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CN105810646A - Composite type high-power electronic chip radiator with multiple heat pipes - Google Patents

Composite type high-power electronic chip radiator with multiple heat pipes Download PDF

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Publication number
CN105810646A
CN105810646A CN201610342132.1A CN201610342132A CN105810646A CN 105810646 A CN105810646 A CN 105810646A CN 201610342132 A CN201610342132 A CN 201610342132A CN 105810646 A CN105810646 A CN 105810646A
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heat pipe
pipe
heat
electronic chip
power electronic
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CN105810646B (en
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刘向东
陈永平
王超
沈超群
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Yangzhou University
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Yangzhou University
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    • H10W40/22
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20336Heat pipes, e.g. wicks or capillary pumps
    • H10W40/73

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

一种多热管复合式高功率电子芯片散热器,属于电子产品辅助设备技术领域,包括环形蒸汽腔基座、重力热管、热驱动脉动流热管式肋片、紧固抓手、扎箍、散热风扇、围护支架和紧固螺栓;重力热管垂直安装于环形蒸汽腔基座上,其内部腔体与环形蒸汽腔基座内环空腔相互贯通并密封连接;若干热驱动脉动流热管式肋片交错卡固在重力热管上部壳体外侧的多层花形卡槽内,并通过紧固抓手配合扎箍与重力热管外壁紧贴固定。本发明实现了高功率电子芯片产热在三维散热空间上的合理分配与高效输运和散释,散热功率大、效率高。

A multi-heat pipe composite high-power electronic chip radiator belongs to the technical field of electronic product auxiliary equipment, including an annular steam cavity base, a gravity heat pipe, heat-driven pulsating flow heat pipe fins, fastening handles, tie hoops, and a cooling fan , enclosure brackets and fastening bolts; the gravity heat pipe is vertically installed on the base of the annular steam chamber, and its internal cavity is connected with the inner ring cavity of the base of the annular steam chamber and is sealed; several heat-driven pulsating flow heat pipe fins The staggered clamping is fixed in the multi-layered flower-shaped card slot on the outer side of the upper shell of the gravity heat pipe, and is tightly fixed to the outer wall of the gravity heat pipe through the fastening handle and the tie hoop. The invention realizes the rational distribution, efficient transportation and release of the heat produced by the high-power electronic chip in the three-dimensional heat dissipation space, and the heat dissipation power is large and the efficiency is high.

Description

一种多热管复合式高功率电子芯片散热器A multi-heat pipe composite high-power electronic chip radiator

技术领域 technical field

本发明属于电子产品辅助设备技术领域,涉及一种电子散热装置,具体的说是涉及一种用于解决独立高热流密度电子芯片散热问题的具有高效、高功率散热的多热管复合式高功率电子芯片散热器。 The invention belongs to the technical field of auxiliary equipment for electronic products, and relates to an electronic heat dissipation device, in particular to a multi-heat pipe composite high-power electronic device with high efficiency and high power heat dissipation for solving the heat dissipation problem of an independent high heat flux density electronic chip. Chip heatsink.

背景技术 Background technique

电子芯片与元件工作时的散热水平直接关系到电子设备可靠性,尤其对于热负荷敏感度较高的独立高热流密度电子芯片(如CPU、GPU、LED)来说,热量在芯片处的累积将明显降低其工作稳定性和使用寿命。特别是,电子元器件高性能、微型化和集成化的三大发展趋势将使其面临的散热问题更加突出,而传统的肋片扩展换热表面配合强制空气对流的传统散热方式已经无法满足功耗日益增长的高热流密度电子芯片的散热需求。因此,为了保证高功率电子芯片的稳定、高效运行,亟需研发高热流密度、高效率的电子芯片散热技术。 The heat dissipation level of electronic chips and components is directly related to the reliability of electronic equipment, especially for independent high heat flux electronic chips with high thermal load sensitivity (such as CPU, GPU, LED), the accumulation of heat at the chip will Significantly reduce its working stability and service life. In particular, the three major development trends of high performance, miniaturization and integration of electronic components will make the heat dissipation problem more prominent, and the traditional heat dissipation method of extending the heat exchange surface of fins and forced air convection has been unable to meet the functional requirements. The heat dissipation requirements of the increasingly high heat flux density electronic chips. Therefore, in order to ensure the stable and efficient operation of high-power electronic chips, it is urgent to develop high heat flux density and high-efficiency electronic chip cooling technologies.

近年来,热管散热、热电致冷、射流式/浸润式直接冷却、主动式微通道液体循环冷却等多种新型散热/冷却技术的提出和发展为解决上述高热流密度电子芯片的散热难题提供了契机。其中,热管散热技术因其等温性好、散热能力强、加工布置方便和可靠性优良等性能优势而在高热流密度电子元器件的散热领域得到了较为广泛的应用。目前,常规热管散热技术往往是利用毛细热管、重力热管和回路热管等高导热性换热元件将电子芯片产热高效导出至与之配合的大面积肋化换热表面后借助强制对流换热散释。然而,基于传统设计的各型热管虽然加工技术成熟、生产成本低廉,但其运行过程中仍存在着一系列传热极限,如携带极限、毛细极限等,导致其极限散热量仍有待提高。另外,以高导热率金属作为基材的传统肋片扩展表面因受到肋效率的影响而造成其散热性能受到一定限制。 In recent years, the proposal and development of various new heat dissipation/cooling technologies such as heat pipe heat dissipation, thermoelectric cooling, jet/immersion direct cooling, and active microchannel liquid circulation cooling have provided an opportunity to solve the heat dissipation problems of the above-mentioned high heat flux electronic chips. . Among them, the heat pipe heat dissipation technology has been widely used in the field of heat dissipation of high heat flux electronic components due to its performance advantages such as good isothermal property, strong heat dissipation capacity, convenient processing and layout, and excellent reliability. At present, the conventional heat pipe heat dissipation technology often uses high thermal conductivity heat exchange elements such as capillary heat pipes, gravity heat pipes, and loop heat pipes to efficiently export the heat generated by electronic chips to the large-area ribbed heat exchange surface that cooperates with it, and then dissipates heat through forced convection heat exchange. release. However, although various types of heat pipes based on traditional designs have mature processing technology and low production costs, there are still a series of heat transfer limits in the operation process, such as carrying limit, capillary limit, etc., resulting in that the limit heat dissipation still needs to be improved. In addition, the extended surface of traditional fins with high thermal conductivity metal as the base material is limited in its heat dissipation performance due to the influence of rib efficiency.

