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CN105803385A - Valve used for steam environment and surface treatment method of valve - Google Patents

Valve used for steam environment and surface treatment method of valve Download PDF

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CN105803385A
CN105803385A CN201410855840.6A CN201410855840A CN105803385A CN 105803385 A CN105803385 A CN 105803385A CN 201410855840 A CN201410855840 A CN 201410855840A CN 105803385 A CN105803385 A CN 105803385A
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valve
valve rod
chamber
locking
locking parts
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CN105803385B (en
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李长鹏
段瑞春
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Siemens Corp
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Siemens Corp
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Abstract

本发明提供了一种在蒸汽环境中使用的阀门的表面处理方法,所述阀门包括:第一腔室(10),第二腔室(20)和阀杆(22),其中第二腔室(20)中设有用于锁定阀杆(22)的锁定部件(23)和用于容纳锁定部件(23)的孔腔(25),锁定部件(23)可在孔腔(25)中运动至两个位置,在第一位置与阀杆(22)接合,实现锁定阀杆(22);在第二位置距离阀杆(22)一定间隙,实现松开阀杆(22),所述方法包括:对阀杆(22)和锁定部件(23)的表面依次进行碳氮化处理和铬化处理。采用本发明的表面处理方法获得的阀门能够显著改善耐腐蚀性和耐磨性,从而避免由于生锈等问题导致的故障,而且能够节约成本。

The invention provides a method for surface treatment of a valve used in a steam environment, the valve comprising: a first chamber (10), a second chamber (20) and a valve stem (22), wherein the second chamber (20) is provided with a locking part (23) for locking the valve stem (22) and a hole (25) for accommodating the locking part (23), and the locking part (23) can move in the hole (25) to Two positions, engaging with the valve stem (22) at the first position to realize locking of the valve stem (22); at the second position with a certain gap from the valve stem (22) to realize loosening of the valve stem (22), the method includes : Carrying out carbonitriding treatment and chromizing treatment successively to the surface of valve stem (22) and locking part (23). The valve obtained by adopting the surface treatment method of the present invention can significantly improve corrosion resistance and wear resistance, thereby avoiding failures caused by problems such as rusting and the like, and can save costs.

Description

用于蒸汽环境的阀门及其表面处理方法Valve used in steam environment and its surface treatment method

技术领域technical field

本发明属于阀门的表面处理领域,特别涉及阀门的耐腐蚀耐磨表面层的形成。The invention belongs to the field of surface treatment of valves, in particular to the formation of corrosion-resistant and wear-resistant surface layers of valves.

背景技术Background technique

用于蒸汽环境的阀门的防锈是其设计和使用中的重要问题。当将阀门中的组件暴露至高的工作温度水蒸汽且甚至腐蚀性环境时,其可能变得严重生锈。一方面,组件生锈将因其所导致的表面缺陷而影响工作寿命。更严重地,生锈也可影响组件的正常移动,从而导致阀门甚至其所在系统出现故障。一个典型实例为蒸汽涡轮机速关阀系统中的移动组件。为了避免汽轮机系统的过速旋转或其它非正常操作,作为关键性的安全保护组件,速关阀将速关以将蒸汽流快速闭合至涡轮机内,从而避免蒸汽涡轮机系统的毁坏性损伤或甚至人员受伤。The rust prevention of valves used in steam environments is an important issue in their design and use. When components in a valve are exposed to high operating temperature water vapor and even corrosive environments, they can become severely rusted. On the one hand, rusting of components will affect the working life due to the surface defects it causes. More seriously, rust can also interfere with the normal movement of components, causing valves and even the system in which they are installed to fail. A typical example is a moving component in a steam turbine quick-closing valve system. In order to avoid over-speed rotation or other abnormal operation of the steam turbine system, as a key safety protection component, the quick-closing valve will quickly close to quickly close the steam flow into the turbine, thereby avoiding destructive damage to the steam turbine system or even personnel Injuried.

对于速关阀或节流阀,要达到成功的阀速关,必须保证锁定部件的平滑旋转和阀杆的自由移动。但是,如果发生蒸汽密封的故障,那么锁定部件或相邻组件将被暴露至高温水蒸汽与氧的混合物,且会在非常短的时间周期内严重生锈。考虑到在锁定部件与孔腔间仅有小至0.01mm的细小空间,组件生锈很可能会阻碍锁定部件的正常旋转,并因此造成速关阀的故障。已报道过由于速关阀故障的蒸汽涡轮机的损伤所带来的严重意外事故。For quick-closing or throttling valves, smooth rotation of the locking member and free movement of the stem must be guaranteed for successful quick-closing. However, if a failure of the steam seal occurs, the locking component or adjacent components will be exposed to a high temperature water vapor and oxygen mixture and will be severely rusted within a very short period of time. Considering that there is only a small space as small as 0.01mm between the locking part and the bore, the rusting of the components is likely to prevent the normal rotation of the locking part and thus cause the failure of the quick-closing valve. Serious accidents due to damage to steam turbines with quick closing valve failures have been reported.

现有技术中,抗腐蚀能力可以通过高浓度铬(例如不锈钢)来改善。然而,高浓度铬会导致较高的材料成本,因此并不具有成本效率。而且,高铬化温度会导致组件的变形。同时保持所要的延展性、耐腐蚀性和耐磨性,需要开发针对锁定部件和相邻组件两者的先进的表面处理。但在高温水蒸汽与氧的混合物下的长时间移动性仍具挑战性,且也涉及组件成本的增加。In the prior art, corrosion resistance can be improved by high concentration of chromium (such as stainless steel). However, high concentrations of chromium result in high material costs and are therefore not cost effective. Furthermore, high chromizing temperatures can lead to deformation of components. While maintaining the desired ductility, corrosion resistance, and wear resistance, advanced surface treatments for both the locking component and adjacent components need to be developed. But long-term mobility under high-temperature mixtures of water vapor and oxygen remains challenging and also involves increased component costs.

