CN105816869A - Preparation method of mink canine distemper virus live vaccine and vaccine prepared by same - Google Patents
Preparation method of mink canine distemper virus live vaccine and vaccine prepared by same Download PDFInfo
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Abstract
本发明涉及兽用生物制品领域,具体而言,涉及一种水貂犬瘟热病毒活疫苗制备的方法,包括:将制苗用敏感细胞接种于生物反应器中并用微载体进行培养;待所述敏感细胞培养至50%以上长成致密单层后向所述生物反应器中接种犬瘟热病毒进行增殖培养;收获病毒培养液及微载体,冻融后去除微载体及细胞碎片得到病毒液,将所述病毒液配制后得到疫苗。通过完善各步骤的反应条件,优化生产流程,本发明达到了生产周期短、病毒滴度高、产品质量稳定、生产效率提高、副反应小的技术效果。
The present invention relates to the field of veterinary biological products, in particular to a method for preparing a live vaccine of mink canine distemper virus, comprising: inoculating sensitive cells for seedling preparation in a bioreactor and culturing them with microcarriers; to be described Sensitive cells are cultured until more than 50% of them grow into a dense monolayer, and then inoculated the canine distemper virus into the bioreactor for proliferation and culture; harvesting the virus culture medium and microcarriers, removing the microcarriers and cell debris after freezing and thawing to obtain the virus liquid, The vaccine is obtained after the virus liquid is prepared. By perfecting the reaction conditions of each step and optimizing the production process, the invention achieves the technical effects of short production cycle, high virus titer, stable product quality, improved production efficiency and small side reactions.
Description
技术领域technical field
本发明涉及兽用生物制品领域,具体而言,涉及一种水貂犬瘟热病毒活疫苗制备的方法及用该方法制备的疫苗。The invention relates to the field of veterinary biological products, in particular to a method for preparing mink canine distemper virus live vaccine and the vaccine prepared by the method.
背景技术Background technique
水貂犬瘟热也叫貂瘟热,是由副黏病毒科(Paramyxoviridae)、麻疹病毒属(Morbillivirus)的犬瘟热病毒(Caninedistempervirus,CDV)引起的急性、热性、传染性极强的高度接触性传染病,是水貂养殖业的主要传染病之一。Mink distemper, also known as mink distemper, is an acute, febrile and highly infectious highly contagious infection caused by Canine distempervirus (CDV) of the family Paramyxoviridae and the genus Morbillivirus. Sexually transmitted diseases are one of the main infectious diseases in mink farming.
国际上反应器悬浮培养技术已广泛用于生物制药生产,且在高表达细胞株的构建、个性化培养基的研发等方面不断发展,大量新建反应器和产物表达量的提高已导致反应器容量过剩,发达国家市场出现饱和向发展中国家扩展的趋势。在国内,细胞悬浮技术虽然起步较晚,但经过几十年来的研究与实践,目前动物细胞大规模培养技术已有了飞速发展。随着这一技术的进一步发展,使用生物反应器进行细胞高密度培养生产兽用疫苗是该行业发展的必然趋势。伴随着生产工艺的进一步完善及生物反应器设计的更为合理,悬浮细胞培养将会变得越来越容易,不断成熟的大规模动物细胞培养技术也将更有力地推动兽用疫苗规模化生产的发展。Reactor suspension culture technology has been widely used in the production of biopharmaceuticals in the world, and has continued to develop in the construction of high-expression cell lines and the development of personalized culture media. A large number of new reactors and the increase in product expression have led to increased reactor capacity. Oversupply, the market in developed countries is saturated and expanding to developing countries. In China, although the cell suspension technology started relatively late, after decades of research and practice, the large-scale culture technology of animal cells has developed rapidly. With the further development of this technology, the use of bioreactors for high-density cell culture to produce veterinary vaccines is an inevitable trend in the development of the industry. With the further improvement of the production process and the more reasonable design of the bioreactor, the suspension cell culture will become easier and easier, and the mature large-scale animal cell culture technology will also more effectively promote the large-scale production of veterinary vaccines development of.
目前,国外已有使用微载体在生物反应器中悬浮培养敏感细胞生产部分病毒性疫苗的记载,如赛诺菲巴斯德的脊髓灰质炎疫苗、狂犬病疫苗,百特的流感疫苗等。国内辽宁成大生物股份有限公司从国外引进了生物反应器高密度培养敏感细胞生产疫苗的技术,已用于大规模制备人用狂犬病疫苗,南京梅里亚使用微载体在生物反应器中培养敏感细胞生产鸡传染性法氏囊疫苗,均取得了良好的社会效益和经济效益。但目前关于使用微载体在生物反应器中培养敏感细胞生产犬瘟热疫苗方面仍是空白。At present, foreign countries have used microcarriers to suspend culture sensitive cells in bioreactors to produce some viral vaccines, such as Sanofi Pasteur's polio vaccine, rabies vaccine, and Baxter's influenza vaccine. Domestic Liaoning Chengda Biological Co., Ltd. has introduced from abroad the technology of high-density cultivation of sensitive cells in bioreactors to produce vaccines, which has been used to prepare human rabies vaccines on a large scale. Nanjing Merial uses microcarriers to cultivate sensitive cells in bioreactors The production of chicken infectious bursa vaccine has achieved good social and economic benefits. But there is still a blank about the use of microcarriers to cultivate sensitive cells in bioreactors to produce canine distemper vaccine.
