CN105819051A - High-speed flexible label dispensing device - Google Patents
High-speed flexible label dispensing device Download PDFInfo
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- CN105819051A CN105819051A CN201610176174.2A CN201610176174A CN105819051A CN 105819051 A CN105819051 A CN 105819051A CN 201610176174 A CN201610176174 A CN 201610176174A CN 105819051 A CN105819051 A CN 105819051A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/12—Removing separate labels from stacks
- B65C9/14—Removing separate labels from stacks by vacuum
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Abstract
Description
技术领域 technical field
本发明属于标签投放领域,更具体地,涉及一种可防止取多张的高速柔性标签投放装置。 The invention belongs to the field of label delivery, and more specifically relates to a high-speed flexible label delivery device that can prevent multiple sheets from being taken.
背景技术 Background technique
自动贴标机广泛应用于粮食加工、食品、工业产品的包装。自动贴标机的应用极大地提高了包装过程中贴标的可靠性和效率,节省了人力成本。如今人工贴标、半自动贴标已经逐渐退出市场,自动贴标机已经成为包装领域的主流产品。 Automatic labeling machines are widely used in grain processing, food, and industrial product packaging. The application of automatic labeling machine has greatly improved the reliability and efficiency of labeling in the packaging process, saving labor costs. Nowadays, manual labeling and semi-automatic labeling have gradually withdrawn from the market, and automatic labeling machines have become mainstream products in the packaging field.
自动送标标签盒作为自动贴标机的一个重要组成部分,其标签容纳量、可更换性、送标速度、送标稳定性和可靠性都对自动贴标机的性能有重要影响。自动送标标签盒将标签送到取标口,为自动贴标机后续的取标、传送标签和贴标等工序提供标签。 The automatic label feeding label box is an important part of the automatic labeling machine. Its label capacity, replaceability, label delivery speed, label delivery stability and reliability all have an important impact on the performance of the automatic labeling machine. The automatic label feeding label box sends the label to the label taking port, and provides labels for the subsequent processes of label taking, conveying labels and labeling of the automatic labeling machine.
中国申请号为201410680827.1的专利说明书公开了一种滑车式标签盒,其采用在两导杆上滑动的推标小车来推标,采用导杆进行导向摩擦力较大,推标过程不够顺滑;推标小车采用两导杆进行导向容易产生偏移卡住,可靠性不高;小车要不偏移地安装到两平行导杆上,会导致装配工艺复杂;此外其无法适用于不同材质不同大小的标签,也没有相应机构用于保证取标只取一张标签。 The patent specification with Chinese application number 201410680827.1 discloses a pulley-type label box, which uses a push trolley that slides on two guide rods to push the label, and the guide rod is used for guiding friction. The process of pushing the label is not smooth enough; The push trolley is guided by two guide rods, which is prone to deviation and jamming, and the reliability is not high; if the trolley is installed on the two parallel guide rods without deviation, the assembly process will be complicated; in addition, it cannot be applied to different materials and different sizes. labels, and there is no corresponding mechanism to ensure that only one label is taken for labeling.
中国申请号为201520538008.3的专利公开了一种依靠在斜面上滑动的滑动小车来推标的标签投放装置。该专利的推标小车可能会由于斜面摩擦力不均导致小车左右轮的摩擦力不同,小车运行过程出现偏移不顺畅;其同样没有设置一些相应机构来保证只取一张标签,也无法适用于不同材质不同刚度不同大小的标签。 Chinese patent application No. 201520538008.3 discloses a label delivery device that relies on a sliding trolley that slides on an inclined surface to push labels. The label pushing trolley of this patent may have different friction forces on the left and right wheels of the trolley due to uneven friction on the slope, and the trolley will not be able to move smoothly during its operation; it also does not have some corresponding mechanisms to ensure that only one label is taken, and it is not applicable. Labels with different materials, different rigidities and different sizes.
发明内容 Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种高速柔性标签投放装置标签投放装置的取标和推标动作并行,可以节约时间,提高效率。 Aiming at the above defects or improvement needs of the prior art, the present invention provides a high-speed flexible label delivery device. The labels taking and pushing actions of the label delivery device are parallel, which can save time and improve efficiency.
