CN105803431A - Magnesium alloy chemical nickel plating solution and preparation method thereof, and nickel plating method - Google Patents
Magnesium alloy chemical nickel plating solution and preparation method thereof, and nickel plating method Download PDFInfo
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Abstract
本发明提供一种镁合金化学镀镍液,所述镀镍液中含有可溶性镍盐、络合剂、缓冲剂、抗蚀剂、还原剂、稳定剂及水杨醛。本发明还提供了该镀镍液的制备方法及镁合金表面镀镍方法。本发明的镀镍液中含有水杨醛,能有效减少镁合金浸锌层在化学镀镍液中的腐蚀,促进反应的平缓进行,利于镍层的沉积,从而改善了镀层致密度以及针孔、漏镀问题。同时,加入的水杨醛能进一步延长镀镍液使用次数。The invention provides a magnesium alloy electroless nickel plating solution, which contains soluble nickel salt, complexing agent, buffer, resist, reducing agent, stabilizer and salicylaldehyde. The invention also provides a preparation method of the nickel plating solution and a nickel plating method on the surface of the magnesium alloy. The nickel plating solution of the present invention contains salicylaldehyde, which can effectively reduce the corrosion of the magnesium alloy galvanized layer in the electroless nickel plating solution, promote the smooth progress of the reaction, and facilitate the deposition of the nickel layer, thereby improving the density and pinhole of the coating , Missing plating problem. At the same time, the added salicylaldehyde can further prolong the use times of the nickel plating solution.
Description
技术领域 technical field
本发明涉及电镀技术领域,尤其涉及一种镁合金表面化学镀镍液、制备方法及其镀镍方法。 The invention relates to the technical field of electroplating, in particular to an electroless nickel plating solution for the surface of a magnesium alloy, a preparation method and a nickel plating method thereof.
背景技术 Background technique
镁合金因其独特的性能和丰富的资源一直受到广泛关注,在本世纪又被作为环保型材料而倍受推崇。但由于镁合金电镀工艺尚不成熟,耐蚀性差的问题成为发挥其优越性的主要障碍,因而在很大程度上限制了它更大范围的推广应用。 Magnesium alloy has been widely concerned because of its unique properties and abundant resources, and it is highly respected as an environmentally friendly material in this century. However, due to the immature electroplating process of magnesium alloy, the problem of poor corrosion resistance has become the main obstacle to exert its superiority, thus limiting its wider application to a large extent.
因此,对镁合金表面进行有效的装饰防腐尤为重要,现常用的处理技术有电镀,而镁合金在常规的电镀槽液中并不稳定,需要对其表面进行预处理,使其适应常规电镀环境。目前适用于工业生产的前处理工艺有两大类:沉锌法和直接化学镀镍法。这两种方法最早都是由美国DowChemical公司推出,后来各个使用厂家在实际试用过程中,都以此为基础进行了不同程度的改进,发展成大同小异的多种做法。见诸报道的有NorskHydro工艺和WCM工艺等。 Therefore, it is particularly important to effectively decorate and prevent the surface of magnesium alloys. The commonly used treatment technology is electroplating, but magnesium alloys are not stable in conventional electroplating baths, and the surface needs to be pretreated to adapt to conventional electroplating environments. . At present, there are two kinds of pretreatment processes applicable to industrial production: zinc-precipitation method and direct electroless nickel plating method. These two methods were first introduced by Dow Chemical Company in the United States. Later, in the actual trial process, various manufacturers used this method as a basis for improvement to varying degrees, and developed into a variety of methods that are similar to each other. The NorskHydro process and the WCM process have been reported.
沉锌法的目的是为了溶解镁的氧化物;同时在镁合金表面形成一层薄的氢氧化物,防止镁的进一步氧化。本申请文件中是以沉锌法为基础,对其中的工艺过程进行改进。沉锌法常见的工艺流程为:除油除垢→活化→沉锌→化学镀镍→电镀铜/镍/铬等。 The purpose of the zinc precipitation method is to dissolve the oxide of magnesium; at the same time, a thin layer of hydroxide is formed on the surface of the magnesium alloy to prevent further oxidation of magnesium. In this application document, the technological process is improved based on the zinc precipitation method. The common process flow of the zinc precipitation method is: degreasing and descaling→activation→precipitating zinc→electroless nickel plating→electroplating copper/nickel/chromium, etc.
