CN105892351B - A kind of electric control system read and write automatically for cell phone mainboard label information - Google Patents
A kind of electric control system read and write automatically for cell phone mainboard label information Download PDFInfo
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
本发明公开了一种用于手机主板标签信息自动读写的电气控制系统,包括第一单片机系统、第二单片机系统、信息读写系统和气控系统;第一单片机系统包括第一单片机、电机、位置传感器和定位电磁阀;第二单片机系统包括第二单片机、主板检测传感器和扫码电磁阀;信息读写系统包括电脑、扫码枪和信息读写模块;气控系统包括与定位电磁阀连接的定位气缸和与扫码电磁阀连接的扫码气缸。本发明能自动扫描手机主板标签信息并写入手机主板,减少人工,而且该系统能自动统计数量并时时和SAP系统交互,时时消耗掉SAP系统中手机主板的物料,保证物料反冲过程的准确性。
The invention discloses an electrical control system for automatic reading and writing of label information on the motherboard of a mobile phone, comprising a first single-chip computer system, a second single-chip computer system, an information reading and writing system and an air control system; the first single-chip computer system includes a first single-chip computer, a motor, The position sensor and the positioning solenoid valve; the second single-chip microcomputer system includes the second single-chip microcomputer, the main board detection sensor and the code scanning solenoid valve; the information reading and writing system includes a computer, the code scanning gun and the information reading and writing module; the air control system includes the connection with the positioning solenoid valve The positioning cylinder and the code scanning cylinder connected with the code scanning solenoid valve. The invention can automatically scan the label information of the mobile phone main board and write it into the mobile phone main board, reducing labor, and the system can automatically count the quantity and interact with the SAP system from time to time to consume the materials of the mobile phone main board in the SAP system from time to time, ensuring the accuracy of the material recoil process sex.
Description
技术领域technical field
本发明涉及机电一体化自动化控制系统技术领域,特别涉及一种用于手机主板标签信息自动读写的电气控制系统。The invention relates to the technical field of mechatronics automation control systems, in particular to an electrical control system for automatic reading and writing of label information on a mainboard of a mobile phone.
背景技术Background technique
手机生产制造商通常采用SAP系统以保证生产流程管控,在手机生产过程中,需要从仓库领取主板物料,然后再把主板标签上的SN信息写(电子信息存储)到手机主板里。目前手机主板标签信息读写采用手动方式,即手工扫面和半自动方式扫描手机主板标签信息,再利用治具手工将扫描得到的标签信息写入手机主板。这种方式通常需要两到三名工人,而且效率不高,由于需多人协作,因而存在漏写的可能,特别是不能时时与SAP系统交互,不能保证物料反冲过程的准确性。Mobile phone manufacturers usually use the SAP system to ensure production process control. During the production process of mobile phones, it is necessary to receive motherboard materials from the warehouse, and then write (electronic information storage) the SN information on the motherboard label to the mobile phone motherboard. At present, the reading and writing of the label information of the mobile phone motherboard adopts manual methods, that is, manual scanning and semi-automatic scanning of the label information of the mobile phone motherboard, and then manually writes the scanned label information into the mobile phone motherboard using a jig. This method usually requires two to three workers, and the efficiency is not high. Due to the cooperation of multiple people, there is a possibility of missing writing, especially because it cannot interact with the SAP system from time to time, and the accuracy of the material backflushing process cannot be guaranteed.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种用于手机主板标签信息自动读写的电气控制系统,本系统能自动扫描手机主板标签信息并写入手机主板,减少人工,而且该系统能自动统计数量并时时和SAP系统交互,时时消耗掉SAP系统中手机主板的物料,保证物料反冲过程的准确性。The purpose of the present invention is to address the deficiencies in the prior art, to provide an electrical control system for automatic reading and writing of mobile phone motherboard label information, the system can automatically scan the mobile phone motherboard label information and write it into the mobile phone motherboard, reducing labor, and the system It can automatically count the quantity and interact with the SAP system from time to time, and consume the materials of the mobile phone motherboard in the SAP system from time to time to ensure the accuracy of the material backflushing process.
