CN105834767B - Symmetrical motor with high-speed, high precision drives platform - Google Patents
Symmetrical motor with high-speed, high precision drives platform Download PDFInfo
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- CN105834767B CN105834767B CN201610272089.6A CN201610272089A CN105834767B CN 105834767 B CN105834767 B CN 105834767B CN 201610272089 A CN201610272089 A CN 201610272089A CN 105834767 B CN105834767 B CN 105834767B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/56—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/60—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/62—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides
- B23Q1/621—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/12—Arrangements for cooling or lubricating parts of the machine
- B23Q11/126—Arrangements for cooling or lubricating parts of the machine for cooling only
- B23Q11/127—Arrangements for cooling or lubricating parts of the machine for cooling only for cooling motors or spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2428—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring existing positions of tools or workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Linear Motors (AREA)
Abstract
本发明公开了一种具有高速高精度的对称式电机驱动平台,该运动平台包括:X平台、Y平台和工作台,其中Y平台安装在X平台上,工作台安装在Y平台上,X平台主要包括驱动Y平台在X平台上运动的对称设置的第一直线电机和第三直线电机,以及支撑Y平台运动的第一直线导轨,Y平台主要包括驱动工作台在Y平台上运动的第二直线电机以及支撑工作台运动的第二直线导轨,工作台上载有负载,本发明还包括设置于第一直线电机和第二直线电机上的磁屏蔽箱体,用于减少电机的磁漏。通过上述机构,使直线电机定子的磁场被有效屏蔽,从而减小电机漏磁产生的不利影响,使电机的发热量大幅降低,在确保高精度控制的条件下,可以更进一步地提高平台的移动速度。
The invention discloses a symmetrical motor-driven platform with high speed and high precision. The motion platform includes: an X platform, a Y platform and a working platform, wherein the Y platform is installed on the X platform, the working platform is installed on the Y platform, and the X platform It mainly includes the first linear motor and the third linear motor arranged symmetrically to drive the Y platform to move on the X platform, and the first linear guide rail to support the movement of the Y platform. The Y platform mainly includes the drive table to move on the Y platform. The second linear motor and the second linear guide rail supporting the movement of the workbench, the workbench is loaded with a load, and the present invention also includes a magnetic shielding box arranged on the first linear motor and the second linear motor to reduce the magnetic flux of the motor. leak. Through the above-mentioned mechanism, the magnetic field of the stator of the linear motor is effectively shielded, thereby reducing the adverse effects caused by the magnetic flux leakage of the motor, and greatly reducing the calorific value of the motor. Under the condition of ensuring high-precision control, the movement of the platform can be further improved speed.
Description
技术领域technical field
本发明涉及二维运动平台领域,尤其涉及一种在二维运动下的具有高速度和高精度的对称式电机驱动平台。The invention relates to the field of two-dimensional motion platforms, in particular to a symmetrical motor-driven platform with high speed and high precision under two-dimensional motion.
背景技术Background technique
传统的运动平台是通过旋转式电机(动子做旋转运动的电机)驱动滚珠丝杠结构从而带动平台实现二维运动的,其运动链从动力源电机传递到执行部件需要经过许多中间环节,如齿轮副、蜗轮副、丝杠副等,在这些环节中会产生较大的转动惯量(如摩擦、噪声、振动、磨损),导致无法实现平台所需要的高速、高精度的目标。The traditional motion platform drives the ball screw structure through a rotary motor (the motor that moves the mover to rotate) so as to drive the platform to realize two-dimensional motion. The motion chain needs to pass through many intermediate links from the power source motor to the actuator, such as Gear pairs, worm gear pairs, lead screw pairs, etc., will generate large moments of inertia (such as friction, noise, vibration, wear) in these links, resulting in the inability to achieve the high-speed and high-precision goals required by the platform.
采用直线电机驱动可以解决传统二维平台的问题,省去了滚珠丝杠等中间环节的传动机构,并提高平台的速度和精度,相较以往的传统电机,其驱动方式有了较大的进步。The use of linear motor drive can solve the problem of the traditional two-dimensional platform, save the transmission mechanism of the intermediate link such as the ball screw, and improve the speed and accuracy of the platform. Compared with the traditional motor in the past, its driving method has made great progress. .
