CN105844778B - Coin separation, which counts, arranges all-in-one machine - Google Patents
Coin separation, which counts, arranges all-in-one machine Download PDFInfo
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- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 12
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- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 4
- 238000003756 stirring Methods 0.000 claims 2
- 241000239290 Araneae Species 0.000 claims 1
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- 238000003780 insertion Methods 0.000 description 3
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Classifications
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D3/00—Sorting a mixed bulk of coins into denominations
- G07D3/16—Sorting a mixed bulk of coins into denominations in combination with coin-counting
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D9/00—Counting coins; Handling of coins not provided for in the other groups of this subclass
- G07D9/06—Devices for stacking or otherwise arranging coins on a support, e.g. apertured plate for use in counting coins
- G07D9/065—Devices for wrapping coins
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- General Physics & Mathematics (AREA)
- Gear Transmission (AREA)
- Testing Of Coins (AREA)
Abstract
钱币分离计数整理一体机,涉及钱币整理领域,解决了现有简易硬币分离装置存在的费时费力、成本高、过程复杂的问题。本发明包括分拣机构、计数机构、收集机构、框架结构,分拣机构是一种惯性摆锤蜗状线展开机构,以铁锤作为动力源,节能环保;根据硬币大小设计分拣圆盘上的凹槽,通过蜗状线形弧形筒的展开作用下将角度差异转化为直线差异,从而实现不同直径硬币的分类。计数机构是一种双棘轮转子泵式摇摆计数机构,创新地提出计数棘轮的计数用棘爪在不同方向转动时带动不同计数圆柱齿轮转动,实现不同直径硬币的分类计数。收集机构是一种曲柄滑块凸轮双控机构,运用异型凸轮的传动准确性,通过电机一的正反转控制,实现硬币套筒的释放和定位。
The coin separation, counting and sorting all-in-one machine relates to the field of coin sorting, and solves the problems of time-consuming, labor-intensive, high-cost, and complicated processes existing in existing simple coin-separating devices. The invention includes a sorting mechanism, a counting mechanism, a collecting mechanism, and a frame structure. The sorting mechanism is an inertial pendulum snail-like line unfolding mechanism, which uses an iron hammer as a power source, which is energy-saving and environmentally friendly; the sorting disc is designed according to the size of coins The grooves convert the angle difference into a straight line difference through the expansion of the volute linear arc cylinder, so as to realize the classification of coins with different diameters. The counting mechanism is a double ratchet rotor pump swing counting mechanism, which innovatively proposes that the counting pawls of the counting ratchet drive different counting cylindrical gears to rotate when they rotate in different directions, so as to realize the classification and counting of coins with different diameters. The collection mechanism is a crank-slider-cam dual-control mechanism, which uses the transmission accuracy of the special-shaped cam to realize the release and positioning of the coin sleeve through the forward and reverse control of the first motor.
Description
技术领域technical field
本发明涉及钱币整理技术领域,具体涉及一种钱币分离计数整理一体机。The invention relates to the technical field of coin sorting, in particular to a coin separation, counting and sorting integrated machine.
背景技术Background technique
随着国家政策的改革,“一元券硬币化工程”自2016年1月1日起在山东省各试点城市相继实施,因此一元纸币在不久的将来必将退出流通市场,而硬币作为唯一替代的通用货币将占据不可估量的重要地位,同时也给硬币分离计数整理装置带来了巨大的市场。而当今国内外无人售票公交车的投币箱仅仅作为货币储存装置,公交运营公司也为硬币的分类整理提供了巨大的人力物力,硬币的清分整理占用较高的成本。With the reform of the national policy, the "one-yuan note coin project" has been implemented in various pilot cities in Shandong Province since January 1, 2016. Therefore, one-yuan banknotes will definitely withdraw from the circulation market in the near future, and coins will be the only alternative. Universal currency will occupy an immeasurably important position, and it has also brought a huge market for coin separation and counting devices. However, the coin box of the unmanned bus at home and abroad is only used as a currency storage device, and the bus operating company also provides huge manpower and material resources for the sorting of coins, which takes up relatively high costs.
发明内容Contents of the invention
为了解决现有简易硬币分离装置存在的费时费力、成本高、过程复杂的问题,本发明提供一种钱币分离计数整理一体机。In order to solve the problems of time-consuming, labor-intensive, high cost and complicated process existing in the existing simple coin separation device, the present invention provides an integrated coin separation, counting and sorting machine.
