CN105809217A - Safety tool and instrument intelligent management method based on working field remote monitoring system - Google Patents
Safety tool and instrument intelligent management method based on working field remote monitoring system Download PDFInfo
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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Abstract
本发明涉及一种基于作业现场远程监控系统的安全工器具智能管理方法,通过安全工器具绑定RFID物联网标签,并利用固定读写器扫描RFID物联网标签进行安全工器具类别入库;领用时,系统自动感应RFID物联网标签,准确识别每个工器具的身份,并与安全工器具列表信息进行一一对比,确保安全工器具的正确出入库,实现安全工器具的闭环管理。
The invention relates to an intelligent management method for safety tools and appliances based on a remote monitoring system on the job site. The safety tools and appliances are bound to RFID Internet of Things tags, and a fixed reader is used to scan the RFID Internet of Things tags to store the safety tools and appliances into storage; When in use, the system automatically senses the RFID IoT tag, accurately identifies the identity of each tool, and compares it with the safety tool list information one by one to ensure the correct entry and exit of the safety tool and implement closed-loop management of the safety tool.
Description
技术领域 technical field
本发明涉及作业现场远程监控领域,特别是一种基于作业现场远程监控系统的安全工器具智能管理方法。 The invention relates to the field of remote monitoring on the job site, in particular to an intelligent management method for safety tools based on the remote monitoring system on the job site.
背景技术 Background technique
目前现场作业的监管一直缺少力度,安全工器具的使用过程更是缺少监督手段,大量安全工器具出现寿命短于正常寿命。在现场作业完成,安全工器具归还入库时还常常出现工器具漏还的情况,给企业和国家造成大量经济损失。 At present, the supervision of on-site operations has been lacking in strength, and the use of safety tools is even less supervised. A large number of safety tools have a life span that is shorter than normal. After the on-site operation is completed, when the safety tools and appliances are returned to the warehouse, there are often situations where the tools and appliances are missed, causing a large amount of economic losses to the enterprise and the country.
发明内容 Contents of the invention
有鉴于此,本发明的目的是提出一种基于作业现场远程监控系统的安全工器具智能管理方法,能够确保安全工器具的正确出入库,实现安全工器具的闭环管理。 In view of this, the object of the present invention is to propose an intelligent management method for safety tools based on a remote monitoring system on the job site, which can ensure the correct entry and exit of safety tools and implement closed-loop management of safety tools.
本发明采用以下方案实现:一种基于作业现场远程监控系统的安全工器具智能管理方法,具体包括中央控制模块以及与其相连的设置在云端的数据库、设置在工器具库房的工作票辨识模块、设置在工器具库房的RFID读写器、安全工器具、设置于安全工器具上的射频标签、所述作业现场远程监控系统内的工作票导入导出模块、报警模块、工器具定期检修预警模块;所述数据库中设置有安全工器具列表以及系统设定的特定工作票类型所对应的工器具类型绑定关系;所述工器具定期检修预警模块与所述报警模块、数据库以及中央控制模块相连,用以在工器具损坏或工器具超出定期维护时发出预警,确保领取时不合格工器具无法领出使用;具体包括以下步骤: The present invention is realized by the following scheme: an intelligent management method for safe tools and appliances based on the remote monitoring system on the job site, which specifically includes a central control module and a database connected to it in the cloud, a work ticket identification module set in the tool warehouse, and a set The RFID reader in the warehouse of the tool, the safety tool, the radio frequency tag set on the safety tool, the import and export module of the work ticket in the remote monitoring system of the job site, the alarm module, and the early warning module for the regular maintenance of the tool; The database is provided with a list of safety tools and tools and a tool type binding relationship corresponding to a specific work ticket type set by the system; the tool regular maintenance early warning module is connected with the alarm module, the database and the central control module. To issue an early warning when the tools are damaged or the tools exceed the regular maintenance, so as to ensure that unqualified tools cannot be picked up for use; the specific steps include the following:
步骤S1:所述工作票导入导出模块根据任务需要派发工作票; Step S1: the work ticket import and export module distributes work tickets according to the task needs;
