CN105788210A - Wireless transmitter data collection system and method for thermal test - Google Patents
Wireless transmitter data collection system and method for thermal test Download PDFInfo
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Abstract
本发明公开了一种用于热力试验的无线变送器数据采集系统及方法,包括:有线变送器、无线数据传输模块、无线采集器和无线路由器;在所述有线变送器上通过屏蔽导线与无线数据传输模块连接,所述无线传输模块与无线采集器进行无线通信,所述无线采集器与无线路由器连接。本发明有益效果:采用本发明的系统及方法可以实现有线变送器的二次利用,使设备之间的连接简单省时,并且无线数据传输模块可以设置不同的收发频率,相对来说具有更强的抗干扰性,保证良好的传输效果。
The invention discloses a wireless transmitter data acquisition system and method for thermal tests, comprising: a wired transmitter, a wireless data transmission module, a wireless collector and a wireless router; The wire is connected with the wireless data transmission module, and the wireless transmission module communicates wirelessly with the wireless collector, and the wireless collector is connected with the wireless router. Beneficial effects of the present invention: the system and method of the present invention can realize the secondary utilization of wired transmitters, making the connection between devices simple and time-saving, and the wireless data transmission module can be set with different sending and receiving frequencies, which is relatively more efficient. Strong anti-interference, to ensure a good transmission effect.
Description
技术领域technical field
本发明涉及无线通讯领域,尤其涉及一种用于热力试验的无线变送器数据采集系统及方法。The invention relates to the field of wireless communication, in particular to a data acquisition system and method for a wireless transmitter used in a thermal test.
背景技术Background technique
目前在热力试验中普遍采用的是有线变送器,在进行热力试验时,需要24V电源持续不断地为各变送器提供电压,变送器通过压力屏蔽导线将信号传输给IMP数采板,IMP数采板通过信号屏蔽导线将信号传输给数据采集仪,最后数据采集仪再将信号传输给装有专门软件的PC机,在实际应用中,因为热力试验需要采集的运行参数较多,并且测点位置分布广泛、相距较远,加之电厂内管道错综复杂,在采集电厂多个运行参数时,就会需要很多屏蔽导线用来连接设备,各设备之间的连接变得复杂麻烦。At present, wired transmitters are commonly used in thermal tests. During thermal tests, 24V power supply is required to continuously provide voltage for each transmitter. The transmitter transmits the signal to the IMP data acquisition board through the pressure shielded wire. The IMP digital acquisition board transmits the signal to the data acquisition instrument through the signal shielding wire, and finally the data acquisition instrument transmits the signal to the PC equipped with special software. In practical applications, because the thermal test needs to collect many operating parameters, and The measuring points are widely distributed and far apart. In addition, the pipelines in the power plant are intricate. When collecting multiple operating parameters of the power plant, a lot of shielded wires are needed to connect the equipment, and the connection between the equipment becomes complicated and troublesome.
随着信息技术的发展,无线智能设备越来越受人们的追捧;然而现有的无线变送器需要单独设计,造成了越来越多的有线变送器的资源浪费。并且,由于受到测点位置的影响,无线信号传输有衰减作用,在无线变送器与无线采集器之间会出现连接失败或者连接不稳定的情况,导致数据采集失败,影响试验结果的准确性。With the development of information technology, wireless smart devices are becoming more and more popular; however, the existing wireless transmitters need to be designed separately, resulting in more and more waste of resources for wired transmitters. Moreover, due to the influence of the position of the measuring point, the wireless signal transmission has an attenuation effect, and there will be a connection failure or an unstable connection between the wireless transmitter and the wireless collector, resulting in data collection failure and affecting the accuracy of the test results .
发明内容Contents of the invention
本发明的目的就是为了解决上述难题,提供了一种用于热力试验的无线变送器数据采集系统及方法,该系统在原有的有线变送器的基础上进行改进得到,使设备之间的连接简单省时,并具有更强的抗干扰性。The purpose of the present invention is to solve the above problems, providing a wireless transmitter data acquisition system and method for thermal testing, the system is improved on the basis of the original wired transmitter, so that the equipment between The connection is simple and time-saving, and has stronger anti-interference.