通常情况下,镁合金会与过程中的酸/碱性溶液剧烈反应,在镀镍液中也会发生同样的剧烈反应,但这并不利于镍层在基材表面上的沉积,常常会造成针孔、漏镀现在,同时也使镀层的结合力得不到保障,易出现气泡、脱落问题。 Normally, magnesium alloys will react violently with the acid/alkaline solution in the process, and the same violent reaction will also occur in the nickel plating solution, but this is not conducive to the deposition of the nickel layer on the surface of the substrate, often resulting in Pinholes and missing plating are present, and at the same time, the bonding force of the coating cannot be guaranteed, and problems such as bubbles and shedding are prone to occur.
发明内容 Contents of the invention
本发明提供一种镁合金的化学镀镍液,能缓和镁合金基材在镀镍液中的反应,使反应平缓进行,达到更好的镀镍效果,进一步解决针孔、漏镀等现象。同时,本发明提供的镀镍液有较长的使用周期。 The invention provides an electroless nickel plating solution for magnesium alloys, which can ease the reaction of magnesium alloy substrates in the nickel plating solution, make the reaction progress smoothly, achieve better nickel plating effect, and further solve the phenomena of pinholes and missed plating. At the same time, the nickel plating solution provided by the invention has a longer service life.
本发明所述的一种镁合金化学镀镍液包括如下组分:可溶性镍盐、络合剂、缓冲剂、抗蚀剂、还原剂、稳定剂、以及水杨醛。 A magnesium alloy electroless nickel plating solution of the present invention comprises the following components: soluble nickel salt, complexing agent, buffer, resist, reducing agent, stabilizer, and salicylaldehyde.
本发明还提供了一种镁合金化学镀镍液的制备方法,所述方法为在可溶性镍盐的水溶液中加入络合剂、稳定剂、缓冲剂和还原剂;再加入抗蚀剂和水杨醛。 The present invention also provides a preparation method of electroless nickel plating solution for magnesium alloy, said method is to add complexing agent, stabilizer, buffer and reducing agent in the aqueous solution of soluble nickel salt; then add resist and salicylic acid aldehyde.
本发明还提供了一种镁合金表面化学镀镍的方法,包括将经过前处理的镁合金与镀镍液接触,得到表面具有镍层的镁合金基材;其中,所述镀镍液为本发明所述的镁合金镀镍液。 The present invention also provides a method for electroless nickel plating on the surface of a magnesium alloy, comprising contacting the pretreated magnesium alloy with a nickel plating solution to obtain a magnesium alloy substrate with a nickel layer on the surface; wherein the nickel plating solution is based on The magnesium alloy nickel plating solution described in the invention.
本发明的镁合金化学镀镍液中含有水杨醛。由于镁合金浸锌层在化学镀镍也中会剧烈反应,从而导致镀镍层有不均匀或漏镀等问题。而本发明的镀镍液中所含的水杨醛能有效减少镁合金浸锌层在化学镀镍液中的腐蚀,促进反应的平缓进行,从而保证镀层致密度、防止针孔及漏镀现象。同时,加入的水杨醛能进一步延长镀镍液使用寿命。 The magnesium alloy electroless nickel plating solution of the present invention contains salicylaldehyde. Because the magnesium alloy galvanized layer will react violently in the electroless nickel plating, which will lead to problems such as uneven or missing plating of the nickel plating layer. The salicylaldehyde contained in the nickel plating solution of the present invention can effectively reduce the corrosion of the magnesium alloy galvanized layer in the electroless nickel plating solution, promote the smooth progress of the reaction, thereby ensuring the density of the coating and preventing pinholes and missed plating. At the same time, the added salicylaldehyde can further prolong the service life of the nickel plating solution.