但是随着科学技术的不断进步,对产品更快更准的要求在进一步提升,单个直线电机驱动的二维平台在某些超高速高精度的领域仍存在一定的不足之处。例如,单电机驱动会产生较多热量,并难以散发出去,导致电机内部温升过高,缩短电机的寿命,当温度达到上限后,电机的速度很难再往上提升。另外,单电机驱动的方式还存在重心不对称的问题,这样会导致在高速或超高速运转时电机的动态性能产生较大偏差而损坏等。这些缺点都限制了单电机驱动方式的平台往更快更准的方向发展。However, with the continuous advancement of science and technology, the requirements for faster and more accurate products are further enhanced, and the two-dimensional platform driven by a single linear motor still has certain shortcomings in some ultra-high-speed and high-precision fields. For example, single-motor drive will generate a lot of heat, which is difficult to dissipate, resulting in excessive temperature rise inside the motor and shortening the life of the motor. When the temperature reaches the upper limit, it is difficult to increase the speed of the motor. In addition, the single-motor drive method also has the problem of asymmetrical center of gravity, which will lead to large deviations in the dynamic performance of the motor during high-speed or ultra-high-speed operation and damage. These shortcomings limit the development of single-motor-driven platforms in a faster and more accurate direction.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种减少电机漏磁并能够达到高速和高精度要求的对称式电机驱动的二维运动平台。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a symmetrical motor-driven two-dimensional motion platform that reduces magnetic flux leakage of the motor and can meet the requirements of high speed and high precision.
本发明的目的通过下述技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种具有高速高精度的对称式电机驱动平台,包括X平台、Y平台和工作台;所述X平台固定,Y平台安装在X平台上,工作台安装在Y平台上。A high-speed and high-precision symmetrical motor-driven platform includes an X platform, a Y platform and a workbench; the X platform is fixed, the Y platform is installed on the X platform, and the workbench is installed on the Y platform.
所述X平台包括第一直线导轨、第一底座、第一直线电机、与第一直线电机对称设置的第三直线电机和第一反馈传感器。所述第一直线电机包括第一定子、第一动子和第一磁屏蔽箱体,所述第三直线电机包括第三定子、第三动子和第三磁屏蔽箱体,所述第一直线导轨包括第一导轨和第一滑块,所述第一反馈传感器包括第一光栅尺和第一读数头。所述第一导轨固定在第一底座上与X轴方向平行。所述第一定子固定在第一底座上,位于第一导轨的一端,第一磁屏蔽箱体将第一定子裹住,减少磁泄漏,所述第一动子与Y平台的一端连接。所述第三定子设置在第一导轨的另一端,第三磁屏蔽箱体将第三定子裹住,所述第三动子与Y平台的另一端连接,与第一动子共同驱动Y平台在第一直线导轨上往复运动。The X platform includes a first linear guide rail, a first base, a first linear motor, a third linear motor symmetrical to the first linear motor and a first feedback sensor. The first linear motor includes a first stator, a first mover, and a first magnetically shielded box, the third linear motor includes a third stator, a third mover, and a third magnetically shielded box, and the The first linear guide rail includes a first guide rail and a first slider, and the first feedback sensor includes a first grating scale and a first reading head. The first guide rail is fixed on the first base parallel to the X-axis direction. The first stator is fixed on the first base and is located at one end of the first guide rail. The first magnetic shielding box wraps the first stator to reduce magnetic leakage. The first mover is connected to one end of the Y platform . The third stator is arranged at the other end of the first guide rail, the third magnetic shielding box wraps the third stator, the third mover is connected to the other end of the Y platform, and drives the Y platform together with the first mover Reciprocate on the first linear guide.