为实现上述目的,本发明的具体方案如下:To achieve the above object, the specific scheme of the present invention is as follows:
一种用于热力试验的无线变送器数据采集系统,包括:有线变送器、无线数据传输模块、无线采集器和无线路由器;A wireless transmitter data acquisition system for thermal testing, comprising: a wired transmitter, a wireless data transmission module, a wireless collector and a wireless router;
在所述有线变送器上连接无线数据传输模块,所述无线数据传输模块具有数据采集和传输功能,与无线采集器进行无线通讯,所述无线采集器与无线路由器连接。A wireless data transmission module is connected to the wired transmitter, the wireless data transmission module has data collection and transmission functions, and performs wireless communication with a wireless collector, and the wireless collector is connected to a wireless router.
所述无线采集器上还设有RS485串行接口,用于与PC机上的RS485串行接口进行连接通信。The wireless collector is also provided with an RS485 serial interface for connecting and communicating with the RS485 serial interface on the PC.
所述无线数据传输模块能够在线修改串口速率、数据发射功率以及射频速率。The wireless data transmission module can modify the serial port rate, data transmission power and radio frequency rate online.
所述无线数据传输模块的工作频率为4.1GHZ~4.6GHZ。The working frequency of the wireless data transmission module is 4.1GHZ-4.6GHZ.
所述无线采集器同时与一块或者多块无线数据传输模块进行通信。The wireless collector communicates with one or more wireless data transmission modules at the same time.
在所述无线数据传输模块和天线之间设置无线变送器信号收发连接装置。A wireless transmitter signal transceiving and connecting device is arranged between the wireless data transmission module and the antenna.
所述无线变送器信号收发连接装置包括:高温高频跳线,所述高温高频跳线一端通过SMA母头公针接头与无线数据传输模块连接,另一端与无线数据传输模块的天线连接。The wireless transmitter signal sending and receiving connection device includes: a high-temperature high-frequency jumper, one end of the high-temperature high-frequency jumper is connected to the wireless data transmission module through an SMA female and male pin connector, and the other end is connected to the antenna of the wireless data transmission module .
所述高温高频跳线由若干段高温高频跳线通过SMA母头公针接头串联连接而成;所述SMA母头公针接头为同轴射频连接器。The high-temperature and high-frequency jumper is formed by connecting several sections of high-temperature and high-frequency jumper in series through SMA female and male connectors; the SMA female and male connectors are coaxial radio frequency connectors.
一种用于热力试验的无线变送器数据采集方法,包括:A wireless transmitter data acquisition method for thermal testing, comprising:
在进行电厂运行参数采集时,有线变送器通过信号输入输出屏蔽导线传输模拟量信号到无线数据传输模块,无线采集器接收无线数据传输模块传出的模拟量信号,并通过无线路由器或者RS485串行接口传输信号到PC机;When collecting the operating parameters of the power plant, the wired transmitter transmits the analog signal to the wireless data transmission module through the signal input and output shielded wire, and the wireless collector receives the analog signal from the wireless data transmission module and transmits it through a wireless router or RS485 serial The line interface transmits the signal to the PC;
如果有线变送器与无线采集器之间的距离大于设定值,则在无线数据传输模块和天线之间设置高温高频跳线,高温高频跳线一端通过SMA母头公针接头与无线数据传输模块连接,另一端与天线连接。If the distance between the wired transmitter and the wireless collector is greater than the set value, set a high-temperature high-frequency jumper between the wireless data transmission module and the antenna, and one end of the high-temperature high-frequency jumper is connected to the wireless The data transmission module is connected, and the other end is connected with the antenna.
本发明的有益效果:Beneficial effects of the present invention:
采用本发明的系统及方法可以实现有线变送器的二次利用,使设备之间的连接简单省时,并且无线数据传输模块可以设置不同的收发频率,相对来说具有更强的抗干扰性,保证良好的传输效果。Using the system and method of the present invention can realize the secondary utilization of wired transmitters, making the connection between devices simple and time-saving, and the wireless data transmission module can be set with different sending and receiving frequencies, relatively speaking, it has stronger anti-interference , to ensure a good transmission effect.