具体实施方式 detailed description
本发明的技术方案涉及一种镁合金化学镀镍液,所述镀镍液包含以下成分:可溶性镍盐、络合剂、缓冲剂、抗蚀剂、还原剂、稳定剂、以及水杨醛。 The technical solution of the present invention relates to a magnesium alloy electroless nickel plating solution, which contains the following components: soluble nickel salt, complexing agent, buffer, resist, reducing agent, stabilizer, and salicylaldehyde.
根据本发明所提供的化学镀镍液,优选地,可溶性镍盐15-25g/L、络合剂20-65g/L、缓冲剂10-20g/L、抗蚀剂10-30g/L、还原剂20-30g/L、稳定剂0.001-0.003g/L、以及水杨醛2-7g/L。 According to the electroless nickel plating solution provided by the present invention, preferably, soluble nickel salt 15-25g/L, complexing agent 20-65g/L, buffering agent 10-20g/L, resist 10-30g/L, reducing Agent 20-30g/L, stabilizer 0.001-0.003g/L, and salicylaldehyde 2-7g/L.
根据本发明所提供的化学镀镍液,优选地,所述可溶性镍盐为硫酸镍、氯化镍中的一种或多种;所述络合剂为柠檬酸铵、乙二胺、醋酸钠、乳酸、苹果酸、柠檬酸、丁二酸、丙酸中的一种或多种;所述缓冲剂为硼酸;所述抗蚀剂为氢氟酸、氟化氢铵、氟化钠、氟化钾中的一种或多种,当镀镍液中加入适量的氟化物抗蚀剂时,能在化学镀镍过程中保护镁合金基材表面,防止过度腐蚀,尤其能与水杨醛产生协同作用,进一步减少镁合金浸锌层在化学镍中的腐蚀,保证镀层的结合力,降低镀层起泡,脱落的几率;所述还原剂为次亚磷酸钠、硼氢化钠、硼烷、肼中的一种或多种;所述稳定剂为硫脲、硫氰酸钾、尿素中的一种或多种。 According to the electroless nickel plating solution provided by the present invention, preferably, the soluble nickel salt is one or more of nickel sulfate and nickel chloride; the complexing agent is ammonium citrate, ethylenediamine, sodium acetate , one or more of lactic acid, malic acid, citric acid, succinic acid, propionic acid; the buffer is boric acid; the resist is hydrofluoric acid, ammonium bifluoride, sodium fluoride, potassium fluoride One or more of them, when an appropriate amount of fluoride resist is added to the nickel plating solution, it can protect the surface of the magnesium alloy substrate during the electroless nickel plating process and prevent excessive corrosion, especially synergistic effect with salicylaldehyde , to further reduce the corrosion of the magnesium alloy galvanized layer in chemical nickel, ensure the binding force of the coating, reduce the chance of blistering and shedding of the coating; the reducing agent is sodium hypophosphite, sodium borohydride, borane, hydrazine One or more; the stabilizer is one or more of thiourea, potassium thiocyanate, and urea.
根据本发明所提供的化学镀镍液,优选地,所述络合剂为柠檬酸铵、乙二胺、醋酸钠、乳酸中的一种或多种。 According to the electroless nickel plating solution provided by the present invention, preferably, the complexing agent is one or more of ammonium citrate, ethylenediamine, sodium acetate, and lactic acid.
根据本发明所提供的化学镀镍液,优选地,所述镀镍液的pH值为8-9。 According to the electroless nickel plating solution provided by the present invention, preferably, the pH value of the nickel plating solution is 8-9.
本发明还提供了一种镁合金化学镀镍液的制备方法,所述方法所述方法为在可溶性镍盐的水溶液中加入络合剂、稳定剂、缓冲剂和还原剂;再加入抗蚀剂和水杨醛。 The present invention also provides a preparation method of magnesium alloy electroless nickel plating solution, the method described in the method is to add complexing agent, stabilizer, buffering agent and reducing agent in the aqueous solution of soluble nickel salt; then add anti-corrosion agent and salicylaldehyde.