步骤S2:所述中央控制模块控制所述工作票辨识模块扫描工作票,确认与该工作票绑定的安全工器具; Step S2: the central control module controls the work ticket identification module to scan the work ticket, and confirms the safety tool bound with the work ticket;
步骤S3:当安全工器具出库时,所述RFID读写器扫描设置于安全工器具上的射频标签,所述中央控制模块判断该安全工器具是否为步骤S2中确认的与该工作票绑定的安全工器具,若是,则进入步骤S4,否则,进入步骤S5; Step S3: When the safety tool is out of the warehouse, the RFID reader scans the radio frequency tag set on the safety tool, and the central control module judges whether the safety tool is bound to the work ticket confirmed in step S2 Determined safety equipment, if so, then enter step S4, otherwise, enter step S5;
步骤S4:当前工作票对应的安全工器具出库参与任务,所述中央控制模块更新数据库安全工器具列表,进入步骤S6; Step S4: The safety tools and appliances corresponding to the current work ticket leave the warehouse to participate in the task, the central control module updates the list of safety tools and appliances in the database, and enters step S6;
步骤S5:所述报警模块进行报警动作,提示工作人员重新挑选安全工器具,返回步骤S3; Step S5: The alarm module performs an alarm action, prompts the staff to re-select the safety tool, and returns to step S3;
步骤S6:当安全工器具入库时,所述中央控制模块控制所述工作票辨识模块扫描工作票,用以确认与该工作票绑定的安全工器具; Step S6: When the safety tool is put into storage, the central control module controls the work ticket identification module to scan the work ticket to confirm the safety tool bound to the work ticket;
步骤S7:所述RFID读写器扫描设置于安全工器具上的射频标签,所述中央控制模块判断该安全工器具是否为步骤S4中对应的参与任务的安全工器具,若是,则进入步骤S8,否则,进入步骤S9; Step S7: The RFID reader-writer scans the radio frequency tag set on the safety tool, and the central control module judges whether the safety tool is the corresponding safety tool participating in the task in step S4, and if so, proceeds to step S8 , otherwise, go to step S9;
步骤S8:当前工作票对应的安全工器具入库,所述中央控制模块更新数据库安全工器具列表; Step S8: The safety tools corresponding to the current work ticket are put into storage, and the central control module updates the list of safety tools in the database;
步骤S9:所述报警模块进行报警动作,提示工作人员重新核对带回的安全工器具。 Step S9: The alarm module performs an alarm action, prompting the staff to re-check the brought back safety tools.
进一步地,所述安全工器具列表包括所有安全工器具的名称以及其对应的管理人、购买时间、报废时间、RFID选项、供应商、存放的仓库名称、用以显示该安全工器具实际外表的图像信息、用以显示该安全工器具的库存或使用状态的状态信息。 Further, the list of safety tools includes the names of all safety tools and their corresponding administrators, purchase time, scrapping time, RFID options, suppliers, warehouse names, and information used to display the actual appearance of the safety tools. Image information, status information used to display the inventory or usage status of the safety tool.
进一步地,所述报警模块包括蜂鸣器、短信报警模块以及LED指示灯的一种或多种组合。 Further, the alarm module includes one or more combinations of a buzzer, a short message alarm module and an LED indicator light.
进一步地,所述报警模块进行报警动作具体包括以下形式的一种或多种组合: Further, the alarm action performed by the alarm module specifically includes one or more combinations of the following forms:
形式一:蜂鸣器蜂鸣; Form 1: buzzer beeps;
形式二:LED指示灯闪烁; Form 2: LED indicator flashes;
形式三:短信报警模块发送报警短信给负责人; Form 3: SMS alarm module sends an alarm message to the person in charge;
形式四:报警模块将报警信息上传至作业现场远程监控系统。 Form 4: The alarm module uploads the alarm information to the remote monitoring system on the job site.
进一步地,还包括一监控摄像头,所述步骤S7还包括:所述监控摄像头拍摄即将入库的安全工器具图像,并将图像上传至所述作业现场远程监控系统,相关负责人判别该安全工器具是否损坏,如果出现损坏的情况,则负责人通过在系统平台上操作更新数据库安全工器具列表信息,所述报警模块向相关管理人员发送信息提醒及时补充或更新。 Further, a monitoring camera is also included, and the step S7 also includes: the monitoring camera takes pictures of the safety tools that are about to be put into storage, and uploads the images to the remote monitoring system of the job site, and the relevant person in charge judges whether the safety tools are Whether the appliance is damaged, if there is damage, the person in charge will update the database safety appliance list information by operating on the system platform, and the alarm module will send information to relevant managers to remind them to supplement or update in time.