所述Y平台包括第二直线导轨、第二底座、第二直线电机和第二反馈传感器。所述第二直线电机包括第二定子、第二动子和第二磁屏蔽箱体,所述第二直线导轨包括第二导轨和第二滑块,所述第二反馈传感器包括第二光栅尺和第二读数头。所述第二底座安装在第一滑块上,分别与第一动子和第三动子连接,由第一动子和第三动子一起驱动。所述第二导轨固定在第二底座上且与Y轴方向平行。所述第二定子固定在第一底座上,所述第二磁屏蔽箱体将第二定子包裹,减少磁泄漏。所述工作台安装在第二滑块上,所述第二动子与工作台连接,驱动工作台在第二直线导轨上运动,所述工作台上装有负载。所述第一光栅尺设置在第二底座的一侧,与第一导轨平行,所述第一读数头固定在第一底座上,读取第一光栅尺的刻度。所述第二光栅尺设置在工作台的一侧,与第二导轨平行,所述第二读数头固定在第二底座上,读取第二光栅尺的刻度。The Y platform includes a second linear guide rail, a second base, a second linear motor and a second feedback sensor. The second linear motor includes a second stator, a second mover, and a second magnetic shielding box, the second linear guide includes a second guide rail and a second slider, and the second feedback sensor includes a second grating scale and a second readhead. The second base is installed on the first slide block, is respectively connected with the first mover and the third mover, and is driven by the first mover and the third mover. The second guide rail is fixed on the second base and parallel to the Y-axis direction. The second stator is fixed on the first base, and the second magnetic shielding box wraps the second stator to reduce magnetic leakage. The workbench is installed on the second slide block, the second mover is connected with the workbench, drives the workbench to move on the second linear guide rail, and the workbench is equipped with a load. The first grating ruler is arranged on one side of the second base, parallel to the first guide rail, and the first reading head is fixed on the first base to read the scale of the first grating ruler. The second grating ruler is arranged on one side of the workbench parallel to the second guide rail, and the second reading head is fixed on the second base to read the scale of the second grating ruler.
本发明采用对称式电机驱动,所以所述第一直线电机、第一直线导轨和第三直线电机三者成一直线,且与X轴方向平行;所述第一动子与第三动子同步且同方向运动。这种对称式驱动方式可以大大减少直线电机因为高速和高频率往复运动所产生的热量,通过对两组直线电机进行精确控制,可以明显提升二维运动平台的速度及稳定性。The present invention is driven by a symmetrical motor, so the first linear motor, the first linear guide rail and the third linear motor are in a straight line and parallel to the X-axis direction; the first mover and the third mover Synchronized and moving in the same direction. This symmetrical driving method can greatly reduce the heat generated by the linear motor due to high-speed and high-frequency reciprocating motion. Through precise control of two sets of linear motors, the speed and stability of the two-dimensional motion platform can be significantly improved.
由于定子在屏蔽磁场后,磁屏蔽箱体密封的环境必然引起直线电机内部的升温,升温过快或温度过高都会影响电机的可靠性和使用寿命,所以所述具有高速高精度的对称式电机驱动平台还包括用于散热的第一风扇、第二风扇和第三风扇。所述第一风扇设置在第一磁屏蔽箱体上,对着第一定子进行吹风散热;所述第二风扇设置在第二磁屏蔽箱体上,对着第二定子进行吹风散热;所述第三风扇设置在第三磁屏蔽箱体上,对着第三定子进行吹风散热。由于风扇的吹风面积打、吹风流量大,所以对定子起到很好的降温作用。After the stator shields the magnetic field, the sealed environment of the magnetic shielding box will inevitably cause the temperature inside the linear motor to rise. Too fast or too high a temperature will affect the reliability and service life of the motor. Therefore, the symmetrical motor with high speed and high precision The drive platform also includes a first fan, a second fan and a third fan for heat dissipation. The first fan is arranged on the first magnetic shielding box, and blows and dissipates heat against the first stator; the second fan is arranged on the second magnetic shielding box, and blows and dissipates heat against the second stator; The third fan is arranged on the third magnetic shielding box, and blows air and dissipates heat against the third stator. Because the blowing area of the fan is large and the blowing flow is large, it has a good cooling effect on the stator.
为了进一步减缓磁屏蔽后直线电机的升温速度,使直线电机能长时间运行,减少发生故障的几率,因此,本方案中的所述第一磁屏蔽箱体、第二磁屏蔽箱体和第三磁屏蔽箱体上设有用于散热的排气孔。所述排气孔设置在第一磁屏蔽箱体、第二磁屏蔽箱体和第三磁屏蔽箱体的顶部,电机内产生的热量可以快速地从排气孔中排走。In order to further slow down the heating rate of the linear motor after magnetic shielding, so that the linear motor can run for a long time and reduce the probability of failure, the first magnetic shielding box, the second magnetic shielding box and the third magnetic shielding box in this solution The magnetic shielding box is provided with exhaust holes for heat dissipation. The exhaust holes are arranged on the tops of the first magnetic shielding box, the second magnetic shielding box and the third magnetic shielding box, and the heat generated in the motor can be quickly discharged from the exhaust holes.