发明内容 Contents of the invention

本发明的目的是针对上述现有技术的不足,提供一种散热功率大,散热性能好,并且结构新颖紧凑,安装维护方便的多热管复合式高功率电子芯片散热器,其能有效提升常规热管散热技术的散热极限,并显著改善传统高热率金属肋片扩展表面换热性能受限于肋效率的问题。 The object of the present invention is to address the deficiencies of the above-mentioned prior art, and provide a multi-heat pipe composite high-power electronic chip radiator with large heat dissipation power, good heat dissipation performance, novel and compact structure, and convenient installation and maintenance. The heat dissipation limit of heat dissipation technology, and significantly improve the problem that the heat transfer performance of the extended surface of traditional high heat rate metal fins is limited by the efficiency of the fins.

本发明的技术方案是:一种多热管复合式高功率电子芯片散热器,包括环形蒸汽腔基座、重力热管、热驱动脉动流热管式肋片、紧固抓手、扎箍、散热风扇、围护支架和紧固螺栓;其特征在于:所述重力热管垂直安装于所述环形蒸汽腔基座上,其内部腔体与所述环形蒸汽腔基座内环空腔相互贯通并密封连接;若干所述热驱动脉动流热管式肋片交错卡固在所述重力热管上部壳体外侧的多层花形卡槽内,并通过所述紧固抓手配合所述扎箍与所述重力热管外壁紧贴固定;所述散热风扇通过所述围护支架水平支撑在所述重力热管上方,并利用所述紧固螺栓串接紧固。 The technical solution of the present invention is: a multi-heat pipe composite high-power electronic chip radiator, including an annular steam chamber base, a gravity heat pipe, heat-driven pulsating flow heat pipe fins, fastening handles, tie hoops, cooling fans, Enclosing bracket and fastening bolts; it is characterized in that: the gravity heat pipe is vertically installed on the base of the annular steam chamber, and its internal cavity communicates with the inner ring cavity of the base of the annular steam chamber and is sealed and connected; Several heat-driven pulsating flow heat pipe fins are interlaced and fixed in the multi-layer flower-shaped slots on the outer side of the upper shell of the gravity heat pipe, and the clamps are matched with the outer wall of the gravity heat pipe through the fastening gripper Closely fixed; the heat dissipation fan is horizontally supported above the gravity heat pipe through the enclosure bracket, and is fastened in series with the fastening bolts.

所述环形蒸汽腔基座由基板和盖板组合焊接加工而成,基板上加工有内环开口空腔和外环开口空腔,内环开口空腔背面加工有高功率电子芯片导热接触面,环形蒸汽腔基座顶部设有辐射状肋片,蒸汽腔内表面加工有三维微肋。 The base of the annular steam chamber is welded and processed by a base plate and a cover plate. The base plate is processed with an inner ring opening cavity and an outer ring opening cavity. The back of the inner ring opening cavity is processed with a heat-conducting contact surface of a high-power electronic chip. The top of the base of the annular steam chamber is provided with radial ribs, and the inner surface of the steam chamber is processed with three-dimensional micro ribs.

所述三维微肋的形状为长方体、梯形台或三角锥中的一种,肋高为0.1~0.2mm,肋密度为90~150个/cm2;蒸汽腔顶部与下部内壁上的径向肋间距为0.8~1.2mm,周向肋间距为0.6~1.0mm;蒸汽腔四周内壁上的轴向肋间距为0.6~1.0mm,周向肋间距为0.8~1.2mm。 The shape of the three-dimensional micro-rib is one of cuboid, trapezoidal platform or triangular cone, the rib height is 0.1-0.2mm, and the rib density is 90-150/ cm2 ; the radial ribs on the top and lower inner walls of the steam chamber The spacing is 0.8-1.2mm, and the circumferential rib spacing is 0.6-1.0mm; the axial rib spacing on the inner wall around the steam chamber is 0.6-1.0mm, and the circumferential rib spacing is 0.8-1.2mm.

所述重力热管由环形蒸汽腔基座内环开口空腔、壳体、蒸发段内插管、冷凝段内插管以及顶部封盖组合焊接加工而成,重力热管内设有与重力热管同轴放置的冷凝段内插管和蒸发段内插管,冷凝段内插管长度为重力热管内腔总高度的50%~55%,蒸发段内插管长度为重力热管内腔总高度的30%~35%。 The gravity heat pipe is welded by the inner ring opening cavity of the base of the annular steam chamber, the shell, the inner insert of the evaporation section, the inner insert of the condensation section and the top cover. Place the intubation tube in the condensation section and the intubation tube in the evaporation section. The length of the intubation tube in the condensation section is 50% to 55% of the total height of the inner cavity of the gravity heat pipe, and the length of the intubation tube in the evaporation section is 30% of the total height of the inner cavity of the gravity heat pipe. ~35%.

所述蒸发段内插管底端设有蒸发段内插管通流栅格,蒸发段内插管壁面上错列开设有若干限泡通孔,限泡通孔的孔径为2~3mm,纵向孔间距为6~10mm,周向孔间距为4~8mm。 The bottom end of the intubation pipe in the evaporation section is provided with a flow grid for the intubation pipe in the evaporation section, and a number of foam-limiting through holes are arranged in a staggered manner on the wall of the intubation pipe in the evaporation section. The hole spacing is 6-10mm, and the circumferential hole spacing is 4-8mm.

所述冷凝段内插管为均匀壁厚的光滑管,其顶端设有冷凝段内插管通流栅格,另一端设有渐扩形导流段,渐扩形导流段高度为10~12mm,渐扩角θ=45°~60°。 The intubation pipe in the condensation section is a smooth tube with uniform wall thickness, the top end of which is provided with a flow grid for the intubation pipe in the condensation section, and the other end is provided with a gradually expanding diversion section, and the height of the gradually expanding diversion section is 10 ~ 12mm, gradual expansion angle θ=45°~60°.

