CN105903569A - Wet electric dust collector anode - Google Patents
Wet electric dust collector anode Download PDFInfo
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- CN105903569A CN105903569A CN201610258463.7A CN201610258463A CN105903569A CN 105903569 A CN105903569 A CN 105903569A CN 201610258463 A CN201610258463 A CN 201610258463A CN 105903569 A CN105903569 A CN 105903569A
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- anode
- dust collector
- electric dust
- polyvinyl fluoride
- plated
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- 239000000428 dust Substances 0.000 title claims abstract description 55
- 229920002620 polyvinyl fluoride Polymers 0.000 claims abstract description 27
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 16
- 239000004917 carbon fiber Substances 0.000 claims abstract description 16
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000011247 coating layer Substances 0.000 claims abstract description 3
- 239000012716 precipitator Substances 0.000 claims description 24
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000010410 layer Substances 0.000 claims description 5
- 241001466460 Alveolata Species 0.000 claims description 4
- 239000002356 single layer Substances 0.000 claims description 3
- 238000009713 electroplating Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 8
- 239000010959 steel Substances 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000011521 glass Substances 0.000 abstract 4
- 239000002344 surface layer Substances 0.000 abstract 2
- 239000002253 acid Substances 0.000 abstract 1
- 239000003513 alkali Substances 0.000 abstract 1
- 239000002585 base Substances 0.000 abstract 1
- -1 polyethylene fluoride Polymers 0.000 abstract 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical group [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 13
- 239000003546 flue gas Substances 0.000 description 13
- 238000013517 stratification Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 230000001413 cellular effect Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000005094 computer simulation Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000005453 pelletization Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/45—Collecting-electrodes
Landscapes
- Electrostatic Separation (AREA)
Abstract
The invention provides a wet electric dust collector anode, and belongs to the field of environmental engineering. The electric dust collector anode is shaped as honeycomb and is made of a polyvinyl fluoride plate having a surface layer spray-plated with a conductive substance. The thickness of the polyethylene fluoride plate is 0.3-3.0 mm, and the high-conductive conductive spray-plated on the surface layer of the polyvinyl fluoride plate is carbon fibers. Six corners of the honeycomb comprise no carbon fiber coating layers. The wet electric dust collector anode has the advantages of strong corrosion resistance, light weight and low cost, has the rigidity equivalent to a currently widespread used rigid anode-glass steel, and has the high-temperature resistance, acid and alkali resistance and toughness far more than those of the glass steel; the service life is 1.5 times that of the glass steel; the price is 1/2 that of a glass steel anode plate. The electric dust collector anode solves the problems that the conventional anode has too large weight, a base frame is unable to load, the anode is easy to corrode and the cost is high.
Description
Technical field
The present invention relates to field of environment engineering, particularly relate to a kind of wet electrical dust precipitator anode.
Background technology
China is while rapid economic development, and the improvement of pollutant is very urgent, and haze is the pain in each Chinese people especially Jing-jin-ji region people mind that hovers in recent years.Sulfur dioxide, nitrogen oxides and pellet are mainly comprising of haze.The suspended particulate substance of different-grain diameter in haze, can cause different impacts to health.Granule is the thinnest, and the chance being inhaled into is the biggest, and the activity in human body is the strongest, and the harm to human body is the biggest.Due to taking place frequently of haze weather, air contaminant treatment industry standard, national standard are stepping up, the proposition of near-zero release concept the most in recent years, and most enterprises is all close towards this direction, and dust concentration effectively controls, and relies on efficient cleaner.
Ecological environmental protection is still by as one of " 13 " High-Interest Object in period task, and wherein haze is administered is emphasis.
Industrial smoke not qualified discharge is the most important source that current China haze produces, and steel industry is as polluting one of the most serious industry, and its standard limit of smog release ratio is relatively low, and implementation dynamics is the most poor.Along with country's increasing to contaminating enterprises' control dynamics, the discharge standard of steel industry is also stepping up.In new discharge standard, sintering machine head end (pelletizing) particulate matter New emission standard is 50mg/m3, special emission limit is 40mg/m3.The most not installing wet electrical dust precipitator additional after China's wet desulphurization facility at present, granular material discharged concentration typically can only achieve 50~80mg/m3.The particulate matter New emission standard limit value of iron and steel enterprise's raw material system, sintering machine tail, blast furnace casting factory, blast furnace ore tank, converter secondary flue gas and other dusts point is at 10-30mg/m3, but the design concentration of emission of most of iron and steel enterprises dust pelletizing system is at 30-50mg/m3。
Owing to the desulfuration efficiency of wet desulphurization is high, existing more than 500 platforms sintering (pelletizing) equipment of current China use wet desulfurizing process, and the multi-pollutant such as fine particle to be met, two English works in coordination with the requirement of removal, must supporting wet electrical dust precipitator after desulfurization.