为解决上述问题,本发明提供以下技术方案:In order to solve the above problems, the present invention provides the following technical solutions:
一种用于手机主板标签信息自动读写的电气控制系统,包括用于控制转盘式手机主板输送平台运作的第一单片机系统、用于控制扫码枪运作的第二单片机系统、用于向手机主板写入主板标签信息的信息读写系统和气控系统;An electrical control system for automatic reading and writing of mobile phone motherboard label information, including a first single-chip microcomputer system for controlling the operation of a turntable mobile phone main board delivery platform, a second single-chip microcomputer system for controlling the operation of a code scanning gun, and Information reading and writing system and air control system for writing motherboard label information on the motherboard;
所述第一单片机系统包括第一单片机、电机、位置传感器和定位电磁阀,电机、位置传感器和定位电磁阀分别与第一单片机连接,第一单片机控制电机运作,位置传感器用于产生并向第一单片机发送定位信号,第一单片机根据该定位信号控制定位电磁阀运作;The first single-chip microcomputer system includes the first single-chip microcomputer, motor, position sensor and positioning solenoid valve, the motor, position sensor and positioning solenoid valve are connected with the first single-chip microcomputer respectively, the first single-chip microcomputer controls the operation of the motor, and the position sensor is used to generate and send to the second single-chip microcomputer. A single-chip microcomputer sends a positioning signal, and the first single-chip microcomputer controls the operation of the positioning solenoid valve according to the positioning signal;
所述第二单片机系统包括第二单片机、主板检测传感器和扫码电磁阀,主板检测传感器和扫码电磁阀分别与第二单片机连接,第二单片机与第一单片机连接,主板检测传感器用于产生并向第二单片机发送检测信号,第二单片机根据该检测信号控制扫码电磁阀运作,同时第二单片机将该检测信号发送至第一单片机,第一单片机根据该检测信号控制电机和定位电磁阀运作;The second single-chip microcomputer system includes a second single-chip microcomputer, a main board detection sensor and a code scanning solenoid valve, the main board detection sensor and the code scanning solenoid valve are respectively connected with the second single-chip microcomputer, the second single-chip microcomputer is connected with the first single-chip microcomputer, and the main board detection sensor is used to generate And send a detection signal to the second single-chip microcomputer, the second single-chip microcomputer controls the operation of the code scanning solenoid valve according to the detection signal, and at the same time the second single-chip microcomputer sends the detection signal to the first single-chip microcomputer, and the first single-chip microcomputer controls the motor and the positioning solenoid valve according to the detection signal operation;
所述信息读写系统包括电脑、扫码枪和信息读写模块,扫码枪和信息读写模块分别与电脑连接,扫码枪用于扫描识别手机主板的标签信息,并将该标签信息发送至电脑,信息读写模块用于从电脑获取标签信息,并将该标签信息写入手机主板;The information reading and writing system includes a computer, a code scanning gun and an information reading and writing module. The scanning code gun and the information reading and writing module are respectively connected to the computer. The code scanning gun is used to scan and identify the label information of the main board of the mobile phone, and send the label information To the computer, the information reading and writing module is used to obtain the label information from the computer, and write the label information into the main board of the mobile phone;
所述气控系统包括与定位电磁阀连接的定位气缸和与扫码电磁阀连接的扫码气缸,定位气缸在定位电磁阀的控制下与转盘式手机主板输送平台定位或解除定位配合,扫码气缸在扫码电磁阀的控制下与扫码枪触发配合。The air control system includes a positioning cylinder connected to a positioning solenoid valve and a code scanning cylinder connected to a code scanning solenoid valve. Under the control of the code scanning solenoid valve, the cylinder cooperates with the triggering of the code scanning gun.
进一步的,所述第二单片机系统还包括与第二单片机连接的升降电磁阀,所述气控系统还包括与升降电磁阀连接的升降气缸,升降气缸在升降电磁阀的控制下带动信息读写模块运作。Further, the second single-chip microcomputer system also includes a lifting solenoid valve connected to the second single-chip microcomputer, and the air control system also includes a lifting cylinder connected to the lifting solenoid valve, and the lifting cylinder drives information reading and writing under the control of the lifting solenoid valve Module works.