由于动子在高速高频率地工作时会产生大量热量,风扇的鼓风风量大,但流速低,与动子相隔距离远,不足以快速降低动子的温度,因此本发明还包括用于快速散热的气管,所述气管分别与第一动子、第二动子和第三动子连接,对第一动子、第二动子和第三动子吹风散热。虽然气管的散热面积小,但其流速快,局部散热效果好,当需要对动子进行快速降温时,可以同时打开风扇和气管,使动子的温度快速下降。Because the mover will generate a lot of heat when it works at high speed and high frequency, the blowing air volume of the fan is large, but the flow rate is low, and the distance between the mover and the mover is far away, which is not enough to quickly reduce the temperature of the mover. Air pipes for heat dissipation, the air pipes are respectively connected to the first mover, the second mover and the third mover, and blow air to the first mover, the second mover and the third mover to dissipate heat. Although the heat dissipation area of the trachea is small, its flow rate is fast and the local heat dissipation effect is good. When the mover needs to be cooled quickly, the fan and the trachea can be turned on at the same time to make the temperature of the mover drop rapidly.
本发明的工作过程和原理是:第一直线电机和第三直线电机对称地设置在第一直线导轨两端,共同驱动第二底座在与X轴方向平行的第一直线导轨上来回运动,第一反馈传感器对第二底座进行精确测量,实现第二底座在X轴方向上的高精度控制;同样的,第二直线电机驱动工作台在与Y轴方向平行的第二直线导轨上往复运动,第二反馈传感器对工作台进行精确测量,实现工作台在Y轴方向上的高精度控制。同时,直线电机的定子均设置在磁屏蔽箱体内,有效屏蔽了定子产生的磁场,减少了电机磁漏所带来的不利影响,提高直线电机的功率和力矩,从而大幅提升直线电机的反应速度和移动速度。本发明提供的二维运动平台结构简单、使用方便,具有高速和高精度的优点。The working process and principle of the present invention are: the first linear motor and the third linear motor are symmetrically arranged at both ends of the first linear guide rail, and jointly drive the second base back and forth on the first linear guide rail parallel to the X-axis direction Movement, the first feedback sensor accurately measures the second base to achieve high-precision control of the second base in the X-axis direction; similarly, the second linear motor drives the worktable on the second linear guide rail parallel to the Y-axis direction Reciprocating motion, the second feedback sensor accurately measures the workbench to realize high-precision control of the workbench in the Y-axis direction. At the same time, the stators of the linear motors are all set in the magnetic shielding box, which effectively shields the magnetic field generated by the stators, reduces the adverse effects caused by the magnetic flux leakage of the motor, increases the power and torque of the linear motor, and thus greatly improves the response speed of the linear motor and movement speed. The two-dimensional motion platform provided by the invention is simple in structure, easy to use, and has the advantages of high speed and high precision.
与现有技术相比,本发明还具有以下有益效果:Compared with the prior art, the present invention also has the following beneficial effects:
(1)本发明利用对称设置的直线电机进行驱动,在大幅减少直线电机发热量的同时可以进一步提升平台的运动速度,而且,由于直线电机的发热量减少,可以进一步降低散热风扇的能耗,降低设备的成本。(1) The present invention uses symmetrically arranged linear motors to drive, which can further increase the movement speed of the platform while greatly reducing the heat generated by the linear motors. Moreover, because the heat generated by the linear motors is reduced, the energy consumption of the cooling fan can be further reduced. Reduce equipment costs.
(2)本发明在磁屏蔽箱体上装有风扇,对定子进行大面积散热,使定子内的初级线圈绕组迅速降温,明显提高了直线电机的稳定性和可靠性。(2) In the present invention, a fan is installed on the magnetic shielding box to dissipate heat over a large area of the stator, so that the temperature of the primary coil winding in the stator is rapidly cooled, and the stability and reliability of the linear motor are obviously improved.
(3)本发明在磁屏蔽箱体上设有向上出气的排气孔,该排气孔与风扇配合使用时,可以将磁屏蔽箱体内的热量快速排走,进一步降低电机的温度,延迟其使用寿命。(3) The present invention is provided with the exhaust hole of air outlet upwards on the magnetic shielding box body, and when this exhaust hole is used in conjunction with fan, the heat in the magnetic shielding box body can be drained away quickly, further reduces the temperature of motor, delays its service life.