根据本发明所提供的制备方法,优选地,所述可溶性镍盐15-25g/L、络合剂20-65g/L、缓冲剂10-20g/L、抗蚀剂10-30g/L、还原剂20-30g/L、稳定剂0.001-0.003g/L以及水杨醛2-7g/L。 According to the preparation method provided by the present invention, preferably, the soluble nickel salt 15-25g/L, complexing agent 20-65g/L, buffering agent 10-20g/L, resist 10-30g/L, reducing Agent 20-30g/L, stabilizer 0.001-0.003g/L and salicylaldehyde 2-7g/L.
根据本发明所提供的制备方法,优选地,所述可溶性镍盐为硫酸镍、氯化镍中的一种或多种;所述络合剂为柠檬酸铵、乙二胺、醋酸钠、乳酸、苹果酸、柠檬酸、丁二酸、丙酸中的一种或多种;所述缓冲剂为硼酸;所述抗蚀剂为氢氟酸、氟化氢铵、氟化钠、氟化钾中的一种或多种;所述还原剂为次亚磷酸钠、硼氢化钠、硼烷、肼中的一种或多种;所述稳定剂为硫脲、硫氰酸钾、尿素中的一种或多种。 According to the preparation method provided by the present invention, preferably, the soluble nickel salt is one or more of nickel sulfate and nickel chloride; the complexing agent is ammonium citrate, ethylenediamine, sodium acetate, lactic acid , malic acid, citric acid, succinic acid, propionic acid or one or more; the buffer is boric acid; the resist is hydrofluoric acid, ammonium bifluoride, sodium fluoride, potassium fluoride One or more; the reducing agent is one or more of sodium hypophosphite, sodium borohydride, borane, hydrazine; the stabilizer is one of thiourea, potassium thiocyanate, urea or more.
根据本发明所提供的制备方法,优选地,最后使用氨水调节pH值在8-9之间。 According to the preparation method provided by the present invention, preferably, ammonia water is used to adjust the pH value between 8-9.
本发明还提供了一种镁合金表面化学镀镍的方法,包括将经过前处理的镁合金与镀镍液接触,得到表面具有镍层的镁合金基材;其特征在于,所述镀镍液为本发明所述的镁合金镀镍液。 The present invention also provides a method for electroless nickel plating on the surface of a magnesium alloy, comprising contacting the pretreated magnesium alloy with a nickel plating solution to obtain a magnesium alloy substrate with a nickel layer on the surface; it is characterized in that the nickel plating solution It is the magnesium alloy nickel plating solution described in the present invention.
以下结合实施例,对本发明作进一步具体描述,但不局限于此。 The present invention will be further described in detail below in conjunction with the examples, but not limited thereto.
本发明中所述实施例中的所有原料如非特指,均为市售产品。 All raw materials in the examples described in the present invention are commercially available unless otherwise specified.
实施例1Example 1
1、制备镁合金化学镀镍液 1. Preparation of magnesium alloy electroless nickel plating solution
在硫酸镍的水溶液中加入柠檬酸铵、乙二胺、醋酸钠、乳酸,以及硫脲、硼酸和次亚磷酸钠搅拌均匀;再加入氢氟酸、氟化氢铵和水杨醛,最后使用氨水调节pH值为8,可得镀镍液A1。其中,硫酸镍20g/L、柠檬酸铵25g/L、乙二胺3g/L、醋酸钠7g/L、乳酸10g/L、硫脲0.002g/L、硼酸15g/L、次亚磷酸钠25g/L、氢氟酸8g/L、氟化氢铵10g/L和水杨醛4g/L。 Add ammonium citrate, ethylenediamine, sodium acetate, lactic acid, thiourea, boric acid and sodium hypophosphite to the aqueous solution of nickel sulfate and stir well; then add hydrofluoric acid, ammonium bifluoride and salicylaldehyde, and finally use ammonia water to adjust The pH value is 8, and the nickel plating solution A1 can be obtained. Among them, nickel sulfate 20g/L, ammonium citrate 25g/L, ethylenediamine 3g/L, sodium acetate 7g/L, lactic acid 10g/L, thiourea 0.002g/L, boric acid 15g/L, sodium hypophosphite 25g /L, hydrofluoric acid 8g/L, ammonium bifluoride 10g/L and salicylaldehyde 4g/L.