进一步的,所述第一单片机系统还包括与第一单片机连接的强制转动按钮和急停按钮,强制转动按钮用于控制转盘式手机主板输送平台强制转动,急停按钮用于控制转盘式手机主板输送平台紧急制动。Further, the first single-chip microcomputer system also includes a forced rotation button and an emergency stop button connected to the first single-chip microcomputer. The forced rotation button is used to control the forced rotation of the carousel-type mobile phone main board delivery platform, and the emergency stop button is used to control the carousel-type mobile phone main board. Emergency braking of the conveying platform.
优选的,所述第二单片机系统为两个,所述信息读写系统为两个,两所述信息读写系统与两所述第二单片机系统分别对应,两所述第二单片机系统的第二单片机分别与第一单片机系统的第一单片机连接。双工位同步进行标签信息读写操作,提高工作效率。Preferably, there are two second single-chip microcomputer systems, two information read-write systems, the two information read-write systems correspond to the two second single-chip microcomputer systems, and the second single-chip microcomputer systems of the two second single-chip microcomputer systems The two single-chip microcomputers are respectively connected with the first single-chip microcomputer of the first single-chip microcomputer system. Double-station synchronously reads and writes label information to improve work efficiency.
其中,所述转盘式手机主板输送平台,包括操作台,该操作台上设有由电机驱动旋转的转盘,转盘的圆周上设有若干用于放置手机主板的夹具以及与所述若干夹具一一对应的夹板,夹板通过弹性构件与所对应的夹具以翻转的方式启闭配合,操作台上设有与夹板配合的导向压板和固定压板,电机驱动转盘转动时,导向压板用于顶压夹板以使该夹板导入固定压板处,固定压板用于顶压夹板以使该夹板与所对应的夹具闭合。电机驱动设有若干夹具的转盘,操作台上设有与夹板配合的导向压板和固定压板,电机驱动转盘转动时,导向压板用于顶压夹板以使该夹板导入固定压板处,固定压板用于顶压夹板以使该夹板与所对应的夹具闭合,该机械结构设计通过转盘连续转动,使手机主板上料、取料、标签信息读写等多个步骤同步完成,大大提高工作效率。Wherein, the turntable-type mobile phone motherboard delivery platform includes an operating table, which is provided with a turntable driven by a motor, and a number of clamps for placing the mobile phone main board are arranged on the circumference of the turntable, and are connected with the plurality of clamps one by one. The corresponding splint, the splint is opened and closed with the corresponding fixture through the elastic member in the way of turning over, and the operating table is equipped with a guide plate and a fixed plate that cooperate with the splint. When the motor drives the turntable to rotate, the guide plate is used to press the splint to The splint is introduced into the fixed pressing plate, and the fixed pressing plate is used to press the splint so that the splint is closed with the corresponding clamp. The motor drives the turntable with several fixtures. The operating table is equipped with a guide plate and a fixed plate that match the splint. When the motor drives the turntable to rotate, the guide plate is used to press the splint so that the splint is guided into the fixed plate. Press the splint to close the splint and the corresponding fixture. The mechanical structure is designed to rotate continuously through the turntable, so that multiple steps such as loading and unloading the mobile phone motherboard, reading and writing label information, etc. can be completed simultaneously, greatly improving work efficiency.
进一步的,所述信息读写模块设置于由升降气缸控制的升降滑台上。转盘设有与定位气缸配合的定位块。当定位块转动至位置传感器的位置时,定位气缸与定位块锁定配合以将转盘固定。Further, the information reading and writing module is set on the lifting slide controlled by the lifting cylinder. The turntable is provided with a positioning block matched with the positioning cylinder. When the positioning block rotates to the position of the position sensor, the positioning cylinder locks and cooperates with the positioning block to fix the turntable.
与现有技术相比本发明的有益效果为:Compared with prior art, the beneficial effects of the present invention are:
本系统能自动扫描手机主板标签信息并写入手机主板,减少人工,而且该系统能自动统计数量并时时和SAP系统交互,时时消耗掉SAP系统中手机主板的物料,保证物料反冲过程的准确性。This system can automatically scan the label information of the mobile phone motherboard and write it into the mobile phone motherboard, reducing labor, and the system can automatically count the quantity and interact with the SAP system from time to time to consume the materials of the mobile phone motherboard in the SAP system from time to time to ensure the accuracy of the material recoil process sex.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的底部结构示意图;Fig. 2 is a schematic view of the bottom structure of the present invention;
图3为本发明的局部结构示意图;Fig. 3 is the partial structure schematic diagram of the present invention;
图4为本发明的系统原理框图。Fig. 4 is a functional block diagram of the system of the present invention.