现有的水貂犬瘟热疫苗都是通过传统的转瓶培养工艺生产。传统转瓶工艺存在诸多缺点如:自动化程度低、劳动强度大;培养细胞的环境不可控,容易被环境污染;耗时长、效率低、生产成本高,难以扩大生产;不同批次间质量差异大;涉及生物安全和公共卫生问题。Existing mink distemper vaccines are all produced by the traditional spinner bottle cultivation process. There are many disadvantages in the traditional spinning bottle process, such as: low degree of automation, high labor intensity; uncontrollable environment for culturing cells, easy to be polluted by the environment; long time-consuming, low efficiency, high production cost, difficult to expand production; large quality differences between different batches ; involving biosafety and public health issues.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种悬浮培养敏感细胞生产水貂犬瘟热病毒活疫苗的方法,所述的方法与传统水貂犬瘟热病毒活疫苗生产工艺相比,生产周期短、病毒滴度高,使用该方法生产的产品质量稳定、生产效率提高、副反应小。The object of the present invention is to provide a kind of method for suspension culture sensitive cell production mink canine distemper virus live vaccine, described method compares with traditional mink canine distemper virus live vaccine production process, production period is short, virus titer is high, The quality of the product produced by the method is stable, the production efficiency is improved, and the side reaction is small.
一种水貂犬瘟热病毒活疫苗制备的方法,包括如下步骤:A method for preparing live mink distemper virus vaccine, comprising the steps of:
1)将制苗用敏感细胞接种于生物反应器中并用微载体进行培养;1) Inoculate the sensitive cells for seedling production in a bioreactor and cultivate them with microcarriers;
2)、待所述敏感细胞培养至50%以上长成致密单层后向所述生物反应器中接种犬瘟热病毒进行增殖培养;2), after the sensitive cells are cultivated to more than 50% and grow into a dense monolayer, inoculate the canine distemper virus into the bioreactor for proliferation and culture;
3)、收获病毒培养液及微载体,冻融后去除微载体及细胞碎片得到病毒液,将所述病毒液配制后得到疫苗。3) Harvesting virus culture fluid and microcarriers, removing microcarriers and cell fragments after freezing and thawing to obtain virus fluid, and preparing the virus fluid to obtain a vaccine.
细胞微载体悬浮培养更容易更换培养液,且提供了更大的供细胞贴壁生长的表面积,因而使得细胞达到更高的培养密度;本申请所用的生物反应器具体为搅拌反应器(微载体培养用),配合微载体悬浮培养技术,可达到占地空间少、细胞产量高(进而病毒滴度高)、生产成本低的技术效果。在本领域中,应用悬浮培养法生产水貂犬瘟热病毒活疫苗尚属首次,本发明通过完善各步骤的反应条件,优化生产流程,达到了生产周期短、产品质量稳定、生产效率提高、副反应小的技术效果。The cell microcarrier suspension culture is easier to replace the culture medium, and provides a larger surface area for cell adherent growth, thus making the cells reach a higher culture density; the bioreactor used in the application is specifically a stirred reactor (microcarrier For culture), combined with microcarrier suspension culture technology, it can achieve the technical effects of less space occupation, high cell yield (and thus high virus titer), and low production cost. In this field, it is the first time that the suspension culture method is used to produce the live vaccine of mink canine distemper virus. By perfecting the reaction conditions of each step and optimizing the production process, the present invention achieves short production cycle, stable product quality, improved production efficiency and less side effects. Response to small technical effects.
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法:Preferably, the method for the above-mentioned mink distemper virus live vaccine preparation:
所述制苗用敏感细胞为Vero、MDCK、Marc-145;The sensitive cells for seedling production are Vero, MDCK, Marc-145;
所述犬瘟热病毒的毒株为CDV3-CL株,保藏于中国微生物菌种保藏管理委员会普通微生物中心CGMCC,保藏编号CGMCCNO.10768。The strain of the canine distemper virus is CDV3-CL strain, which is preserved in CGMCC, General Microorganism Center of China Committee for Culture Collection of Microorganisms, with the preservation number CGMCC NO.10768.
CDV3-CL株保藏地址为:北京市朝阳区北辰西路1号院3号,保藏时间为:2015年06月10日。The preservation address of CDV3-CL strain is: No. 3, Yard No. 1, Beichen West Road, Chaoyang District, Beijing, and the preservation time is: June 10, 2015.
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法,在步骤1)中:Preferably, the method for preparing the above-mentioned mink distemper virus live vaccine, in step 1):
所接种的制苗用敏感细胞的细胞密度为4×105~2×106个/mL;The cell density of the inoculated sensitive cells for seedling production is 4×10 5 -2×10 6 cells/mL;
用于培养的微载体为Cytodex微载体,其使用密度为3~10g/L。The microcarrier used for culturing is Cytodex microcarrier, and its use density is 3-10 g/L.
微载体培养(microcarrierculture)是一种用于高产量培养贴壁细胞的实用技术。Cytodex专用于培养各类动物细胞,其培养体积可以从数毫升到6000升以上。应用Cytodex微载体技术,可以实现简单的贴壁细胞悬浮化培养,每毫升培养液可得到数百万细胞。微载体适于摇瓶、转瓶、搅拌罐以及WAVE生物反应器等各种培养系统。本发明所用微载体具体可为Cytodex-1、2、3,优选为Cytodex-1,购自GE(通用电气)公司。Microcarrier culture (microcarrier culture) is a practical technique for high-yield culture of adherent cells. Cytodex is specially used for culturing various animal cells, and its culture volume can range from a few milliliters to more than 6000 liters. Using Cytodex microcarrier technology, simple suspension culture of adherent cells can be achieved, and millions of cells can be obtained per milliliter of culture medium. Microcarriers are suitable for various culture systems such as shake flasks, spinner bottles, stirred tanks, and WAVE bioreactors. The microcarriers used in the present invention can specifically be Cytodex-1, 2, 3, preferably Cytodex-1, purchased from GE (General Electric).