Current existing wet electrical dust precipitator has, such as Chinese patent: ZL201420674323.4U " a kind of wet type cellular electrostatic precipitator negative electrode holder hot air sweeping device ";CN 201510674030.5 " high-efficient wet-type electric cleaner ";CN204074267U " wet electrical dust precipitator anode unit ";ZL201520135634.8 " a kind of corrugated wet scrubber anode ";ZL201520155371.7 " a kind of wet electrical dust precipitator anode ";ZL201520224658.0 " a kind of cellular bamboo slab rubber wet-esp anode ".
Current wet scrubber has flexible anode and rigid anode two kinds.Flexible anode is mainly based on sack cleaner, and sack cleaner exists easily to be electrically shocked to be worn, and the situation about hardening on cloth bag surface easy to stick Han moist big dust.Rigid anode is mainly based on fiberglass, but fiberglass is expensive, and weight is big, perishable.Owing to cellular rigid anode effective area is big, system stability, the most current wet electrical dust precipitator is mainly based on cellular, but cellular anode exists easily at six angle dust stratifications, and the problem being not easily cleaned, thus affects dust removing effects.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of wet electrical dust precipitator anode, thus solves that current wet electrical dust precipitator weight is big, perishable, price is high, easily form the problems such as dust stratification dead angle in angle.
This wet electrical dust precipitator anode is made up of more than one anode unit, and wherein, anode unit is six limit alveolate textures, and anode unit is coated with plated carbon fiber by polyvinyl fluoride top layer and makes, and carbon fiber employing plating, the mode coating or suppressing are coated with and are plated on anode unit.
The polyvinyl fluoride thickness making anode unit is 0.3-3.0mm, a length of 1-15m, and anode unit hexagonal side length is 100-350mm;Carbon fiber is coated with and is plated on two surfaces up and down of anode unit, and is monolayer coating, and coating layer thickness is 0.1-1mm.
The most important thing is, the angle of anode unit is not coated with plated carbon fiber, and the two ends of hexagon each edge are not coated with the length of plated carbon fiber and are the 1/10 of hexagonal side length.
Cleaner unit is all had a great impact by polyvinyl fluoride plate length, thickness and the hexagonal side length of honeycomb texture.After considering dust removing effects, the stability of equipment, the composite factor such as economical, the length of polyvinyl fluoride plate, thickness and hexagonal side length are both needed to control effectively.
Polyvinyl fluoride length is the shortest, and the anode unit of needs is the most, more increases duster system resistance, increases energy consumption, thus reduce the dust removing effects of cleaner unit;Polyvinyl fluoride length is the longest, then system is more susceptible to shake, closer to flexible anode, and electric field and to rush ash the most uneven, thus affect the stability of total system, extremely it is susceptible to anodic breakdown phenomenon, is substantially reduced dust removing effects.Finding through repetition test and computer simulation, polyvinyl fluoride plate length not can exceed that 15m, once more than 15m, the vibration frequency of anode strengthens, and its stability exponentially declines, and polyvinyl fluoride version length cannot be below 1m, during less than 1m, SR increases 2 times, and energy consumption increases by more than 2 times.
The polyvinyl fluoride plate hexagonal side length of honeycomb texture also ensures a big factor of wet electrical dust precipitator dust removing effects and stabilization of equipment performance.Finding through repetition test and computer simulation, polyvinyl fluoride plate hexagonal side length determines the size of discharge voltage, and the length of side is the shortest, and the anode unit of needs can be greatly increased, and SR strengthens, and energy consumption increases;And polyvinyl fluoride plate hexagonal side length oversize time, cathode capacitance volume strengthen, potential safety hazard increases.Find through repetition test and computer simulation, when polyvinyl fluoride edges of boards length is more than 350mm, cathode capacitance needs to be multiplied to can be only achieved identical electromagnetic field intensity requirement, when the length of side is 360mm, cathode capacitance is 5 times during 350mm, cost increase is to 3.5 times during 350mm, and the processing safety of workman is also greatly reduced.Polyvinyl fluoride edges of boards length less than 100mm time, SR is the most in exponential increase, when the length of side is 80mm, SR be the length of side be 3 times during 100mm, energy consumption be the most accordingly the length of side be 3 times during 100mm.Therefore polyvinyl fluoride edges of boards length is selected to control at 100-350mm.