本发明为解决技术问题所采用的技术方案如下:The technical scheme that the present invention adopts for solving technical problems is as follows:
本发明的钱币分离计数整理一体机,包括框架结构;还包括:The all-in-one machine for separating, counting and sorting coins of the present invention includes a frame structure; it also includes:
分拣机构,包括:硬币存储盒、与硬币存储盒固联的拨片、贴合在拨片底部的分拣圆盘、通过万向节与分拣圆盘相连的锥齿轮一、与锥齿轮一啮合的锥齿轮二、与锥齿轮二通过键连接的锥齿轮连接轴、与锥齿轮连接轴通过键连接的曲柄、与曲柄通过键连接的小轴、与小轴通过键连接的连杆、与连杆通过销轴配合的摇杆、与摇杆固联的铁锤、与摇杆通过平键相连的连接轴、与连接轴通过轴承配合的连接轴支座,由硬币存储盒投入硬币,铁锤在惯性作用下摆动,通过万向节带动分拣圆盘做圆周运动,调整拨片拨动不同直径的硬币落到计数机构中;The sorting mechanism includes: a coin storage box, a paddle fixedly connected to the coin storage box, a sorting disk attached to the bottom of the paddle, a bevel gear connected to the sorting disk through a universal joint, and a bevel gear One meshing bevel gear two, the bevel gear connecting shaft connected with the bevel gear two through a key, the crank connected with the bevel gear connecting shaft through a key, the small shaft connected with the crank through a key, the connecting rod connected with the small shaft through a key, The rocker that cooperates with the connecting rod through the pin shaft, the iron hammer that is fixedly connected with the rocker, the connecting shaft that is connected with the rocking rod through a flat key, the connecting shaft support that is matched with the connecting shaft through a bearing, puts coins from the coin storage box, The hammer swings under the action of inertia, drives the sorting disc to make a circular motion through the universal joint, and adjusts the paddle to move the coins of different diameters into the counting mechanism;
计数机构,包括:拨叉支撑轴、与拨叉支撑轴通过键连接的插轴棒、固定在插轴棒上的拨叉连接杆、与拨叉连接杆相连的拨叉硬币接盘、与拨叉支撑轴通过键连接的计数棘轮、用于计数棘轮轴向固定的轴套和计数圆柱齿轮、设置在计数棘轮和计数圆柱齿轮一之间的计数用棘爪、与计数圆柱齿轮一外侧相连的计数齿轮轴、与计数圆柱齿轮一啮合的计数圆柱齿轮二、与计数圆柱齿轮二通过键连接的齿轮进位轴、通过键连接固定在齿轮进位轴上的计数圆柱齿轮三、与计数圆柱齿轮三啮合的计数圆柱齿轮四、与计数圆柱齿轮四通过键连接的计数圆柱齿轮轴,所述计数齿轮轴和计数圆柱齿轮轴分别与个位数指针和十位数指针相连,不同直径的硬币被拨片拨落到拨叉硬币接盘上,重力作用下硬币带动拨叉硬币接盘顺时针或逆时针转动,通过力的传递作用带动计数齿轮轴转动,从而带动个位数指针转动,实现个位数计数,同时通过两级齿轮啮合带动计数圆柱齿轮轴转动,从而带动十位数指针转动,实现十位数计数;The counting mechanism includes: a shift fork support shaft, a shaft insertion rod connected with the shift fork support shaft through a key, a shift fork connecting rod fixed on the shaft insertion rod, a shift fork coin accepting plate connected with the shift fork connection rod, and a shift fork The counting ratchet with the support shaft connected by a key, the shaft sleeve for axially fixing the counting ratchet and the counting cylindrical gear, the counting pawl arranged between the counting ratchet and the counting cylindrical gear one, the counting pawl connected to the outer side of the counting cylindrical gear one Gear shaft, counting cylindrical gear 2 meshed with counting cylindrical gear 1, gear carry shaft connected with counting cylindrical gear 2 through a key, counting cylindrical gear 3 fixed on the gear carry shaft through key connection, and counting cylindrical gear 3 meshed Counting cylindrical gear 4, the counting cylindrical gear shaft connected with the counting cylindrical gear 4 through a key, the counting gear shaft and the counting cylindrical gear shaft are respectively connected with the one-digit pointer and the tens-digit pointer, and the coins of different diameters are dialed by the paddle Falling onto the fork coin receiving tray, the coin drives the fork coin receiving tray to rotate clockwise or counterclockwise under the action of gravity, and drives the counting gear shaft to rotate through the force transmission, thereby driving the one-digit pointer to rotate, realizing single-digit counting, and at the same time Through the two-stage gear meshing, the shaft of the counting cylindrical gear is driven to rotate, thereby driving the ten-digit pointer to rotate to realize the ten-digit count;
收集机构,包括:底座、固定在底座上的电机一、通过联轴器与电机一输出轴相连的异型齿轮电机轴、与异型齿轮电机轴通过键连接的异型齿轮啮合齿轮、与异型齿轮啮合齿轮啮合的异型齿轮、与异型齿轮通过键连接的光轴、与光轴配合的电机小支撑座、与光轴相连的导轨、固定在导轨上的挡板、两端分别通过螺纹与挡板和固定板相连的弹簧片、与异型齿轮线接触定位的硬币套筒、固定在导轨上的硬币暂存盒、固定在导轨上的套筒、通过套筒定位的凸轮推杆、与凸轮推杆配合的凸轮、与凸轮固联的凸轮轴、与凸轮轴通过轴承配合的凸轮固定支座、与凸轮轴固联的圆柱齿轮一、与圆柱齿轮一啮合的圆柱齿轮二、与圆柱齿轮二固联的凸轮电机轴、与凸轮电机轴相连且固定在凸轮固定支座上的电机二,硬币通过计数机构落到硬币暂存盒中,通过电机二的带动,利用凸轮推杆将硬币从硬币暂存盒中推进硬币套筒内,通过电机一反转,从而带动异型齿轮反转,释放硬币套筒。The collection mechanism includes: base, motor one fixed on the base, special-shaped gear motor shaft connected with motor one output shaft through coupling, special-shaped gear meshing gear connected with special-shaped gear motor shaft through key, and special-shaped gear meshing gear with special-shaped gear motor shaft The meshing special-shaped gear, the optical shaft connected with the special-shaped gear through a key, the small motor support seat matched with the optical shaft, the guide rail connected with the optical shaft, the baffle fixed on the guide rail, and the two ends are respectively threaded and fixed to the baffle and The spring piece connected to the plate, the coin sleeve positioned in contact with the special-shaped gear line, the coin temporary storage box fixed on the guide rail, the sleeve fixed on the guide rail, the cam push rod positioned through the sleeve, and the cam push rod matched Cam, the camshaft fixedly connected with the cam, the cam fixing support which cooperates with the camshaft through the bearing, the cylindrical gear 1 fixedly connected with the camshaft, the cylindrical gear 2 meshing with the cylindrical gear 1, the cam fixedly connected with the cylindrical gear 2 The motor shaft, the second motor connected to the cam motor shaft and fixed on the cam fixed support, the coin falls into the coin temporary storage box through the counting mechanism, driven by the second motor, the coin is removed from the coin temporary storage box by the cam push rod Push it into the coin sleeve, and when the motor is reversed, the special-shaped gear is driven to reverse, and the coin sleeve is released.
