambient temperature exceeds the normal The working temperature range will affect the normal operation of each component in the cabinet, reduce its working life, and even cause the online device to stop running.
目前市场上的油色谱在线装置柜没有温度控制装置,只在柜内装有风扇,其电源与装置柜电源串联,当在线装置柜开始工作,冷却风扇即开始运行。这种温度控制方法只有冷却作用,且无法对柜内进行准确降温,常常使气瓶温度超出试验允许范围,色谱试验对试验条件要求精确,目前的温控装置不仅不能稳定气瓶温度,还会影响试验结果,引起隐患排查的问题。另外,我国疆域辽阔,温度差距大,特别是北方四季分明,一年的气温分分布在-40℃~40℃之间,且常伴随雨雪、雾霾、大风等极端天气,油色谱在线装置柜经常出现数据传输异常、相关器件停止工作等情况,需要工作人员现场检查维修,浪费人力、物力,降低了油色谱在线装置柜工作的稳定性。At present, the oil chromatography on-line device cabinets on the market do not have a temperature control device, only a fan is installed in the cabinet, and its power supply is connected in series with the power supply of the device cabinet. When the on-line device cabinet starts to work, the cooling fan starts to run. This temperature control method only has a cooling effect, and cannot accurately cool down the cabinet, often causing the temperature of the gas cylinder to exceed the allowable range of the test. The chromatographic test requires precise test conditions. The current temperature control device not only cannot stabilize the temperature of the gas cylinder, but also Affect the test results and cause problems in hidden danger investigation. In addition, my country has a vast territory and a large temperature gap, especially in the north with four distinct seasons. The annual temperature is distributed between -40°C and 40°C, and is often accompanied by extreme weather such as rain, snow, haze, and strong winds. The oil chromatography online device The cabinet often has abnormal data transmission and related devices stop working, etc., requiring on-site inspection and maintenance by staff, which wastes manpower and material resources and reduces the stability of the oil chromatography online device cabinet.
中国专利CN203243620U公开了一种变压器油色谱在线监测装置机柜,该柜体内部设置有用于调节柜体内部温度的空调组件。通过空调装置进行温度控制成本高昂,且空调并不适合在极端条件下工作,降低了整个装置的稳定性,实用性低;另外该装置也无法实现对油色谱在线监测装置温度的精密控制。Chinese patent CN203243620U discloses a transformer oil chromatographic on-line monitoring device cabinet, the inside of which is provided with an air-conditioning component for adjusting the temperature inside the cabinet. The cost of temperature control through the air conditioner is high, and the air conditioner is not suitable for working under extreme conditions, which reduces the stability of the entire device and has low practicability; in addition, the device cannot realize precise control of the temperature of the oil chromatography online monitoring device.
发明内容:Invention content:
针对现有技术的不足,本发明提供一种油色谱在线装置柜的温控系统。Aiming at the deficiencies of the prior art, the invention provides a temperature control system for an oil chromatography on-line device cabinet.
本发明还提供一种利用上述系统进行油色谱在线装置柜温度控制的方法。The present invention also provides a method for controlling the temperature of the oil chromatography on-line device cabinet by using the above-mentioned system.
本发明还提供一种将上述油色谱在线装置柜的温控系统应用到氮气瓶的方法。The present invention also provides a method for applying the above-mentioned temperature control system of the oil chromatography on-line device cabinet to the nitrogen cylinder.
本发明的技术方案:Technical scheme of the present invention:
一种油色谱在线检测装置柜的温控系统,包括温度调控终端和控制模块;温度调控终端为绑带交叉连接形成的网布,绑带的交叉节点上设置有温度传感器和/或风扇;绑带内镶嵌设置有电热丝;控制模块内存储有温度阈值。A temperature control system for an oil chromatography on-line detection device cabinet, including a temperature control terminal and a control module; the temperature control terminal is a mesh formed by cross-connecting straps, and temperature sensors and/or fans are arranged on the cross nodes of the straps; An electric heating wire is provided inlaid in the band; a temperature threshold is stored in the control module.