Polyvinyl fluoride plate thickness determines the stability of the cost of wet electrical dust precipitator, life-span and whole system.The least cost of thickness is the lowest, but easily by electric field breakdown when thickness is the least, and system is susceptible to vibrations, therefore selects suitable thickness most important.Finding through repetition test and computer simulation, polyvinyl fluoride plate thickness should control at 0.3-3mm, when thickness is less than 0.3mm, polyvinyl fluoride plate is due to the thinnest, wind-force reaches to begin to when 5 grades slosh, thus causes electric field and uneven, is very easy to punch-through;And when thickness is more than 3mm, the strong wind of 8 grades can be resisted, it is contemplated that the overall cost of positive plate and the climate characteristic of non-coastal area, the maximum gauge of polyvinyl fluoride plate has been selected in 3mm.
Alveolate texture is the most rational anode plate structure generally acknowledged at present, but cellular six angle fouling phenomenons are the problems that each wet electrical dust precipitator applies that producer compares headache.In order to avoid angle dust stratification, some cleaner unit producers use arc-shaped angle, or the clear-cut cylinder type anode that uses, but the alveolate texture of circular arc angle makes complexity so that the cost of positive plate is greatly increased;Although and the pole plate of cylinder type solves Cost Problems, but dust stratification area is greatly lowered, and system stability also reduces a lot.Therefore the present invention uses angle not spray conductive layer to solve the easy dust stratification of angle and the problem being not easily cleaned.Find through computer simulation and repetition test: each angle accounts for the place of the length of side 1/10 when not spraying conductive layer, and under identical voltage condition, long run test one month, the total amount of trap dust does not reduce, and has had small size rising on the contrary.This is owing to angle no longer dust stratification hardens, though effectively trap dust area reduces in theory, but the time of deashing shortens, and the most actually active trapping area increases on the contrary.
Having the beneficial effect that of the technique scheme of the present invention:
In such scheme, use polyvinyl fluoride material rigid anode for the shortcoming of current wet scrubber anode, solve that current rigid anode resistance to elevated temperatures is poor, corrosion resistance is low, cost is high, weight is big, laying dust effect is low, easily in problems such as angle dust stratifications.
Accompanying drawing explanation
Fig. 1 is the wet electrical dust precipitator anode construction schematic diagram of the present invention.
Wherein: 1-anode unit.
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearer, it is described in detail below in conjunction with the accompanying drawings and the specific embodiments.
The present invention is directed to that existing wet electrical dust precipitator weight is big, perishable, price is high, easily form the problems such as dust stratification dead angle in angle, it is provided that a kind of wet electrical dust precipitator anode.