另外,对于阀腔壳体中邻近锁定部件的孔腔(具有与锁定部件匹配的凹陷表面的组件),通常由铸铁(例如HT-200)制成,其复杂形状和对于0.01mm的细小空间的高度需求使其更难进行包括陶瓷涂层的热喷雾、电镀、PTFE涂敷等的表面处理。并且温度超过250℃的工作条件也使得PTFE不适用于此项应用。In addition, for the cavity in the valve cavity housing adjacent to the locking part (the component with the concave surface matching the locking part), it is usually made of cast iron (such as HT-200), its complex shape and the small space for 0.01mm High demand makes it more difficult for surface preparation including thermal spraying of ceramic coating, electroplating, PTFE coating, etc. And working conditions with temperatures over 250°C also make PTFE unsuitable for this application.

发明内容Contents of the invention

为了避免由于生锈导致的金属部件故障,本发明提供了一种用于在蒸汽环境中使用的阀门的表面处理方法,所述阀门包括:第一腔室10,内设有阀盘11和蒸汽通道12;第二腔室20,和阀杆22,包括:第一端221,位于第二腔室20内;和第二端222,位于第一腔室10内,与阀盘11连接,并可驱动阀盘11开启或关闭蒸汽通道12;其中第二腔室20中设有用于锁定阀杆22的锁定部件23和用于容纳锁定部件23的孔腔25,锁定部件23可在孔腔25中运动至两个位置,在第一位置与阀杆22接合,实现锁定阀杆22;在第二位置距离阀杆22一定间隙,实现松开阀杆22,所述方法包括:对阀杆22和锁定部件23的表面依次进行碳氮化处理和铬化处理。In order to avoid the failure of metal parts due to rust, the present invention provides a surface treatment method for valves used in steam environments, said valves comprising: a first chamber 10 with a valve disc 11 and a steam Channel 12; second chamber 20, and valve stem 22, including: first end 221, located in second chamber 20; and second end 222, located in first chamber 10, connected with valve disc 11, and The valve disc 11 can be driven to open or close the steam passage 12; wherein the second chamber 20 is provided with a locking part 23 for locking the valve stem 22 and a hole 25 for accommodating the locking part 23, and the locking part 23 can be placed in the hole 25 Move to two positions in the first position, and engage with the valve stem 22 at the first position to realize locking the valve stem 22; at the second position, there is a certain gap from the valve stem 22 to realize releasing the valve stem 22. The method includes: And the surface of the locking member 23 is subjected to carbonitriding and chromizing in this order.

碳氮化处理后再进行铬化处理能够得到与富Cr钢差不多的耐腐蚀性和耐磨性,但是不需要采用昂贵的富Cr钢材料替换,从而大大降低了该组件的成本。此外,通过碳氮化预处理之后再进行铬化处理,可以使铬化能够达到足够的处理深度(例如100至300微米)。再进一步地,碳氮化预处理之后,可以在较低温度下进行铬化处理,例如高于等于500℃至低于800℃,优选500至750℃,而没有碳氮化预处理的情况下,要得到较深的铬化深度,需要至少800℃。降低的处理温度能够进一步避免高温处理可能导致的金属部件的变形。在一个优选的实施方式中,所述铬化处理温度为550-700℃。降低的处理温度不但能够避免可能的组件的变形,还能够进一步降低成本。Chromizing after carbonitriding can obtain corrosion resistance and wear resistance similar to that of Cr-rich steel, but does not need to be replaced by expensive Cr-rich steel materials, thereby greatly reducing the cost of the component. In addition, the chromizing treatment can be carried out after the carbonitriding pretreatment, so that the chromizing can reach a sufficient treatment depth (for example, 100 to 300 microns). Still further, after carbonitriding pretreatment, chromizing treatment can be carried out at a lower temperature, for example, higher than or equal to 500°C to lower than 800°C, preferably 500 to 750°C, without carbonitriding pretreatment , to get a deeper chromization depth, need at least 800 ℃. The reduced processing temperature can further avoid deformation of the metal parts that may be caused by high temperature processing. In a preferred embodiment, the chromizing treatment temperature is 550-700°C. The reduced processing temperature not only avoids possible deformation of the components, but also further reduces costs.

在一个优选的实施方式中,在所述铬化处理之后进一步进行氮化处理。在铬化处理之后的氮化处理能够进一步改善涂层的硬度、稳定性、耐腐蚀性和耐磨性,并且由于氮化层下面直接接触的是铬化层,而不会产生由于氮化处理期间形成的晶界通道导致的氧化和生锈。In a preferred embodiment, the nitriding treatment is further performed after the chromizing treatment. The nitriding treatment after the chromizing treatment can further improve the hardness, stability, corrosion resistance and wear resistance of the coating, and since the chromizing layer is directly in contact with the nitrided layer, there will be no damage caused by the nitriding treatment. Oxidation and rusting due to grain boundary channels formed during this process.

在一个优选的实施方式中,阀杆22外进一步设有衬套29,锁定部件23通过锁定衬套29实现对阀杆22的锁定,并且进一步对所述衬套的表面依次进行碳氮化处理和铬化处理,更优选进一步氮化处理。具体而言,衬套29与阀杆22相互固定,可以在衬套29上形成与锁定部件23配合的沟槽,以使得锁定部件能够锁定阀杆,从而避免了在阀杆上直接形成沟槽而降低其机械强度的影响。而在没有衬套的情况下,需要在阀杆上产生与锁定部件23配合的沟槽,以形成锁定部件对阀杆的锁定。In a preferred embodiment, a bushing 29 is further provided outside the valve stem 22, and the locking member 23 realizes the locking of the valve stem 22 through the locking bush 29, and the surface of the bushing is further subjected to carbonitriding treatment in sequence. And chromizing treatment, more preferably further nitriding treatment. Specifically, the bushing 29 and the valve stem 22 are fixed to each other, and a groove cooperating with the locking part 23 can be formed on the bushing 29, so that the locking part can lock the valve stem, thus avoiding the direct formation of a groove on the valve stem and reduce its mechanical strength. However, in the absence of a bushing, it is necessary to form a groove on the valve stem to cooperate with the locking part 23 to form the locking of the locking part to the valve stem.