优选的,每四个交叉节点通过绑带依次连接构成温控单元,每个温控单元分别与控制模块连接,每个温控单元内设置有温度传感器和风扇。Preferably, every four intersection nodes are sequentially connected by straps to form a temperature control unit, each temperature control unit is respectively connected to the control module, and each temperature control unit is provided with a temperature sensor and a fan.
优选的,温度传感器的信号线和风扇的电源线分别穿过绑带内部与控制模块连接;电热丝穿过绑带内部与控制模块连接。Preferably, the signal wire of the temperature sensor and the power wire of the fan are connected to the control module through the inside of the strap respectively; the heating wire is connected to the control module through the inside of the strap.
优选的,控制模块内设置有时钟模块和存储模块,存储模块中存储有时间阈值。时钟模块对控制模块发出指令的时间进行计时。Preferably, a clock module and a storage module are arranged in the control module, and the time threshold is stored in the storage module. The clock module counts the time when the control module issues instructions.
优选的,控制模块内设置有报警模块。Preferably, an alarm module is arranged in the control module.
优选的,所述绑带为弹性绑带。弹性绑带使温度调控终端紧贴被测装置,实现对被测装置的精确控制。Preferably, the strap is an elastic strap. The elastic strap makes the temperature control terminal close to the device under test, realizing precise control of the device under test.
优选的,所述油色谱在线检测装置温控系统,还包括与控制模块连接的显示器。显示器实时显示被测量装置表面各部分温度分布云图,直观、实时反映装置表面温度。Preferably, the temperature control system of the oil chromatography online detection device further includes a display connected to the control module. The monitor displays the cloud map of the temperature distribution of each part of the surface of the measured device in real time, intuitively and in real time reflecting the surface temperature of the device.
一种利用上述系统进行油色谱在线装置柜温度控制的方法,包括步骤如下:A method for controlling the temperature of an oil chromatography on-line device cabinet using the above system, comprising the following steps:
1)温度传感器每隔时间t测量一次被测装置的实时温度并将实时温度上传控制模块;1) The temperature sensor measures the real-time temperature of the device under test every time t and uploads the real-time temperature to the control module;
2)控制模块将实时温度分别与温度阈值中的最高温度和温度阈值中的最低温度进行比对;2) The control module compares the real-time temperature with the highest temperature in the temperature threshold and the lowest temperature in the temperature threshold;
A、如果实时温度小于等于温度阈值中的最低温度,控制模块控制开启相应温控单元内的电热丝;电热丝对被测装置进行加热,直到温度传感器上传的实时温度大于温度阈值中的最低温度;A. If the real-time temperature is less than or equal to the lowest temperature in the temperature threshold, the control module controls to turn on the heating wire in the corresponding temperature control unit; the heating wire heats the device under test until the real-time temperature uploaded by the temperature sensor is greater than the lowest temperature in the temperature threshold ;
B、如果实时温度大于等于温度阈值中的最高温度,控制模块控制开启相应温控单元内的风扇;风扇对被测装置进行降温,直到温度传感器上传的实时温度小于温度阈值中的最高温度;B. If the real-time temperature is greater than or equal to the highest temperature in the temperature threshold, the control module controls to turn on the fan in the corresponding temperature control unit; the fan cools down the device under test until the real-time temperature uploaded by the temperature sensor is lower than the highest temperature in the temperature threshold;
C、如果实时温度在温度阈值中的最高温度和温度阈值中的最低温度之间,控制模块不发出指令。C. If the real-time temperature is between the highest temperature in the temperature threshold and the lowest temperature in the temperature threshold, the control module does not issue an instruction.
优选的,温度阈值中的最高温度和温度阈值中的最低温度分别为40℃和-10℃。Preferably, the highest temperature among the temperature thresholds and the lowest temperature among the temperature thresholds are 40°C and -10°C, respectively.
优选的,油色谱在线装置柜温度控制的方法,包括比对工作时间的步骤:时钟模块记录电热丝的工作时间为t1,时钟模块记录风扇的工作时间为t2;如果t1或t2大于时间阈值,则控制模块判断相应的温控单元失灵并发出报警。Preferably, the method for controlling the temperature of the oil chromatography online device cabinet includes the step of comparing the working time: the clock module records the working time of the heating wire as t1 , and the clock module records the working time of the fan as t2 ; if t1 or t2 If it is greater than the time threshold, the control module judges that the corresponding temperature control unit is out of order and issues an alarm.