(4)本发明还在动子上安装气管,该气管对着动子内的次级线圈绕组进行吹气,由于气管吹出的风流速快,可以对次级线圈绕组进行局部快速散热,配合风扇的余风,可以有效降低动子的温度。(4) The present invention also installs an air pipe on the mover, and the air pipe blows air against the secondary coil winding in the mover. Because the wind flow rate blown out by the air pipe is fast, the secondary coil winding can be locally and rapidly dissipated heat. The remaining wind can effectively reduce the temperature of the mover.
(5)本发明可以根据负载的位置变化情况,很好地分配第一直线电机和第二直线电机的承载能力,使负载在高速、高精度的运动下能够稳定地到达指定位置。(5) The present invention can well distribute the carrying capacity of the first linear motor and the second linear motor according to the position change of the load, so that the load can stably reach the designated position under high-speed and high-precision movement.
(6)本发明由于X方向两个直线电机对称安装,可以有效减少非对称电机引起的X方向重心的偏离,改善整个平台的动态特性和运动性能。(6) Since the two linear motors in the X direction are installed symmetrically, the present invention can effectively reduce the deviation of the center of gravity in the X direction caused by the asymmetrical motors, and improve the dynamic characteristics and motion performance of the entire platform.
附图说明Description of drawings
图1是本发明的立体图。Fig. 1 is a perspective view of the present invention.
图2是本发明的局部示意图。Fig. 2 is a partial schematic view of the present invention.
图3是本发明的第三直线电机的立体示意图。FIG. 3 is a schematic perspective view of a third linear motor of the present invention.
上述图中的标号说明如下:1-第一底座、2-第一导轨、3-第二底座、4-第一滑块、5-第二导轨、6-第二滑块、7-第一磁屏蔽箱体、8-第一动子、9-第一定子、10-第一读数头、11-第一光栅尺、12-第二磁屏蔽箱体、13-第二定子、14-第二动子、15-第二读数头、16-第二光栅尺、17-第三磁屏蔽箱体、18-第三动子、19-第三定子。The symbols in the above figure are explained as follows: 1-first base, 2-first guide rail, 3-second base, 4-first slider, 5-second guide rail, 6-second slider, 7-first Magnetic shielding box, 8-first mover, 9-first stator, 10-first reading head, 11-first grating ruler, 12-second magnetic shielding box, 13-second stator, 14- The second mover, 15-the second reading head, 16-the second grating ruler, 17-the third magnetic shielding box, 18-the third mover, 19-the third stator.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明作进一步说明。In order to make the object, technical solution and advantages of the present invention more clear and definite, the present invention will be further described below with reference to the accompanying drawings and examples.
实例例1:Example Example 1:
如图1、图2和图3所示,本发明公开了一种具有高速高精度的对称式电机驱动平台,包括一个X平台,一个Y平台及工作台。X平台包括第一底座1、第一直线导轨、第一直线电机、第三直线电机和第一反馈传感器。第一直线导轨包括第一导轨2和第一滑块4,第一直线电机包括第一定子9和第一动子8,第三直线电机包括第三定子19和第三动子18,第一反馈传感器包括第一光栅尺11和第一读数头10。Y平台包括第二底座3、第二直线导轨、第二直线电机和第二反馈传感器。第二直线导轨包括第二导轨5和第二滑块6,第二直线电机包括第二定子13和第二动子14,第二反馈传感器包括第二光栅尺16和第二读数头15。As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention discloses a symmetrical motor-driven platform with high speed and high precision, including an X platform, a Y platform and a workbench. The X platform includes a first base 1, a first linear guide rail, a first linear motor, a third linear motor and a first feedback sensor. The first linear guide rail includes the first guide rail 2 and the first slider 4, the first linear motor includes the first stator 9 and the first mover 8, and the third linear motor includes the third stator 19 and the third mover 18 , the first feedback sensor includes a first grating ruler 11 and a first reading head 10 . The Y platform includes a second base 3, a second linear guide rail, a second linear motor and a second feedback sensor. The second linear guide rail includes a second guide rail 5 and a second slider 6 , the second linear motor includes a second stator 13 and a second mover 14 , and the second feedback sensor includes a second grating ruler 16 and a second reading head 15 .