在一个优选的实施方式中,所述方法进一步包括:对孔腔25与锁定部件23配合的内表面,通过化学镀形成Ni-P合金涂层。在一个优选的实施方式中,第二腔室20与阀杆22配合的内表面也经过化学镀形成Ni-P合金涂层。对于具有凹陷表面的组件或复杂形状的组件,例如孔腔25、弹簧282、壳体21内表面和齿轮30等,上述铬化处理可能难以实施。而对于阀门的防锈来说,由于互相配合的组件(例如锁定部件23和孔腔25)之间间隙很小(小至0.01mm),所以任何一方生锈都有可能造成阀门的故障。因此,在本发明的一个优选方案中,对孔腔25与锁定部件23配合的内表面采用了化学镀进行Ni-P合金涂层来对其进行表面处理,以使其与锁定部件23的接触面上避免生锈。Ni-P合金涂层能够改善孔腔内表面和壳体内表面等组件的耐腐蚀性和耐磨性。并且,本发明所采用的化学镀工艺能够制备出具有均匀的质量和均匀的厚度的涂层,即使是具有复杂结构的组件(如孔腔内表面、第二腔室与阀杆配合的表面、齿轮等),其表面的涂层厚度和质量仍然可以非常均匀。研究表明,在干燥和润滑的条件下,化学镀的Ni-P合金涂层能够达到硬铬的耐磨性。并且Ni-P合金涂层足以对抗水蒸汽环境带来的腐蚀,从而为上述表面带来足够的耐腐蚀性。In a preferred embodiment, the method further includes: forming a Ni-P alloy coating on the inner surface of the cavity 25 that cooperates with the locking component 23 by electroless plating. In a preferred embodiment, the inner surface of the second chamber 20 matched with the valve stem 22 is also subjected to electroless plating to form a Ni-P alloy coating. For components with concave surfaces or complex shapes, such as cavity 25, spring 282, inner surface of housing 21, gear 30, etc., the chromizing treatment described above may be difficult to implement. And for the anti-rust of valve, because the clearance (as little as 0.01mm) between the components (such as locking part 23 and cavity 25) that cooperates with each other is very little, so any party gets rusty all may cause the fault of valve. Therefore, in a preferred solution of the present invention, electroless plating is used to carry out Ni-P alloy coating to the inner surface that the hole 25 cooperates with the locking part 23 to carry out surface treatment to it, so that it contacts with the locking part 23 Avoid rust on the surface. The Ni-P alloy coating can improve the corrosion resistance and wear resistance of components such as the inner surface of the cavity and the inner surface of the shell. And, the electroless plating process that the present invention adopts can prepare the coating that has uniform quality and uniform thickness, even the component (such as bore inner surface, the surface that second chamber cooperates with valve stem, etc.) with complicated structure gears, etc.), the coating thickness and quality of the surface can still be very uniform. Studies have shown that under dry and lubricated conditions, the electroless Ni-P alloy coating can achieve the wear resistance of hard chrome. And the Ni-P alloy coating is sufficient to resist the corrosion caused by the water vapor environment, thereby bringing sufficient corrosion resistance to the above-mentioned surface.

在一个优选的实施方式中,在形成所述Ni-P合金涂层的化学镀的镀液中添加固体润滑剂颗粒。固体润滑剂能够进一步提高金属部件的耐腐蚀性和耐磨性。出于对使用环境即高温水蒸汽工作条件的考虑,本发明优选的固体润滑剂为CaF2或氟化石墨。相对于常规的MoS2润滑剂,在水蒸汽导致的湿环境下,CaF2或氟化石墨具有更小的摩擦系数。In a preferred embodiment, solid lubricant particles are added to the electroless plating solution for forming the Ni-P alloy coating. Solid lubricants can further improve the corrosion resistance and wear resistance of metal parts. In view of the use environment, that is, the high-temperature water vapor working condition, the preferred solid lubricant of the present invention is CaF 2 or graphite fluoride. Compared with conventional MoS lubricants, CaF 2 or graphite fluoride have smaller friction coefficients under the wet environment caused by water vapor.

在一个优选的实施方式中,所述固体润滑剂颗粒(例如CaF2)的粒径小于8微米,含量为基于Ni-P合金涂层重量的3~6wt%。固体润滑剂的作用在于在合金涂层中形成自润滑复合镀层,粒径如果过大,可能会使自润滑复合镀层的摩擦系数较大。小于8微米的润滑剂颗粒得到的自润滑复合镀层具有更低的摩擦系数。另外,固体润滑剂的量如果过大,可能会影响Ni-P合金涂层的稳定性,而如果过小,则可能起不到润滑层的技术效果。在本发明中,优选固体润滑剂颗粒含量为基于Ni-P合金涂层重量的3~6wt%,以得到更加稳定、耐磨性能更好的Ni-P合金涂层。In a preferred embodiment, the particle size of the solid lubricant particles (such as CaF 2 ) is less than 8 microns, and the content is 3-6 wt% based on the weight of the Ni-P alloy coating. The role of the solid lubricant is to form a self-lubricating composite coating in the alloy coating. If the particle size is too large, the friction coefficient of the self-lubricating composite coating may be larger. The self-lubricating composite coating obtained with lubricant particles smaller than 8 microns has a lower coefficient of friction. In addition, if the amount of solid lubricant is too large, the stability of the Ni-P alloy coating may be affected, and if it is too small, the technical effect of the lubricating layer may not be achieved. In the present invention, preferably, the content of the solid lubricant particles is 3-6 wt% based on the weight of the Ni-P alloy coating, so as to obtain a more stable Ni-P alloy coating with better wear resistance.

在一个优选的实施方式中,所述阀门为速关阀。速关阀的工作环境处于高温水蒸汽中,正是由于这种工作环境,导致其易于生锈。而速关阀的生锈对于整个系统来说,会导致严重的安全问题,因此,本发明的方法特别适用于速关阀系统。In a preferred embodiment, the valve is a quick-closing valve. The working environment of the quick-closing valve is in high-temperature water vapor, and it is precisely because of this working environment that it is easy to rust. However, rusting of the quick-closing valve will cause serious safety problems for the entire system. Therefore, the method of the present invention is particularly suitable for the quick-closing valve system.