进一步的,所述框架结构包括前板、后板、上板、底板、左侧板和右侧板;所述连接轴支座固定在前板上,所述锥齿轮连接轴通过轴承支座固定在前板上,所述底座和电机小支撑座均固定在底板上。Further, the frame structure includes a front plate, a rear plate, an upper plate, a bottom plate, a left side plate and a right side plate; the connecting shaft support is fixed on the front plate, and the bevel gear connecting shaft is fixed through a bearing support On the front plate, the base and the small support seat of the motor are all fixed on the bottom plate.
进一步的,所述计数机构还包括:固定在上板上的拨叉轴支撑座一和拨叉轴支撑座二;所述拨叉支撑轴两端固定在拨叉轴支撑座一和拨叉轴支撑座二上。Further, the counting mechanism also includes: a shift fork shaft support seat 1 and a shift fork shaft support seat 2 fixed on the upper plate; both ends of the shift fork support shaft are fixed on the shift fork shaft support seat 1 and the shift fork shaft Support seat two.
进一步的,所述前板、后板、上板、底板、左侧板、右侧板均采用亚克力材料制成。Further, the front panel, the rear panel, the upper panel, the bottom panel, the left panel and the right panel are all made of acrylic material.
进一步的,所述分拣机构对硬币进行分类的过程为:由硬币存储盒投入硬币,铁锤在惯性作用下摆动,通过摇杆、连杆、小轴、曲柄的配合作用将力传递给锥齿轮连接轴,通过锥齿轮一和锥齿轮二的啮合作用将水平方向的力转化成竖直方向的力,通过万向节实现任意角度的圆周力转化,并带动分拣圆盘做圆周运动,调整拨片拨动不同直径的硬币落到计数机构中的拨叉硬币接盘上。Further, the process of sorting the coins by the sorting mechanism is as follows: the coins are put into the coin storage box, the hammer swings under the action of inertia, and the force is transmitted to the cone through the cooperation of the rocker, connecting rod, small shaft and crank. The gear is connected to the shaft, and the force in the horizontal direction is converted into the force in the vertical direction through the meshing action of the bevel gear 1 and the bevel gear 2. The conversion of the circular force at any angle is realized through the universal joint, and the sorting disc is driven to make a circular motion. Coins of different diameters are adjusted by adjusting the paddles to drop onto the fork coin receiving tray in the counting mechanism.
进一步的,所述计数机构对硬币进行计数的过程为:不同直径的硬币被拨片拨落到拨叉硬币接盘的两个方位上,由于硬币的重力势能作用,带动拨叉硬币接盘顺时针或者逆时针转动,通过拨叉支撑轴带动两端的计数棘轮转动,计数棘轮通过计数用棘爪带动计数圆柱齿轮一转动,由于两端计数棘轮方向相反,拨叉支撑轴按照一个时针转动时只有一个计数圆柱齿轮一被带动,计数圆柱齿轮一带动计数齿轮轴转动,继而带动个位数指针转动,实现个位数计数,同时通过两级齿轮啮合,传动比为1:10,带动计数圆柱齿轮轴转动,从而带动十位数指针转动,实现十位数计数。Further, the process of counting coins by the counting mechanism is as follows: coins of different diameters are dropped onto the two positions of the fork coin receiving tray by the paddle, and due to the gravitational potential energy of the coins, the fork coin receiving tray is driven clockwise or Rotate counterclockwise, drive the counting ratchet at both ends to rotate through the fork support shaft, and the counting ratchet drives the counting cylindrical gear to rotate through the counting pawl. Since the counting ratchets at both ends are in opposite directions, when the fork support shaft rotates according to a clockwise direction, there is only one counting wheel. Once the cylindrical gear is driven, the counting cylindrical gear drives the counting gear shaft to rotate, and then drives the one-digit pointer to rotate to realize single-digit counting. At the same time, the two-stage gear meshes with a transmission ratio of 1:10 to drive the counting cylindrical gear shaft to rotate. , so as to drive the ten-digit pointer to rotate to realize the ten-digit counting.
进一步的,所述收集机构对硬币进行收集的过程为:硬币通过计数机构落到硬币暂存盒中,电机二作为凸轮的动力源,电机二带动凸轮电机轴及圆柱齿轮二转动,通过圆柱齿轮一与圆柱齿轮二的啮合作用,带动凸轮转动,利用凸轮推杆和凸轮的配合作用,通过凸轮推杆将硬币从硬币暂存盒中推进硬币套筒内,导轨为倾斜放置,异型齿轮对硬币套筒起定位作用,硬币套筒中的硬币存储满之后,电机一反转,带动异型齿轮电机轴转动,通过异型齿轮啮合齿轮与异型齿轮的啮合作用带动异型齿轮反转,释放硬币套筒。Further, the process of collecting coins by the collection mechanism is as follows: the coins fall into the coin temporary storage box through the counting mechanism, the second motor is used as the power source of the cam, the second motor drives the cam motor shaft and the second cylindrical gear to rotate, and the second cylindrical gear The meshing effect of the first gear and the second cylindrical gear drives the cam to rotate. Using the cooperation between the cam push rod and the cam, the coin is pushed from the coin temporary storage box into the coin sleeve through the cam push rod. The guide rail is placed obliquely. The sleeve plays a positioning role. After the coin storage in the coin sleeve is full, the motor reverses to drive the special-shaped gear motor shaft to rotate.
进一步的,所述收集机构还包括:放置在导轨下端的储存盒、放置在收集机构右侧的提升机构、放置在提升机构右侧的空筒收集盒,在重力作用下硬币套筒落到相应的储存盒内,新的硬币套筒通过提升机构从空筒收集盒内落到导轨上,进行下一轮的收集。Further, the collection mechanism also includes: a storage box placed at the lower end of the guide rail, a lifting mechanism placed on the right side of the collection mechanism, an empty cylinder collection box placed on the right side of the lifting mechanism, and the coin sleeve falls to the corresponding In the storage box, the new coin sleeve falls from the empty cylinder collection box to the guide rail through the lifting mechanism for the next round of collection.