为实现上述目的,按照本发明,提供了一种高速柔性标签投放装置,其特征在于,包括机架及安装在机架上的标签盒机构、取标机构和送标机构,其中, In order to achieve the above object, according to the present invention, a high-speed flexible label delivery device is provided, which is characterized in that it includes a frame and a label box mechanism installed on the frame, a label-taking mechanism and a label-feeding mechanism, wherein,
所述标签盒机构包括标签盒,以及安装在标签盒上的直线导轨、上限位机构、下限位杆、标签压块、标签支撑板和吹气喷嘴; The label box mechanism includes a label box, and a linear guide rail installed on the label box, an upper limit mechanism, a lower limit rod, a label pressing block, a label support plate and an air blowing nozzle;
所述标签盒中空,以用于容纳标签; The label box is hollow to accommodate labels;
所述标签支撑板设置于所述标签盒内并且其相对于水平面倾斜设置,以用于支撑所述标签盒内的标签; The label support plate is arranged in the label box and is inclined relative to the horizontal plane for supporting the labels in the label box;
所述直线导轨相对于水平面倾斜设置并且其倾斜角度与所述标签支撑板一致; The linear guide rail is arranged obliquely relative to the horizontal plane and its inclination angle is consistent with the label support plate;
所述标签压块通过滑块安装在所述直线导轨上,以用于依靠其自身的重力向下移动,从而沿所述直线导轨的纵向推动所述标签盒内的标签移动; The label pressing block is installed on the linear guide rail through a slider, so as to move downward by its own gravity, thereby pushing the label in the label box along the longitudinal direction of the linear guide rail to move;
所述上限位机构包括螺纹连接在标签盒上的挡标螺栓,所述挡标螺栓水平设置并且伸入所述标签盒内,以及用于限制所述标签盒内的标签的位置; The upper limit mechanism includes a standard bolt screwed on the label box, the standard bolt is arranged horizontally and extends into the label box, and is used to limit the position of the label in the label box;
所述下限位杆水平安装在所述标签盒上,其位于所述挡标螺栓的斜下方,并且其到所述标签压块的水平间距大于所述挡标螺栓到所述标签压块的水平间距,以用于与所述挡标螺栓共同配合限制所述标签盒内的标签的位置,从而使抵靠在所述下限位杆和挡标螺栓上的、待取走的标签相对于竖直面倾斜; The lower limit rod is horizontally installed on the label box, it is located obliquely below the index bolt, and the horizontal distance between it and the label pressing block is greater than the level between the index bolt and the label pressing block The space is used to cooperate with the stop bolt to limit the position of the label in the label box, so that the label to be taken away against the lower limit rod and the stop bolt is relatively vertical face tilt;
所述吹气喷嘴用于向标签盒内吹入水平气流,以在抵靠在所述下限位杆和挡标螺栓上的标签和与其相邻的标签之间形成气流,从而便于上述两标签分离,进而便于外部取标机构取走抵靠在所述下限位杆和挡标螺栓上的标签; The blowing nozzle is used to blow a horizontal airflow into the label box to form an airflow between the label abutting on the lower limit rod and the stop bolt and the label adjacent to it, so as to facilitate the separation of the above two labels , so as to facilitate the removal of the label against the lower limit rod and the stop bolt by the external label taking mechanism;
所述取标机构包括旋转气缸、真空吸盘和取标气缸,所述旋转气缸安装在所述机架上,所述取标气缸通过所述旋转气缸驱动旋转,所述真空吸盘安装在所述取标气缸的活塞杆上,以用于吸取抵靠在所述下限位杆和挡标螺栓上的标签并将该标签送往所述送标机构; The standard-taking mechanism includes a rotary cylinder, a vacuum suction cup and a standard-taking cylinder, the rotary cylinder is installed on the frame, the standard-taking cylinder is driven to rotate by the rotary cylinder, and the vacuum suction cup is installed on the on the piston rod of the marking cylinder for sucking the label abutting against the lower limit rod and the stop bolt and sending the label to the label feeding mechanism;
所述送标机构包括标签导向台和推标气缸,所述标签导向台上设置有定位导向槽,以用于容纳所述真空吸盘送过来的标签并限制所送过来的标签的上下两端,以防所送过来的标签歪倒掉出,所述推标气缸用于推动所述定位导向槽内的标签水平移动到设定位置。 The label sending mechanism includes a label guide table and a label push cylinder, and the label guide table is provided with a positioning guide groove for accommodating the labels sent by the vacuum suction cup and limiting the upper and lower ends of the labels sent over, In order to prevent the sent label from falling out, the push cylinder is used to push the label in the positioning guide groove to move horizontally to the set position.
优选地,所述定位导向槽呈梯形,其靠近取标气缸的一侧较远离取标气缸的一侧窄并且此侧的高度略小于标签的高度,以防定位导向槽内的标签歪倒掉出。 Preferably, the positioning guide groove is trapezoidal, and the side close to the label-taking cylinder is narrower than the side away from the label-taking cylinder, and the height of this side is slightly smaller than the height of the label, so as to prevent the label in the positioning guide groove from falling down out.