进一步地,所述工作票辨识模块包括条形码扫描器、二维码扫描器,所述工作票上印制有条形码或二维码;所述工作票辨识模块通过扫描工作票上的条形码或二维码信息,在数据库中调取匹配的安全工器具。 Further, the work ticket identification module includes a barcode scanner and a two-dimensional code scanner, and a barcode or a two-dimensional code is printed on the work ticket; the work ticket identification module scans the barcode or two-dimensional code on the work ticket Code information, call the matching security tools in the database.
进一步地,所述工器具定期检修预警模块包括影像录入模块以及信息录入模块,所述影像录入模块用以定期扫描工器具的状态信息,所述信息录入模块用以录入工作人员输入的工器具状态信息,当工器具损坏或工器具超出定期维护时所述工器具定期检修预警模块控制所述报警模块发出预警,确保领取时不合格工器具无法领出使用。 Further, the early warning module for regular maintenance of tools includes an image input module and an information input module, the image input module is used to regularly scan the status information of tools, and the information input module is used to input the tool status input by the staff Information, when the tool is damaged or the tool exceeds the regular maintenance, the tool regular maintenance early warning module controls the alarm module to issue an early warning to ensure that the unqualified tool cannot be taken out for use.
特别的,在本发明一实施例中,所述作业现场远程监控系统中包括一工器具管理单元,所述工器具管理单元通过一任务管理单元获取任务信息,在所述任务信息下发过程中,所述工器具管理单元根据任务信息,通过所述数据库获取安全工器具信息,确定工器具状态,若工器具状态提示该工器具在库中,则选择该工器具,并修改该工器具的工器具状态,完成工器具出库;若工器具状态提示不在库中,则选择该工器具链接的备选工器具,并修改该备选工器具的工器具状态,完成工器具出库。 In particular, in an embodiment of the present invention, the remote monitoring system of the job site includes a tool management unit, and the tool management unit obtains task information through a task management unit. , the tool management unit obtains the security tool information through the database according to the task information, determines the status of the tool, and if the status of the tool indicates that the tool is in the library, selects the tool, and modifies the status of the tool. If the status of the tool indicates that it is not in the warehouse, select the candidate tool linked to the tool, and modify the tool status of the candidate tool to complete the tool out of the warehouse.
所述安全工器具数据库中初级安全工器具信息以及次级安全工器具信息均能进行新增、修改以及删除。 Both primary safety equipment information and secondary safety equipment information in the safety equipment database can be added, modified and deleted.
与现有技术相比,本发明有以下有益效果:本发明通过安全工器具绑定RFID物联网标签(唯一识别号),并利用固定读写器扫描RFID物联网标签进行安全工器具类别入库;领用时,系统自动感应RFID物联网标签,准确识别每个工器具的身份,并与安全工器具列表信息进行一一对比,确保安全工器具的正确出入库,实现安全工器具的闭环管理。 Compared with the prior art, the present invention has the following beneficial effects: the present invention binds RFID Internet of Things tags (unique identification numbers) through safety tools and appliances, and uses fixed readers to scan RFID Internet of Things tags for storage of safety tools and appliances ;When using, the system automatically senses the RFID IoT tag, accurately identifies the identity of each tool, and compares it with the safety tool list information one by one to ensure the correct entry and exit of the safety tool and realize the closed-loop management of the safety tool .
附图说明 Description of drawings
图1为本发明的原理框图。 Fig. 1 is a functional block diagram of the present invention.