本发明还提供了一种在蒸汽环境中使用的阀门,包括:The present invention also provides a valve used in a steam environment, comprising:

第中,所述化学镀的镀液中进一步包含固体润滑剂,优选CaF2或氟化石墨。此类固体润滑剂加入后能够形成自润滑复合镀层,其具有镀层温度适应范围宽,耐负荷性能较高,润滑性能稳定等优点,能够应用在高真空、有机溶剂、蒸汽、强碱、酸性介质中。并且,相对于常规的MoS2润滑剂,在水蒸汽导致的湿环境下,CaF2或氟化石墨具有更小的摩擦系数。In the first, the electroless plating solution further includes a solid lubricant, preferably CaF 2 or graphite fluoride. This kind of solid lubricant can form a self-lubricating composite coating after being added. It has the advantages of wide temperature range, high load resistance, and stable lubrication performance. It can be used in high vacuum, organic solvents, steam, strong alkali, and acidic media. middle. And, relative to conventional MoS lubricants, CaF2 or fluorinated graphite have smaller friction coefficients under the wet environment caused by water vapor.

在一个进一步优选的实施方式中,所述固体润滑剂颗粒的粒径小于8微米,含量为基于所述Ni-P合金涂层重量的3-6wt%。小于8微米的固体润滑剂颗粒能够得到具有更低的摩擦系数的自润滑复合镀层。另外,固体润滑剂的量如果过大,可能会影响Ni-P合金涂层的稳定性,而如果过小,则可能起不到润滑层的技术效果。在本发明中,优选固体润滑剂颗粒含量为基于Ni-P合金涂层重量的3~6wt%,得到更加稳定、耐磨性能更好的Ni-P合金涂层。In a further preferred embodiment, the particle size of the solid lubricant particles is less than 8 microns, and the content is 3-6 wt% based on the weight of the Ni-P alloy coating. Solid lubricant particles smaller than 8 microns can obtain a self-lubricating composite coating with a lower coefficient of friction. In addition, if the amount of solid lubricant is too large, the stability of the Ni-P alloy coating may be affected, and if it is too small, the technical effect of the lubricating layer may not be achieved. In the present invention, preferably, the solid lubricant particle content is 3-6 wt% based on the weight of the Ni-P alloy coating, so as to obtain a more stable Ni-P alloy coating with better wear resistance.

附图说明Description of drawings

图1为根据本发明一个实施方式的阀门的结构示意图;Fig. 1 is a schematic structural view of a valve according to an embodiment of the present invention;

图2为根据本发明一个优选实施方式的阀门的结构示意图;Fig. 2 is a schematic structural view of a valve according to a preferred embodiment of the present invention;

图3为根据本发明一个实施方式的锁定部件及阀杆22的表面处理过程示意图,其中图3A为处理前的阀杆22横切面示意图,图3B为进行碳氮化之后的阀杆22横切面示意图,图3C为进一步铬化后的阀杆22横切面示意图,图3D为进一步氮化后的阀杆22横切面示意图;Fig. 3 is a schematic diagram of the surface treatment process of the locking member and the valve stem 22 according to an embodiment of the present invention, wherein Fig. 3A is a schematic cross-sectional view of the valve stem 22 before treatment, and Fig. 3B is a cross-sectional view of the valve stem 22 after carbonitriding Schematic diagram, FIG. 3C is a schematic diagram of a cross-section of the valve stem 22 after further chromization, and FIG. 3D is a schematic diagram of a cross-section of the valve stem 22 after further nitriding;

图4为具有Ni-P合金涂层和不具有该涂层的碳钢的腐蚀率的比较图;Fig. 4 is the comparison diagram of the corrosion rate with Ni-P alloy coating and the carbon steel without this coating;

图5为根据本发明的一个实施方式用化学镀的方法在孔腔25内表面上形成Ni-P-CaF2保护层的示意图,其中图5A为处理前的孔腔25横切面示意图,图5B为形成Ni-P-CaF2保护层之后的孔腔25横切面示意图。5 is a schematic diagram of forming a Ni-P - CaF protective layer on the inner surface of the cavity 25 by electroless plating according to an embodiment of the present invention, wherein FIG. 5A is a schematic cross-sectional view of the cavity 25 before processing, and FIG. 5B It is a schematic cross-sectional view of the cavity 25 after forming the Ni-P-CaF 2 protective layer.

图中各个部件的名称和编号列表:List of names and numbers of the various parts in the figure:

第一腔室10,阀盘11,蒸汽通道12,第二腔室20,壳体21,孔腔25,密封件27,阀杆22,阀杆的第一端221,阀杆的第二端222,锁定部件23,衬套29,弹簧组件28,弹簧座281,弹簧282,齿轮30,手轮50。First chamber 10, valve disc 11, steam channel 12, second chamber 20, housing 21, bore 25, seal 27, valve stem 22, first end 221 of the valve stem, second end of the valve stem 222 , locking part 23 , bushing 29 , spring assembly 28 , spring seat 281 , spring 282 , gear 30 , and hand wheel 50 .

其中图1和图2中25为孔腔的横截面示意图,孔腔25容纳锁定部件23,使得锁定部件23可以在孔腔25中自由转动,并且锁定部件23可从孔腔中伸出一部分与阀杆22或衬套29上的凹槽卡接,从而实现对阀杆22的锁定。Wherein Fig. 1 and Fig. 2, 25 is the cross-sectional schematic view of the bore, and the bore 25 accommodates the locking member 23, so that the locking member 23 can rotate freely in the bore 25, and the locking member 23 can protrude a part from the bore and The groove on the valve stem 22 or the bushing 29 engages, thereby realizing locking of the valve stem 22 .