进一步优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法,在步骤1)中:Further preferably, the method for preparing the above-mentioned mink distemper virus live vaccine, in step 1):
在培养所述制苗用敏感细胞时所用的细胞培养液为:含5%~8%的新生牛血清的DMEM培养液;The cell culture fluid used when cultivating the sensitive cells for making seedlings is: DMEM culture fluid containing 5%-8% neonatal bovine serum;
用微载体培养时的培养条件为:温度36~38℃、CO2含量4.8~5.2%、搅拌速度为55~65rpm、溶氧为45~55%、pH7.2~7.4、反应器自动控制培养。The culture conditions when culturing with microcarriers are: temperature 36-38°C, CO2 content 4.8-5.2%, stirring speed 55-65rpm, dissolved oxygen 45-55%, pH 7.2-7.4, reactor automatic control culture .
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法,在步骤1)中,在生物反应器中培养所述敏感细胞时包括单级培养或放大培养;Preferably, the method for preparing live mink distemper virus vaccine as described above, in step 1), when cultivating the sensitive cells in a bioreactor, includes single-stage culture or scale-up culture;
所述单级培养为5~14L生物反应器单级培养模式;The single-stage cultivation is a 5-14L bioreactor single-stage cultivation mode;
所述放大培养为40~140L放大培养模式;放大培养的操作为将单级培养后的微载体上生长的细胞作为初始细胞在密闭容器中用胰酶消化,通过90~120μm的滤网过滤,将细胞悬液接入下一级更大的生物反应器中继续培养,将培育得到细胞作为下一次放大培养操作的初始细胞并重复上述放大培养的操作,逐次放大到40~140L的生产规模。The scale-up culture is a 40-140L scale-up culture mode; the scale-up culture operation is to digest the cells grown on the microcarriers after single-stage culture as initial cells in a closed container with trypsin, and filter through a 90-120 μm filter screen. Transfer the cell suspension into the next larger bioreactor to continue culturing, and use the cultured cells as the initial cells for the next scale-up culture operation and repeat the above-mentioned scale-up culture operation, gradually scaling up to a production scale of 40-140L.
本发明消化放大模式采用了自制的消化装置(即所述密闭容器)消化细胞,避免了大规模生产时消化细胞工艺的繁琐操作,且细胞不易受到污染。使用90~120μm的不锈钢网过滤将消化细胞与原培养载体分离,避免了在培养过程中细胞在新旧球贴附不均的现象。The digestion amplification mode of the present invention adopts a self-made digestion device (that is, the airtight container) to digest cells, which avoids the tedious operation of digesting cells in large-scale production, and the cells are not easily polluted. Use 90-120 μm stainless steel mesh filter to separate the digested cells from the original culture carrier, avoiding the uneven attachment of cells to the old and new balls during the culture process.
所述自制的消化装置可以放入水浴中加热,容器主体部顶端含有三通孔,其中一端连有装有37℃预热的浓度为0.25%胰酶-0.02%EDTA的胰酶消化液,另一端连接排液瓶。The self-made digestion device can be placed in a water bath for heating. The top of the main body of the container contains a three-way hole, one end of which is connected with trypsin digestion solution with a concentration of 0.25% trypsin-0.02% EDTA preheated at 37°C. Connect one end to the drain bottle.
进一步优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法,步骤2)中的操作具体包括:Further preferably, the method for preparing live mink distemper virus vaccine as described above, the operation in step 2) specifically includes:
待所述敏感细胞培养20~48h后,接种犬瘟热病毒进行增殖培养,接种量为0.001~0.01MOI;After the sensitive cells are cultured for 20-48 hours, the canine distemper virus is inoculated for proliferation and culture, and the inoculation amount is 0.001-0.01 MOI;
或,待所述敏感细胞培养48~72h后,停止搅拌,待微载体沉淀到罐底后排出所有细胞培养液;加入细胞维持液并接种犬瘟热病毒进行增殖培养,接种量为0.001~0.01MOI。Or, after the sensitive cells are cultured for 48-72 hours, stop stirring, and discharge all the cell culture fluid after the microcarriers settle to the bottom of the tank; add cell maintenance fluid and inoculate canine distemper virus for proliferation and culture, and the inoculum size is 0.001-0.01 MOI.
更优选的,当细胞培养20~48h后,细胞密度为1×106~3×106个/mL时即可接种犬瘟热病毒。More preferably, the canine distemper virus can be inoculated when the cell density is 1×10 6 to 3×10 6 cells/mL after cell culture for 20 to 48 hours.
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法:Preferably, the method for the above-mentioned mink distemper virus live vaccine preparation:
所述细胞维持液的配方为:含1.8~2.2%新生牛血清的DMEM培养液;The formula of the cell maintenance solution is: DMEM culture solution containing 1.8-2.2% newborn bovine serum;
所述增殖培养的条件为:温度33~35℃、CO2含量4.8~5.2%、搅拌速度为55~65rpm、溶氧为45~55%、pH6.9~7.2、反应器自动控制培养。The conditions for the proliferation culture are: temperature 33-35° C., CO 2 content 4.8-5.2%, stirring speed 55-65 rpm, dissolved oxygen 45-55%, pH 6.9-7.2, reactor automatic control culture.