附图标记说明:1.操作台;2.电机;3.转盘;4.手机主板;5.夹具;6.夹板;7.弹性构件;8.导向压板;9.固定压板;10.扫码枪;11.信息读写模块;12.定位气缸;13.定位块;14.安装架;15.主板检测传感器;16.升降气缸;17.升降滑台;18.急停按钮;19.强制转动按钮。Explanation of Reference Signs: 1. Operating table; 2. Motor; 3. Turntable; 4. Mobile phone main board; 5. Fixture; 6. Splint; 7. Elastic member; Gun; 11. Information reading and writing module; 12. Positioning cylinder; 13. Positioning block; 14. Mounting frame; 15. Main board detection sensor; 16. Lifting cylinder; Turn button.
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施方式做进一步详细描述:Below in conjunction with accompanying drawing and embodiment of description, the specific embodiment of the present invention is described in further detail:
参见图1至图4所示,一种手机主板标签信息自动读写系统,包括机械部分、电路部分、气路部分、PLC控制软件和CIE读取写入软件。PLC控制软件存储于单片机系统中,用于对电路部分进行自动化控制,CIE读取写入软件安装于电脑上,用于扫码枪10扫描识别和标签信息写入手机主板4。Referring to Figures 1 to 4, an automatic reading and writing system for mobile phone motherboard label information includes mechanical parts, circuit parts, air circuit parts, PLC control software and CIE reading and writing software. The PLC control software is stored in the single-chip microcomputer system for automatic control of the circuit part, and the CIE reading and writing software is installed on the computer for scanning identification by the code scanner 10 and writing label information into the mobile phone motherboard 4 .
其中机械部分包括操作台1,该操作台1上设有由电机2驱动旋转的转盘3,电机2的转轴上设有驱动齿轮,转盘3的周边设有与该驱动齿轮啮合的齿圈,电机2通过驱动齿轮与齿圈的啮合驱动转盘3转动,进一步的,还可以在驱动齿轮与齿圈之间还可以设置行星减速机构和离合机构,以减小电机2功率和防止转盘3卡死损坏电机2。Wherein the mechanical part includes an operating table 1, which is provided with a turntable 3 driven by a motor 2, a drive gear is provided on the rotating shaft of the motor 2, and a ring gear meshing with the drive gear is provided on the periphery of the turntable 3. 2. Drive the turntable 3 to rotate through the meshing of the drive gear and the ring gear. Further, a planetary reduction mechanism and a clutch mechanism can also be set between the drive gear and the ring gear to reduce the power of the motor 2 and prevent the turntable 3 from being stuck and damaged. Motor 2.
转盘3的圆周上设有若干用于放置手机主板4的夹具5以及与所述若干夹具5一一对应的夹板6,夹板6通过弹性构件7与所对应的夹具5以翻转的方式启闭配合,操作台1上设有与夹板6配合的导向压板8和固定压板9,本实施例中,弹性构件7为拉簧,转盘3的中间设置一根支撑杆,拉簧的两端分别连接于该支撑杆和对应的夹板6上,当然弹性构件7也可以为扭簧等其他可使夹板6相对夹具5开启的构件。例如夹板6与夹具5通过销轴铰接,该销轴上套设有用于将夹板6相对夹具5开启的扭簧。当夹板6位于导向压板8或固定压板9处时,夹板6受导向压板8或固定压板9的限位作用,克服拉簧或扭簧的弹性力朝向夹具5端翻转闭合,当夹板6移出导向压板8或固定压板9处时,夹板6在拉簧或扭簧的弹性力作用下复位向远离夹具5端翻转开启。The circumference of the turntable 3 is provided with a number of jigs 5 for placing the main board 4 of the mobile phone and splints 6 corresponding to the jigs 5 one by one. , the console 1 is provided with a guide plate 8 and a fixed plate 9 that cooperate with the splint 6. In this embodiment, the elastic member 7 is a tension spring, and a support rod is arranged in the middle of the turntable 3, and the two ends of the tension spring are respectively connected to On the supporting rod and the corresponding clamping plate 6 , of course, the elastic member 7 can also be a torsion spring or other components that can make the clamping plate 6 open relative to the clamp 5 . For example, the splint 6 and the fixture 5 are hinged through a pin, and a torsion spring for opening the splint 6 relative to the fixture 5 is sheathed on the pin. When the clamping plate 6 is located at the guide platen 8 or the fixed platen 9, the clamping plate 6 is limited by the guide platen 8 or the fixed platen 9, and overcomes the elastic force of the tension spring or the torsion spring to flip and close toward the end of the clamp 5. When the clamping plate 6 moves out of the guide When the pressing plate 8 or the pressing plate 9 are fixed, the splint 6 is turned and opened under the elastic force of the extension spring or the torsion spring to turn away from the end of the clamp 5 .