所述蒸发段内插管与冷凝段内插管内外管径统一,且各自外壁与重力热管内壁之间形成环隙的最佳尺寸范围均为3~5mm。 The internal and external pipe diameters of the inner pipe in the evaporating section and the inner pipe in the condensing section are uniform, and the optimal size range of the ring gap formed between the outer wall of each and the inner wall of the gravity heat pipe is 3-5 mm.

所述热驱动脉动流热管式肋片通过毛细金属管首尾相接并反复弯折成花瓣形后抽真空并部分充注工质而制成,花瓣形热驱动脉动流热管式肋片内环直径与重力热管外壁面的最小外径相匹配。 The heat-driven pulsating flow heat pipe fins are made by connecting capillary metal tubes end to end and repeatedly bending them into a petal shape, then evacuating and partially filling them with working fluid. The diameter of the inner ring of the petal-shaped heat-driven pulsating flow heat pipe fins is Match the minimum outer diameter of the outer wall of the gravity heat pipe.

所述毛细金属管的“花瓣”个数大于等于6,且其当量内径介于0.5~3.0mm,壁厚为0.15~0.2mm。 The number of "petals" of the capillary metal tube is greater than or equal to 6, and its equivalent inner diameter is between 0.5-3.0 mm, and the wall thickness is 0.15-0.2 mm.

所述花形卡槽为多层结构,每层卡槽卡固一根热驱动脉动流热管式肋片,其卡槽内尺寸与热驱动脉动流热管式肋片内环管路相匹配并采用过盈配合将热驱动脉动流热管式肋片卡固;花形卡槽轴向上加工有与热驱动脉动流热管式肋片内环管路外形相匹配的滑槽,供热驱动脉动流热管式肋片滑入安装。 The flower-shaped slots are multi-layered, and each layer of slots holds a heat-driven pulsating flow heat pipe fin. The heat-driven pulsating flow heat pipe fins are fastened with positive fit; the flower-shaped card slot is axially processed with a chute that matches the shape of the inner ring pipeline of the heat-driven pulsating flow heat pipe fins, and the heat supply drives the pulsating flow heat pipe fins. The tab slides into the installation.

本发明的有益效果为:本发明提出的一种多热管复合式高功率电子芯片散热器,结构新颖紧凑,工作原理清晰,安装维护方便,它以中心重力热管作为散热器的传热中枢,实现了底部高功率电子芯片产热沿垂直方向的高效热传输,并且与传统中空式重力热管相比,管内设置的内插管有助于蒸发段工质沸腾过程中的微层蒸发和沸腾汽泡的脱离,削弱了冷凝段上升蒸汽和回流冷凝液间的逆流携带并促进冷凝排液,进而分别强化了相应工作段的沸腾和冷凝换热,提升了重力热管的携带极限;底部环形蒸汽腔基座可将高功率电子芯片部分产热快速扩展至水平方向上散释,有效缓解了垂直方向上的散热负荷,并且其内壁面上加工的三维微肋大幅度增加了蒸汽腔蒸发面的核态沸腾汽化核心数量并增强了冷凝面的毛细抽吸排排液能力,从而强化了蒸汽腔内的沸腾与冷凝换热,提高其毛细极限;采用热驱动脉动流热管式肋片作为扩展散热表面,有效改善了传统高热率金属肋片扩展表面换热性能受限于肋效率的问题。本发明可将高功率电子芯片的产热合理分配并高效扩展至三维空间扩展表面散释,散热功率大、效率高,从而满足了功耗日益增长的高热流密度电子芯片的散热需求。 The beneficial effects of the present invention are: a multi-heat pipe composite high-power electronic chip radiator proposed by the present invention has novel and compact structure, clear working principle, convenient installation and maintenance, and uses the central gravity heat pipe as the heat transfer center of the radiator to realize High-efficiency heat transfer along the vertical direction of the heat generated by the high-power electronic chip at the bottom, and compared with the traditional hollow gravity heat pipe, the inner tube set in the tube helps the micro-layer evaporation and boiling bubbles during the boiling process of the working medium in the evaporation section The detachment weakens the countercurrent carry between the rising steam and the return condensate in the condensation section and promotes the condensation discharge, which in turn strengthens the boiling and condensation heat transfer in the corresponding working section respectively, and improves the carrying limit of the gravity heat pipe; the bottom annular steam chamber base The seat can quickly expand the heat generated by the high-power electronic chip to the horizontal direction, effectively alleviating the heat dissipation load in the vertical direction, and the three-dimensional micro-ribs processed on the inner wall surface greatly increase the nuclear state of the evaporation surface of the steam chamber The number of boiling vaporization cores enhances the capillary suction and drainage capacity of the condensation surface, thereby enhancing the boiling and condensation heat transfer in the steam chamber and improving its capillary limit; the heat-driven pulsating flow heat pipe fins are used as the extended heat dissipation surface, It effectively solves the problem that the heat transfer performance of the extended surface of traditional high heat rate metal fins is limited by the efficiency of the fins. The invention can rationally distribute the heat produced by the high-power electronic chip and efficiently expand it to the three-dimensional space expansion surface for dissipation, and has high heat dissipation power and high efficiency, thereby meeting the heat dissipation demand of the high heat flux density electronic chip with increasing power consumption.

附图说明 Description of drawings

图1为本发明的立体结构示意图。 Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.

图2为本发明的立体结构总体装配示意图。 Fig. 2 is a schematic diagram of the overall assembly of the three-dimensional structure of the present invention.

图3为本发明中环形蒸汽腔基座与重力热管组合体的正视工作示意图。 Fig. 3 is a schematic view of the front view of the combination of the annular steam chamber base and the gravity heat pipe in the present invention.

图4为本发明中环形蒸汽腔基座的制作流程图。 Fig. 4 is a flow chart of making the base of the annular steam chamber in the present invention.

图5为本发明中重力热管与环形蒸汽腔基座组合体的的制作流程图。 Fig. 5 is a flow chart of the fabrication of the combination of the gravity heat pipe and the annular steam chamber base in the present invention.

图6为本发明中蒸发段内插管示意图。 Fig. 6 is a schematic diagram of the intubation tube in the evaporation section in the present invention.

图7为本发明中冷凝段内插管示意图。 Fig. 7 is a schematic diagram of the intubation pipe in the condensation section in the present invention.