增殖培养的温度并非最适宜细胞生长的温度,但经申请人多次实验证明,较低的生长温度更利于病毒的增殖。增殖培养时采用33~35℃的培养温度,制苗用敏感细胞最短培养20~28h后即可用于接种病毒,其得到的病毒滴度与制苗用敏感细胞培养72h后再接种病毒于37℃培养所得到的病毒滴度相同,但培养制苗用敏感细胞的时间却大为减少,节约了培养时间,缩短了生产周期,降低了生产的成本。The temperature of proliferation culture is not the most suitable temperature for cell growth, but multiple experiments by the applicant have proved that a lower growth temperature is more conducive to the proliferation of viruses. The culture temperature of 33-35°C is adopted for the proliferation culture, and the sensitive cells for seedling production can be used to inoculate the virus after the shortest cultivation of 20-28 hours. The virus titers obtained by culturing are the same, but the time for cultivating sensitive cells for making seedlings is greatly reduced, which saves culturing time, shortens the production cycle, and reduces the production cost.
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法:Preferably, the method for the above-mentioned mink distemper virus live vaccine preparation:
在步骤1)中,所述制苗用敏感细胞接种于生物反应器中并用微载体进行培养的培养方式为批培养或连续灌注培养;In step 1), the sensitive cells for seedling production are inoculated in a bioreactor and cultured with microcarriers as batch culture or continuous perfusion culture;
在步骤2)中,所述增殖培养的培养方式为批培养。In step 2), the culture mode of the proliferation culture is batch culture.
批培养是指先将细胞和培养液一次性装入反应器内进行培养,细胞不断生长,同时产物也不断形成,经过一段时间的培养后,终止培养。Batch culture means that the cells and the culture medium are put into the reactor at one time for cultivation. The cells continue to grow and the products are also formed continuously. After a period of cultivation, the cultivation is terminated.
在灌注培养中,细胞保留在反应器系统中,收获培养液的同时不断地加入新鲜的培养基。灌注培养的主要优点是连续灌注的培养基可以提供充分的营养成分,并可带走代谢产物;同时,细胞保留在反应器系统中,可以达到很高的细胞密度。同其他方法相比,灌注培养的产率可以提高一个数量级,并可大大降低劳动力消耗。In perfusion culture, the cells remain in the reactor system and the culture is harvested while fresh medium is continuously added. The main advantage of perfusion culture is that the continuous perfusion medium can provide sufficient nutrients and take away metabolites; at the same time, the cells remain in the reactor system and can reach a high cell density. Compared with other methods, the yield of perfusion culture can be increased by an order of magnitude, and labor consumption can be greatly reduced.
优选的,如上所述的水貂犬瘟热病毒活疫苗制备的方法,在步骤3)中,所述收获病毒培养液及微载体的时机为:Preferably, the method for the above-mentioned mink canine distemper virus live vaccine preparation, in step 3), the timing of the harvest virus culture fluid and microcarriers is:
80%以上的敏感细胞出现典型的致细胞病变效应。More than 80% of sensitive cells showed typical cytopathic effects.
在具体操作时,DO(溶解氧含量)值明显上升也是收获病毒培养液及微载体的一个指示信号,可与致细胞病变效应(CPE)结合起来达到更准确的估计。CPE是指病毒在宿主细胞内大量增殖,导致细胞病变甚至死亡的现象。In specific operations, a significant increase in DO (dissolved oxygen content) value is also an indicator signal for harvesting virus culture medium and microcarriers, which can be combined with cytopathic effect (CPE) to achieve a more accurate estimate. CPE refers to the phenomenon that the virus proliferates in a large number of host cells, leading to cell disease or even death.
用如上所述的水貂犬瘟热病毒活疫苗制备的方法制备的水貂犬瘟热病毒活疫苗。The mink canine distemper virus live vaccine prepared by the above-mentioned method for preparing the mink canine distemper virus live vaccine.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1)、本发明通过完善各步骤的反应条件,优化生产流程,可达到生产周期短、病毒滴度高、产品质量稳定、生产效率提高、副反应小的技术效果。1), the present invention can achieve the technical effects of short production cycle, high virus titer, stable product quality, improved production efficiency, and small side reactions by perfecting the reaction conditions of each step and optimizing the production process.
2)、应用生物反应器生产疫苗,具有自动化程度高、生产工艺简单稳定,易操作,产量大占地小,易于快速扩大生产规模;批次间质量均衡稳定。2) The application of bioreactors to produce vaccines has a high degree of automation, simple and stable production process, easy operation, large output and small footprint, easy to quickly expand the production scale; batch-to-batch quality is balanced and stable.
3)、本发明消化放大模式采用了自制的消化装置用以消化细胞,避免了大规模生产时消化细胞工艺的繁琐操作,且细胞不易受到污染。使用100μm的不锈钢网过滤将消化细胞与原培养载体分离,避免了在培养过程中细胞在新旧球帖附不均的现象。3) The digestion amplification mode of the present invention adopts a self-made digestion device to digest cells, which avoids the tedious operation of digesting cells in large-scale production, and the cells are not easily polluted. Use 100μm stainless steel mesh filter to separate the digested cells from the original culture carrier, avoiding the uneven attachment of cells to the old and new balls during the culture process.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,以下将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art.
本申请提供的犬瘟热病毒毒株CDV3-CL株,保藏于中国微生物菌种保藏管理委员会普通微生物中心CGMCC,保藏编号CGMCCNO.10768。保藏地址为:北京市朝阳区北辰西路1号院3号,保藏时间为:2015年06月10日,检测结果为存活。The canine distemper virus strain CDV3-CL strain provided by this application is preserved in CGMCC, General Microorganism Center of China Committee for Culture Collection of Microorganisms, with the preservation number CGMCC NO.10768. The preservation address is: No. 3, Courtyard No. 1, Beichen West Road, Chaoyang District, Beijing. The preservation time is: June 10, 2015. The test result is survival.