电机2驱动转盘3转动时,导向压板8用于顶压夹板6以使该夹板6导入固定压板9处,固定压板9用于顶压夹板6以使该夹板6与所对应的夹具5闭合;由于转盘3上的夹板6随转盘3一起转动,当夹板6转动至导向压板8和固定压板9的位置时,夹板6在导向压板8和固定压板9的顶压作用下克服拉簧的弹性力朝向夹具5方向闭合,从而将手机主板4固定地夹置于夹具5内,以便于扫码和信息读写操作,当夹板6移出固定压板9的位置时,夹板6受拉簧的弹性力相对夹具5开启,此时可取出手机主板4并再次放入待扫码和信息写入的手机主板4。其中,本输送平台采用转盘转动连续送料方式,是手机主板标签信息自动读写系统的主要组件,用于手机主板自动快速送料并实现固定夹紧,效率高且运行稳定,为手机主板标签信息的快速自动读写提供保障。When the motor 2 drives the turntable 3 to rotate, the guide plate 8 is used to press the splint 6 so that the splint 6 is introduced into the fixed plate 9, and the fixed plate 9 is used to press the splint 6 so that the splint 6 and the corresponding clamp 5 are closed; Since the splint 6 on the turntable 3 rotates together with the turntable 3, when the splint 6 rotates to the position of the guide platen 8 and the fixed platen 9, the splint 6 overcomes the elastic force of the extension spring under the top pressure of the guide platen 8 and the fixed platen 9 Close towards the clamp 5, so that the main board 4 of the mobile phone is fixedly clamped in the clamp 5, so as to facilitate scanning codes and information reading and writing operations. The clamp 5 is opened, and the main board 4 of the mobile phone can be taken out at this time and put into the main board 4 of the mobile phone to be scanned and information written in again. Among them, the conveying platform adopts the continuous feeding method of the turntable rotation. It is the main component of the automatic reading and writing system of the mobile phone motherboard label information. It is used for automatic and fast feeding of the mobile phone motherboard and realizes fixed clamping. It has high efficiency and stable operation. Fast automatic reading and writing provides guarantee.
该操作台1上与所述固定压板9对应的位置还设有与电脑连接扫码枪10和信息读写模块11,扫码枪10扫描识别所述固定压板9处的夹具5内的主板标签信息,电脑将该主板标签信息通过信息读写模块11存储至手机主板4的存储单元内。The position corresponding to the fixed platen 9 on the console 1 is also provided with a code scanning gun 10 connected to the computer and an information reading and writing module 11, and the code scanning gun 10 scans and identifies the motherboard label in the fixture 5 at the fixed platen 9 information, the computer stores the motherboard label information in the storage unit of the mobile phone motherboard 4 through the information read-write module 11.
进一步的,还包括定位气缸12,转盘3上设有与定位气缸12配合的定位块13。定位气缸12与定位块13配合用于锁定转盘3转动,还包括用于检测所述定位块13的位置传感器,当定位块13转动至位置传感器的位置时,定位气缸12与定位块13锁定配合。操作台1上设有安装架14,安装架14上装设有调节滑台,扫码枪10装设于该调节滑台上,该调节滑台可调节扫码枪10的位置,以便于扫码枪10对准手机主板4进行扫码识别。所述调节滑台上还设有与扫码枪10配合的扫码气缸,通过扫码气缸采用机械式触发扫码枪10。Further, a positioning cylinder 12 is also included, and a positioning block 13 cooperating with the positioning cylinder 12 is provided on the turntable 3 . The positioning cylinder 12 cooperates with the positioning block 13 to lock the rotation of the turntable 3, and also includes a position sensor for detecting the positioning block 13. When the positioning block 13 rotates to the position of the position sensor, the positioning cylinder 12 and the positioning block 13 lock and cooperate . An installation frame 14 is provided on the console 1, and an adjustment slide is installed on the installation frame 14. The code scanning gun 10 is installed on the adjustment slide. The adjustment slide can adjust the position of the code scanning gun 10, so as to facilitate scanning The gun 10 is aimed at the main board 4 of the mobile phone for scanning and identification. A code-scanning cylinder cooperating with the code-scanning gun 10 is also provided on the adjustment slide table, and the code-scanning gun 10 is mechanically triggered by the code-scanning cylinder.