进一步的,所述拨叉硬币接盘与拨叉连接杆均为多个,所述拨叉硬币接盘与拨叉连接杆的数量相等。Further, there are multiple fork coin receivers and fork connecting rods, and the numbers of the fork coin receivers and fork connecting rods are equal.
进一步的,由轴套、计数圆柱齿轮一、计数齿轮轴、计数圆柱齿轮二、齿轮进位轴、计数圆柱齿轮三、计数圆柱齿轮四、计数圆柱齿轮轴、计数棘轮组成齿轮传动机构,在拨叉支撑轴两端分别安装一套齿轮传动机构,左侧的齿轮进位轴和计数圆柱齿轮轴固定在拨叉轴支撑座一上,右侧的齿轮进位轴和计数圆柱齿轮轴固定在拨叉轴支撑座二上。Further, the gear transmission mechanism is composed of the shaft sleeve, the counting cylindrical gear 1, the counting gear shaft, the counting cylindrical gear 2, the gear carry shaft, the counting cylindrical gear 3, the counting cylindrical gear 4, the counting cylindrical gear shaft, and the counting ratchet. A set of gear transmission mechanisms are respectively installed at both ends of the support shaft. The gear carry shaft and counting cylindrical gear shaft on the left are fixed on the support seat 1 of the shift fork shaft, and the gear carry shaft and counting cylindrical gear shaft on the right are fixed on the support of the shift fork shaft. Seat two.
本发明的有益效果是:本发明设计了一种集分类、计数、包装于一体的钱币分离计数整理一体机,本发明更适用于公交车,从公交车投币箱根源上解决硬币清分整理包装的问题,高效便捷,创造性的利用惯性来实现硬币清分,兼具分类、计数、包装等各项功能,功能全面,为硬币清分整理节省大量的人力物力,大大降低了整理成本,响应国家低碳环保的政策,满足低碳生活的理念以适应市场的需求,推广价值极高。The beneficial effects of the present invention are: the present invention designs a coin separation, counting and sorting all-in-one machine integrating classification, counting and packaging. The problem of packaging is efficient and convenient, creative use of inertia to achieve coin sorting, with various functions such as classification, counting, packaging, etc., with comprehensive functions, saving a lot of manpower and material resources for coin sorting, greatly reducing the cost of sorting, responsive The national low-carbon environmental protection policy meets the concept of low-carbon life to meet the needs of the market, and the promotion value is extremely high.
附图说明Description of drawings
图1为本发明的钱币分离计数整理一体机的立体图。Fig. 1 is a perspective view of an all-in-one machine for separating, counting and arranging coins according to the present invention.
图2为本发明的钱币分离计数整理一体机的主视图。Fig. 2 is a front view of the all-in-one coin separation, counting and sorting machine of the present invention.
图3为本发明的钱币分离计数整理一体机的后视图。Fig. 3 is a rear view of the all-in-one machine for separating, counting and arranging coins according to the present invention.
图4为本发明的钱币分离计数整理一体机的左视图。Fig. 4 is a left view of the all-in-one coin separation, counting and sorting machine of the present invention.
图5为分拣机构的结构示意图。Fig. 5 is a structural schematic diagram of the sorting mechanism.
图6为计数机构的爆炸图。Figure 6 is an exploded view of the counting mechanism.
图7为计数机构的结构示意图。Fig. 7 is a structural schematic diagram of the counting mechanism.
图8为收集机构的结构示意图。Fig. 8 is a structural schematic diagram of the collecting mechanism.
图9为收集机构的结构示意图。Fig. 9 is a structural schematic diagram of the collecting mechanism.
图10为拨片的结构示意图。Fig. 10 is a schematic diagram of the structure of the plectrum.
图11为计数圆柱齿轮一的结构示意图。Fig. 11 is a structural schematic diagram of counting spur gear one.
图12为分拣圆盘的结构示意图。Fig. 12 is a schematic diagram of the structure of the sorting disc.
图13为计数棘轮与计数圆柱齿轮一之间的位置关系示意图。Fig. 13 is a schematic diagram of the positional relationship between the counting ratchet and the counting spur gear one.
图14为空筒收集盒的结构示意图。Figure 14 is a schematic structural view of the empty cylinder collection box.
图15为硬币存储盒的结构示意图。Fig. 15 is a schematic diagram of the structure of the coin storage box.