优选地,还包括限位气缸,所述限位气缸的活塞杆水平设置,所述标签导向台固定连接在所述限位气缸的活塞杆上; Preferably, a limit cylinder is also included, the piston rod of the limit cylinder is arranged horizontally, and the label guide table is fixedly connected to the piston rod of the limit cylinder;
所述标签导向台包括U形板和两块限位竖板,所述U形板的开口朝向所述取标气缸,所述U形板的开口侧的每个端部分别连接一块所述限位竖板,所述的U形板和两块限位竖板共同形成所述定位导向槽; The label guide table includes a U-shaped plate and two limit vertical plates, the opening of the U-shaped plate faces the label-taking cylinder, and each end of the opening side of the U-shaped plate is respectively connected to a limit plate. A position riser, the U-shaped plate and two limit risers jointly form the positioning guide groove;
这两块限位竖板之间存在间距并且该间距略小于标签的高度,以防定位导向槽内的标签歪倒掉出; There is a distance between the two limiting vertical plates and the distance is slightly smaller than the height of the label, so as to prevent the label in the positioning guide groove from falling out;
所述两块限位竖板与所述U形板的封闭端共同配合限制所述定位导向槽内的标签的位置。 The two limiting vertical plates cooperate with the closed end of the U-shaped plate to limit the position of the label in the positioning guide groove.
优选地,还包括光电开关,其设置在机架上,以用于检测所述标签盒内的标签数量情况并传送给计算机,以判断标签盒内的标签是否少于设定值。 Preferably, a photoelectric switch is also included, which is arranged on the frame to detect the number of labels in the label box and send it to the computer to determine whether the number of labels in the label box is less than the set value.
优选地,还包括光电开关,所述光电开关设置在机架上,以用于检测所述定位导向槽内是否有标签移动并传送给计算机,从而判断送标是否成功。 Preferably, a photoelectric switch is also included, and the photoelectric switch is arranged on the frame to detect whether there is a label moving in the positioning guide groove and send it to the computer, so as to judge whether the label feeding is successful.
优选地,所述标签盒可拆卸安装在所述机架上。 Preferably, the label box is detachably mounted on the frame.
优选地,所述标签盒上安装有定位条,所述定位条通过螺栓安装在机架上,以用于对标签盒定位。 Preferably, a positioning bar is installed on the label box, and the positioning bar is installed on the frame through bolts for positioning the label box.
优选地,所述机架上安装有限位开关,以用于检测标签盒是否安装到位并传送给计算机,以用于控制所述标签投放装置的工作。 Preferably, a limit switch is installed on the frame to detect whether the label box is installed in place and send it to the computer to control the operation of the label delivery device.
优选地,所述真空吸盘从吸住标签盒内的标签到送入标签导向台的时间为2~3秒。 Preferably, the time taken by the vacuum suction cup from sucking the label in the label box to sending it into the label guide table is 2-3 seconds.
优选地,所述机架上安装有弹簧插销,以用于将所述标签盒固定在所述机架上。 Preferably, a spring latch is installed on the frame for fixing the label box on the frame.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果: Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
1)在采用真空吸盘吸取标签时,由于堆叠的标签之间会形成真空,因此容易吸取到多张标签。为此,标签投放装置的标签盒取标口处设有吹气喷嘴结构,在取标时吹出平行气流,破坏标签之间的真空,将标签分离,保证取标时只取一张标签;另外,标签盒上的下限位杆和上限位机构能使标签倾斜,也能保证取标时只取一张标签。 1) When vacuum suction cups are used to pick up labels, since a vacuum is formed between the stacked labels, it is easy to pick up multiple labels. For this reason, the label box of the label delivery device is equipped with a blowing nozzle structure, which blows out parallel airflow when taking the label, breaks the vacuum between the labels, separates the labels, and ensures that only one label is taken when taking the label; , The lower limit rod and upper limit mechanism on the label box can make the label tilt, and can also ensure that only one label is taken when taking the label.
2)送出标签时,将标签放置于一固定的标签导槽中,这样能保证送出的标签能满足一定的位置精度,这在某些场合(比如贴缝标签)尤为重要。而且由标签导槽接管标签能减少真空吸盘吸持标签的时间,提高可靠性。 2) When sending out the label, place the label in a fixed label guide groove, so as to ensure that the sent out label can meet a certain position accuracy, which is especially important in some occasions (such as seam label). Moreover, taking over the label through the label guide groove can reduce the time for the vacuum suction cup to hold the label and improve reliability.