图8为本发明中重力热管壳体示意图。 Fig. 8 is a schematic diagram of a gravity heat pipe shell in the present invention.

图9为本发明中重力热管顶部封盖示意图。 Fig. 9 is a schematic diagram of the top cover of the gravity heat pipe in the present invention.

图10为本发明中热驱动脉动流热管式肋片示意图。 Fig. 10 is a schematic diagram of heat-driven pulsating flow heat pipe fins in the present invention.

图11为本发明中热驱动脉动流热管式肋片装配流程示意图。 Fig. 11 is a schematic diagram of the assembly process of heat-driven pulsating flow heat pipe fins in the present invention.

图中:散热风扇1、紧固螺栓2、围护支架3、热驱动脉动流热管式肋片4、辐射状肋片5、环形蒸汽腔基座6、紧固抓手7、重力热管8、扎箍9、通孔10、顶部封盖11、冷凝段内插管12、壳体13、环隙14、蒸发段内插管15、蒸汽腔16、导热接触面17、盖板18、内环开口空腔19、外环开口空腔20、基板21、三维微肋22、预制体23、限泡通孔24、蒸发段内插管通流栅格25、冷凝段内插管通流栅格26、渐扩形导流段27、花形卡槽28、滑槽29、凸缘30、梯形台形三维微肋a、三角锥形三维微肋b、长方体形三维微肋c。 In the figure: cooling fan 1, fastening bolt 2, enclosure bracket 3, heat-driven pulsating flow heat pipe fin 4, radial fin 5, annular steam chamber base 6, fastening handle 7, gravity heat pipe 8, Tie hoop 9, through hole 10, top cover 11, condensing section inner tube 12, shell 13, annular gap 14, evaporating section inner tube 15, steam chamber 16, heat conduction contact surface 17, cover plate 18, inner ring Open cavity 19, outer ring open cavity 20, base plate 21, three-dimensional micro-rib 22, prefabricated body 23, bubble-limiting through-hole 24, intubation pipe flow grid in the evaporation section 25, intubation pipe flow grid in the condensation section 26. Gradually expanding diversion section 27, flower-shaped card slot 28, chute 29, flange 30, trapezoidal three-dimensional micro-rib a, triangular-conical three-dimensional micro-rib b, cuboid three-dimensional micro-rib c.

具体实施方式 detailed description

下面结合附图对本发明作进一步说明: The present invention will be further described below in conjunction with accompanying drawing:

如图1-2所示,一种多热管复合式高功率电子芯片散热器,包括环形蒸汽腔基座6、重力热管8、热驱动脉动流热管式肋片4、紧固抓手7、扎箍9、散热风扇1、围护支架3和紧固螺栓2。 As shown in Figure 1-2, a multi-heat pipe composite high-power electronic chip radiator includes an annular steam cavity base 6, a gravity heat pipe 8, heat-driven pulsating flow heat pipe fins 4, a fastening handle 7, and a fastening handle. Hoop 9, cooling fan 1, enclosure bracket 3 and fastening bolt 2.

如图3-4所示,一种多热管复合式高功率电子芯片散热器,环形蒸汽腔基座6由基板21和盖板18组合焊接加工而成,各部件材质均为高导热率金属或合金,如铜(合金)、铝(合金)、镍(合金)等。基板21上加工有内环开口空腔19和外环开口空腔20,内环开口空腔19背面加工有高功率电子芯片导热接触面17;盖板18穿过内环开口空腔19外围壁面将外环开口空腔20接密封后便形成环形蒸汽腔基座6;辐射状肋片5沿径向垂直焊接在盖板18顶面,以增加有效散热面积,其厚度、高度及分布密度可根据散热负荷灵活调整;在环形蒸汽腔基座6外缘对称开有四个通孔10供紧固螺栓2穿过固定。环形蒸汽腔基座6内部的蒸汽腔16内壁顶部、底部与四周均采用集束刀具犁削加工有三维微肋22,三维微肋的形状为梯形台形三维微肋a、三角锥形三维微肋b或长方体形三维微肋c,肋高为0.1~0.2mm,肋密度为90~150个/cm2;蒸汽腔16顶部与下部内壁上的径向肋间距为0.8~1.2mm,周向肋间距为0.6~1.0mm;蒸汽腔16四周内壁上的轴向肋间距为0.6~1.0mm,周向肋间距为0.8~1.2mm;三维微肋22有效提升了蒸汽腔16蒸发面的核态沸腾汽化核心数量和冷凝面的毛细抽吸排泄能力,从而提高了蒸汽腔16的毛细极限并强化了沸腾、冷凝换热。使用前,需要对蒸汽腔16抽真空充注工质,由于环形蒸汽腔基座6的散热负荷较垂直于高功率电子芯片方向的散热负荷要小,故选用沸点较低液体作为工质,如F87氟化液,R123等,工质的充液率为30%~50%。 As shown in Figure 3-4, a multi-heat pipe composite high-power electronic chip radiator, the annular steam chamber base 6 is welded and processed by the base plate 21 and the cover plate 18, and the materials of each component are high thermal conductivity metal or Alloys, such as copper (alloy), aluminum (alloy), nickel (alloy), etc. The substrate 21 is processed with an inner ring opening cavity 19 and an outer ring opening cavity 20, and the back of the inner ring opening cavity 19 is processed with a high-power electronic chip heat-conducting contact surface 17; the cover plate 18 passes through the outer wall surface of the inner ring opening cavity 19 After the outer ring opening cavity 20 is sealed, the annular steam chamber base 6 is formed; the radial fins 5 are vertically welded on the top surface of the cover plate 18 in the radial direction, so as to increase the effective heat dissipation area, and its thickness, height and distribution density can be adjusted. Flexible adjustment according to the heat dissipation load; four through holes 10 are symmetrically opened on the outer edge of the annular steam chamber base 6 for fastening bolts 2 to pass through and fix. The top, bottom and surroundings of the inner wall of the steam chamber 16 inside the annular steam chamber base 6 are all plowed with cluster cutters to form three-dimensional micro-ribs 22. Or cuboid-shaped three-dimensional micro-rib c, the rib height is 0.1-0.2mm, and the rib density is 90-150/cm 2 ; the radial rib spacing on the top and lower inner wall of the steam chamber 16 is 0.8-1.2mm, and the circumferential rib spacing 0.6-1.0mm; the axial rib spacing on the inner wall around the steam chamber 16 is 0.6-1.0mm, and the circumferential rib spacing is 0.8-1.2mm; the three-dimensional micro-ribs 22 effectively improve the nucleate boiling vaporization of the evaporation surface of the steam chamber 16 The number of cores and the capillary suction drainage capacity of the condensing surface increase the capillary limit of the steam chamber 16 and enhance boiling and condensation heat transfer. Before use, the steam chamber 16 needs to be evacuated and filled with working fluid. Since the heat dissipation load of the annular steam chamber base 6 is smaller than the heat dissipation load perpendicular to the direction of the high-power electronic chip, a liquid with a lower boiling point is selected as the working medium, such as F87 fluorinated fluid, R123, etc., the fluid filling rate of the working fluid is 30% to 50%.