图中:1、硬币存储盒,2、连杆,3、锥齿轮连接轴,4、连接轴,5、连接轴支座,6、摇杆,7、铁锤,8、拨片,9、分拣圆盘,10、万向节,11、锥齿轮一,12、轴承支座,13、拨叉硬币接盘,14、拨叉连接杆,15、插轴棒,16、拨叉支撑轴,17、拨叉轴支撑座一,18、拨叉轴支撑座二,19、轴套,20、计数圆柱齿轮一,21、计数齿轮轴,22、计数圆柱齿轮二,23、齿轮进位轴,24、计数圆柱齿轮三,25、计数圆柱齿轮四,26、计数圆柱齿轮轴,27、电机一,28、底座,29、异型齿轮电机轴,30、电机小支撑座,31、异型齿轮啮合齿轮,32、异型齿轮,33、光轴,34、导轨,35、挡板,36、弹簧片,37、固定板,38、硬币套筒,39、硬币暂存盒,40、凸轮推杆,41、凸轮,42、凸轮轴,43、凸轮固定支座,44、圆柱齿轮一,45、圆柱齿轮二,46、凸轮电机轴,47、电机二,48、前板,49、小轴,50、曲柄,51、锥齿轮二,52、上板,53、计数棘轮,54、计数用棘爪,55、底板,56、套筒,57、储存盒,58、提升机构,59、空筒收集盒,60、后板,61、左侧板,62、右侧板。In the figure: 1, coin storage box, 2, connecting rod, 3, bevel gear connecting shaft, 4, connecting shaft, 5, connecting shaft support, 6, rocker, 7, iron hammer, 8, paddle, 9, Sorting disc, 10, universal joint, 11, bevel gear one, 12, bearing support, 13, shift fork coin receiving plate, 14, shift fork connecting rod, 15, inserting shaft rod, 16, shift fork support shaft, 17, shift fork shaft support seat one, 18, shift fork shaft support seat two, 19, axle sleeve, 20, counting cylindrical gear one, 21, counting gear shaft, 22, counting cylindrical gear two, 23, gear carry shaft, 24 , counting cylindrical gear three, 25, counting cylindrical gear four, 26, counting cylindrical gear shaft, 27, motor one, 28, base, 29, special-shaped gear motor shaft, 30, small motor support seat, 31, special-shaped gear meshing gear, 32, special-shaped gear, 33, optical shaft, 34, guide rail, 35, baffle plate, 36, leaf spring, 37, fixed plate, 38, coin sleeve, 39, coin temporary storage box, 40, cam push rod, 41, Cam, 42, camshaft, 43, cam fixed support, 44, cylindrical gear one, 45, cylindrical gear two, 46, cam motor shaft, 47, motor two, 48, front plate, 49, small shaft, 50, crank , 51, bevel gear two, 52, upper plate, 53, counting ratchet, 54, counting pawl, 55, bottom plate, 56, sleeve, 57, storage box, 58, lifting mechanism, 59, empty cylinder collection box, 60, back plate, 61, left side plate, 62, right side plate.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1至图4所示,本发明的钱币分离计数整理一体机,主要包括:分拣机构、计数机构、收集机构、框架结构。框架结构包括:前板48、后板60、上板52、底板55、左侧板61、右侧板62。前板48、后板60、上板52、底板55、左侧板61、右侧板62均采用亚克力材料制成。As shown in Figures 1 to 4, the integrated coin separation, counting and sorting machine of the present invention mainly includes: a sorting mechanism, a counting mechanism, a collecting mechanism, and a frame structure. The frame structure includes: a front board 48 , a rear board 60 , an upper board 52 , a bottom board 55 , a left side board 61 , and a right side board 62 . The front plate 48, the rear plate 60, the upper plate 52, the bottom plate 55, the left side plate 61, and the right side plate 62 are all made of acrylic material.
分拣机构安装在一体机框架结构的上端前侧,具体安装在前板48上;计数机构安装在一体机框架结构的上端后侧,具体安装在上板52上;收集机构安装在一体机框架结构的下端,具体安装在底板55上。The sorting mechanism is installed on the front side of the upper end of the frame structure of the all-in-one machine, specifically on the front plate 48; the counting mechanism is installed on the rear side of the upper end of the frame structure of the all-in-one machine, specifically on the upper plate 52; the collection mechanism is installed on the frame of the all-in-one machine The lower end of the structure is specifically installed on the bottom plate 55 .
如图1和图5所示,分拣机构包括:硬币存储盒1、连杆2、锥齿轮连接轴3、连接轴4、连接轴支座5、摇杆6、铁锤7、拨片8、分拣圆盘9、万向节10、锥齿轮一11、轴承支座12、小轴49、曲柄50、锥齿轮二51。硬币存储盒1的结构如图15所示,其上方设置有投币孔,用于投掷硬币。铁锤7和摇杆6通过螺栓固联,摇杆6和连接轴4通过平键相连,连接轴4和连接轴支座5通过轴承配合,连接轴支座5通过螺钉固定在前板48上,铁锤7可以绕连接轴4摆动,铁锤7位于前板48外侧。摇杆6和连杆2一端通过销轴配合,连杆2另一端和小轴49一端通过键连接相连,小轴49另一端和曲柄50一端通过键连接相连,曲柄50另一端和锥齿轮连接轴3一端通过键连接相连,锥齿轮连接轴3通过轴承支座12固定在前板48上。锥齿轮连接轴3另一端和水平方向的锥齿轮二51通过键连接相连,水平方向的锥齿轮二51与竖直方向的锥齿轮一11啮合,锥齿轮一11通过万向节10和分拣圆盘9相连,拨片8底部贴合分拣圆盘9,分拣圆盘9的结构如图12所示,拨片8通过螺钉和硬币存储盒1固联,拨片8的结构如图10所示。As shown in Figure 1 and Figure 5, the sorting mechanism includes: coin storage box 1, connecting rod 2, bevel gear connecting shaft 3, connecting shaft 4, connecting shaft support 5, rocker 6, iron hammer 7, paddle 8 , sorting disc 9, universal joint 10, bevel gear one 11, bearing support 12, small shaft 49, crank 50, bevel gear two 51. The structure of the coin storage box 1 is shown in FIG. 15 , and a coin hole is arranged above it for throwing coins. The hammer 7 and the rocker 6 are fixedly connected by bolts, the rocker 6 and the connecting shaft 4 are connected by a flat key, the connecting shaft 4 and the connecting shaft support 5 are matched by bearings, and the connecting shaft support 5 is fixed on the front plate 48 by screws , the hammer 7 can swing around the connecting shaft 4, and the hammer 7 is located outside the front plate 48. One end of the rocker 6 and the connecting rod 2 are matched by a pin shaft, the other end of the connecting rod 2 is connected with one end of the small shaft 49 through a key connection, the other end of the small shaft 49 is connected with one end of the crank 50 through a key connection, and the other end of the crank 50 is connected with the bevel gear One end of the shaft 3 is connected through a key connection, and the bevel gear connection shaft 3 is fixed on the front plate 48 through the bearing support 12 . The other end of the bevel gear connecting shaft 3 is connected to the bevel gear 2 51 in the horizontal direction through a key connection, the bevel gear 2 51 in the horizontal direction meshes with the bevel gear 1 11 in the vertical direction, and the bevel gear 1 11 passes through the universal joint 10 and the sorting The disks 9 are connected, and the bottom of the paddle 8 is attached to the sorting disk 9. The structure of the sorting disk 9 is shown in Figure 12. The paddle 8 is fixedly connected with the coin storage box 1 through screws. The structure of the paddle 8 is shown in the figure 10 shown.