进一步优选的,如果温控单元失灵率超过60%,则控制模块判定温度调节失灵并发出报警。当温控单元失灵率超过一定值时才发出报警,适合精度要求较低的设备,防止报警过于灵敏。Further preferably, if the failure rate of the temperature control unit exceeds 60%, the control module determines that the temperature adjustment fails and sends an alarm. When the failure rate of the temperature control unit exceeds a certain value, the alarm is issued, which is suitable for equipment with low precision requirements and prevents the alarm from being too sensitive.
优选的,控制模块对温度调控终端的控制方法为PID模糊控制方法。Preferably, the control method of the control module on the temperature regulation terminal is a PID fuzzy control method.
优选的,油色谱在线装置柜温度控制的方法,包括显示温度分布云图的步骤;显示器实时显示被测量装置表面的温度分布云图。Preferably, the method for temperature control of an oil chromatography online device cabinet includes the step of displaying a temperature distribution nephogram; the monitor displays the temperature distribution nephogram on the surface of the measured device in real time.
一种将上述油色谱在线装置柜的温控系统应用到氮气瓶的方法,包括步骤如下:将温度调控终端的端部对接,套接设置在氮气瓶的侧壁上。A method for applying the temperature control system of the above-mentioned oil chromatography on-line device cabinet to the nitrogen cylinder, comprising the following steps: butt the ends of the temperature control terminal, and set the socket on the side wall of the nitrogen cylinder.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明所述油色谱在线检测装置柜的温控系统,提供一种集温度测量、传输、分析、控温、调温和系统故障报警等功能的自动控制装置;实现油色谱在线装置柜内温度的智能调节,使柜内温度保持在正常范围内,保证油色谱试验结果的精准;1. The temperature control system of the oil chromatography online detection device cabinet of the present invention provides an automatic control device that integrates functions such as temperature measurement, transmission, analysis, temperature control, temperature adjustment and system failure alarm; realizes the oil chromatography online device cabinet The intelligent adjustment of temperature keeps the temperature in the cabinet within the normal range and ensures the accuracy of oil chromatography test results;
2、本发明所述油色谱在线检测装置柜的温控系统,通过温控单元实现对装置的局部温度控制,调节效率高、针对性强、节省资源;2. The temperature control system of the oil chromatography online detection device cabinet of the present invention realizes local temperature control of the device through the temperature control unit, which has high adjustment efficiency, strong pertinence, and resource saving;
3、本发明所述油色谱在线检测装置柜的温控系统,同时具有降温和加热功能,温度调节灵活性高,且结构简单,稳定性高。3. The temperature control system of the oil chromatography on-line detection device cabinet of the present invention has both cooling and heating functions, high temperature adjustment flexibility, simple structure and high stability.
附图说明Description of drawings
图1为本发明所述温度调控终端的结构示意图;Fig. 1 is a structural schematic diagram of the temperature regulation terminal of the present invention;
图2为本发明所述温控单元的结构示意图;Fig. 2 is a schematic structural view of the temperature control unit of the present invention;
图3为本发明所述油色谱在线装置柜的温度控制系统的方法流程图;Fig. 3 is the flow chart of the method of the temperature control system of the oil chromatography on-line device cabinet of the present invention;
图4为将本发明所述油色谱在线装置柜的温控系统应用到氮气瓶的示意图;4 is a schematic diagram of applying the temperature control system of the oil chromatography on-line device cabinet of the present invention to a nitrogen cylinder;
其中,1、温度传感器;2、风扇;3、绑带。Among them, 1. temperature sensor; 2. fan; 3. strap.
具体实施方法Specific implementation method
下面通过实施例并结合附图对本发明做进一步说明,但不限于此。The present invention will be further described below through the embodiments and in conjunction with the accompanying drawings, but not limited thereto.
如图1所示。As shown in Figure 1.