2、镁合金表面镀镍 2. Nickel plating on the surface of magnesium alloy
1)基材预处理:选用牌号为AZ91D的镁合金作为基材,将基材放入除油液中(配方:碳酸钠20g/L,磷酸钠20g/L,柠檬酸钠10g/L,十二烷基硫酸钠1g/L),20-30℃下浸洗10分钟,取出后用自来水清洗,然后用300g/L的磷酸酸洗。 1) Substrate pretreatment: select magnesium alloy with brand AZ91D as the substrate, put the substrate into the degreasing solution (recipe: sodium carbonate 20g/L, sodium phosphate 20g/L, sodium citrate 10g/L, ten Dialkyl sodium sulfate 1g/L), soak for 10 minutes at 20-30°C, take it out, wash it with tap water, and then wash it with 300g/L phosphoric acid.
2)活化:将步骤1处理后的镁合金基材浸入活化液(配方:磷酸180g/L,氟化氢铵90g/L)中,在20-30℃下浸洗60秒,取出后用自来水清洗。 2) Activation: Immerse the magnesium alloy substrate treated in step 1 in the activation solution (recipe: phosphoric acid 180g/L, ammonium bifluoride 90g/L), dip for 60 seconds at 20-30°C, take it out and wash it with tap water.
3)沉锌:将步骤2中得到的镁合金基材浸入沉锌液(配方:硫酸锌30g/l,焦磷酸钠120g/L,碳酸钠6g/L,氟化钾2g/L,硫酸镍0.5g/L)中,在50℃下浸洗10分钟,取出后用自来水清洗。 3) Zinc precipitation: immerse the magnesium alloy substrate obtained in step 2 into the zinc precipitation solution (recipe: zinc sulfate 30g/l, sodium pyrophosphate 120g/L, sodium carbonate 6g/L, potassium fluoride 2g/L, nickel sulfate 0.5g/L), soak at 50°C for 10 minutes, take it out and wash it with tap water.
4)化学镀镍:将经过1-3步骤处理过的镁合金基材放入镀镍液A1中,镀镍液温度为40℃,浸泡20分钟时间后取出,用自来水清洗后得到镀件Y1。 4) Electroless nickel plating: Put the magnesium alloy substrate treated in steps 1-3 into nickel plating solution A1, the temperature of the nickel plating solution is 40°C, take it out after soaking for 20 minutes, wash it with tap water, and get the plated piece Y1 .
实施例2Example 2
在硫酸镍的水溶液中加入柠檬酸铵、乙二胺、醋酸钠、乳酸,以及硫脲、硼酸和次亚磷酸钠搅拌均匀;再加入氢氟酸、氟化氢铵和水杨醛,最后使用氨水调节pH值为8.5,可得镀镍液A2。其中,硫酸镍18g/L、柠檬酸铵22g/L、乙二胺2g/L、醋酸钠6g/L、乳酸8g/L、硫脲0.001g/L、硼酸12g/L、次亚磷酸钠22g/L、氢氟酸7g/L、氟化氢铵9g/L和水杨醛4g/L。 Add ammonium citrate, ethylenediamine, sodium acetate, lactic acid, thiourea, boric acid and sodium hypophosphite to the aqueous solution of nickel sulfate and stir well; then add hydrofluoric acid, ammonium bifluoride and salicylaldehyde, and finally use ammonia water to adjust The pH value is 8.5, and the nickel plating solution A2 can be obtained. Among them, nickel sulfate 18g/L, ammonium citrate 22g/L, ethylenediamine 2g/L, sodium acetate 6g/L, lactic acid 8g/L, thiourea 0.001g/L, boric acid 12g/L, sodium hypophosphite 22g /L, hydrofluoric acid 7g/L, ammonium bifluoride 9g/L and salicylaldehyde 4g/L.