无线变送器与无线采集器之间的距离过长时,通过高温高频跳线缩短信号的传输距离,避免了数据传输受到测点位置的影响。When the distance between the wireless transmitter and the wireless collector is too long, the signal transmission distance is shortened by high-temperature and high-frequency jumpers, which avoids the influence of the data transmission by the position of the measuring point.
附图说明Description of drawings
图1为本发明系统结构示意图;Fig. 1 is a schematic structural diagram of the system of the present invention;
图2为本发明高温高频跳线示意图;Fig. 2 is a schematic diagram of a high-temperature high-frequency jumper of the present invention;
其中,1.有线变送器,2.信号输入输出屏蔽导线,3.5V/1A蓄电池,4.无线数据传输模块,5.天线6.直流24V电源适配器,7.无线采集器,8.无线路由器,9.直流9V电源适配器,10.RS485串行接口,11.PC机,12.SMA母头公针接头母头,13.SMA母头公针接头公针,14.第一高温跳线,15.第二高温跳线。Among them, 1. Wired transmitter, 2. Signal input and output shielded wire, 3.5V/1A battery, 4. Wireless data transmission module, 5. Antenna 6. DC 24V power adapter, 7. Wireless collector, 8. Wireless router , 9. DC 9V power adapter, 10. RS485 serial interface, 11. PC, 12. SMA female head, male connector, female connector, 13. SMA female connector, male connector, 14. First high temperature jumper, 15. Second high temperature jumper.
具体实施方式:detailed description:
下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with accompanying drawing:
如图1所示,一种用于热力试验的无线变送器数据采集系统,其特征是,包括:有线变送器1、信号输入输出屏蔽导线2、无线数据传输模块4、无线采集器7和无线路由器8;As shown in Figure 1, a wireless transmitter data acquisition system for thermal testing is characterized in that it includes: a wired transmitter 1, a signal input and output shielded wire 2, a wireless data transmission module 4, and a wireless collector 7 and wireless router 8;
在有线变送器1上通过信号输入输出屏蔽导线2与无线数据传输模块4连接,无线数据传输模块4与无线采集器7进行无线通信,无线采集器7与无线路由器8连接。The wired transmitter 1 is connected to the wireless data transmission module 4 through the signal input and output shielded wire 2 , the wireless data transmission module 4 performs wireless communication with the wireless collector 7 , and the wireless collector 7 is connected to the wireless router 8 .
5V/1A蓄电池3作为电源与无线数据传输模块4相连接。直流24V电源适配器6与无线采集器7相连接。直流9V电源适配器9与无线路由器8相连接。The 5V/1A storage battery 3 is connected to the wireless data transmission module 4 as a power supply. DC 24V power adapter 6 is connected with wireless collector 7 . The DC 9V power adapter 9 is connected with the wireless router 8 .
无线数据传输模块4是高速率低功耗高性能无线透明模块,模块可在线修改串口速率,发射功率,射频速率等各项参数。The wireless data transmission module 4 is a high-speed, low-power, high-performance wireless transparent module. The module can modify various parameters such as serial port rate, transmission power, and radio frequency rate online.
无线数据传输模块4的工作频率4.1GHZ~4.6GHZ(固有频率4.33GHZ),工作电压5V。The working frequency of the wireless data transmission module 4 is 4.1GHZ-4.6GHZ (the natural frequency is 4.33GHZ), and the working voltage is 5V.
无线采集器7接收无线数据传输模块4传出的信息,并通过无线路由器8或者RS485串行接口10传输到PC机11。The wireless collector 7 receives the information sent by the wireless data transmission module 4, and transmits the information to the PC 11 through the wireless router 8 or the RS485 serial interface 10.
无线采集器7可以接收和传出一块甚至是多块无线数据传输模块传出的信息。无线采集器7工作频率4.1GHZ~4.6GHZ,工作电压AC24V。无线路由器8工作电压AC9V。The wireless collector 7 can receive and transmit information from one or even multiple wireless data transmission modules. The working frequency of the wireless collector 7 is 4.1GHZ~4.6GHZ, and the working voltage is AC24V. The working voltage of the wireless router 8 is AC9V.