实施例1Example 1
一种油色谱在线检测装置柜的温控系统,包括温度调控终端和控制模块;温度调控终端为绑带3交叉连接形成的网布,绑带3的交叉节点上设置有温度传感器1和风扇2;绑带3内镶嵌设置有电热丝;控制模块内存储有温度阈值。A temperature control system for an oil chromatography on-line detection device cabinet, including a temperature control terminal and a control module; the temperature control terminal is a mesh formed by cross-connecting straps 3, and a temperature sensor 1 and a fan 2 are arranged on the cross nodes of the straps 3 ; Heating wires are inlaid in the strap 3 ; temperature thresholds are stored in the control module.
实施例2Example 2
如实施例1所述的油色谱在线检测装置温控系统,其区别在于,绑带3的交叉节点上设置有温度传感器1或风扇2。The temperature control system of the online detection device for oil chromatography as described in Example 1 is different in that a temperature sensor 1 or a fan 2 is provided on the intersection node of the strap 3 .
实施例3Example 3
如图2所示。as shown in picture 2.
如实施例1所述的油色谱在线检测装置柜的温控系统,其区别在于,每四个交叉节点通过绑带3依次连接构成温控单元,每个温控单元分别与控制模块连接,每个温控单元内设置有温度传感器1和风扇2。The temperature control system of the oil chromatography on-line detection device cabinet as described in Example 1, the difference is that every four intersection nodes are sequentially connected by straps 3 to form a temperature control unit, and each temperature control unit is connected to the control module respectively, and each A temperature sensor 1 and a fan 2 are arranged in each temperature control unit.
实施例4Example 4
如实施例1所述的油色谱在线检测装置柜的温控系统,其区别在于,温度传感器1的信号线和风扇2的电源线分别穿过绑带3内部与控制模块连接;电热丝穿过绑带3内部与控制模块连接。The temperature control system of the oil chromatography on-line detection device cabinet as described in Example 1, the difference is that the signal line of the temperature sensor 1 and the power line of the fan 2 pass through the strap 3 to connect with the control module; The strap 3 is internally connected with the control module.
实施例5Example 5
如实施例1所述的油色谱在线检测装置柜的温控系统,其区别在于,控制模块内设置有时钟模块、报警模块和存储模块,存储模块中存储有时间阈值。时钟模块对控制模块发出指令的时间进行计时。The temperature control system of the oil chromatography on-line detection device cabinet as described in Example 1 is different in that the control module is provided with a clock module, an alarm module and a storage module, and the storage module stores a time threshold. The clock module counts the time when the control module issues instructions.
实施例6Example 6
如实施例1所述的油色谱在线检测装置柜的温控系统,其区别在于,所述绑带3为弹性绑带。弹性绑带使温度调控终端紧贴被测装置,实现对被测装置的精确控制。The temperature control system of the oil chromatography on-line detection device cabinet as described in Example 1 is different in that the strap 3 is an elastic strap. The elastic strap makes the temperature control terminal close to the device under test, realizing precise control of the device under test.
实施例7Example 7
如实施例1所述的油色谱在线检测装置柜的温控系统,其区别在于,所述油色谱在线检测装置温控系统,还包括与控制模块连接的显示器。显示器实时显示被测量装置表面各部分温度分布云图,直观、实时反映装置表面温度。The temperature control system of the cabinet of the oil chromatography on-line detection device described in Example 1 is different in that the temperature control system of the oil chromatography on-line detection device further includes a display connected to the control module. The monitor displays the cloud map of the temperature distribution of each part of the surface of the measured device in real time, intuitively and in real time reflecting the surface temperature of the device.
实施例8Example 8
如图3所示。As shown in Figure 3.
一种利用实施例1-7所述系统进行油色谱在线装置柜温度控制的方法,包括步骤如下:A method for controlling the temperature of an oil chromatography online device cabinet using the system described in Embodiment 1-7, comprising the following steps:
1)温度传感器1每隔5s测量一次被测装置的实时温度并将实时温度上传控制模块;1) The temperature sensor 1 measures the real-time temperature of the device under test every 5s and uploads the real-time temperature to the control module;
2)控制模块将实时温度分别与温度阈值中的最高温度和温度阈值中的最低温度进行比对;其中,温度阈值中的最高温度和温度阈值中的最低温度分别为40℃和-10℃。2) The control module compares the real-time temperature with the highest temperature in the temperature threshold and the lowest temperature in the temperature threshold; wherein, the highest temperature in the temperature threshold and the lowest temperature in the temperature threshold are 40°C and -10°C respectively.