第一底座1固定设置,其上安装一副平行于X轴的第一直线导轨、第一定子9、第二定子13、第三定子19和第一读数头10,第一定子9和第三定子19对称地安装在第一直线导轨两端。第二底座3安装在第一滑块4上,第一光栅尺11设置在第二底座3一侧的边缘,与第一读数头10相对。第一动子8和第三动子18分别安装在第二底座3的两端,对称分布,共同驱动第二底座3在第一直线导轨上运动。第二底座3上安装一幅平行于Y轴的第二直线导轨,第二直线导轨上安装工作台,工作台上带有负载。第二底座3上还设有第二读数头15,工作台上设有第二光栅尺16,第二读数头15与第二光栅尺16相对,获取第二光栅尺16上的刻度。第二动子14与工作台连接,驱动工作台在第二直线导轨上运动。The first base 1 is fixedly installed on which a pair of first linear guides parallel to the X axis, the first stator 9, the second stator 13, the third stator 19 and the first reading head 10, the first stator 9 and the third stator 19 are symmetrically installed at both ends of the first linear guide rail. The second base 3 is installed on the first slider 4 , and the first grating scale 11 is arranged on the edge of one side of the second base 3 , opposite to the first reading head 10 . The first mover 8 and the third mover 18 are installed on both ends of the second base 3 respectively, are distributed symmetrically, and jointly drive the second base 3 to move on the first linear guide rail. A second linear guide rail parallel to the Y axis is installed on the second base 3, a workbench is installed on the second linear guideway, and the workbench has a load. A second reading head 15 is also provided on the second base 3 , and a second grating ruler 16 is arranged on the workbench. The second reading head 15 is opposite to the second grating ruler 16 to obtain the scale on the second grating ruler 16 . The second mover 14 is connected with the worktable, and drives the worktable to move on the second linear guide rail.
本发明中的第一直线电机、第一直线导轨和第三直线电机三者是成一直线安装的,且与X轴方向平行。第二底座3由第一动子8和第三动子18共同同步且同方向驱动。这种对称式驱动方式可以大大减少直线电机因为高速和高频率往复运动所产生的热量,通过对两组直线电机进行精确控制,可以明显提升二维运动平台的速度及稳定性。In the present invention, the first linear motor, the first linear guide rail and the third linear motor are installed in a straight line and parallel to the X-axis direction. The second base 3 is driven synchronously and in the same direction by the first mover 8 and the third mover 18 . This symmetrical driving method can greatly reduce the heat generated by the linear motor due to high-speed and high-frequency reciprocating motion. Through precise control of two sets of linear motors, the speed and stability of the two-dimensional motion platform can be significantly improved.
优选的,本发明还提供用于屏蔽定子磁场的磁屏蔽箱体,分别为第一磁屏蔽箱体7、第二磁屏蔽箱体12和第三磁屏蔽箱体17,第一磁屏蔽箱体7将第一定子9罩住,第二磁屏蔽箱体12将第二定子13罩住,第三磁屏蔽箱体17将第三定子19罩住,由于磁屏蔽箱体采用金属材料制成,对磁感线有隔绝的作用,所以在磁屏蔽箱体的作用下,第一定子9、第二定子13和第三定子19所产生的磁力线被磁屏蔽箱体阻挡,直线电机的磁漏现象大大减少,直线电机的力矩大幅提升,有效提高直线电机的动子的移动速度。Preferably, the present invention also provides magnetic shielding boxes for shielding the stator magnetic field, which are respectively the first magnetic shielding box 7, the second magnetic shielding box 12 and the third magnetic shielding box 17, the first magnetic shielding box 7 Cover the first stator 9, the second magnetic shielding box 12 covers the second stator 13, and the third magnetic shielding box 17 covers the third stator 19, since the magnetic shielding box is made of metal material , has the effect of isolating the magnetic field lines, so under the action of the magnetic shielding box, the magnetic field lines generated by the first stator 9, the second stator 13 and the third stator 19 are blocked by the magnetic shielding box, and the magnetic field of the linear motor The leakage phenomenon is greatly reduced, the torque of the linear motor is greatly increased, and the moving speed of the mover of the linear motor is effectively improved.