优选的,操作台1上与所述固定压板9对应的位置还设有用于检测手机主板4的主板检测传感器15,当主板检测传感器15检测到该夹具5内放置有手机主板4时,转盘3停止转动,如果主板检测传感器15没有检测到该夹具5内放置有手机主板4,此时转盘3继续转动。Preferably, the position corresponding to the fixed platen 9 on the console 1 is also provided with a main board detection sensor 15 for detecting the mobile phone main board 4, and when the main board detection sensor 15 detects that the mobile phone main board 4 is placed in the clamp 5, the turntable 3 Stop rotating, if mainboard detection sensor 15 does not detect that mobile phone mainboard 4 is placed in this clamp 5, now rotating disk 3 continues to rotate.
进一步的,操作台1上与所述固定压板9对应的位置还设有由升降气缸16控制的升降滑台17,所述信息读写模块11装设于该升降滑台17上,通过升降滑台17来控制信息读写模块11升降,从而实现与手机主板4的电连接。所述信息读写模块11包括与手机主板4电连接的探针。Further, the position corresponding to the fixed platen 9 on the operating table 1 is also provided with a lifting slide 17 controlled by a lifting cylinder 16, and the information reading and writing module 11 is installed on the lifting slide 17, and the lifting slide Platform 17 is used to control the information read-write module 11 to lift, thereby realizing the electrical connection with the main board 4 of the mobile phone. The information reading and writing module 11 includes a probe electrically connected to the main board 4 of the mobile phone.
优选的,所述夹具5可用于放置两个的手机主板4,相对应地有两个以上所述扫码枪10和两个以上所述信息读写模块11,用于对该夹具5内放置的所有手机主板4进行同步扫码识别和同步写入标签信息。双工位同步进行标签信息读写操作,提高工作效率。Preferably, the fixture 5 can be used to place two mobile phone motherboards 4, and correspondingly there are more than two code scanning guns 10 and more than two information reading and writing modules 11 for placing in the fixture 5. All mobile phone motherboards 4 perform synchronous code scanning identification and synchronous writing of label information. Double-station synchronously reads and writes label information to improve work efficiency.
本用于手机主板标签信息自动读写的电气控制系统,包括用于控制转盘式手机主板输送平台运作的第一单片机系统、用于控制扫码枪10运作的第二单片机系统、用于向手机主板4写入主板标签信息的信息读写系统和气控系统。The electrical control system for automatic reading and writing of mobile phone mainboard label information includes a first single-chip system for controlling the operation of the turntable mobile phone mainboard delivery platform, a second single-chip system for controlling the operation of the code scanning gun 10, and a second single-chip system for controlling the operation of the mobile phone mainboard. The main board 4 is an information reading and writing system and an air control system for writing the main board label information.
所述第一单片机系统包括第一单片机、电机2、位置传感器、定位电磁阀、强制转动按钮19和急停按钮18,电机2、位置传感器、定位电磁阀、强制转动按钮19和急停按钮18分别与第一单片机连接,第一单片机控制电机2运作,位置传感器用于产生并向第一单片机发送定位信号,第一单片机根据该定位信号控制定位电磁阀运作,强制转动按钮19用于控制转盘式手机主板输送平台强制转动,急停按钮18用于控制转盘式手机主板输送平台紧急制动。The first single-chip microcomputer system includes the first single-chip microcomputer, motor 2, position sensor, positioning solenoid valve, forced rotation button 19 and emergency stop button 18, motor 2, position sensor, positioning solenoid valve, forced rotation button 19 and emergency stop button 18 They are respectively connected to the first single-chip microcomputer, the first single-chip microcomputer controls the operation of the motor 2, the position sensor is used to generate and send a positioning signal to the first single-chip microcomputer, the first single-chip microcomputer controls the operation of the positioning solenoid valve according to the positioning signal, and the forced rotation button 19 is used to control the turntable The mobile phone motherboard delivery platform is forced to rotate, and the emergency stop button 18 is used to control the emergency braking of the turntable mobile phone motherboard delivery platform.