3)标签盒取标口附近设有低位光电开关,用于检测标签盒内标签的是否即将用完;在标签导槽处设有光电开关,检测标签是否正确放置于标签导槽中 3) There is a low-level photoelectric switch near the label opening of the label box to detect whether the label in the label box is about to run out; a photoelectric switch is installed at the label guide groove to detect whether the label is placed in the label guide groove correctly
4)效率高:标签投放装置的取标和推标动作并行,可以节约时间,提高效率。 4) High efficiency: The label taking and pushing actions of the label delivery device are parallel, which can save time and improve efficiency.
附图说明 Description of drawings
图1是本发明的标签盒工作原理图; Fig. 1 is a working principle diagram of the label box of the present invention;
图2是本发明中标签盒自动定位可拆卸式原理图; Fig. 2 is a detachable schematic diagram of automatic positioning of the label box in the present invention;
图3是本发明中标签盒细节结构示意图; Fig. 3 is a schematic diagram of the detailed structure of the label box in the present invention;
图4-1是本发明中上限位机构安装在标签盒上的示意图; Figure 4-1 is a schematic diagram of the upper limit mechanism installed on the label box in the present invention;
图4-2是本发明中上限位机构结构示意图; Fig. 4-2 is a schematic structural view of the upper limit mechanism in the present invention;
图5-1是本发明中标签压块通过球形扣安装在标签盒上的示意图; Figure 5-1 is a schematic diagram of the label pressing block installed on the label box through a spherical buckle in the present invention;
图5-2是本发明中球形扣的结构示意图; Fig. 5-2 is a schematic structural view of a spherical buckle in the present invention;
图6-1是本发明的工作示意简图; Fig. 6-1 is a schematic diagram of the work of the present invention;
图6-2是本发明的取标时的示意简图; Fig. 6-2 is the schematic diagram when taking the mark of the present invention;
图7-1是本发明的结构示意图; Figure 7-1 is a schematic structural view of the present invention;
图7-2是本发明中标签导向台的结构示意图; Fig. 7-2 is a structural schematic diagram of the label guide table in the present invention;
图8-1是本发明中吹气喷嘴安装在机架上的示意简图; Figure 8-1 is a schematic diagram of the air blowing nozzle installed on the frame in the present invention;
图8-2是本发明中吹气喷嘴的结构示意图; Fig. 8-2 is the structural representation of blowing nozzle among the present invention;
图9-1是本发明的结构示意图; Figure 9-1 is a schematic structural view of the present invention;
图9-2是本发明中向标签导向台送入标签时的示意简图; Figure 9-2 is a schematic diagram of the present invention when feeding labels into the label guide table;
图9-3是本发明中标签导向台的结构示意图。 Fig. 9-3 is a structural schematic diagram of the label guiding platform in the present invention.
具体实施方式 detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
参照各个附图,一种高速柔性标签投放装置,包括机架1000及安装在机架1000上的标签盒机构、取标机构和送标机构,其中, Referring to the accompanying drawings, a high-speed flexible label delivery device includes a frame 1000 and a label box mechanism installed on the frame 1000, a label-taking mechanism and a label-feeding mechanism, wherein,
所述标签盒机构包括标签盒100,以及安装在标签盒100上的直线导轨、上限位机构、下限位杆、标签压块、标签支撑板和吹气喷嘴900; The label box mechanism includes a label box 100, and a linear guide rail installed on the label box 100, an upper limit mechanism, a lower limit lever, a label pressing block, a label support plate and an air blowing nozzle 900;
所述标签盒100中空,以用于容纳标签3; The label box 100 is hollow for accommodating the label 3;
所述标签支撑板设置于所述标签盒100内并且其相对于水平面倾斜设置,以用于支撑所述标签盒100内的标签3; The label support plate is arranged in the label box 100 and is inclined relative to the horizontal plane for supporting the label 3 in the label box 100;
所述直线导轨相对于水平面倾斜设置并且其倾斜角度与所述标签支撑板一致; The linear guide rail is arranged obliquely relative to the horizontal plane and its inclination angle is consistent with the label support plate;
所述标签压块通过滑块安装在所述直线导轨上,以用于依靠其自身的重力向下移动,从而沿所述直线导轨的纵向推动所述标签盒100内的标签3移动; The label pressing block is installed on the linear guide rail through a slider, so as to move downward by its own gravity, thereby pushing the label 3 in the label box 100 to move along the longitudinal direction of the linear guide rail;
所述上限位机构包括螺纹连接在标签盒100上的挡标螺栓,所述挡标螺栓水平设置并且伸入所述标签盒100内,以及用于限制所述标签盒100内的标签3的位置; The upper limit mechanism includes a standard bolt threaded on the label box 100, the standard bolt is horizontally arranged and extends into the label box 100, and is used to limit the position of the label 3 in the label box 100 ;