为了确保直线电机在高速、高精度的移动条件下能够平稳、可靠地运行,本发明还包括用于给直线电机散热的风扇、排气孔和气管。风扇设在磁屏蔽箱体上,对着定子内的初级线圈绕组大面积吹风,排气孔则设置在磁屏蔽箱体的顶部,使电机内的热气从排气孔中迅速向上排走,而气管设置在动子上,对动子上的局部次级线圈绕组进行吹风,使其快速降温。In order to ensure the smooth and reliable operation of the linear motor under high-speed and high-precision moving conditions, the invention also includes a fan, an exhaust hole and an air pipe for cooling the linear motor. The fan is installed on the magnetic shielding box, blowing air to a large area of the primary coil winding in the stator, and the exhaust hole is set on the top of the magnetic shielding box, so that the hot air in the motor is quickly discharged upwards from the exhaust hole, while The air pipe is arranged on the mover, and blows air to the partial secondary coil winding on the mover to cool it down quickly.
Y平台依靠X平台的第一直线电机的第一动子8与第一定子9之间的电磁力,以及第三直线电机的第三动子18与第三定子19的电磁力共同驱动运行,其运动方向与第一直线导轨平行。工作台依靠Y平台的第二直线电机的第二动子13与第二定子14之间的电磁力的驱动运行,其运动方向与第二直线导轨平行,负载置于工作台上,由第二直线电机与第一直线电机共同驱动实现平面内相互垂直的两个方向的快速移动。The Y platform is jointly driven by the electromagnetic force between the first mover 8 and the first stator 9 of the first linear motor of the X platform, and the third mover 18 and the third stator 19 of the third linear motor. Running, its moving direction is parallel to the first linear guide. The workbench is driven by the electromagnetic force between the second mover 13 and the second stator 14 of the second linear motor of the Y platform, and its moving direction is parallel to the second linear guide rail. The load is placed on the workbench, and the second The linear motor and the first linear motor are jointly driven to realize rapid movement in two directions perpendicular to each other in a plane.
X平台上的第一读数头10及与其相对应的第一光栅尺11组成X平台上的位置反馈传感器,用以检测Y平台的第二底座3的位置信息。Y平台上的第二读数头15及与其相对应的第二光栅尺16组成Y平台上的位置反馈传感器,用以检测工作台的位置信息。X平台上的位置反馈传感器与Y平台上的位置反馈传感器所检测到的位置信息输入到控制系统中以实现精确的定位控制。The first reading head 10 on the X platform and the corresponding first grating ruler 11 form a position feedback sensor on the X platform, which is used to detect the position information of the second base 3 of the Y platform. The second reading head 15 on the Y platform and the corresponding second grating ruler 16 form a position feedback sensor on the Y platform to detect the position information of the worktable. The position information detected by the position feedback sensor on the X platform and the position feedback sensor on the Y platform is input into the control system to realize precise positioning control.
本发明的工作过程和原理是:第一直线电机和第三直线电机对称地设置在第一直线导轨两端,共同驱动第二底座3在与X轴方向平行的第一直线导轨上来回运动,第一反馈传感器对第二底座3进行精确测量,实现第二底座3在X轴方向上的高精度控制;同样的,第二直线电机驱动工作台在与Y轴方向平行的第二直线导轨上往复运动,第二反馈传感器对工作台进行精确测量,实现工作台在Y轴方向上的高精度控制。同时,直线电机的定子均设置在磁屏蔽箱体内,有效屏蔽了定子产生的磁场,减少了电机磁漏所带来的不利影响,提高直线电机的功率和力矩,从而大幅提升直线电机的反应速度和移动速度。本发明提供的二维运动平台结构简单、使用方便,具有高速和高精度的优点。The working process and principle of the present invention are: the first linear motor and the third linear motor are symmetrically arranged at both ends of the first linear guide rail, and jointly drive the second base 3 on the first linear guide rail parallel to the X-axis direction. Back movement, the first feedback sensor accurately measures the second base 3, and realizes the high-precision control of the second base 3 in the X-axis direction; similarly, the second linear motor drives the workbench in the second direction parallel to the Y-axis direction. The reciprocating motion on the linear guide rail, the second feedback sensor accurately measures the workbench, and realizes the high-precision control of the workbench in the Y-axis direction. At the same time, the stators of the linear motors are all set in the magnetic shielding box, which effectively shields the magnetic field generated by the stators, reduces the adverse effects caused by the magnetic flux leakage of the motor, increases the power and torque of the linear motor, and thus greatly improves the response speed of the linear motor and movement speed. The two-dimensional motion platform provided by the invention is simple in structure, easy to use, and has the advantages of high speed and high precision.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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