如图3和图5所示,一种多热管复合式高功率电子芯片散热器,重力热管8由环形蒸汽腔基座6的内环开口空腔19、壳体13、蒸发段内插管15、冷凝段内插管12以及顶部封盖11组合焊接加工而成,各部件材质均与环形蒸汽腔基座6保持一致。蒸发段内插管15长度为重力热管8内腔总高度的30%~35%,壁厚为1~2mm,其底端加工有蒸发段内插管通流栅格25,其余壁面上错列开设有若干限泡通孔24;蒸发段内插管通流栅格25高度为10~12mm,通流面积占同高度圆环面积的70%以上;限泡通孔24孔径为2~3mm,纵向孔间距为6~10mm,周向孔间距为4~8mm,具体值可根据蒸发段内插管15的高度和直径设置。冷凝段内插管12为均匀壁厚光滑管,长度为重力热管8内腔总高度的50%~55%,其顶端设有冷凝段内插管通流栅格26,另一端加工有渐扩形导流段27,渐扩段高度为10~12mm,渐扩角θ=45°~60°,冷凝段内插管12非渐扩段内外管径及冷凝段内插管通流栅格26尺寸分别与蒸发段内插管15的相应尺寸保持一致。壳体13为一内径与环形蒸汽腔基座内环开口空腔19内径一致的中空管状结构,外壁最小厚度为3~4mm,其底部加工有与环形蒸汽腔基座内环开口空腔19顶部环面尺寸一致的焊接平面,外壁面加工有供热驱动脉动流热管式肋片4安装的花形卡槽28;花形卡槽28为多层结构,每层卡槽卡固一根热驱动脉动流热管式肋片4,其卡槽内尺寸与热驱动脉动流热管式肋片4内环管路相匹配并采用过盈配合将热驱动脉动流热管式肋片4卡固;花形卡槽28轴向上加工有与热驱动脉动流热管式肋片4内环管路外形相匹配的滑槽29,供热驱动脉动流热管式肋片4滑入安装。顶部封盖11为直径与壳体13外壁直径一致的圆形盖板,厚度为3~4mm,底部设置有与壳体13内径向匹配的定位凸缘30,以方便与壳体13定位焊接。如图5所示,在组合焊接前,将各部件与焊接接触面加工平整并清洗干净,然后将蒸发段内插管15通过蒸发段内插管通流栅格25的栅格针脚与环形蒸汽腔基座内环开口空腔19的底部内表面同轴垂直对焊连接,并将壳体13套过蒸发段内插管15与环形蒸汽腔基座内环开口空腔19贯通焊接为一体;将冷凝段内插管12通过冷凝段内插管通流栅格26的栅格针脚与顶部封盖11下表面同轴垂直焊接得到预制体23;最终,将预制体23从顶部同轴插入壳体13并通过顶部封盖11上的定位凸缘30与壳体13顶部定位焊接密封便形成重力热管8的封闭腔体。对重力热管8进行密封检查,而后抽真空充入25%~30%的工质,由于重力热管8承担了高功率电子芯片的主要散热负荷,因此在考虑管体材料相容性的基础上选用汽化潜热较高的液态物质作为工质,如水、甲醇等。这样,蒸发段内插管15与冷凝段内插管12的外壁与重力热管8的内壁面之间形成环隙14,环隙的最佳尺寸范围为3~5mm;蒸发段内插管15限制了该段沸腾汽泡在环隙14内的生长,增加了汽泡底部液体微层对汽泡的加热面积并延长了微层蒸发时间,并且限泡通孔24有助于沸腾汽泡的脱离,使蒸发段沸腾换热得到强化;冷凝段内插管12可引导上升蒸汽经冷凝段内插管通流栅格26折返至冷凝段环隙中冷凝释热回流,从而削弱了上升蒸汽和回流冷凝液间的逆流携带并促进了冷凝液的排液,提升了重力热管8的携带极限和冷凝段的冷凝换热强度。 As shown in Figure 3 and Figure 5, a multi-heat pipe composite high-power electronic chip radiator, the gravity heat pipe 8 is composed of the inner ring opening cavity 19 of the annular steam chamber base 6, the shell 13, and the inner insert pipe 15 of the evaporation section , the intubation pipe 12 of the condensing section and the top cover 11 are combined and welded, and the materials of each component are consistent with the base 6 of the annular steam chamber. The length of the intubation tube 15 in the evaporating section is 30% to 35% of the total height of the inner cavity of the gravity heat pipe 8, and the wall thickness is 1 to 2 mm. The bottom end of the evaporating section is processed with a flow grid 25 for the intubation tube, and the rest of the wall is staggered. A number of foam-limiting through-holes 24 are provided; the height of the intubation flow grid 25 in the evaporation section is 10-12mm, and the flow-through area accounts for more than 70% of the circular area at the same height; the diameter of the bubble-limiting through-holes 24 is 2-3mm. The vertical hole spacing is 6-10 mm, and the circumferential hole spacing is 4-8 mm. The specific value can be set according to the height and diameter of the intubation tube 15 in the evaporation section. The intubation tube 12 in the condensation section is a smooth tube with uniform wall thickness, and the length is 50% to 55% of the total height of the inner cavity of the gravity heat pipe 8. The top end of the intubation tube in the condensation section is provided with a flow grid 26, and the other end is processed with a gradually expanding Shape diversion section 27, the height of the diverging section is 10-12mm, the diverging angle θ=45°-60°, the intubation pipe 12 in the condensing section, the internal and external diameter of the non-expanding section and the flow grid of the intubating pipe in the condensing section 26 The dimensions are respectively consistent with the corresponding dimensions of the intubation pipe 15 in the evaporating section. The shell 13 is a hollow tubular structure with an inner diameter consistent with the inner diameter of the inner ring opening cavity 19 of the base of the annular steam chamber. A welding plane with the same ring size, and the outer wall is processed with a flower-shaped slot 28 installed with heat-supply-driven pulsating flow heat pipe fins 4; The heat pipe fin 4, the inner size of the card slot matches the inner ring pipeline of the heat-driven pulsating flow heat pipe fin 4 and adopts interference fit to fasten the heat-driven pulsating flow heat pipe fin 4; flower-shaped card slot 28 shafts A chute 29 matching the shape of the inner ring pipeline of the heat-driven pulsating flow heat pipe fin 4 is processed upward, and the heat supply drives the pulsating flow heat pipe fin 4 to slide into and install. The top cover 11 is a circular cover with the same diameter as the outer wall of the shell 13, with a thickness of 3-4mm. The bottom is provided with a positioning flange 30 matching the radial direction of the shell 13 to facilitate positioning welding with the shell 13. As shown in Figure 5, before the combined welding, the parts and welding contact surfaces are processed flat and cleaned, and then the inner insert pipe 15 of the evaporating section passes through the grid pins of the inner insert pipe flow grid 25 of the evaporating section and the annular steam The inner surface of the bottom inner surface of the inner ring opening cavity 19 of the base of the cavity is connected by coaxial vertical butt welding, and the housing 13 is inserted through the inner tube 15 of the evaporation section and welded through the inner ring opening cavity 19 of the base of the annular steam cavity; The intubation pipe 12 in the condensation section is welded coaxially and vertically to the lower surface of the top cover 11 through the grid pins of the intubation grid 26 in the condensation section to obtain the prefabricated body 23; finally, the prefabricated body 23 is coaxially inserted into the shell from the top The body 13 is sealed with the positioning flange 30 on the top cover 11 and the top of the housing 13 by positioning welding to form a closed cavity of the gravity heat pipe 8 . Check the seal of the gravity heat pipe 8, and then vacuumize and fill 25% to 30% of the working fluid. Since the gravity heat pipe 8 bears the main heat dissipation load of the high-power electronic chip, it is selected on the basis of considering the compatibility of the material of the pipe body. Liquid substances with high latent heat of vaporization are used as working fluids, such as water, methanol, etc. In this way, an annular gap 14 is formed between the outer wall of the inner tube 15 of the evaporation section, the outer wall of the inner tube 12 of the condensation section, and the inner wall of the gravity heat pipe 8, and the optimal size range of the annular gap is 3 to 5 mm; The growth of this segment of boiling bubbles in the annular space 14 is increased, the heating area of the bubbles by the liquid microlayer at the bottom of the bubbles is increased and the evaporation time of the microlayers is prolonged, and the bubble-limiting through hole 24 is helpful for the detachment of boiling bubbles , so that the boiling heat transfer in the evaporation section is strengthened; the intubation pipe 12 in the condensation section can guide the rising steam through the intubation flow grid 26 in the condensation section and return to the condensation heat release in the annulus of the condensation section, thus weakening the rising steam and backflow The countercurrent between the condensate carries and promotes the drainage of the condensate, which increases the carrying limit of the gravity heat pipe 8 and the condensation heat exchange intensity of the condensation section.