图1为本发明的工艺流程图;Fig. 1 is a process flow diagram of the present invention;
图2为实施例3步骤303中细胞接种后24h的微载体细胞图片;Fig. 2 is the microcarrier cell picture of 24h after cell inoculation in embodiment 3 step 303;
图3为实施例1步骤102中细胞接种后48h的微载体细胞图片;Fig. 3 is the microcarrier cell picture of 48h after cell inoculation in embodiment 1 step 102;
图4为实施例4中细胞接种后72h的微载体细胞图片。Fig. 4 is the picture of microcarrier cells 72h after cell inoculation in Example 4.
具体实施方式detailed description
下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限制本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。Embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only for illustrating the present invention, and should not be considered as limiting the scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
实施例1Example 1
在本发明的实施例1中提供了一种水貂犬瘟热病毒活疫苗制备的方法,包括以下步骤:A method for the preparation of mink distemper virus live vaccine is provided in Embodiment 1 of the present invention, comprising the following steps:
步骤101:将制苗用Marc-145细胞按照4×105个/mL的密度接种于5L的生物反应器中并用微载体进行培养;用于培养的微载体为Cytodex微载体,其使用密度为3g/L;在培养所述制苗用敏感细胞时所用的细胞培养液为:含5%的新生牛血清的DMEM培养液;用微载体培养时的培养条件为:温度36℃、CO2含量4.8%、搅拌速度为55rpm、溶氧为45%、pH7.2、反应器自动控制培养;Step 101: Inoculate Marc-145 cells for seedling production in a 5L bioreactor at a density of 4×10 5 cells/mL and culture them with microcarriers; the microcarriers used for cultivation are Cytodex microcarriers, and the density used is 3g/L; The cell culture fluid used when cultivating the sensitive cells for seedling preparation is: DMEM culture fluid containing 5% newborn calf serum; the culture condition when culturing with microcarriers is: temperature 36°C, CO content 4.8%, the stirring speed is 55rpm, the dissolved oxygen is 45%, the pH is 7.2, and the reactor is automatically controlled for cultivation;
步骤102:待所述敏感细胞培养48h后,70%以上长成致密单层,向所述生物反应器中按照0.01MOI的比例接种犬瘟热病毒CDV3-CL株进行增殖培养;增殖培养所用的细胞维持液的配方为:含1.8%新生牛血清的DMEM培养液;增殖培养的条件为:温度33℃、CO2含量4.8%、搅拌速度为55rpm、溶氧为45%、pH6.9、反应器自动控制培养;Step 102: After the sensitive cells are cultured for 48 hours, more than 70% of them grow into a dense monolayer, and the canine distemper virus CDV3-CL strain is inoculated into the bioreactor according to the ratio of 0.01MOI for proliferation and culture; The formula of cell maintenance solution is: DMEM culture solution containing 1.8% newborn bovine serum; the conditions of proliferation culture are: temperature 33°C, CO content 4.8%, stirring speed 55rpm, dissolved oxygen 45%, pH 6.9, reaction The device automatically controls the cultivation;
步骤103:待增殖培养的细胞中,80%以上的敏感细胞出现典型的致细胞病变效应时收获病毒培养液及微载体,冻融后去除微载体及细胞碎片得到病毒液,利用其进行疫苗配制。Step 103: Harvest the virus culture medium and microcarriers when more than 80% of the sensitive cells show typical cytopathic effects among the cells to be proliferated and cultured, remove the microcarriers and cell fragments after freezing and thawing to obtain the virus solution, and use it for vaccine preparation .
实施例2Example 2
在本发明的实施例2中提供了一种水貂犬瘟热病毒活疫苗制备的方法,包括以下步骤:A method for the preparation of mink canine distemper virus live vaccine is provided in Embodiment 2 of the present invention, comprising the following steps:
步骤201:将制苗用MDCK细胞按照2×106个/mL的密度接种于5L的生物反应器中并用微载体进行培养;用于培养的微载体为Cytodex微载体,其使用密度为10g/L;在培养所述制苗用敏感细胞时所用的细胞培养液为:含8%的新生牛血清的DMEM培养液;用微载体培养时的培养条件为:温度38℃、CO2含量5.2%、搅拌速度为65rpm、溶氧为55%、pH7.4、反应器自动控制培养;培养细胞的方式为分批培养;Step 201: Inoculate MDCK cells for seedling production in a 5L bioreactor at a density of 2×10 6 cells/mL and culture them with microcarriers; the microcarriers used for culturing are Cytodex microcarriers, and the density used is 10 g/mL L; the cell culture fluid used when cultivating the sensitive cells for seedling production is: DMEM culture fluid containing 8% newborn calf serum; the culture conditions when culturing with microcarriers are: temperature 38°C, CO Content 5.2% , The stirring speed is 65rpm, the dissolved oxygen is 55%, pH7.4, the reactor is automatically controlled for cultivation; the method of culturing cells is batch cultivation;
步骤202:待步骤201中所述敏感细胞培养20h后,50%以上长成致密单层,向所述生物反应器中按照0.001MOI的比例接种犬瘟热病毒CDV3-CL株进行增殖培养;增殖培养所用的培养液仍为步骤201中所述的细胞培养液;增殖培养的条件为:温度35℃、CO2含量5.2%、搅拌速度为65rpm、溶氧为55%、pH7.2、反应器自动控制培养;增殖培养的方式为分批培养或连续灌注培养;Step 202: After the sensitive cells described in step 201 are cultured for 20 hours, more than 50% of them grow into a dense monolayer, and the canine distemper virus CDV3-CL strain is inoculated into the bioreactor according to the ratio of 0.001 MOI for proliferation and culture; proliferation The culture medium used for culturing is still the cell culture medium described in step 201; the conditions for proliferation culture are: temperature 35°C, CO content 5.2%, stirring speed 65rpm, dissolved oxygen 55%, pH 7.2, reactor Automatically control culture; the mode of proliferation culture is batch culture or continuous perfusion culture;
步骤203:待增殖培养的细胞中,80%以上的敏感细胞出现典型的致细胞病变效应时收获病毒培养液及微载体,冻融后去除微载体及细胞碎片得到病毒液,利用其进行疫苗配制。Step 203: Harvest the virus culture medium and microcarriers when more than 80% of the sensitive cells show typical cytopathic effects among the cells to be proliferated and cultured, remove the microcarriers and cell fragments after freezing and thawing to obtain the virus solution, and use it for vaccine preparation .