所述第二单片机系统包括第二单片机、主板检测传感器15、扫码电磁阀和升降电磁阀,主板检测传感器15和扫码电磁阀分别与第二单片机连接,第二单片机与第一单片机连接,主板检测传感器15用于产生并向第二单片机发送检测信号,第二单片机根据该检测信号控制扫码电磁阀和升降电磁阀运作,同时第二单片机将该检测信号发送至第一单片机,第一单片机根据该检测信号控制电机2和定位电磁阀运作。Described the second single-chip microcomputer system comprises the second single-chip microcomputer, mainboard detection sensor 15, scanning code solenoid valve and lifting solenoid valve, mainboard detection sensor 15 and scanning code solenoid valve are respectively connected with the second single-chip microcomputer, and the second single-chip microcomputer is connected with the first single-chip microcomputer, The mainboard detection sensor 15 is used to generate and send a detection signal to the second single-chip microcomputer, and the second single-chip microcomputer controls the operation of the code scanning solenoid valve and the lifting solenoid valve according to the detection signal, and the second single-chip microcomputer sends the detection signal to the first single-chip microcomputer at the same time, and the first single-chip microcomputer The single-chip microcomputer controls the operation of the motor 2 and the positioning solenoid valve according to the detection signal.
所述信息读写系统包括电脑、扫码枪10和信息读写模块11,扫码枪10和信息读写模块11分别与电脑连接,扫码枪10用于扫描识别手机主板4的标签信息,并将该标签信息发送至电脑,信息读写模块11用于从电脑获取标签信息,并将该标签信息写入手机主板4。The information reading and writing system includes a computer, a code scanning gun 10 and an information reading and writing module 11. The code scanning gun 10 and the information reading and writing module 11 are respectively connected to the computer. The code scanning gun 10 is used to scan and identify the label information of the mobile phone motherboard 4, And send the tag information to the computer, the information reading and writing module 11 is used to obtain the tag information from the computer, and write the tag information into the mobile phone motherboard 4 .
所述气控系统包括与定位电磁阀连接的定位气缸12、与扫码电磁阀连接的扫码气缸和与升降电磁阀连接的升降气缸16,定位气缸12在定位电磁阀的控制下与转盘式手机主板输送平台定位或解除定位配合,扫码气缸在扫码电磁阀的控制下与扫码枪10触发配合,升降气缸16在升降电磁阀的控制下带动信息读写模块11运作。The air control system includes a positioning cylinder 12 connected with a positioning solenoid valve, a code scanning cylinder connected with a code scanning solenoid valve, and a lifting cylinder 16 connected with a lifting solenoid valve. The mobile phone motherboard conveying platform is positioned or released for positioning, the code scanning cylinder is triggered to cooperate with the code scanning gun 10 under the control of the code scanning solenoid valve, and the lifting cylinder 16 drives the information reading and writing module 11 to operate under the control of the lifting solenoid valve.
本实施例中,所述第二单片机系统为两个,所述信息读写系统为两个,两所述信息读写系统与两所述第二单片机系统分别对应,两所述第二单片机系统的第二单片机分别与第一单片机系统的第一单片机连接。双工位同步进行标签信息读写操作,提高工作效率。In this embodiment, there are two second single-chip microcomputer systems, two information read-write systems, and the two information read-write systems correspond to the two second single-chip microcomputer systems respectively, and the two second single-chip microcomputer systems The second single-chip microcomputers are respectively connected with the first single-chip microcomputers of the first single-chip microcomputer system. Double-station synchronously reads and writes label information to improve work efficiency.