所述下限位杆水平安装在所述标签盒100上,其位于所述挡标螺栓的斜下方,并且其到所述标签压块的水平间距大于所述挡标螺栓到所述标签压块的水平间距,以用于与所述挡标螺栓共同配合限制所述标签盒100内的标签的位置,从而使抵靠在所述下限位杆和挡标螺栓上的、待取走的标签相对于竖直面倾斜; The lower limit rod is horizontally installed on the label box 100, and it is located obliquely below the index bolt, and the horizontal distance between it and the label pressing block is greater than that between the index bolt and the label pressing block. The horizontal spacing is used for cooperating with the stop bolt to limit the position of the label in the label box 100, so that the label to be taken away against the lower limit rod and the stop bolt is relatively vertical slant;
所述吹气喷嘴900用于向标签盒100内吹入水平气流,以在抵靠在所述下限位杆和挡标螺栓上的标签和与其相邻的标签之间形成气流,从而便于上述两标签分离,进而便于外部取标签机构取走抵靠在所述下限位杆和挡标螺栓上的标签3; The blowing nozzle 900 is used to blow a horizontal airflow into the label box 100 to form an airflow between the label abutting on the lower limit rod and the stopper bolt and the label adjacent to it, thereby facilitating the above two The label is separated, thereby facilitating the external label taking mechanism to take away the label 3 that is against the lower limit rod and the stop bolt;
所述取标机构包括旋转气缸500、真空吸盘300和取标气缸400,所述旋转气缸500安装在所述机架1000上,所述取标气缸400通过所述旋转气缸500驱动旋转,所述真空吸盘300安装在所述取标气缸400的活塞杆上,以用于吸取抵靠在所述下限位杆和挡标螺栓上的标签3并将标签3送往所述送标机构; The standard-taking mechanism includes a rotary cylinder 500, a vacuum chuck 300, and a standard-taking cylinder 400. The rotary cylinder 500 is installed on the frame 1000, and the standard-taking cylinder 400 is driven to rotate by the rotary cylinder 500. The vacuum suction cup 300 is installed on the piston rod of the standard-taking cylinder 400 for sucking the label 3 against the lower limit rod and the index bolt and sending the label 3 to the label-feeding mechanism;
所述送标机构包括标签导向台700和推标气缸800,所述标签导向台700上设置有定位导向槽1200,以用于容纳所述真空吸盘300送过来的标签3并限制所送过来的标签3的上下两端,以防所送过来的标签3歪倒掉出,所述推标气缸800用于推动所述定位导向槽1200内的标签3水平移动到设定位置。 The label delivery mechanism includes a label guide table 700 and a label push cylinder 800. The label guide table 700 is provided with a positioning guide groove 1200 for accommodating the labels 3 sent by the vacuum chuck 300 and limiting the labels 3 sent over. The upper and lower ends of the label 3 are used to prevent the delivered label 3 from tilting and falling out. The label pushing cylinder 800 is used to push the label 3 in the positioning guide groove 1200 to move horizontally to a set position.
进一步,所述定位导向槽1200呈梯形,其靠近取标气缸400的一侧较远离取标气缸400的一侧窄并且此侧的高度略小于标签3的高度,以防定位导向槽1200内的标签3歪倒掉出。 Further, the positioning guide groove 1200 is trapezoidal, and the side close to the label-taking cylinder 400 is narrower than the side away from the label-taking cylinder 400, and the height of this side is slightly smaller than the height of the label 3, so as to prevent the positioning guide groove 1200 from Label 3 falls out askew.
进一步,还包括限位气缸1300,所述限位气缸1300的活塞杆水平设置,所述标签导向台700固定连接在所述限位气缸1300的活塞杆上; Further, it also includes a limit cylinder 1300, the piston rod of the limit cylinder 1300 is arranged horizontally, and the label guide table 700 is fixedly connected to the piston rod of the limit cylinder 1300;
所述标签导向台700包括U形板和两块限位竖板,所述U形板的开口朝向所述取标气缸400,所述U形板的开口侧的每个端部分别连接一块所述限位竖板,所述的U形板和两块限位竖板共同形成所述定位导向槽1200; The label guide table 700 includes a U-shaped plate and two limit vertical plates, the opening of the U-shaped plate faces the label-taking cylinder 400, and each end of the opening side of the U-shaped plate is respectively connected to a The spacer vertical plate, the U-shaped plate and the two spacer vertical plates jointly form the positioning guide groove 1200;
这两块限位竖板之间存在间距并且该间距略小于标签3的高度,以防定位导向槽1200内的标签3歪倒掉出; There is a distance between the two limiting vertical plates and the distance is slightly smaller than the height of the label 3, so as to prevent the label 3 in the positioning guide groove 1200 from falling out;
所述两块限位竖板与所述标签定位基准板共同配合限制所述定位导向槽1200内的标签3的位置。 The two limiting vertical plates cooperate with the label positioning reference plate to limit the position of the label 3 in the positioning guide groove 1200 .