具体实施方式 detailed description
下面结合附图及实施例对本发明做进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本实施例提供了一种基于作业现场远程监控系统的安全工器具智能管理方法,具体包括中央控制模块以及与其相连的设置在云端的数据库、设置在工器具库房的工作票辨识模块、设置在工器具库房的RFID读写器、安全工器具、设置于安全工器具上的射频标签、所述作业现场远程监控系统内的工作票导入导出模块、报警模块、工器具定期检修预警模块;所述数据库中设置有安全工器具列表以及系统设定的特定工作票类型所对应的工器具类型绑定关系;所述工器具定期检修预警模块与所述报警模块、数据库以及中央控制模块相连,用以在工器具损坏或工器具超出定期维护时发出预警,确保领取时不合格工器具无法领出使用具体包括以下步骤: As shown in Figure 1, this embodiment provides a method for intelligent management of safety tools based on the remote monitoring system on the job site, which specifically includes a central control module, a database connected to it in the cloud, and a work ticket set in the tool warehouse. Identification module, RFID reader/writer installed in tool warehouse, safety tools, radio frequency tags set on safety tools, work ticket import and export module in the remote monitoring system of the job site, alarm module, regular maintenance of tools Early warning module; the database is provided with a list of safety tools and equipment and the tool type binding relationship corresponding to the specific work ticket type set by the system; The modules are connected to issue an early warning when the tool is damaged or the tool exceeds the regular maintenance, so as to ensure that the unqualified tool cannot be taken out for use. The specific steps include the following:
步骤S1:所述工作票导入导出模块根据任务需要派发工作票; Step S1: the work ticket import and export module distributes work tickets according to the task needs;
步骤S2:所述中央控制模块控制所述工作票辨识模块扫描工作票,确认与该工作票绑定的安全工器具; Step S2: the central control module controls the work ticket identification module to scan the work ticket, and confirms the safety tool bound with the work ticket;
步骤S3:当安全工器具出库时,所述RFID读写器扫描设置于安全工器具上的射频标签,所述中央控制模块判断该安全工器具是否为步骤S2中确认的与该工作票绑定的安全工器具,若是,则进入步骤S4,否则,进入步骤S5; Step S3: When the safety tool is out of the warehouse, the RFID reader scans the radio frequency tag set on the safety tool, and the central control module judges whether the safety tool is bound to the work ticket confirmed in step S2 Determined safety equipment, if so, then enter step S4, otherwise, enter step S5;
步骤S4:当前工作票对应的安全工器具出库参与任务,所述中央控制模块更新数据库安全工器具列表,进入步骤S6; Step S4: The safety tools and appliances corresponding to the current work ticket leave the warehouse to participate in the task, the central control module updates the list of safety tools and appliances in the database, and enters step S6;
步骤S5:所述报警模块进行报警动作,提示工作人员重新挑选安全工器具,返回步骤S3; Step S5: The alarm module performs an alarm action, prompts the staff to re-select the safety tool, and returns to step S3;
步骤S6:当安全工器具入库时,所述中央控制模块控制所述工作票辨识模块扫描工作票,用以确认与该工作票绑定的安全工器具; Step S6: When the safety tool is put into storage, the central control module controls the work ticket identification module to scan the work ticket to confirm the safety tool bound to the work ticket;
步骤S7:所述RFID读写器扫描设置于安全工器具上的射频标签,所述中央控制模块判断该安全工器具是否为步骤S4中对应的参与任务的安全工器具,若是,则进入步骤S8,否则,进入步骤S9; Step S7: The RFID reader-writer scans the radio frequency tag set on the safety tool, and the central control module judges whether the safety tool is the corresponding safety tool participating in the task in step S4, and if so, proceeds to step S8 , otherwise, go to step S9;
步骤S8:当前工作票对应的安全工器具入库,所述中央控制模块更新数据库安全工器具列表; Step S8: The safety tools corresponding to the current work ticket are put into storage, and the central control module updates the list of safety tools in the database;
步骤S9:所述报警模块进行报警动作,提示工作人员重新核对带回的安全工器具。 Step S9: The alarm module performs an alarm action, prompting the staff to re-check the brought back safety tools.
在本实施例中,所述安全工器具列表包括所有安全工器具的名称以及其对应的管理人、购买时间、报废时间、RFID选项、供应商、存放的仓库名称、用以显示该安全工器具实际外表的图像信息、用以显示该安全工器具的库存或使用状态的状态信息。 In this embodiment, the list of safety tools includes the names of all safety tools and their corresponding managers, purchase time, scrapping time, RFID options, suppliers, warehouse names for storage, and is used to display the names of the safety tools. The image information of the actual appearance, and the status information used to display the inventory or usage status of the safety tool.