如图10所示,一种多热管复合式高功率电子芯片散热器,热驱动脉动流热管式肋片4是通过毛细金属管首尾相接并反复弯折成花瓣形后抽真空并部分充注工质而成,毛细金属管的当量内径介于0.5~3.0mm,壁厚为0.15~0.2mm,工质充液率为50%~60%;花瓣形热驱动脉动流热管式肋片4内环直径与重力热管8外壁面的最小外径相匹配,外环直径应在环形蒸汽腔基座外缘通孔10所在圆弧的直径范围之内,以方便围护支架3的安装;花瓣形热驱动脉动流热管式肋片4的“花瓣”个数大于等于6,这样足够多的通道弯头就可以提供管内足够大的表面张力及管间不平衡热驱动力,从而克服重力对热驱动脉动流热管式肋片4工作性能的影响,使其在水平状态下仍能高效工作。 As shown in Figure 10, a multi-heat pipe composite high-power electronic chip radiator, heat-driven pulsating flow heat pipe fins 4 are connected end to end through capillary metal tubes and repeatedly bent into a petal shape, then evacuated and partially filled The equivalent inner diameter of the capillary metal tube is 0.5-3.0mm, the wall thickness is 0.15-0.2mm, and the liquid filling rate of the working medium is 50%-60%; petal-shaped heat-driven pulsating flow heat pipe fins 4 The diameter of the ring matches the minimum outer diameter of the outer wall of the gravity heat pipe 8, and the diameter of the outer ring should be within the diameter range of the circular arc where the through hole 10 on the outer edge of the base of the annular steam chamber is located, so as to facilitate the installation of the enclosure bracket 3; the petal-shaped The number of "petals" of heat-driven pulsating flow heat pipe fins 4 is greater than or equal to 6, so that enough channel elbows can provide sufficient surface tension in the tube and unbalanced thermal driving force between the tubes, thereby overcoming the impact of gravity on the thermal drive. The influence of the working performance of the pulsating flow heat pipe fin 4 makes it work efficiently in a horizontal state.