具体实施方式detailed description

对于阀门,防锈始终是必须满足的重要条件之一。特别是对于用于蒸汽环境中的阀门(参见图1和图2),例如速关阀,其移动组件之间的间隙甚至小至0.01mm,一旦生锈,就会导致其移动受阻,造成整个系统的故障。此外,由于其工作的高温水蒸汽环境,速关阀对于防锈的要求更高。For valves, rust prevention is always one of the important conditions that must be met. Especially for valves used in steam environments (see Figure 1 and Figure 2), such as quick-closing valves, the gap between its moving components is even as small as 0.01mm, once rusted, it will cause its movement to be blocked, causing the entire System failure. In addition, due to the high-temperature water vapor environment in which it works, quick-closing valves have higher requirements for rust prevention.

相对于直接在移动组件形成氮化层,本发明的表面处理得到的防锈层耐腐蚀性更好,而且更加稳定。Fe2-3N相非常脆,且因此通过低含量来控制的可控性比较差,或容易经由表面抛光而移除。而且,与无氮化处理的相同金属相比,氮化的金属具有减小的耐蚀性,这归因于沿着在氮化工艺期间形成的晶界的通道,可经由氧对氮的替换而加速氧化和生锈。Compared with directly forming the nitride layer on the moving components, the anti-rust layer obtained by the surface treatment of the present invention has better corrosion resistance and is more stable. The Fe2-3N phase is very brittle and therefore less controllable by low content, or easily removed by surface polishing. Also, the nitrided metal has reduced corrosion resistance compared to the same metal without the nitriding process, due to the fact that the channels along the grain boundaries formed during the nitriding process can be replaced by oxygen for nitrogen. And accelerate oxidation and rust.

在本发明公开的内容中,设计出不同的表面处理方法分别用于阀门的不同组件:对于能够进行碳氮化和铬化的组件,例如阀杆22和锁定部件23,依次进行碳氮化和铬化的表面处理;而对于由于结构需要不能进行碳氮化和铬化的组件,例如孔腔25、齿轮30和第二腔室20,利用化学镀形成Ni-P合金涂层,从而使得阀门中的移动组件可以在保持高耐磨性的同时改善耐腐蚀性。特别是对于速关阀或节流阀,本发明提供了简单且廉价解决方案来避免关键组件的生锈,避免了高昂的材料替换成本。In the disclosure of the present invention, different surface treatment methods are designed for different components of the valve: for components capable of carbonitriding and chromizing, such as the valve stem 22 and the locking part 23, carbonitriding and chromizing are carried out in sequence. Chromizing surface treatment; and for components that cannot be carbonitrided and chromized due to structural requirements, such as cavity 25, gear 30 and second chamber 20, electroless plating is used to form a Ni-P alloy coating, so that the valve The moving components in can improve corrosion resistance while maintaining high wear resistance. Especially for quick-closing or throttle valves, the present invention provides a simple and inexpensive solution to avoid rusting of critical components, avoiding high material replacement costs.

对于锁定部件、阀杆以及阀杆上的衬套,可选择表面铬化来改善耐腐蚀性。但是,不像常规具有高处理温度的常规铬化工艺,本发明中这些组件首先用碳氮化工艺来处理以促进后续的铬化过程,先进行碳氮化工艺能够加速铬化过程,以得到足够的铬化深度,从而保证其耐腐蚀性和稳定性,同时还能降低铬化处理温度。进一步的短时等离子体氮化处理能够进一步提高铬化层的稳定性,并改善均匀性,并进一步提高耐腐蚀性和耐磨性,参见图3A至图3D。For locking parts, stems and bushings on stems, optional surface chroming is available to improve corrosion resistance. However, unlike the conventional chromizing process with high processing temperature, these components in the present invention are first treated with carbonitriding process to promote the subsequent chromizing process, and the carbonitriding process can accelerate the chromizing process to obtain Sufficient chromizing depth, so as to ensure its corrosion resistance and stability, and at the same time reduce the chromizing treatment temperature. Further short-time plasma nitriding treatment can further improve the stability and uniformity of the chromized layer, and further improve the corrosion resistance and wear resistance, see FIG. 3A to FIG. 3D .

考虑到邻近锁定部件或阀杆的部件(例如孔腔25、齿轮30或第二腔室壳体21中与阀杆匹配部分)的复杂形状,可以采用化学镀的不同表面处理方法。可选择具有的耐腐蚀性和耐磨性甚至高于电镀Cr层的Ni-P合金。Ni-P合金保护层的强耐腐蚀性如图4所示,在氧饱和水中,Ni-P合金呈现极度降低的腐蚀率。即使是非常复杂的结构,化学镀层也可呈现出均匀的厚度和质量。化学镀镍的镍利用率高,并且具有“无孔不入”的特点,无论结构多么复杂,只要镀液能够接触到,就有镀层覆盖,不存在电镀中因电力分布不均而造成的深镀能力和分散差的问题。即使是镀件的盲孔、管道和缝隙的内表面,也能够得到均匀的镀层。通过稳定可控的镀层速度,镀层的整体厚度也能够良好控制在20至300μm的范围内,以满足0.01mm的细小空隙的高度需求。为了降低镀层的脆度同时保持足够高的耐腐蚀性和耐磨性,可以选择具有5-10wt%P的Ni-P合金用于化学镀,随后进行温度低于300℃的热处理。Considering the complex shape of parts adjacent to the locking part or valve stem, such as the bore 25, the gear 30 or the mating part of the second chamber housing 21, different surface treatments of electroless plating can be used. A Ni-P alloy can be selected that has even higher corrosion resistance and wear resistance than the electroplated Cr layer. The strong corrosion resistance of the Ni-P alloy protective layer is shown in Figure 4. In oxygen-saturated water, the Ni-P alloy exhibits an extremely reduced corrosion rate. Electroless coatings exhibit uniform thickness and quality even with very complex structures. The nickel utilization rate of electroless nickel plating is high, and it has the characteristics of "permeable". No matter how complicated the structure is, as long as the plating solution can be touched, it will be covered by the plating layer. There is no deep plating ability and The problem of poor dispersion. Even the inner surfaces of blind holes, pipes and crevices of plated parts can be uniformly plated. Through the stable and controllable coating speed, the overall thickness of the coating can also be well controlled in the range of 20 to 300 μm, so as to meet the height requirement of a small gap of 0.01mm. In order to reduce the brittleness of the coating while maintaining sufficiently high corrosion resistance and wear resistance, a Ni-P alloy with 5–10 wt% P can be selected for electroless plating, followed by heat treatment at a temperature below 300 °C.