实施例3Example 3
为了能更详细地描述本申请的技术方案,本发明还在实施例1和2的基础上,通过对各操作的进一步细化与限定得到实施例3,包括以下步骤,请参考图1:In order to describe the technical solution of the present application in more detail, on the basis of Examples 1 and 2, the present invention obtains Example 3 through further refinement and limitation of each operation, including the following steps, please refer to Figure 1:
所用设备及试剂:Equipment and reagents used:
生物反应器:齐志生物工程设备有限公司14L生物反应器;Bioreactor: Qizhi Bioengineering Equipment Co., Ltd. 14L bioreactor;
微载体:GE公司Cytodex-1;Microcarrier: GE Cytodex-1;
制苗用犬瘟热病毒:CDV3-CL株,由中国农业科学院特产研究所鉴定、保管和供应;Canine distemper virus for seedling production: CDV3-CL strain, identified, kept and supplied by the Institute of Special Products of the Chinese Academy of Agricultural Sciences;
DMEM培养基(干粉):GIBCO公司;DMEM medium (dry powder): GIBCO company;
新生牛血清:内蒙古金源康生物工程有限公司;Newborn bovine serum: Inner Mongolia Jinyuankang Bioengineering Co., Ltd.;
胰蛋白酶(干粉):GIBCO公司。Trypsin (dry powder): GIBCO company.
步骤301:生物反应器、微载体准备Step 301: Preparation of bioreactor and microcarrier
将生物反应器罐体进行彻底清洗,连接反应器进出管路及气路,校准pH和DO电极并安装到罐体上,进行漏点检测;完成后进行121℃高压湿热灭菌,待冷却至室温,无菌链接进液管路、出液管路,将高压液体排出,按GE公司说明书预处理微载体,连同无菌过滤好的细胞生长培养基导入生物反应器内,微载体的密度为6g/L;设定培养参数,打开反应器温度、搅拌及通气控制进行预培养,过夜待用。Thoroughly clean the tank body of the bioreactor, connect the inlet and outlet pipelines and gas lines of the reactor, calibrate the pH and DO electrodes and install them on the tank body, and perform leak detection; At room temperature, aseptically connect the liquid inlet and outlet pipes, discharge the high-pressure liquid, pretreat the microcarriers according to the instructions of GE Company, and introduce them into the bioreactor together with the sterile filtered cell growth medium. The density of the microcarriers is 6g/L; set the culture parameters, turn on the reactor temperature, stirring and ventilation control for pre-cultivation, overnight for use.
步骤302:敏感细胞的制备Step 302: Preparation of Sensitive Cells
取生长良好的Vero细胞,倒掉细胞培养液,用pH7.2的PBS缓冲液清洗细胞面,加入浓度为0.25%胰酶-EDTA溶液细胞消化液消化,加入含6%血清浓度的DMEM细胞培养液终止消化,按照1:3的比例进行细胞传代培养,37℃培养,转机转速为7~9r/min。Take well-grown Vero cells, discard the cell culture medium, wash the cell surface with PBS buffer solution of pH 7.2, add 0.25% trypsin-EDTA solution to digest the cell digestion solution, add DMEM containing 6% serum concentration for cell culture solution to stop the digestion, subculture the cells at a ratio of 1:3, culture at 37°C, and turn at a rotation speed of 7-9r/min.
步骤303:生物反应器微载体培养Step 303: Bioreactor Microcarrier Cultivation
按步骤302中记载的方法消化步骤302中培养得到的细胞,收集细胞悬液,细胞计数后按9×105个/mL的细胞密度接种于生物反应器中。细胞培养液为:含6%的新生牛血清的DMEM培养液;生物反应器培养设定参数为培养温度37℃、搅拌速度为60rpm、溶氧为50%、pH7.2~7.4、反应器自动控制培养。细胞培养的24h的细胞状态图片如图3所示。培养时采用批培养的培养方式。Digest the cells cultured in step 302 according to the method described in step 302, collect the cell suspension, count the cells and inoculate them in a bioreactor at a cell density of 9×10 5 cells/mL. The cell culture medium is: DMEM culture medium containing 6% newborn bovine serum; the setting parameters of the bioreactor culture are culture temperature 37°C, stirring speed 60rpm, dissolved oxygen 50%, pH 7.2-7.4, reactor automatic Controlled cultivation. The picture of the cell state of the cells cultured for 24h is shown in Fig. 3 . Batch culture was adopted for culturing.