运行过程如下:硬币通过硬币存储盒1上方的投币孔投入,暂时存储在硬币存储盒1中,汽车发动时,铁锤7在惯性作用下摆动一定角度,通过摇杆6、连杆2、小轴49、曲柄50的配合作用将力传递给锥齿轮连接轴3,通过锥齿轮一11和锥齿轮二51的啮合作用将水平方向的力转化成竖直方向的力,通过万向节10实现任意角度的圆周力转化,并带动分拣圆盘9做圆周运动,根据不同硬币的直径不同原理,通过调整拨片8的位置,拨动不同直径的硬币(例如一元、五角、一角)在特定的位置落到计数机构中的拨叉硬币接盘13上。The operation process is as follows: coins are put in through the coin hole on the top of the coin storage box 1, and are temporarily stored in the coin storage box 1. The cooperating action of the small shaft 49 and the crank 50 transmits the force to the bevel gear connecting shaft 3, and the force in the horizontal direction is converted into the force in the vertical direction through the meshing action of the bevel gear one 11 and the bevel gear two 51, and through the universal joint 10 Realize the conversion of circular force at any angle, and drive the sorting disc 9 to perform circular motion. According to the principle of different diameters of different coins, by adjusting the position of the paddle 8, coins with different diameters (such as one yuan, five jiao, and one jiao) are moved in the The specific position falls on the shift fork coin receiving tray 13 in the counting mechanism.
分拣机构是一种惯性摆锤蜗状线展开机构,创新地提出铁锤7作为动力源,节能环保;根据硬币大小设计分拣圆盘9上的凹槽,通过蜗状线形弧形筒的展开作用下将角度差异转化为直线差异,从而实现不同直径硬币的分类。The sorting mechanism is an inertial pendulum snail-shaped expansion mechanism, which innovatively proposes the iron hammer 7 as the power source, which is energy-saving and environmentally friendly; the groove on the sorting disc 9 is designed according to the size of the coin, and the snail-shaped arc-shaped cylinder passes through the groove. Under the action of expansion, the angle difference is converted into a straight line difference, so as to realize the classification of coins of different diameters.
如图6和图7所示,计数机构包括:多个拨叉硬币接盘13、与拨叉硬币接盘13数量相等的拨叉连接杆14、插轴棒15、拨叉支撑轴16、拨叉轴支撑座一17、拨叉轴支撑座二18、两个轴套19、两个计数圆柱齿轮一20、两个计数齿轮轴21、两个计数圆柱齿轮二22、两个齿轮进位轴23、两个计数圆柱齿轮三24、两个计数圆柱齿轮四25、两个计数圆柱齿轮轴26、两个计数棘轮53、多个计数用棘爪54。6个拨叉硬币接盘13分别和6个拨叉连接杆14通过螺纹连接,6个拨叉连接杆14均通过螺纹均匀固定在插轴棒15上,插轴棒15通过键连接固定在拨叉支撑轴16上,拨叉支撑轴16通过左右两侧的拨叉轴支撑座一17和拨叉轴支撑座二18固定在上板52上。在拨叉支撑轴16两端分别安装一套齿轮传动机构,每套齿轮传动机构均包括轴套19、计数圆柱齿轮一20、计数齿轮轴21、计数圆柱齿轮二22、齿轮进位轴23、计数圆柱齿轮三24、计数圆柱齿轮四25、计数圆柱齿轮轴26、计数棘轮53。以图6和图7中右侧的一套齿轮传动机构为例进行描述:如图11和图13所示,计数棘轮53通过键连接固定在拨叉支撑轴16上,轴向通过轴套19和计数圆柱齿轮20内的滚动轴承固定,计数棘轮53和计数圆柱齿轮一20之间设置有活动的计数用棘爪54,优选为四个,计数圆柱齿轮一20的结构如图11所示,计数圆柱齿轮一20外侧通过螺钉和计数齿轮轴21相连,计数齿轮轴21和个位数指针相连,实现个位数计数。计数圆柱齿轮一20与计数圆柱齿轮二22啮合,计数圆柱齿轮二22通过键连接固定在齿轮进位轴23上,同样,计数圆柱齿轮三24通过键连接固定在齿轮进位轴23上,计数圆柱齿轮三24与计数圆柱齿轮四25啮合,计数圆柱齿轮四25通过键连接固定在计数圆柱齿轮轴26上,计数圆柱齿轮轴26和十位数指针相连,实现十位数计数。左侧的齿轮进位轴23和计数圆柱齿轮轴26固定在拨叉轴支撑座一17上,右侧的齿轮进位轴23和计数圆柱齿轮轴26固定在拨叉轴支撑座二18上。As shown in Figures 6 and 7, the counting mechanism includes: a plurality of shift fork coin receiving trays 13, shift fork connecting rods 14 equal in number to the shift fork coin receiving trays 13, shaft insertion rods 15, shift fork support shafts 16, shift fork shafts Support seat one 17, shift fork shaft support seat two 18, two axle sleeves 19, two counting cylindrical gears one 20, two counting gear shafts 21, two counting cylindrical gears two 22, two gear carry shafts 23, two A counting cylindrical gear three 24, two counting cylindrical gears four 25, two counting cylindrical gear shafts 26, two counting ratchets 53, a plurality of counting pawls 54. 