另外的固体润滑剂能够用于进一步提高耐腐蚀性和耐磨性。常规的MoS2润滑剂在湿环境下会呈现提高的摩擦系数,特别是暴露于水蒸汽时。考虑到这一点,本发明的优选实施方式中采用了Ni-P合金与CaF2固体润滑剂颗粒的组合,该润滑剂颗粒的粒径小于8微米,含量为3-6wt%,通过上述化学镀的镀液中加入该润滑剂,将该组合形成到HT-200组件上。所制得的Ni-P-CaF2涂层能够呈现出优异的耐腐蚀性,而且即使在高于550℃的温度下也具有良好的润滑特性。该涂层的示意图参见图5。Additional solid lubricants can be used to further improve corrosion and wear resistance. Conventional MoS2 lubricants exhibit enhanced friction coefficients in wet environments, especially when exposed to water vapor. Taking this into consideration, a combination of Ni - P alloy and CaF solid lubricant particles is adopted in the preferred embodiment of the present invention, the particle size of the lubricant particles is less than 8 microns, and the content is 3-6wt%. The lubricant is added to the plating solution, and the combination is formed on the HT-200 component. The as-prepared Ni-P- CaF2 coating is able to exhibit excellent corrosion resistance and also has good lubricating properties even at temperatures higher than 550 °C. See Figure 5 for a schematic diagram of the coating.

本发明设计的表面处理方法不仅能够用来避免速关阀的故障,还能够用来避免其他组件在高温水蒸气工作条件下的生锈,特别是移动组件,例如齿键等。The surface treatment method designed in the present invention can not only be used to avoid the failure of the quick-closing valve, but also can be used to avoid the rusting of other components under high-temperature water vapor working conditions, especially moving components, such as tooth keys and the like.

下文中结合具体实施例对本发明的实施方式进行示例性描述,但是这些实施例并不意味着任何程度对本发明的限定。The implementation of the present invention will be described exemplarily below in conjunction with specific examples, but these examples do not mean to limit the present invention to any extent.

实施例1Example 1

选用速关阀的锁定部件、阀杆和衬套,对其依次进行下述处理:Select the locking parts, valve stem and bushing of the quick-closing valve, and perform the following treatments in sequence:

1、碳氮化。该锁定部件、阀杆和衬套采用离子碳氮共渗工艺进行表面碳氮化,从而可以在较低温度下达到需要的碳氮化深度。设备采用具有辉光放电装置的真空炉,渗氮气氛采用氨气,渗碳介质可选用丙酮或丙烷。具体处理参数范围:电压600~900V,气压50~200Pa,温度500~600℃,处理时间为5~20小时。1. Carbonitridation. The locking part, stem and bushing are surface carbonitrided using an ion carbonitriding process, which allows the desired depth of carbonitriding to be achieved at lower temperatures. The equipment adopts a vacuum furnace with a glow discharge device, ammonia gas is used as the nitriding atmosphere, and acetone or propane can be used as the carburizing medium. Specific treatment parameters range: voltage 600-900V, air pressure 50-200Pa, temperature 500-600°C, treatment time 5-20 hours.

2、铬化。渗铬采用氯化盐浴渗铬工艺,主要成分为CaCl2,NaCl,CrCl3,铁粉和铬粉。盐浴温度采用500-750℃,处理时间为5~20小时。2. Chromizing. Chromizing adopts chloride salt bath chromizing process, the main components are CaCl 2 , NaCl, CrCl 3 , iron powder and chromium powder. The temperature of the salt bath is 500-750°C, and the treatment time is 5-20 hours.

3、氮化,。采用具有辉光放电装置的真空炉进行离子氮化,渗氮气氛采用氨气。具体处理参数范围:电压400~800V,气压300~600Pa,温度450~650℃,处理时间为1~3小时。)3. Nitriding. A vacuum furnace with a glow discharge device is used for ion nitriding, and the nitriding atmosphere is ammonia gas. Specific treatment parameters range: voltage 400-800V, air pressure 300-600Pa, temperature 450-650°C, treatment time 1-3 hours. )

实施例2Example 2

对于用铸铁一次成型的与锁定部件对应的孔腔内表面,进行Ni-P化学镀涂层处理。化学镀液组成为:NiSO4.6H2O(10~30g/L),NaH2PO2.2H2O(15~30g/L),HBO3(10~20g/L),乳酸(10~30ml/L),KIO3(2~3mg/L),和CaF2粉末。镀液的pH值范围可选择为4.5~5.5,温度80~90℃,CaF2的含量3-6wt%。其中CaF2粉末要求平均粒径小于8微米,优选小于2微米。处理时间根据要求的镀层厚度和镀速决定,镀速大约为10~30微米/小时。For the inner surface of the cavity corresponding to the locking part formed by cast iron at one time, Ni-P electroless plating coating treatment is carried out. The composition of electroless plating solution is: NiSO 4 .6H 2 O (10~30g/L), NaH 2 PO 2 .2H 2 O (15~30g/L), HBO 3 (10~20g/L), lactic acid (10~ 30ml/L), KIO 3 (2~3mg/L), and CaF 2 powder. The pH range of the plating solution can be selected as 4.5-5.5, the temperature is 80-90° C., and the content of CaF 2 is 3-6 wt%. Wherein the CaF 2 powder requires an average particle size of less than 8 microns, preferably less than 2 microns. The processing time is determined according to the required coating thickness and plating speed, and the plating speed is about 10-30 microns/hour.

对比例1Comparative example 1

选用阀杆和锁定部件,直接进行铬化处理,处理温度850℃。The valve stem and locking parts are selected and directly chromized at a temperature of 850°C.