步骤304:生物反应器病毒液的增殖培养Step 304: Proliferation and cultivation of the virus liquid in the bioreactor
将步骤303中的细胞培养24h后,50%以上长成致密单层,显微镜观察微载体上基本长满细胞,细胞计数为2×106个/mL后接种病毒液,以接种量为0.005MOI接种犬瘟热病毒株(CDV3株),接种病毒后仍用步骤302所述的细胞培养液进行培养。生物反应器培养设定参数为培养温度33℃、搅拌速度为60rpm、溶氧为50%、pH6.9~7.2、反应器自动控制培养。培养时采用批培养的培养方式。After the cells in step 303 were cultured for 24 hours, more than 50% of them grew into a dense monolayer, and the microcarriers were basically covered with cells under a microscope, and the cell count was 2×10 6 cells/mL, and then inoculated with the virus solution, with the inoculum amount being 0.005 MOI Inoculate the canine distemper virus strain (CDV3 strain), and still use the cell culture medium described in step 302 to cultivate after inoculating the virus. The setting parameters of the bioreactor cultivation are cultivation temperature 33° C., stirring speed 60 rpm, dissolved oxygen 50%, pH 6.9-7.2, and reactor automatic control cultivation. Batch culture was adopted for culturing.
步骤305:收获病毒培养液及微载体Step 305: Harvesting virus culture fluid and microcarriers
接毒20h后每隔4h取反应器中微载体观察细胞病变,待微载体上80%以上的敏感细胞出现典型的致细胞病变效应,且DO值明显呈上升趋势,结束培养。收获病毒培养液及微载体,置-20℃反复冻融两次,经离心或过滤去除微载体及细胞碎片,收获病毒液,测定病毒含量为6.8logTCID50/mL。After 20 hours of poisoning, the microcarriers in the reactor were taken every 4 hours to observe the cytopathic changes. When more than 80% of the sensitive cells on the microcarriers showed typical cytopathic effects, and the DO value showed an obvious upward trend, the culture was terminated. Harvest the virus culture fluid and microcarriers, freeze and thaw twice at -20°C, remove the microcarriers and cell debris by centrifugation or filtration, harvest the virus fluid, and determine the virus content to be 6.8logTCID 50 /mL.
步骤306:疫苗配制Step 306: Vaccine Preparation
将检验合格的病毒液与冻干保护剂按适宜比例混合,加入适宜抗生素后充分混合,同时用0.1mol/L的NaHCO3调pH值7.4,充分混合,定量分装冻干后制成成品。Mix the qualified virus liquid and freeze-drying protective agent in an appropriate ratio, add appropriate antibiotics, and mix thoroughly. At the same time, use 0.1mol/L NaHCO3 to adjust the pH value to 7.4, mix fully, and quantitatively distribute and freeze-dry to make a finished product.
接下来,为了使得本发明实施例3的悬浮培养敏感细胞生产水貂犬瘟热病毒活疫苗的方法得到更好的应用,本发明还在上述实施例3的基础之上提供了实施例4,实施例4是实施例3的进一步限定和增加,追加了放大培养的具体步骤,现做详细的阐述和解释:Next, in order to make the method for producing the live vaccine of mink canine distemper virus by the suspension culture sensitive cells of the embodiment 3 of the present invention to be better applied, the present invention also provides embodiment 4 on the basis of the above-mentioned embodiment 3, implement Example 4 is a further limitation and increase of Example 3, adding the specific steps of amplified culture, and will now be elaborated and explained in detail:
实施例4Example 4
按照实施例3中步骤301~303进行操作。不同之处在于,在步骤303中,细胞培养了72h,80%以上长成致密单层,细胞密度达4×106个/mL以上时进行步骤403.5的操作。Perform operations according to steps 301-303 in Embodiment 3. The difference is that in step 303, after the cells have been cultured for 72 hours, more than 80% of the cells have grown into a dense monolayer, and the operation of step 403.5 is performed when the cell density reaches above 4×10 6 cells/mL.
步骤403.5:微载体的放大培养(图1中未显示):Step 403.5: Scale-up culture of microcarriers (not shown in Figure 1):
停止生物反应器的搅拌,使微载体自然沉降,排出上清培养液,用pH7.2的PBS缓冲液洗涤2遍,将长满细胞的微载体收集到一种的自制的密闭容器(消化装置)中。自制的消化装置如图3所示,该容器可以放入水浴中加热,容器主体部顶端含有三通孔,其中一端连有装有37℃预热的浓度为0.25%胰酶-0.02%EDTA的胰酶消化液,另一端连接排液瓶。The agitation of the bioreactor was stopped, the microcarriers were allowed to settle naturally, the supernatant culture solution was discharged, washed twice with PBS buffer solution of pH 7.2, and the microcarriers covered with cells were collected into a kind of self-made airtight container (digestion device )middle. The self-made digestion device is shown in Figure 3. The container can be heated in a water bath. There is a three-way hole at the top of the main body of the container, and one end is connected with 0.25% trypsin-0.02% EDTA preheated at 37°C. Trypsin digestion solution, the other end is connected to the drain bottle.