进一步,还包括光电开关,该光电开关设置在机架1000上,以用于检测所述标签盒100内的标签数量情况并传送给计算机,以判断标签盒100内的标签3是否已被取完。 Further, it also includes a photoelectric switch, which is arranged on the frame 1000 to detect the number of labels in the label box 100 and send it to the computer to determine whether the labels 3 in the label box 100 have been taken out .
进一步,还包括另一个光电开关,该光电开关设置在机架1000上,以用于检测所述定位导向槽1200内是否有标签3移动并传送给计算机,从而判断送标是否成功。 Further, another photoelectric switch is included, and the photoelectric switch is arranged on the frame 1000 to detect whether there is a label 3 moving in the positioning guide groove 1200 and send it to the computer, so as to judge whether the label delivery is successful.
进一步,所述标签盒100可拆卸安装在所述机架1000上。 Further, the label box 100 is detachably installed on the frame 1000 .
进一步,所述标签盒100上安装有定位条,所述定位条用于对标标签盒进行定位。另外,机架上还安装有弹簧插销,以用于固定标签盒。 Further, a positioning bar is installed on the label box 100, and the positioning bar is used for positioning the label box. In addition, there are spring-loaded latches mounted on the frame to secure the label cassettes.
进一步,所述机架上设置有限位开关1100所述限位开关1100用于检测标签盒100是否安装到位并传送给计算机,以用于控制所述标签投放装置的工作。 Further, a limit switch 1100 is set on the frame. The limit switch 1100 is used to detect whether the label box 100 is installed in place and send it to the computer for controlling the operation of the label delivery device.
本发明所述的可离线装标签的自动送标标签盒100容纳量大,在标签用完时可以离线装标签,依靠多个标签盒100互换,提高了贴标的效率;本发明送标过程由在高精度直线导轨上滑动的标签压块依靠重力来推动,无需额外动力;上、下限位机构的布置和吹气喷嘴900能够保证取标只取一张标签3;此外,通过上限位机构的调节可以适应不同大小的标签。 The automatic label delivery label box 100 of the present invention that can be loaded with labels offline has a large capacity, and can be loaded with labels offline when the labels are used up, relying on the interchangeability of multiple label boxes 100, which improves the efficiency of labeling; the label delivery process of the present invention The label pressing block sliding on the high-precision linear guide rail is driven by gravity without additional power; the arrangement of the upper and lower limit mechanisms and the blowing nozzle 900 can ensure that only one label 3 is taken; in addition, through the upper limit mechanism The adjustment can adapt to labels of different sizes.
标签投放装置原理图如图6-1所示。标签投放装置由标签盒100、真空吸盘300、取标气缸400、旋转气缸500、光电开关600、标签导向台700、推标气缸800和吹气喷嘴900构成。标签投放装置工作时,标签盒100将标签3送至取标口,取标气缸400推动真空吸盘300向标签3移动,接近标签3时真空吸盘300产生真空吸取标签3,在吸取标签3时吹气喷嘴900吹出平行气流,将要取的标签3和其余标签3分离,标签自动被吸附到真空吸盘300上,在吹气喷嘴吹出的平行气流作用下可以保证只取到一张标签3(下文结合图3详细介绍)。取标气缸400取到标签3后缩回,旋转气缸500带动取标气缸400旋转90度,然后取标气缸400推出,将标签3送到标签导向台700中,最后推标气缸800将标签3从标签导向台700中推入缝包机进给机构。以上过程循环实施,实现贴标过程的全自动化。标签盒取标口处的光电开关600用于检测标签盒100内标签3是否即将用完;标签导向台700后端的光电开关600用于检测标签3是否正确放置于标签导向台中,确保送标成功。此外,取标气缸将标签3送入标签导向台缩回后,当推标气缸推标时取标气缸又重新取标签3,两者并行工作,极大的提高了标签投放的效率。 The schematic diagram of the label delivery device is shown in Figure 6-1. The label delivery device is composed of a label box 100, a vacuum chuck 300, a standard cylinder 400, a rotary cylinder 500, a photoelectric switch 600, a label guide table 700, a standard cylinder 800 and an air blowing nozzle 900. When the label delivery device is working, the label box 100 sends the label 3 to the label taking port, and the label taking cylinder 400 pushes the vacuum suction cup 300 to move towards the label 3. The air nozzle 900 blows out a parallel airflow to separate the label 3 to be taken from the rest of the labels 3, and the label is automatically adsorbed to the vacuum chuck 300. Under the action of the parallel airflow blown out by the air blowing nozzle, only one label 3 can be taken (combined below) Figure 3 for details). The label-taking cylinder 400 retracts