对比例2Comparative example 2

选用阀杆和锁定部件,直接进行氮化处理。The valve stem and locking parts are selected for direct nitriding treatment.

防锈结果检测Anti-rust result detection

在模拟工作环境的高温水蒸汽500-550℃下,150-500小时,检测防锈的效果。结果如表1所示。Under the high-temperature steam of 500-550°C in the simulated working environment, for 150-500 hours, the anti-rust effect is tested. The results are shown in Table 1.

表1Table 1

对比例1由于直接进行铬化,不但铬化温度较高,相同时间内其铬化深度低于20至50微米,远远低于本发明的铬化深度(100至300微米),同时也不足以对抗高温水蒸汽的腐蚀,导致部件生锈。Comparative example 1 is owing to carry out chromization directly, not only chromization temperature is higher, its chromization depth is lower than 20 to 50 microns in the same time, far below the chromization depth (100 to 300 microns) of the present invention, also insufficient simultaneously To resist the corrosion of high temperature water vapor, which will cause the parts to rust.

对比例2由于脆性较大,而且由于沿着氮化工艺期间形成的晶界的通道,经由氧对氮的替换而加速氧化和生锈,呈现较差的耐腐蚀和耐磨性能。Comparative Example 2 exhibited poorer corrosion and wear resistance due to greater brittleness and accelerated oxidation and rusting through the substitution of oxygen for nitrogen along the passage of grain boundaries formed during the nitriding process.

而本发明实施例1和2不但成本较低,还呈现较高的耐腐蚀性和耐磨性能。However, Examples 1 and 2 of the present invention not only have lower cost, but also exhibit higher corrosion resistance and wear resistance.

将实施例1和2分别得到的阀杆、锁定部件和孔腔一起,与阀门的其他组成部件一起组装成阀门.该阀门包含:第一腔室10,内设有阀盘11和蒸汽通道12;第二腔室20,包括壳体21和固定在壳体21上的密封件27,密封件27用于隔离第一腔室10和第二腔室20,阀杆22,包括:第一端221,位于第二腔室20内;和第二端222,位于第一腔室10内,与阀盘11连接,并可驱动阀盘11开启或关闭蒸汽通道12;其中第二腔室20中设有用于锁定阀杆22的锁定部件23和用于容纳锁定部件23的孔腔25,锁定部件23可在孔腔25中运动至两个位置,在第一位置与阀杆22接合,实现锁定阀杆22;在第二位置距离阀杆22一定间隙,实现松开阀杆22,其中,阀杆22和锁定部件23的表面为经碳氮化、铬化和氮化依次处理后的表面,孔腔25内表面为通过化学镀形成Ni-P-CaF2合金涂层的内表面。The valve stem, the locking part and the cavity obtained in Examples 1 and 2 are assembled together with other components of the valve to form a valve. The valve includes: a first chamber 10 with a valve disc 11 and a steam passage 12 inside The second chamber 20 includes a housing 21 and a seal 27 fixed on the housing 21, the seal 27 is used to isolate the first chamber 10 and the second chamber 20, and the valve stem 22 includes: a first end 221, located in the second chamber 20; and the second end 222, located in the first chamber 10, connected with the valve disc 11, and can drive the valve disc 11 to open or close the steam passage 12; wherein in the second chamber 20 A locking part 23 for locking the valve stem 22 and a cavity 25 for accommodating the locking component 23 are provided. The locking component 23 can move to two positions in the cavity 25, and engage with the valve stem 22 at the first position to realize locking Valve stem 22; at the second position, there is a certain gap from the valve stem 22 to realize the release of the valve stem 22, wherein the surfaces of the valve stem 22 and the locking member 23 are treated by carbonitriding, chromizing and nitriding in sequence, The inner surface of the cavity 25 is the inner surface of the Ni-P-CaF 2 alloy coating formed by electroless plating.

在此阀门中间隙小至0.01mm的锁定部件和孔腔均为表面处理过的耐腐蚀耐磨表面,因此能够在蒸汽环境中工作较长时间而不会生锈,也不会导致阀门的故障。另外,阀杆的防锈处理也避免了其生锈导致的意外锁死,避免了阀门的故障。经由本发明处理的阀门避免了现有技术最容易发生的生锈导致的故障。In this valve, the locking parts and the cavity with a gap as small as 0.01mm are surface-treated corrosion-resistant and wear-resistant surfaces, so they can work in a steam environment for a long time without rust and will not cause valve failure . In addition, the anti-rust treatment of the valve stem also avoids accidental locking caused by its rust, and avoids the failure of the valve. The valve processed by the present invention avoids the most prone failure caused by rust in the prior art.

由上述结果可知,本发明的技术方案不但节省了成本,还进一步提高了金属部件,特别的移动组件的耐腐蚀性和耐磨性。本发明的优点可总结如下:It can be known from the above results that the technical solution of the present invention not only saves the cost, but also further improves the corrosion resistance and wear resistance of the metal parts, especially the moving components. Advantages of the present invention can be summarized as follows:

1、本发明涉及的方案能够显著改善阀门,特别是阀门组件的耐腐蚀性和耐磨性,从而避免可能的阀门(例如速关阀)故障;1. The solution involved in the present invention can significantly improve valves, especially the corrosion resistance and wear resistance of valve components, thereby avoiding possible valve (such as quick-closing valve) failures;

2、本发明的方案不会涉及用昂贵的富Cr钢替换材料;2. The solution of the present invention does not involve replacing materials with expensive Cr-rich steel;

3、本发明通过具有预碳氮化处理的表面铬化来对锁定部件和阀杆部件进行表面处理,从而能够得到足够的处理深度;3. The present invention carries out surface treatment on the locking part and the valve stem part through surface chromization with pre-carbonitriding treatment, so that sufficient treatment depth can be obtained;

4、本发明的表面铬化还能够降低处理温度,以避免可能的组件变形;4. The surface chromization of the present invention can also reduce the processing temperature to avoid possible component deformation;

5、本发明的具有后续后氮化的表面铬化能够进一步改善稳定性和性能;5. The surface chromization with subsequent post-nitridation of the present invention can further improve stability and performance;