A、如果实时温度小于等于温度阈值中的最低温度,控制模块控制开启相应温控单元内的电热丝;电热丝对被测装置进行加热,直到温度传感器1上传的实时温度大于温度阈值中的最低温度;A. If the real-time temperature is less than or equal to the lowest temperature in the temperature threshold, the control module controls to turn on the heating wire in the corresponding temperature control unit; the heating wire heats the device under test until the real-time temperature uploaded by temperature sensor 1 is greater than the lowest temperature threshold temperature;
B、如果实时温度大于等于温度阈值中的最高温度,控制模块控制开启相应温控单元内的风扇2;风扇2对被测装置进行降温,直到温度传感器1上传的实时温度小于温度阈值中的最高温度;B. If the real-time temperature is greater than or equal to the highest temperature in the temperature threshold, the control module controls to turn on the fan 2 in the corresponding temperature control unit; the fan 2 cools down the device under test until the real-time temperature uploaded by the temperature sensor 1 is lower than the highest temperature threshold temperature;
C、如果实时温度在温度阈值中的最高温度和温度阈值中的最低温度之间,控制模块不发出指令。C. If the real-time temperature is between the highest temperature in the temperature threshold and the lowest temperature in the temperature threshold, the control module does not issue an instruction.
实施例9Example 9
如实施例8所述油色谱在线装置柜温度控制的方法,其区别在于,油色谱在线装置柜温度控制的方法,包括比对工作时间的步骤:时钟模块记录电热丝的工作时间为t1,时钟模块记录风扇的工作时间为t2;如果t1或t2大于时间阈值,则控制模块判断相应的温控单元失灵并发出报警。As described in Example 8, the method for controlling the temperature of the oil chromatography on-line device cabinet, the difference is that the method for controlling the temperature of the oil chromatography on-line device cabinet includes the step of comparing the working time: the clock module records the working time of the heating wire as t 1 , The clock module records the working time of the fan as t 2 ; if t 1 or t 2 is greater than the time threshold, the control module judges that the corresponding temperature control unit is out of order and sends out an alarm.
实施例10Example 10
如实施例9所述油色谱在线装置柜温度控制的方法,其区别在于,如果温控单元失灵率超过60%,则控制模块判定温度调节失灵并发出报警。当温控单元失灵率超过一定值时才发出报警,适合精度要求较低的设备,防止报警过于灵敏。The method for controlling the temperature of the oil chromatography on-line equipment cabinet as described in Embodiment 9, the difference is that if the failure rate of the temperature control unit exceeds 60%, the control module determines that the temperature adjustment fails and sends an alarm. When the failure rate of the temperature control unit exceeds a certain value, the alarm is issued, which is suitable for equipment with low precision requirements and prevents the alarm from being too sensitive.
实施例11Example 11
如实施例8所述油色谱在线装置柜温度控制的方法,其区别在于,控制模块对温度调控终端的控制方法为PID模糊控制方法。The method for temperature control of the oil chromatography online device cabinet described in Embodiment 8 is different in that the control method of the control module for the temperature regulation terminal is a PID fuzzy control method.
实施例12Example 12
如实施例8所述油色谱在线装置柜温度控制的方法,其区别在于,油色谱在线装置柜温度控制的方法,包括显示温度分布云图的步骤;显示器实时显示被测量装置表面的温度分布云图。The method for temperature control of an oil chromatography on-line device cabinet as described in Example 8, the difference is that the method for controlling the temperature of an oil chromatography on-line device cabinet includes the step of displaying a temperature distribution nephogram; the monitor displays the temperature distribution nephogram on the surface of the measured device in real time.
实施例13Example 13
如图4所示。As shown in Figure 4.
一种将实施例1-7所述油色谱在线装置柜温控系统应用到氮气瓶的方法,包括步骤如下:将温度调控终端的端部对接,套接设置在氮气瓶的侧壁上。A method for applying the temperature control system of the oil chromatography on-line device cabinet described in Examples 1-7 to the nitrogen cylinder, comprising the following steps: butt the ends of the temperature control terminal, and set the socket on the side wall of the nitrogen cylinder.
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