打入胰酶消化液后,待微载体自然沉降,排出含有PBS清洗液及胰酶消化液的上清液,消化5~20min后加入细胞生长液终止消化,将细胞与微载体的混合液打入14L生物反应器中,开启搅拌。无菌连接14L生物反应器管路与40L生物反应器管路,将细胞悬液通过90~120μm的不锈钢网过滤,将细胞悬液打入40L生物反应器,并按3g/ml的微载体量加入新载体,参数设定培养工艺条件为温度37℃、CO2含量5%、搅拌速度为60rpm、溶氧为50%、pH7.2、反应器自动控制培养;观察细胞生长情况,测定葡萄糖含量,判断是否需要换液,培养28h。After injecting trypsin digestion solution, wait for the microcarriers to settle naturally, discharge the supernatant containing PBS cleaning solution and trypsin digestion solution, digest for 5-20 minutes, add cell growth solution to terminate digestion, and dissolve the mixture of cells and microcarriers into a 14L bioreactor and start stirring. Aseptically connect the 14L bioreactor pipeline and the 40L bioreactor pipeline, filter the cell suspension through a 90-120μm stainless steel mesh, inject the cell suspension into the 40L bioreactor, and use 3g/ml of microcarriers Add new carrier, parameter setting culture process conditions as temperature 37°C, CO2 content 5%, stirring speed 60rpm, dissolved oxygen 50%, pH 7.2, reactor automatic control culture; observe cell growth and measure glucose content , to determine whether the medium needs to be changed, and cultured for 28 hours.
步骤404:生物反应器病毒液的增殖培养Step 404: Proliferation and cultivation of the virus liquid in the bioreactor
细胞培养28h后,显微镜观察微载体上大部分细胞生长状态良好时,接种病毒液,接种量为0.001~0.01MOI接种犬瘟热病毒株(CDV3株),生物反应器培养设定参数为培养温度35℃、搅拌速度为60rpm、溶氧为50%、pH7.0、反应器自动控制培养。After the cells were cultured for 28 hours, when most of the cells on the microcarriers were in a good growth state under a microscope, the virus solution was inoculated with an inoculation volume of 0.001-0.01 MOI to inoculate the canine distemper virus strain (CDV3 strain), and the parameter set for the bioreactor culture was the culture temperature 35°C, stirring speed 60rpm, dissolved oxygen 50%, pH 7.0, reactor automatic control culture.
步骤405:收获病毒培养液及微载体Step 405: Harvesting virus culture fluid and microcarriers
接毒20h后每隔4h取反应器中微载体观察细胞病变,待微载体上80%细胞已脱离,且DO值明显呈上升趋势,结束培养,收获病毒培养液及微载体,置-20℃反复冻融两次,经离心或过滤去除微载体及细胞碎片,收获病毒液,测定病毒含量为6.5logTCID50/mL,将收获液保存于-20℃备用。After 20 hours of inoculation, take the microcarriers in the reactor every 4 hours to observe the cell changes. When 80% of the cells on the microcarriers have detached, and the DO value is obviously on the rise, stop the culture, harvest the virus culture medium and microcarriers, and store them at -20°C Freezing and thawing was repeated twice, microcarriers and cell debris were removed by centrifugation or filtration, and the virus liquid was harvested. The virus content was determined to be 6.5logTCID 50 /mL, and the harvested liquid was stored at -20°C for later use.
步骤406:疫苗配制Step 406: Vaccine preparation
将检验合格的病毒液与冻干保护剂按适宜比例混合,加入适宜抗生素后充分混合,同时用0.1mol/L的NaHCO3调pH值7.4,充分混合,定量分装冻干后制成成品。Mix the qualified virus liquid and freeze-drying protective agent in an appropriate ratio, add appropriate antibiotics, and mix thoroughly. At the same time, adjust the pH value to 7.4 with 0.1mol/L NaHCO 3 , mix fully, and quantitatively distribute and freeze-dry to make a finished product.
实验例Experimental example
传统的转瓶方法在生产水貂犬瘟热病毒活疫苗时的工艺流程一般可简述为:The technical process of the traditional spin bottle method in the production of mink distemper virus live vaccine can generally be briefly described as:
取生长良好的Vero细胞,倾掉细胞培养液,用pH7.2的PBS缓冲液清洗细胞面,加入浓度为0.25%胰酶-EDTA溶液细胞消化液消化,加入含8%血清浓度的MEM细胞培养液终止消化,按照1:3的比例进行细胞传代培养,37℃培养,转机转速为7~9rmp/min。Take well-grown Vero cells, discard the cell culture medium, wash the cell surface with PBS buffer solution with pH 7.2, add 0.25% trypsin-EDTA solution to digest the cell digestion solution, add MEM containing 8% serum concentration for cell culture solution to stop the digestion, subculture the cells according to the ratio of 1:3, culture at 37°C, and the rotation speed is 7-9rmp/min.
将生产用毒种用MEM细胞维持液作5倍稀释,按5%的比例接种于长成良好单层的Vero细胞转瓶,37℃吸附1小时,加入细胞维持液。将细胞培养转瓶置35~37℃条件下旋转培养,连续观察4日。待细胞CPE达到70%以上时即可收获,置-20℃保存。The virus seeds used for production were diluted 5 times with MEM cell maintenance solution, inoculated at a ratio of 5% in Vero cell spinner bottles that had grown into a good monolayer, adsorbed at 37°C for 1 hour, and then added cell maintenance solution. The cell culture spinner bottle was placed under the condition of 35-37°C for rotation culture, and the observation was continued for 4 days. The cells can be harvested when the CPE reaches more than 70%, and stored at -20°C.
将实施例4与传统转瓶法进行比较,比较结果如表1所示:Embodiment 4 is compared with traditional spinning bottle method, and comparison result is as shown in table 1:
表1实施例4与传统转瓶法生产水貂犬瘟热病毒活疫苗比较Table 1 embodiment 4 compares with traditional spinning bottle method production mink canine distemper virus live vaccine
尽管已用具体实施例来说明和描述了本发明,然而应意识到,在不背离本发明的精神和范围的情况下可以作出许多其它的更改和修改。因此,这意味着在所附权利要求中包括属于本发明范围内的所有这些变化和修改。While particular embodiments of the invention have been illustrated and described, it should be appreciated that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
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Application publication date: 20160803 |