after taking the label 3, the rotating cylinder 500 drives the label-taking cylinder 400 to rotate 90 degrees, then the label-taking cylinder 400 is pushed out, and the label 3 is sent to the label guide table 700, and finally the label pushing cylinder 800 pushes the label 3 Push in the sewing machine feed mechanism from the label guide table 700. The above process is implemented cyclically to realize the full automation of the labeling process. The photoelectric switch 600 at the label taking port of the label box is used to detect whether the label 3 in the label box 100 is about to be used up; the photoelectric switch 600 at the rear end of the label guide table 700 is used to detect whether the label 3 is correctly placed in the label guide table to ensure successful label delivery . In addition, after the label taking cylinder sends the label 3 into the label guide table and retracts, when the label pushing cylinder pushes the label, the label taking cylinder takes the label 3 again, and the two work in parallel, which greatly improves the efficiency of label placement.
标签投放装置细节结构如图7-1所示。整个装置可分为标签盒机构、取标机构、送标机构和光电开关。 The detailed structure of the label delivery device is shown in Figure 7-1. The whole device can be divided into a label box mechanism, a label taking mechanism, a label sending mechanism and a photoelectric switch.
所述的标签盒机构通过定位条定位并用弹簧插销固定在机架上,其包括标签盒、吹气喷嘴和一个限位开关。限位开关安装在标签盒后端,用于检测标签盒是否安装到位,未安装到位时限位开关弹出,装置停止工作;吹气喷嘴安装在标签盒取标口处。 The label box mechanism is positioned by a positioning bar and fixed on the frame with a spring bolt, and includes a label box, an air blowing nozzle and a limit switch. The limit switch is installed at the back end of the label box to detect whether the label box is installed in place. If it is not installed in place, the limit switch pops up and the device stops working; the blowing nozzle is installed at the label taking port of the label box.
所述的取标机构包括真空吸盘、取标气缸和旋转气缸。真空吸盘安装在取标气缸活塞杆上,取标气缸安装在旋转气缸上,整个机构通过螺栓固定在机架上。 The standard-taking mechanism includes a vacuum suction cup, a standard-taking cylinder and a rotating cylinder. The vacuum suction cup is installed on the piston rod of the standard-taking cylinder, and the standard-taking cylinder is installed on the rotating cylinder, and the whole mechanism is fixed on the frame by bolts.
所述的送标机构包括标签导向台和推标气缸。两者均安装在机架上,所述标签导向台其上下两端呈30度夹角,中间挖空,取标气缸将标签3推进标签导向台两夹角内,标签导向台槽口高度小于标签3高度,所以标签3不会从标签导向台中倒出。推标气缸活塞杆在标签导向台中间活动,将标签3推向缝包机进给机构。 The label feeding mechanism includes a label guide table and a label pushing cylinder. Both are installed on the frame, the upper and lower ends of the label guide table are at an angle of 30 degrees, the middle is hollowed out, and the label taking cylinder pushes the label 3 into the two angles of the label guide table, and the height of the notch of the label guide table is less than Label 3 height, so label 3 will not pour out of the label guide table. The piston rod of the label pushing cylinder moves in the middle of the label guide table, and pushes the label 3 to the feed mechanism of the sewing machine.
检测装置采用两个光电开关,两个光电开关均通过安装座安装在机架上。其中一个光电开关安装在标签盒取标口处,作为标签盒低位检测开关;另一个光电开关安装标签导向台后端旁,用于检测标签是否正确放置在标签导向台中。 The detection device adopts two photoelectric switches, and the two photoelectric switches are installed on the frame through the mounting base. One of the photoelectric switches is installed at the label opening of the label box as a low position detection switch of the label box; the other photoelectric switch is installed next to the rear end of the label guide table to detect whether the label is correctly placed in the label guide table.