本用于手机主板标签信息自动读写的电气控制系统的工作过程为,连接好与电脑通讯的数据线,开启电脑并启动相应软件,然后放入手机主板4,最后打开操作台1的电源开关,电机2转动,带动转盘3旋转,因操作台1上斜向设置的导向压板8,在转盘3转动时候,压紧手机主板4的夹块会往下顶,以使到达固定压板9的位置时已经夹压到位,转盘3转动过程中,装于转盘3底下的定位块13被位置传感器检测到,电机2停转,主板检测传感器15检测该夹具5内有没有手机主板4,如果没有手机主板4则转盘3继续转动,如检测到有手机主板4,转盘3停止,定位气缸12伸出与定位块13配合固定住转盘3,转盘3下方装有定位销和探针的信息读写模块11被升降气缸16推动往上顶,给手机主板4供电并开机,通讯线路也接通,此时进入读写主板标签信息过程,手机主板4开机后,手机主板4与电脑建立通讯,电脑发指令给第二单片机,再由第二单片机输出信号驱动扫码气缸触发扫码枪10扫码,把扫入的标签信息经电脑的CIE软件处理后写入主板,写入成功,转盘3转动到下一个位置;写入不成功显示错误,转盘3不转动,等待人工处理,可按强制转动按钮19转到下一个位置,本实施例中每个夹具5有两个个手机主板4位置。The working process of the electrical control system for automatic reading and writing of mobile phone motherboard label information is as follows: connect the data cable for communication with the computer, turn on the computer and start the corresponding software, then put it into the mobile phone motherboard 4, and finally turn on the power switch of the console 1 , the motor 2 rotates, driving the turntable 3 to rotate, because the guide plate 8 arranged obliquely on the console 1, when the turntable 3 rotates, the clamp block pressing the mobile phone main board 4 will push down, so as to reach the position of the fixed press plate 9 Already clamped and pressed in place, during the rotation of the turntable 3, the positioning block 13 mounted on the bottom of the turntable 3 is detected by the position sensor, the motor 2 stops, and the main board detection sensor 15 detects whether there is a mobile phone main board 4 in the clamp 5, if there is no mobile phone The main board 4 and the turntable 3 continue to rotate. If a mobile phone main board 4 is detected, the turntable 3 stops, and the positioning cylinder 12 stretches out and cooperates with the positioning block 13 to fix the turntable 3. An information reading and writing module for positioning pins and probes is installed under the turntable 3. 11 is pushed upward by the lifting cylinder 16, powers the mobile phone main board 4 and starts it, and the communication line is also connected. At this time, it enters the process of reading and writing the main board label information. After the mobile phone main board 4 is turned on, the mobile phone main board 4 establishes communication with the computer, and the computer sends Instructions are given to the second single-chip microcomputer, and then the output signal of the second single-chip microcomputer drives the code-scanning cylinder to trigger the code-scanning gun 10 to scan the code, and the scanned-in label information is processed by the computer's CIE software and written to the main board. After the writing is successful, the turntable 3 rotates to Next position; Write unsuccessful display error, rotating disk 3 does not rotate, waits for manual processing, can forward to next position by mandatory rotation button 19, and each fixture 5 has two mobile phone mainboards 4 positions in the present embodiment.
本用于手机主板标签信息自动读写的电气控制系统能自动扫描手机主板4标签信息并写入手机主板4,使手机主板4上料、取料、标签信息读写等多个步骤同步完成,提高工作效率,减少人工,而且该系统能自动统计数量并时时和SAP系统交互,时时消耗掉SAP系统中手机主板4的物料,保证物料反冲过程的准确性。The electrical control system used for automatic reading and writing of mobile phone main board label information can automatically scan the mobile phone main board 4 label information and write it into the mobile phone main board 4, so that multiple steps such as mobile phone main board 4 loading, retrieving, and label information reading and writing can be completed synchronously. Improve work efficiency, reduce labor, and the system can automatically count the quantity and interact with the SAP system from time to time, and consume the materials of the mobile phone motherboard 4 in the SAP system from time to time to ensure the accuracy of the material backflushing process.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not make any limitation to the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solution of the present invention.
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Application publication date: 20160824 Assignee: Zhongchuang Ziyun (Ningbo) achievement industrialization Service Co.,Ltd. Assignor: MOBIWIRE MOBILES (NINGBO) Co.,Ltd. Contract record no.: X2025980030719 Denomination of invention: An electrical control system for automatic reading and writing of label information on mobile phone motherboard Granted publication date: 20180921 License type: Open License Record date: 20251104 |
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