6、本发明的化学镀Ni-P合金能够改善铸铁组件的耐腐蚀性和耐磨性;6. The electroless Ni-P alloy plating of the present invention can improve the corrosion resistance and wear resistance of cast iron components;

7、本发明的化学镀工艺能够用于制备具有均匀质量均匀厚度的保护涂层,即使在复杂结构中也可得到均匀涂层;7. The electroless plating process of the present invention can be used to prepare protective coatings with uniform quality and uniform thickness, even in complex structures, uniform coatings can be obtained;

8、本发明利用CaF2润滑颗粒形成的复合镀层能够同时呈现优异的耐腐蚀性和良好的润滑性能;8. The composite coating formed by the present invention using CaF2 lubricating particles can simultaneously exhibit excellent corrosion resistance and good lubricating performance;

9、本发明的表面处理方法不仅能够用于避免阀门(例如速关阀)的故障,还能够用于避免其他组件,特别是移动组件在高温水蒸汽工作条件下生锈。9. The surface treatment method of the present invention can not only be used to avoid failure of valves (such as quick-closing valves), but also can be used to prevent other components, especially mobile components, from rusting under high-temperature water vapor working conditions.

上文通过附图和优选实施例对本发明进行了详细展示和说明,然而本发明不限于这些已揭示的实施例,本领域技术人员从中推导出来的其他方案也在本发明的保护范围之内。The present invention has been shown and described in detail through the drawings and preferred embodiments above, but the present invention is not limited to these disclosed embodiments, and other schemes deduced therefrom by those skilled in the art are also within the protection scope of the present invention.

Claims (17)

1. a surface treatment method for the valve used in steam ambient, described valve includes:
First chamber (10), is inside provided with valve disc (11) and steam channel (12);
Second chamber (20), and
Valve rod (22), including: the first end (221), it is positioned at the second chamber (20);With the second end (222), be positioned at the first chamber (10), be connected with valve disc (11), and actuatable valve dish (11) is turned on and off steam channel (12);
Second chamber (20) is wherein provided with the locking parts (23) for locking valve rod (22) and is used for holding the vestibule (25) of locking parts (23), locking parts (23) can move to two positions in vestibule (25), engage with valve rod (22) in primary importance, it is achieved locking valve rod (22);At second position distance valve rod (22) certain interval, it is achieved unclamping valve rod (22), described method includes:
The surface of valve rod (22) and locking parts (23) is sequentially carried out reductive carbo-nitridation and chromate treating.
2. surface treatment method as claimed in claim 1, carries out nitrogen treatment further after wherein said chromate treating.
3. surface treatment method as claimed in claim 1, lining (29) it is additionally provided with outside wherein said valve rod (22), locking parts (23) realizes the locking to valve rod (22) by locking bushing (29), and described method farther includes the surface of lining (29) is sequentially carried out reductive carbo-nitridation and chromate treating.
4. surface treatment method as claimed in claim 1, wherein said chromate treating temperature range is to lower than 800 DEG C be more than or equal to 500 DEG C.
5. surface treatment method as claimed in claim 1, described method farther includes: the inner surface that vestibule (25) is coordinated with locking parts (23) forms Ni-P alloy coat by chemical plating.
6. surface treatment method as claimed in claim 5, the inner surface farther including the second chamber (20) is coordinated with valve rod (22) forms Ni-P alloy coat by chemical plating.
7. surface treatment method as claimed in claim 5, wherein adds solid lubricant particle in the plating solution of described chemical plating.
8. surface treatment method as claimed in claim 7, the particle diameter of wherein said solid lubricant particle is less than 8 microns, and content is the 3-6wt% based on Ni-P alloy coat weight.
9. surface treatment method as claimed in claim 7 or 8, wherein said kollag is CaF2Or fluorographite.
10. the valve used in steam ambient, including:
First chamber (10), is inside provided with valve disc (11) and steam channel (12);
Second chamber (20), including housing (21) and the sealing member (27) that is fixed on housing (21), sealing member (27) is used for isolating the first chamber (10) and the second chamber (20)
Valve rod (22), including: the first end (221), it is positioned at the second chamber (20);With the second end (222), be positioned at the first chamber (10), be connected with valve disc (11), and actuatable valve dish (11) is turned on and off steam channel (12);
Second chamber (20) is wherein provided with the locking parts (23) for locking valve rod (22) and is used for holding the vestibule (25) of locking parts (23), locking parts (23) can move to two positions in vestibule (25), engage with valve rod (22) in primary importance, it is achieved locking valve rod (22);At second position distance valve rod (22) certain interval, it is achieved unclamp valve rod (22),
Wherein, the surface of valve rod (22) and locking parts (23) is nitrogenize the surface after processing successively with chromaking through carbon.
11. valve as claimed in claim 10, wherein the surface of valve rod (22) and locking parts (23) is the surface after being nitridized process further.
12. valve as claimed in claim 10, wherein it is additionally provided with lining (29) outside valve rod (22), locking parts (23) realizes the locking to valve rod (22) by locking bushing (29), and lining (29) surface is nitrogenize the surface after processing successively with chromaking through carbon.
13. valve as claimed in claim 10, wherein, vestibule (25) inner surface coordinated with locking parts (23) has Ni-P alloy coat.
14. valve as claimed in claim 13, the inner surface of the second chamber (20) wherein coordinated with valve rod (22) has Ni-P alloy coat.
15. the valve as described in claim 13 or 14, wherein said Ni-P alloy coat comprises kollag.
16. the valve as described in claim 13 or 14, wherein said kollag is CaF2Or fluorographite.
17. valve as claimed in claim 15, the particle diameter of wherein said solid lubricant particle is less than 8 microns, and content is the 3-6wt% based on described Ni-P alloy coat weight.
CN201410855840.6A 2014-12-31 2014-12-31 Valve and its surface treatment method for steam ambient Expired - Fee Related CN105803385B (en)

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CN112145784A (en) * 2020-09-22 2020-12-29 张尚斌 Compensation type manual valve wear-resistant anticorrosive coating
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