通过以上描述的技术方案,可以实现标签投放的全自动化。标签导向台的设置可以减少真空吸盘吸持标签3的时间,提高可靠性,保证每次将标签3投放到指定位置,满足一定的位置精度;取标机构和送标机构可以并行工作,节约时间,提高效率。整个装置布置合理,结构紧凑,易于安装。 Through the technical solution described above, full automation of label delivery can be realized. The setting of the label guide table can reduce the time for the vacuum suction cup to hold the label 3, improve reliability, and ensure that the label 3 is placed at the designated position each time, meeting a certain position accuracy; the label taking mechanism and the label delivery mechanism can work in parallel, saving time ,Improve efficiency. The whole device is reasonably arranged, compact in structure and easy to install.
图8-1为吹气喷嘴位置示意图。标签盒取标口处侧板开有一槽口,吹气喷嘴安装在槽口旁,在真空吸盘吸取标签时吹出气流,将要取的标签和其余标签分离,保证真空吸盘只取一张标签3。要想吹气将要取的标签和其余标签分离,对吹出的气流方向有要求。如果吹气喷嘴做成喇叭口形状,那吹出的将是呈喇叭口的扩散气流,这样不但无法分离标签3,气流反而会给予标签3斜压力,导致难于取出标签或者取出多张标签3。要想分离标签3,吹气喷嘴需要在垂直于标签3侧面方向吹出平行气流。吹气喷嘴的结构,吹气口加工成两排平行小孔,小孔直径均为1mm,这样吹出的气流几乎可以看做平行气流,根据实际试验,可以达到要求。 Figure 8-1 is a schematic diagram of the position of the blowing nozzle. There is a notch on the side plate of the label box where the label is taken. The blowing nozzle is installed next to the notch. When the vacuum suction cup sucks the label, the airflow is blown out, and the label to be taken is separated from the rest of the labels to ensure that the vacuum suction cup only takes one label 3. If you want to blow air to separate the label to be taken from the rest of the labels, there are requirements for the direction of the blown airflow. If the blowing nozzle is made into the shape of a bell mouth, what is blown out will be a diffused airflow in the shape of a bell mouth, so that not only the labels 3 cannot be separated, but the airflow will give the labels 3 oblique pressure, making it difficult to take out the labels or take out multiple labels 3. To separate the label 3, the air blowing nozzle needs to blow parallel airflow in the direction perpendicular to the side of the label 3. The structure of the blowing nozzle, the blowing port is processed into two rows of parallel small holes, and the diameter of the small holes is 1mm, so that the blown airflow can almost be regarded as a parallel airflow, and according to the actual test, it can meet the requirements.
对于上述技术方案给出的标签导向台,标签3虽然不会从标签导向台中倒出,但由于导槽有一定空间,标签3在导槽中会倾斜,这样送出的标签位置精度不高。为此,在上述方案基础上,增加标签导向台机构,整个装置细节结构如图9-1所示。所述的标签导向台机构工作原理如图9-1所示,所述的标签导向台由限位气缸驱动,限位气缸安装在机架上。标签导向台结构如图9-3所示,其中间是空的,在槽口处收窄。标签导向台从其中间穿过,在其覆盖的部分标签导向台无弯折的夹角,为一平板。 For the label guide table provided by the above technical solution, although the label 3 will not be poured out from the label guide table, since the guide groove has a certain space, the label 3 will be inclined in the guide groove, so the position accuracy of the label sent out is not high. For this reason, on the basis of the above scheme, a label guiding platform mechanism is added, and the detailed structure of the entire device is shown in Figure 9-1. The working principle of the label guide table mechanism is shown in Figure 9-1. The label guide table is driven by a limit cylinder installed on the frame. The structure of the label guide table is shown in Figure 9-3. It is hollow in the middle and narrowed at the notch. The label guide platform passes through the middle, and the part covered by the label guide platform has no bent angle and is a flat plate.
标签导向台工作原理如图9-2所示。取标机构将标签3推到标签导向台中,然后限位气缸收缩将标签导向台拉回,从而将标签3卡在标签导向台内,这样标签3就能保持直立,提高送标的位置精度。 The working principle of the label guide table is shown in Figure 9-2. The label taking mechanism pushes the label 3 into the label guide table, and then the limit cylinder shrinks to pull the label guide table back, so that the label 3 is stuck in the label guide table, so that the label 3 can be kept upright and the position accuracy of the label delivery is improved.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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|---|---|---|---|---|
| CN107934106A (en) * | 2017-12-24 | 2018-04-20 | 无锡市创恒机械有限公司 | A kind of automatic labeling device |
| CN109969538A (en) * | 2017-12-28 | 2019-07-05 | 重庆智享物流设备有限公司 | A kind of post pallet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105819051B (en) | 2017-04-12 |
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