6 shift forks and coin receiving trays 13 and 6 shift forks respectively The connecting rods 14 are connected by threads, and the six shift fork connecting rods 14 are evenly fixed on the shaft inserting rods 15 by threads, and the shaft inserting rods 15 are fixed on the shift fork support shaft 16 through key connection, and the shift fork support shaft 16 passes through the left and right sides. Side shift fork shaft support seat one 17 and shift fork shaft support seat two 18 are fixed on the upper plate 52 . A set of gear transmission mechanisms are respectively installed at the two ends of the shift fork support shaft 16, and each set of gear transmission mechanisms includes axle sleeve 19, counting cylindrical gear one 20, counting gear shaft 21, counting cylindrical gear two 22, gear carry shaft 23, counting Cylindrical gear three 24, counting cylindrical gear four 25, counting cylindrical gear shaft 26, counting ratchet 53. Take the gear transmission mechanism on the right side in Figure 6 and Figure 7 as an example to describe: as shown in Figure 11 and Figure 13, the counting ratchet 53 is fixed on the shift fork support shaft 16 through a key connection, and passes through the shaft sleeve 19 in the axial direction. Fixed with the rolling bearing in the counting cylindrical gear 20, movable counting pawls 54 are arranged between the counting ratchet 53 and the counting cylindrical gear-20, preferably four, and the structure of the counting cylindrical gear-20 is as shown in Figure 11. The outer side of the cylindrical gear-20 is connected with the counting gear shaft 21 by a screw, and the counting gear shaft 21 is connected with the single-digit pointer to realize single-digit counting. The counting cylindrical gear 1 20 meshes with the counting cylindrical gear 2 22, and the counting cylindrical gear 2 22 is fixed on the gear carry shaft 23 through a key connection. Similarly, the counting cylindrical gear 3 24 is fixed on the gear carry shaft 23 through a key connection, and the counting cylindrical gear Three 24 meshes with counting cylindrical gear four 25, and counting cylindrical gear four 25 is fixed on the counting cylindrical gear shaft 26 through a key connection, and counting cylindrical gear shaft 26 is connected with the tens digit pointer to realize tens digit counting. The gear carry shaft 23 on the left side and counting cylindrical gear shaft 26 are fixed on the shift fork shaft support seat one 17, and the gear carry shaft 23 and counting cylindrical gear shaft 26 on the right side are fixed on the shift fork shaft support seat two 18.
运行过程如下:不同直径的硬币被拨片8拨落到拨叉硬币接盘13的两个方位上,由于硬币的重力势能作用,带动拨叉硬币接盘13顺时针或者逆时针转动,通过拨叉支撑轴16带动两端的计数棘轮53转动(以右端为例),计数棘轮53通过计数用棘爪54带动计数圆柱齿轮一20转动,由于两端计数棘轮53方向相反,拨叉支撑轴16按照一个时针转动时只有一个计数圆柱齿轮一20被带动,计数圆柱齿轮一20带动计数齿轮轴21转动,继而带动个位数指针转动,实现个位数计数,同时通过两级齿轮啮合(计数圆柱齿轮一20与计数圆柱齿轮二22啮合,计数圆柱齿轮三24与计数圆柱齿轮四25啮合),传动比为1:10,带动计数圆柱齿轮轴26转动,从而带动十位数指针转动,实现十位数计数。The operation process is as follows: the coins of different diameters are dropped by the paddle 8 to the two positions of the fork coin receiving tray 13. Due to the gravitational potential energy of the coin, the fork coin receiving tray 13 is driven to rotate clockwise or counterclockwise, and is supported by the fork. Axle 16 drives counting ratchet 53 rotations at two ends (taking the right end as an example), and counting ratchet 53 drives counting cylindrical gear-20 to rotate by ratchet 54 for counting. Only one counting cylindrical gear-20 is driven during rotation, and the counting cylindrical gear-20 drives the counting gear shaft 21 to rotate, and then drives the one-digit pointer to rotate to realize single-digit counting. It meshes with counting cylindrical gear 2 22, counting cylindrical gear 3 24 meshes with counting cylindrical gear 4 25), and the transmission ratio is 1:10, which drives the counting cylindrical gear shaft 26 to rotate, thereby driving the ten-digit pointer to rotate to realize tens-digit counting .
计数机构是一种双棘轮转子泵式摇摆计数机构,创新地提出计数棘轮53的计数用棘爪54在不同方向转动时带动不同计数圆柱齿轮转动,实现不同直径硬币的分类计数。The counting mechanism is a double ratchet rotor pump type swing counting mechanism. It is innovatively proposed that the counting pawls 54 of the counting ratchet 53 drive different counting cylindrical gears to rotate when they rotate in different directions, so as to realize the classification and counting of coins with different diameters.