As it is shown in figure 1, be this wet electrical dust precipitator anode construction schematic diagram.This wet electrical dust precipitator anode is made up of 7 anode units 1, the polyvinyl fluoride material thickness making anode unit 1 is 1mm, a length of 10m, hexagonal side length is 200mm, polyvinyl fluoride plate upper and lower surface coating monolayer carbon fiber, carbon fiber layer thickness is 0.5mm, and not being coated with plated carbon fiber side length is 20mm.Cathode line is positioned at the centre of each anode unit from top to bottom, a length of 10m, and cathode line is hollow copper wire, a diameter of 10mm of cross circular section of copper cash, a length of 1mm of the little bur in cathode line.The voltage that the present embodiment is selected is 30,000 volts, and inlet flue gas reaches saturated humidity, and dustiness is 100mg/Nm3, temperature is 70 DEG C.Flow velocity from flue gas to positive plate direction in anode passages is 200mm/s, and therefore ash-laden gas just completes grit absorption on pole plate through 2.1s, and clean flue gas is discharged bottom cleaner unit, and the dust content after discharge is 1mg/Nm3, through 72 hours, after discharge, dust content reached 12mg/Nm3.Start flusher, rinse 3 minutes, short supply interruption in flushing process.After Power resumption, in the case of inlet flue gas condition is constant, exiting flue gas dustiness can reach 0.8mg/Nm3.Continuing to run with system, when operation to 720 is little, now exiting flue gas dustiness reaches 11mg/Nm3.Startup flusher is after 3 minutes, and angle is adhered to without any material.After Power resumption, exiting flue gas dustiness reaches 0.8mg/Nm3。
In all conditions above, including polyvinyl fluoride plate, anode construction, cathode line, voltage and flue gas condition the most constant in the case of, the simple spray area changing polyvinyl fluoride plate, i.e. angle also spray-on carbon fiber.In this case, discharging dust content is 1mg/Nm3, through 72 hours, exiting flue gas dustiness reached 12mg/Nm3.Starting flusher, after rinsing 3 minutes, angle still has a small amount of dust stratification, increase washing time to 5 minutes, to rinse well completely, Power resumption, now, and short supply interruption in flushing process.After Power resumption, exiting flue gas dustiness can reach 0.8mg/Nm3.Continuing to run with system, when operation to 720 is little, now exiting flue gas dustiness reaches 12mg/Nm3.Startup flusher is after 10 minutes, and angle has had the material of similar incrustation scale to be attached to angle, it is impossible to rinse well.After Power resumption, exiting flue gas dustiness reaches 1.5mg/Nm3。
Knowable to both examples above, the wet electrical dust precipitator efficiency of dust collection of the present invention is high, and effectively trapping area is big, and angle is difficult to dust stratification, the most perishable, and cost is low, and while meeting dust removal efficiency, alleviates cleaner unit support load-bearing burden to the full extent.
The above is the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, on the premise of without departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (4)
1. a wet electrical dust precipitator anode, it is characterised in that: being made up of more than one anode unit (1), wherein, anode unit (1) is six limit alveolate textures, and anode unit (1) is coated with plated carbon fiber by polyvinyl fluoride top layer and makes.
Wet electrical dust precipitator anode the most according to claim 1, it is characterised in that the polyvinyl fluoride thickness making anode unit (1) described in: is 0.3-3.0mm, a length of 1-15m, anode unit (1) hexagonal side length is 100-350mm;Carbon fiber is coated with and is plated on two surfaces up and down of anode unit (1), and is monolayer coating, and coating layer thickness is 0.1-1mm.
Wet electrical dust precipitator anode the most according to claim 1, it is characterised in that: the angle of described anode unit (1) is not coated with plated carbon fiber, and the two ends of hexagon each edge are not coated with the length of plated carbon fiber and are the 1/10 of hexagonal side length.
Wet electrical dust precipitator anode the most according to claim 1, it is characterised in that: described carbon fiber is coated with by the way of electroplating, coating or suppress and is plated on anode unit (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258463.7A CN105903569B (en) | 2016-04-22 | 2016-04-22 | A kind of wet electrical dust precipitator anode |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258463.7A CN105903569B (en) | 2016-04-22 | 2016-04-22 | A kind of wet electrical dust precipitator anode |
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| Publication Number | Publication Date |
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| CN105903569A true CN105903569A (en) | 2016-08-31 |
| CN105903569B CN105903569B (en) | 2017-08-08 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119819486A (en) * | 2025-01-20 | 2025-04-15 | 苏州艾特斯环保设备有限公司 | Dust collecting plate for horizontal wet type electric power washing tower and preparation method thereof |
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| CN104759351A (en) * | 2015-04-13 | 2015-07-08 | 北京科技大学 | Honeycomb-shaped bamboo plywood wet type electric precipitator anode |
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2016
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03238011A (en) * | 1990-02-15 | 1991-10-23 | Kuraray Chem Corp | Air purifying filter |
| CN2208451Y (en) * | 1994-11-16 | 1995-09-27 | 张元松 | Positive electrode PVC conductive tube |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119819486A (en) * | 2025-01-20 | 2025-04-15 | 苏州艾特斯环保设备有限公司 | Dust collecting plate for horizontal wet type electric power washing tower and preparation method thereof |
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| Publication number | Publication date |
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| CN105903569B (en) | 2017-08-08 |
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