按照实施例1的方法,采用镀镍液A2对镁合金进行镀镍,得到镀件Y2。According to the method of Example 1, the magnesium alloy was plated with nickel using the nickel plating solution A2 to obtain the plated piece Y2.
实施例3Example 3
按照实施例1的方法配置镀镍液A3,区别在于:柠檬酸铵35g/L,同时不含乙二胺、醋酸钠和乳酸。 The nickel plating solution A3 was configured according to the method of Example 1, the difference being: ammonium citrate was 35 g/L, and ethylenediamine, sodium acetate and lactic acid were not contained.
按照实施例1的方法,采用镀镍液A3对镁合金进行镀镍,得到镀件Y3。According to the method of Example 1, the magnesium alloy was plated with nickel using the nickel plating solution A3 to obtain the plated piece Y3.
实施例4Example 4
按照实施例1的方法配置镀镍液A4,区别在于:用10g/L的苹果酸,15g/L的丁二酸替换A1中的乙二胺、醋酸钠、乳酸。 Configure nickel plating solution A4 according to the method of embodiment 1, difference is: replace ethylenediamine, sodium acetate, lactic acid in A1 with the malic acid of 10g/L, the succinic acid of 15g/L.
按照实施例1的方法,采用镀镍液A4对镁合金进行镀镍,得到镀件Y4。According to the method of Example 1, the magnesium alloy was plated with nickel using the nickel plating solution A4 to obtain the plated piece Y4.
实施例5Example 5
按照实施例1的方法配置镀镍液A5,区别在于:用氟化钠10g/L替代A1中的氟化氢铵溶液。 Nickel plating solution A5 was configured according to the method of Example 1, with the difference that: 10 g/L of sodium fluoride was used to replace the ammonium bifluoride solution in A1.
按照实施例1的方法,采用镀镍液A5对镁合金进行镀镍,得到镀件Y5。According to the method of Example 1, the magnesium alloy was plated with nickel using the nickel plating solution A5 to obtain the plated piece Y5.
对比例1Comparative example 1
除不含水杨醛外,其余与实施例1相同。 Except not containing salicylaldehyde, all the other are identical with embodiment 1.
性能测试及结果Performance Tests and Results
1、进入平缓反应时间 1. Enter the slow reaction time
观察基材放入镀镍液后多久能进入平缓反应。 Observe how long it takes for the substrate to enter a gentle reaction after it is put into the nickel plating solution.
2、镀镍液寿命 2. Service life of nickel plating solution
观察使用后的镀镍液中是否出现沉淀。 Observe whether there is precipitation in the nickel plating solution after use.
3、镀镍外观 3. Nickel-plated appearance
观察镀镍后的镁合金基材外观是否镀层均匀,是否有针孔、漏镀等现象。 Observe whether the appearance of the nickel-plated magnesium alloy substrate is uniform, whether there are pinholes, missing plating, etc.
4、测试结果4. Test results
由上述测试结果可知:水杨醛能有效阻止剧烈反应,提高镀层致密度、防止针孔及漏镀现象。同时,加入的水杨醛吸附镁合金在镀镍液中溶解的杂质离子,能进一步延长镀镍液寿命。 From the above test results, it can be seen that salicylaldehyde can effectively prevent violent reaction, improve the density of the coating, and prevent pinholes and missed plating. At the same time, the added salicylaldehyde absorbs the impurity ions dissolved in the nickel-plating solution by the magnesium alloy, which can further prolong the service life of the nickel-plating solution.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举,而由此所引伸出的显而易见的变化或变动仍处于本发明创造权利要求的保护范围之中。 Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to list all the implementation modes here, and the obvious changes or changes derived therefrom are still within the protection scope of the claims of the present invention.
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