如图8和图9所示,收集机构包括:电机一27、底座28、异型齿轮电机轴29、两个电机小支撑座30、异型齿轮啮合齿轮31、异型齿轮32、光轴33、导轨34、挡板35、多个弹簧片36、固定板37、硬币套筒38、硬币暂存盒39、凸轮推杆40、凸轮41、凸轮轴42、两个凸轮固定支座43、圆柱齿轮一44、圆柱齿轮二45、凸轮电机轴46、电机二47、套筒56、储存盒57、提升机构58、空筒收集盒59。电机一27通过底座28固定在底板55上,电机一27的输出轴和异型齿轮电机轴29通过联轴器相连,异型齿轮电机轴29通过两个电机小支撑座30固定在底板55上,异型齿轮啮合齿轮31通过键连接固定在异型齿轮电机轴29上,异型齿轮啮合齿轮31与异型齿轮32啮合,异型齿轮32通过键连接与光轴33固联,光轴33与电机小支撑座30配合,导轨34与光轴33相连,挡板35通过螺钉固定在导轨34上,多个弹簧片36(优选四个)两端分别通过螺纹与挡板35和固定板37相连,硬币套筒38和异型齿轮32线接触定位,硬币暂存盒39通过螺钉固定在导轨34上,凸轮推杆40通过套筒56定位,套筒56通过螺钉固定在导轨34上,凸轮推杆40和凸轮41配合,凸轮41与凸轮轴42固联,凸轮轴42通过轴承和两个凸轮固定支座43配合,凸轮轴42与圆柱齿轮一44固联,圆柱齿轮一44与圆柱齿轮二45啮合,圆柱齿轮二45与凸轮电机轴46固联,凸轮电机轴46通过联轴器和电机二47的输出轴相连,电机二47通过电机支架固定在内侧的凸轮固定支座43上。As shown in Figure 8 and Figure 9, the collection mechanism includes: motor one 27, base 28, special-shaped gear motor shaft 29, two small motor support seats 30, special-shaped gear meshing gear 31, special-shaped gear 32, optical axis 33, guide rail 34 , baffle plate 35, a plurality of leaf springs 36, fixed plate 37, coin sleeve 38, coin temporary storage box 39, cam push rod 40, cam 41, camshaft 42, two cam fixed bearings 43, cylindrical gear-44 , cylindrical gear two 45, cam motor shaft 46, motor two 47, sleeve 56, storage box 57, lifting mechanism 58, empty cylinder collection box 59. The motor one 27 is fixed on the base plate 55 by the base 28, the output shaft of the motor one 27 is connected with the special-shaped gear motor shaft 29 through a shaft coupling, and the special-shaped gear motor shaft 29 is fixed on the base plate 55 by two small motor support seats 30, and the special-shaped The gear meshing gear 31 is fixed on the special-shaped gear motor shaft 29 through a key connection, the special-shaped gear meshing gear 31 meshes with the special-shaped gear 32, the special-shaped gear 32 is fixedly connected with the optical shaft 33 through a key connection, and the optical shaft 33 cooperates with the small motor support seat 30 , guide rail 34 links to each other with optical axis 33, baffle plate 35 is fixed on the guide rail 34 by screw, a plurality of spring leaf 36 (preferably four) two ends are connected with baffle plate 35 and fixed plate 37 by thread respectively, coin sleeve 38 and The special-shaped gear 32 is positioned in line contact, the coin temporary storage box 39 is fixed on the guide rail 34 by screws, the cam push rod 40 is positioned by the sleeve 56, the sleeve 56 is fixed on the guide rail 34 by screws, the cam push rod 40 and the cam 41 cooperate, The cam 41 is fixedly connected with the camshaft 42, and the camshaft 42 cooperates with two cam fixed supports 43 through the bearing. Fixedly connected with the cam motor shaft 46, the cam motor shaft 46 links to each other by the output shaft of the second motor 47 through the shaft coupling, and the second motor 47 is fixed on the cam fixed support 43 of the inner side by the motor support.
储存盒57放置在导轨34下端,提升机构58放置在收集机构右侧,空筒收集盒59放置在提升机构58右侧。The storage box 57 is placed on the lower end of the guide rail 34, the lifting mechanism 58 is placed on the right side of the collection mechanism, and the empty cylinder collection box 59 is placed on the right side of the lifting mechanism 58.
运行过程如下:硬币通过计数机构落到硬币暂存盒39中,电机二47作为凸轮41的动力源,电机二47带动凸轮电机轴46及圆柱齿轮二45转动,通过圆柱齿轮一44与圆柱齿轮二45的啮合作用,带动凸轮41转动,利用凸轮推杆40和凸轮41的配合作用,通过凸轮推杆40将硬币从硬币暂存盒39中推进硬币套筒38内,导轨34为倾斜放置,异型齿轮32对硬币套筒38起定位作用,硬币套筒38中的硬币存储满之后,电机一27反向转动,带动异型齿轮电机轴29转动,通过异型齿轮啮合齿轮31与异型齿轮32的啮合作用带动异型齿轮32反向转动,释放硬币套筒38,在重力作用下硬币套筒38落到相应的储存盒57内,新的硬币套筒38通过提升机构58从空筒收集盒59内落到导轨34上,进行下一轮的收集,空筒收集盒59的结构如图14所示。The operation process is as follows: the coin falls into the coin temporary storage box 39 by the counting mechanism, the second motor 47 is used as the power source of the cam 41, and the second motor 47 drives the cam motor shaft 46 and the second cylindrical gear 45 to rotate, and the second cylindrical gear 44 and the cylindrical gear The meshing action of two 45 drives cam 41 to rotate, utilizes the cooperative action of cam push rod 40 and cam 41, coin is pushed in the coin sleeve 38 from coin temporary storage box 39 by cam push rod 40, and guide rail 34 is placed obliquely, The special-shaped gear 32 plays a positioning role on the coin sleeve 38. After the coin storage in the coin sleeve 38 is full, the motor one 27 rotates in the opposite direction, driving the special-shaped gear motor shaft 29 to rotate, and through the meshing of the special-shaped gear meshing gear 31 and the special-shaped gear 32 The effect drives the special-shaped gear 32 to rotate in reverse, releases the coin sleeve 38, and the coin sleeve 38 falls into the corresponding storage box 57 under the action of gravity, and the new coin sleeve 38 falls from the empty cylinder collection box 59 through the lifting mechanism 58. On guide rail 34, carry out the collection of next round, the structure of empty tube collection box 59 is as shown in Figure 14.
收集机构是一种曲柄滑块凸轮双控机构,运用异型凸轮32的传动准确性,通过电机一27的正反转控制,实现硬币套筒38的释放和定位。The collection mechanism is a kind of crank slider cam double control mechanism, which utilizes the transmission accuracy of the special-shaped cam 32, and realizes the release and positioning of the coin sleeve 38 through the forward and reverse control of the motor one 27.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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CN106570977B (en) * | 2016-11-17 | 2020-02-18 | 南宁学院 | A rotary-wing slider type coin sorting, counting and packaging machine |
CN106971449B (en) * | 2017-02-13 | 2022-10-21 | 衢州职业技术学院 | Centrifugal coin screening and packaging machine and using method thereof |
CN108010181B (en) * | 2017-12-14 | 2020-06-16 | 西安电子科技大学 | Coin classification checks collator |
CN110335405B (en) * | 2019-05-28 | 2021-06-25 | 绍兴柯桥富临纺织有限公司 | A retail machine that can clean and classify coins of different denominations |
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