在本实施例中,所述报警模块包括蜂鸣器、短信报警模块以及LED指示灯的一种或多种组合。 In this embodiment, the alarm module includes one or more combinations of a buzzer, a short message alarm module and an LED indicator light.
在本实施例中,所述报警模块进行报警动作具体包括以下形式的一种或多种组合: In this embodiment, the alarm action performed by the alarm module specifically includes one or more combinations of the following forms:
形式一:蜂鸣器蜂鸣; Form 1: buzzer beeps;
形式二:LED指示灯闪烁; Form 2: LED indicator flashes;
形式三:短信报警模块发送报警短信给负责人; Form 3: SMS alarm module sends an alarm message to the person in charge;
形式四:报警模块将报警信息上传至作业现场远程监控系统。 Form 4: The alarm module uploads the alarm information to the remote monitoring system on the job site.
在本实施例中,还包括一监控摄像头,所述步骤S7还包括:所述监控摄像头拍摄即将入库的安全工器具图像,并将图像上传至所述作业现场远程监控系统,相关负责人判别该安全工器具是否损坏,如果出现损坏的情况,则负责人通过在系统平台上操作更新数据库安全工器具列表信息,所述报警模块向相关管理人员发送信息提醒及时补充或更新。 In this embodiment, a surveillance camera is also included, and the step S7 further includes: the surveillance camera photographs images of safety tools and appliances that are about to be put into storage, and uploads the images to the remote monitoring system on the job site, and the relevant person in charge judges Whether the safety tool is damaged, if there is damage, the person in charge will update the database safety tool list information by operating on the system platform, and the alarm module will send information to relevant managers to remind them to supplement or update in time.
在本实施例中,所述工作票辨识模块包括条形码扫描器、二维码扫描器,所述工作票上印制有条形码或二维码;所述工作票辨识模块通过扫描工作票上的条形码或二维码信息,在数据库中调取匹配的安全工器具。 In this embodiment, the work ticket identification module includes a barcode scanner and a two-dimensional code scanner, and a barcode or a two-dimensional code is printed on the work ticket; the work ticket identification module scans the barcode on the work ticket or QR code information, call the matching safety tools in the database.
在本实施例中,所述工器具定期检修预警模块包括影像录入模块以及信息录入模块,所述影像录入模块用以定期扫描工器具的状态信息,所述信息录入模块用以录入工作人员输入的工器具状态信息,当工器具损坏或工器具超出定期维护时所述工器具定期检修预警模块控制所述报警模块发出预警,确保领取时不合格工器具无法领出使用。 In this embodiment, the early warning module for regular maintenance of tools includes an image input module and an information input module, the image input module is used to regularly scan the status information of tools, and the information input module is used to input Tool status information, when the tool is damaged or the tool exceeds the regular maintenance, the tool regular maintenance early warning module controls the alarm module to issue an early warning, so as to ensure that unqualified tools cannot be picked up for use.
特别的,在本发明一实施例中,所述作业现场远程监控系统中包括一工器具管理单元,所述工器具管理单元通过一任务管理单元获取任务信息,在所述任务信息下发过程中,所述工器具管理单元根据任务信息,通过所述数据库获取安全工器具信息,确定工器具状态,若工器具状态提示该工器具在库中,则选择该工器具,并修改该工器具的工器具状态,完成工器具出库;若工器具状态提示不在库中,则选择该工器具链接的备选工器具,并修改该备选工器具的工器具状态,完成工器具出库。 In particular, in an embodiment of the present invention, the remote monitoring system of the job site includes a tool management unit, and the tool management unit obtains task information through a task management unit. , the tool management unit obtains the security tool information through the database according to the task information, determines the status of the tool, and if the status of the tool indicates that the tool is in the library, selects the tool, and modifies the status of the tool. If the status of the tool indicates that it is not in the warehouse, select the candidate tool linked to the tool, and modify the tool status of the candidate tool to complete the tool out of the warehouse.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。 The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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