如图2和如图11所示,一种多热管复合式高功率电子芯片散热器,装配时,花形卡槽28槽内和热驱动脉动流热管式肋片4的内环管路外壁均涂抹导热硅脂,以减小接触热阻;将多根热驱动脉动流热管式肋片4从上向下依次插入花形卡槽28的滑槽29,到达各自安装位置后旋转进入卡齿进行定位卡固形成多层肋片组,其中,借助花形卡槽28卡入重力热管8外壁面的管段为蒸发段,其余管段为冷凝段;多层肋片组中各肋片沿轴向交错布置,从而使各层冷凝段管路在工作时相互之间形成扰流,强化热驱动脉动流热管式肋片4外的强制对流散热;热驱动脉动流热管式肋片4个数及轴向分布密度可根据散热负荷灵活调整;随后,通过紧固抓手7从上向下穿过交错布置的肋片间隙将热驱动脉动流热管式肋片4的蒸发段夹紧固定在花形卡槽28,并利用底部相互配合的扎箍9对紧固抓手7进行进一步约束固定。最终,通过围护支架3将散热风扇支撑在重力热管8与热驱动脉动流热管式肋片4形成的组合体的上方,散热风扇的四角与围护支架的四根支腿上加工有与环形蒸汽腔基座外缘通孔10相对应的螺栓通孔,这样就可以利用紧固螺栓2串接散热风扇1、围护支架3以及环形蒸汽腔基座6并与主板上相应的固定螺孔旋紧,将内环开口空腔背面的导热接触面17紧固在高功率电子芯片上。热驱动脉动流热管式肋片4内充注工质的种类可根据管壁金属相容性及能量梯级利用原理进行选择。在靠近底部高功率电子芯片侧,热驱动脉动流热管式肋片4蒸发段温度以及散热负荷较高,可选中沸点的工质,如丙酮、FC-72氟化液等;在远离底部电子芯片的散热末段,热驱动脉动流热管式肋片4蒸发段温度以及散热负荷较低,可选用沸点较低的工质,如F87氟化液、R123等。热驱动脉动流热管式肋片4工作依靠的是管内热驱动气液两相脉动相变潜热传热与显热输运,当量导热系数是等截面纯铜的数百倍,显著改善了传统高热率金属肋片由于肋效率影响而产生的传热性能受限的问题,同时热驱动脉动流热管式肋片4根据沿重力热管6高度方向上散热负荷的大小来选用相应沸点的热管工质,可有效实现能量的梯级利用。 As shown in Figure 2 and Figure 11, a multi-heat pipe composite high-power electronic chip radiator, when assembling, the outer wall of the inner ring pipeline of the flower-shaped card slot 28 and the heat-driven pulsating flow heat pipe fin 4 are all painted Thermally conductive silicone grease to reduce contact thermal resistance; insert multiple heat-driven pulsating flow heat pipe fins 4 from top to bottom into the chute 29 of the flower-shaped card slot 28, and rotate into the card teeth for positioning after reaching their respective installation positions A multi-layer fin group is solidly formed, wherein, the pipe section that is inserted into the outer wall of the gravity heat pipe 8 by means of the flower-shaped slot 28 is the evaporation section, and the remaining pipe sections are the condensation section; the fins in the multi-layer fin group are arranged staggered along the axial direction, so that Make the pipelines in the condensation section of each layer form a turbulent flow with each other during work, and strengthen the forced convection heat dissipation outside the heat-driven pulsating flow heat pipe fins 4; the number of heat-driven pulsating flow heat pipe fins 4 and the axial distribution density can be adjusted Flexible adjustment according to the heat dissipation load; then, the evaporating section of the heat-driven pulsating flow heat pipe fin 4 is clamped and fixed on the flower-shaped card slot 28 through the fastening grip 7 from top to bottom through the staggered fin gap, and The tie hoops 9 that cooperate with each other at the bottom further constrain and fix the fastening handle 7 . Finally, the cooling fan is supported above the combination of the gravity heat pipe 8 and the heat-driven pulsating flow heat pipe fin 4 through the enclosure bracket 3, and the four corners of the cooling fan and the four legs of the enclosure bracket are processed with ring-shaped The bolt through holes corresponding to the through holes 10 on the outer edge of the steam chamber base, so that the cooling fan 1, the enclosure bracket 3 and the annular steam chamber base 6 can be connected in series with the fastening bolts 2 and connected with the corresponding fixing screw holes on the main board Tighten it, and fasten the heat conduction contact surface 17 on the back side of the inner ring opening cavity on the high-power electronic chip. The type of working medium filled in the heat-driven pulsating flow heat pipe fin 4 can be selected according to the metal compatibility of the pipe wall and the principle of energy cascade utilization. On the side near the bottom of the high-power electronic chip, the heat-driven pulsating flow heat pipe fin 4 has a higher temperature and heat dissipation load in the evaporation section, and the working fluid with a boiling point can be selected, such as acetone, FC-72 fluorinated liquid, etc.; on the side far away from the bottom of the electronic chip In the end section of heat dissipation, the heat-driven pulsating flow heat pipe fin 4 has a lower temperature and heat dissipation load in the evaporation section, and a working fluid with a lower boiling point can be selected, such as F87 fluorinated liquid, R123, etc. Heat-driven pulsating flow heat pipe fins 4 rely on heat-driven gas-liquid two-phase pulsating phase change latent heat transfer and sensible heat transport in the tube. The equivalent thermal conductivity is hundreds of times that of pure copper with equal cross-section, which significantly improves the traditional high-heat The heat transfer performance of the high-rate metal fins is limited due to the influence of the rib efficiency. At the same time, the heat-driven pulsating flow heat pipe fin 4 selects the heat pipe working fluid with the corresponding boiling point according to the heat dissipation load along the height direction of the gravity heat pipe 6. The cascade utilization of energy can be effectively realized.

Claims (10)