PC机11装有专门的参数设置软件和组态软件,用来设置不同参数和接收无线采集器7通过无线路由器8或者RS485串行接口10传出的信息,并储存在电脑的指定位置。The PC 11 is equipped with special parameter setting software and configuration software, which are used to set different parameters and receive the information transmitted by the wireless collector 7 through the wireless router 8 or the RS485 serial interface 10, and store it in a designated location of the computer.
在进行电厂运行参数采集时,有线变送器1通过信号输入输出屏蔽导线2传输模拟量信号到无线数据传输模块4,无线采集器7接收无线数据传输模块的天线5传出的模拟量信号,并通过无线路由器8或者RS485串行接口10传输信号到PC机11。由于本发明方法实现了有线变送器1改为无线变送器,同时具有连接简单、省时的特点,还实现了有线变送器1的二次利用,节约试验成本,并且改造后的无线变送器可以自行调频,具有很强的抗干扰性。When collecting the operating parameters of the power plant, the wired transmitter 1 transmits the analog signal to the wireless data transmission module 4 through the signal input and output shielded wire 2, and the wireless collector 7 receives the analog signal from the antenna 5 of the wireless data transmission module. And transmit the signal to the PC 11 through the wireless router 8 or the RS485 serial interface 10 . Since the method of the present invention realizes that the wired transmitter 1 is changed into a wireless transmitter, and has the characteristics of simple connection and time-saving, it also realizes the secondary utilization of the wired transmitter 1, saves the test cost, and the wireless transmitter after transformation The transmitter can adjust the frequency by itself and has strong anti-interference.
作为另外一种实施方式,当有线变送器1与无线采集器7之间的距离较大时,传输信号较弱;可以在无线数据传输模块4和无线数据传输模块的天线5之间设置无线变送器信号收发连接装置。As another implementation, when the distance between the wired transmitter 1 and the wireless collector 7 is relatively large, the transmission signal is weak; a wireless data transmission module can be set between the wireless data transmission module 4 and the antenna 5 of the wireless data transmission module. Transmitter signal transceiver connection device.
如图2所示,无线变送器信号收发连接装置包括:高温高频跳线,高温高频跳线一端通过SMA母头公针接头与无线数据传输模块4连接,另一端与无线数据传输模块4的天线5连接。高温高频跳线为双层屏蔽RG142跳线。As shown in Figure 2, the wireless transmitter signal transceiver connection device includes: a high-temperature high-frequency jumper wire, one end of the high-temperature high-frequency jumper wire is connected to the wireless data transmission module 4 through an SMA female head male connector, and the other end is connected to the wireless data transmission module Antenna 5 of 4 is connected. The high-temperature high-frequency jumper is a double-layer shielded RG142 jumper.
当传输信号特别弱时,可以采用多段高温高频跳线串联的方式,各段高温高频跳线之间通过SMA母头公针接头串联连接;缩短无线采集器7和无线数据传输模块4的天线5之间的距离,使得无线数据传输模块4在无线采集器7的信号覆盖范围内。本实施例采用第一高温高频跳线14和第二高温高频跳线15串联连接组成;SMA母头公针接头包括:SMA母头公针接头母头12和SMA母头公针接头公针13,SMA母头公针接头为同轴射频连接器。When the transmission signal is particularly weak, multiple high-temperature and high-frequency jumpers can be connected in series, and the high-temperature and high-frequency jumpers are connected in series through SMA female and male pin connectors; shorten the distance between the wireless collector 7 and the wireless data transmission module 4. The distance between the antennas 5 makes the wireless data transmission module 4 within the signal coverage of the wireless collector 7 . This embodiment adopts the first high-temperature high-frequency jumper 14 and the second high-temperature high-frequency jumper 15 to be connected in series; the SMA female head male connector includes: SMA female head male connector female head 12 and SMA female head male connector male Pin 13, SMA female male connector is a coaxial RF connector.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
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Application publication date: 20160720 |