1. the combined type high power electronic chip radiator of heat pipe more than, including annular steam cavity pedestal (6), gravity assisted heat pipe (8), thermal drivers pulsating flow heat pipe type fin (4), fastening handgrip (7), pricks and binds round (9), radiator fan (1), goes along with sb. to guard him support (3) and fasten bolt (2);It is characterized in that: described gravity assisted heat pipe (8) is installed vertically on described annular steam cavity pedestal (6), its internal cavity and described annular steam cavity pedestal (6) internal ring cavity are mutually communicated and are tightly connected;In staggered multilamellar flower-shape draw-in groove (28) fixed outside described gravity assisted heat pipe (8) upper body of some described thermal drivers pulsating flow heat pipe type fin (4), and described hoop (9) of pricking is coordinated to be close to fixing with described gravity assisted heat pipe (8) outer wall by described fastening handgrip (7);Described radiator fan (1) goes along with sb. to guard him support (3) horizontal support in described gravity assisted heat pipe (8) top described in passing through, and utilizes the concatenation fastening of described fastening bolt (2).
2. one many heat pipes combined type high power electronic chip radiator according to claim 1, it is characterized in that: described annular steam cavity pedestal (6) is processed by substrate (21) and cover plate (18) Combination Welding, the upper processing of substrate (21) has internal ring open cavity (19) and outer ring opening cavity (20), the processing of internal ring open cavity (19) back side has high power electronic chip thermal conductive contact face (17), annular steam cavity pedestal (6) top is provided with radial fin (5), the processing of vapor chamber (16) inner surface has three-dimensional micro-rib (22).
3. one many heat pipes combined type high power electronic chip radiator according to claim 2, it is characterized in that: the micro-rib of described three-dimensional (22) is the one in the three-dimensional micro-rib (a) of bucking ladder shape, the three-dimensional micro-rib (b) of triangular pyramidal or the cuboid micro-rib (c) of three-dimensional, rib height is 0.1~0.2mm, and rib density is 90~150/cm2;Vapor chamber (16) top is 0.8~1.2mm with the radial rib spacing in lower inner wall, and circumferential rib spacing is 0.6~1.0mm;Axial rib spacing on vapor chamber (16) surrounding inwall is 0.6~1.0mm, and circumferential rib spacing is 0.8~1.2mm.
4. one many heat pipes combined type high power electronic chip radiator according to claim 1, it is characterized in that: described gravity assisted heat pipe (8) is by annular steam cavity pedestal internal ring open cavity (19), housing (13), evaporator section interpolation pipe (15), condensation segment interpolation pipe (12) and top closure (11) Combination Welding process, the condensation segment interpolation pipe (12) with gravity assisted heat pipe (8) coaxial placement and evaporator section interpolation pipe (15) it is provided with in gravity assisted heat pipe (8), condensation segment interpolation pipe (12) length is the 50%~55% of gravity heat pipe inner chamber total height, evaporator section interpolation pipe (15) length is the 30%~35% of gravity heat pipe inner chamber total height.
5. one many heat pipes combined type high power electronic chip radiator according to claim 4, it is characterized in that: described evaporator section interpolation pipe (15) bottom is provided with the through-flow grid of evaporator section interpolation pipe (25), on evaporator section interpolation pipe (15) wall, stagger arrangement offers some limits bubble through hole (24), the aperture of limit bubble through hole (24) is 2~3mm, longitudinal hole spacing is 6~10mm, and circumference pitch of holes is 4~8mm.
6. one many heat pipes combined type high power electronic chip radiator according to claim 4, it is characterized in that: the plain tube that described condensation segment interpolation pipe (12) is uniform wall thickness, its top is provided with the through-flow grid of condensation segment interpolation pipe (26), the other end is provided with gradually expanded form diversion section (27), gradually expanded form diversion section (27) is highly 10~12mm, θ=45 °~60 °, flaring angle.
7. one many heat pipes combined type high power electronic chip radiator according to claim 4, it is characterized in that: inside and outside described evaporator section interpolation pipe (15) and condensation segment interpolation pipe (12), caliber is unified, and the optimum size scope each forming annular space between outer wall and gravity assisted heat pipe inwall is 3~5mm.
8. one many heat pipes combined type high power electronic chip radiator according to claim 1, it is characterized in that: described thermal drivers pulsating flow heat pipe type fin (4) is end to end by capillary metal tube and is repeatedly bent into petal rear evacuation the filled working medium of part and makes, and the minimum outer diameter of petal thermal drivers pulsating flow heat pipe type fin (4) annular diameters and gravity assisted heat pipe (8) outside wall surface matches.
9. one many heat pipes combined type high power electronic chip radiator according to claim 1, it is characterised in that: " petal " number of described capillary metal tube is be more than or equal to 6, and its internal equivalent diameter is between 0.5~3.0mm, and wall thickness is 0.15~0.2mm.
10. one many heat pipes combined type high power electronic chip radiator according to claim 1, it is characterized in that: described flower-shape draw-in groove (28) is multiple structure, every layer of draw-in groove fixes thermal drivers pulsating flow heat pipe type fin (4), and its draw-in groove inside dimension and thermal drivers pulsating flow heat pipe type fin (4) internal ring pipeline match and adopt interference fit to be fixed by thermal drivers pulsating flow heat pipe type fin (4);Flower-shape draw-in groove (28) is axially processed the chute (29) matched with thermal drivers pulsating flow heat pipe type fin (4) internal ring pipeline profile, slips into installation for thermal drivers pulsating flow heat pipe type fin (4).
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CN108770281A (en) * 2018-04-12 2018-11-06 江苏科技大学 A kind of high heat flux density electronic device radiating device and application method
DE102021109270A1 (en) 2021-04-14 2022-10-20 Bayerische Motoren Werke Aktiengesellschaft Power electronics module with a pulsating heat pipe, vehicle component and motor vehicle
CN117423796A (en) * 2023-12-18 2024-01-19 长春工程学院 High-power LED illumination phase-change radiator with pulsating hot plate extension body
CN118765082A (en) * 2024-06-19 2024-10-11 武汉工程大学 A multi-hole fin heat dissipation device and heat dissipation method thereof

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CN103528035A (en) * 2013-11-05 2014-01-22 南京航空航天大学 Heat dissipation method and device for integrated heat pipe of large-power LED
CN205680673U (en) * 2016-05-20 2016-11-09 扬州大学 One how heat pipe combined formula high power electronic chip radiator

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CN201138908Y (en) * 2007-12-05 2008-10-22 鈤新科技股份有限公司 Wind scooper and heat dissipation device with same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108770281A (en) * 2018-04-12 2018-11-06 江苏科技大学 A kind of high heat flux density electronic device radiating device and application method
DE102021109270A1 (en) 2021-04-14 2022-10-20 Bayerische Motoren Werke Aktiengesellschaft Power electronics module with a pulsating heat pipe, vehicle component and motor vehicle
CN117423796A (en) * 2023-12-18 2024-01-19 长春工程学院 High-power LED illumination phase-change radiator with pulsating hot plate extension body
CN117423796B (en) * 2023-12-18 2024-03-19 长春工程学院 High-power LED illumination phase-change radiator with pulsating hot plate extension body
CN118765082A (en) * 2024-06-19 2024-10-11 武汉工程大学 A multi-hole fin heat dissipation device and heat dissipation method thereof

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