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CN1056663A - Activated carbon produced by catalysis method - Google Patents

Activated carbon produced by catalysis method Download PDF

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Publication number
CN1056663A
CN1056663A CN 90103828 CN90103828A CN1056663A CN 1056663 A CN1056663 A CN 1056663A CN 90103828 CN90103828 CN 90103828 CN 90103828 A CN90103828 A CN 90103828A CN 1056663 A CN1056663 A CN 1056663A
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coal
carbonization
industrial chemicals
activation
chemical catalysis
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CN 90103828
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任勇谦
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Individual
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Abstract

The present invention relates to a kind of chemical catalysis of producing high grade activated carbon, it is raw material with the coal dust, and coal and industrial chemicals kneading and compacting are contained in the non-metallic tank, carbonization-activation of indirect heating in kiln formula stove, and the industrial chemicals repeated use is reclaimed in rinsing then.This method has solved problems such as equipment high temperature corrosion, for industrialization is laid a good foundation.In addition, pollution-free in addition, the not electricity consumption of this law, less investment, easy characteristics such as grasp.The product gac can be used as support of the catalyst, also can be used as sorbent material and is used for multiple chemical process etc.

Description

Activated carbon produced by catalysis method
The invention belongs to the preparation of gac, be specifically related to a kind of chemical catalysis of producing high grade activated carbon.
The production process of active carbon has two kinds-physics method and chemical method basically.The physics method is a raw material with mud coal, brown coal, bituminous coal, hard coal or organism (as organic fibre, plastics) etc., through high temperature carbonization, and water vapor or CO 2Activation forms.Carbonization process is emitted splitting gas and is caused topsoil, and the reactivation process superheat steam temperature influences the quality of product when not high enough, and the investment of founding the factory is very huge, need invest 4,000,000 yuan as producing 300-500 ton activated carbon per year.Chemical method is with industrial chemicals high temperature carbonization activation and prepare the method for activated carbon again with carbonaceous material chemical combination or after mixing." gac " book of domestic translation issuing, introduced a large amount of cut-and-try works, industrial chemicals has expanded tens kinds to, the coal mass active carbon of chemical method production is excellent than the gac of physics method production in general, but when high temperature (800-1200 ℃) carbonization-activation, very serious to equipment corrosion, therefore, have not yet to see big industrial report.
The object of the present invention is to provide a kind of less investment, cost low, pollution-free, anticorrosive, is the chemical catalysis of raw material at industrial production high grade activated carbon with the coal.
The step that the present invention produces the chemical catalysis of high grade activated carbon is:
(1) feed coal is crushed to certain particle size,
(2) fine coal is carried out chemical treatment,
(3) drying and moulding,
(4) carbonization-activation,
(5) industrial chemicals is reclaimed in rinsing,
(6) pH value of adjusting product after the pickling,
(70) product, drying, screening and packing.
The general weathered coal that contains a large amount of humic acidss that adopts of described feed coal during as if the employing hard coal, need be binding agent with a certain proportion of above-mentioned coal.The grinding particle size of various coals is as follows: below weathered coal 40 orders, below brown coal 120 orders, be crushed to below 80 orders after the mud coal rinsing desanding.Pulverized anthracite is broken to below 180 orders.Described chemical treatment is: the feed coal after will pulverizing mixes with the solution of industrial chemicals, and chemical reaction is carried out in heating.Used industrial chemicals comprises commercially pure KOH, NaOH, K 2CO 3, Na 2CO 3, K 2S, Na 2S, KSCN, CaCO 3(lightweight), saltcake, sulphur, phosphoric acid salt etc.Weight with feed coal is benchmark, and the weight of industrial chemicals is the heavy 10%-45% of coal, and what are decided according to the kind of feed coal and the type of gac for it, reclaim industrial chemicals with water rinse behind the carbonization-activation, and water consumption is the heavy 3-10 of coal times.When these poaching wastewaters are used as chemical treatment and preparation of raw material coal slurry interpolation industrial chemicals again, from the industrial chemicals that should add, deduct industrial chemicals amount contained in the waste water.The aqueous solution of the industrial chemicals that is made into according to the above ratio after the heated and boiled, adds raw material fine coal, under 80-100 ℃, and chemical reaction 0.5-1 hour, constantly stir, make it to become pulpous state.Cooling, sedimentation naturally in reactor, the silt particle of removing the bottom is standby.
Described drying and moulding can be directly air-dry or oven dry under 100 ℃-120 ℃ with above-mentioned soup compound; Can also be with the dried or oven dry of described soup compound elder generation's moulding after wind.
The invention is characterized in that described carbonization-activation is that the material behind the drying and moulding is contained in the non-metallic tank of adding a cover, be placed on temperature then and can reach 700-1200 ℃ various process furnace indirect heating, make the material carbonization-activation.
Described non-metallic material batch can be graphite jar, sand jar, the fire proofed wood batch can of commercially available different shape, is the anticracking corrosion resistant, and it is standby to soak into the back airing with water glass after described charger pan is warming up to 50-100 ℃; The shape of charger pan and size are one of important factors that influence gac pore size distribution and specific surface, during as the gac of manufacturing mesopore prosperity, and employing A shape jar, its diameter>20cm, height>25cm is the garden cylindricality, and B shape jar, its diameter<20cm, height<25cm; The mouth-sealing method of charger pan is: for making common gac, directly add the capping of same material, seal the slit with refractory mortar, and leave pore.For making special gac, for preventing behind the carbonization-activation in the temperature-fall period oxygenated products gac in the oxygen suction tank, can be on above-mentioned pore, the tubule that connects high 7cm, a diameter 5cm, in adorn common gac, in the temperature-fall period, be inhaled into jar interior air earlier by its deoxygenation, in order to avoid cause the oxidation of product gac.Certainly, which floor described column charger pan can also be divided into orifice plate, the upper strata as deoxygenation, the slightly sp act charcoal of difference of quality is collected in layering then, as different purposes.
Described process furnace can be the various cob brick kilns that the kiln of falling the cigarette, rotary disk kiln and kiln temperature are evenly distributed.
Described carbonization-activation process is once finished, and its step is as follows:
A., after the charger pan that material is housed seals on request, pack in the kiln with scroll shape, jar apart from furnace roof 50-100cm,, even to guarantee heating temperature apart from furnace wall 30-50cm.
B. jar separate with toilet paper or plant bar with a jar contact position, so as not to during high temperature with the jar sintering together.
C. temperature rises to 700-1200 ℃ from room temperature and needs 4-40 hour approximately in the stove, constant temperature 0.5-6 hour then, jar is taken out after reducing to room temperature naturally.
The step that industrial chemicals is reclaimed in described rinsing is as follows:
A. will cool off back carbonization-activation material and pour rinsing bath into.
B. divide 4-6 rinsing with hot water, the total water amount is 3-10 a times of feed coal weight.
C. the content of industrial chemicals calculates the amount of industrial chemicals at whole waste water in whole poaching wastewater meterings and the mensuration water, adds a certain amount of industrial chemicals again, makes it to reach rated value, prepares against when preparing burden and uses.
Being adjusted to of described pickling and pH value: with the drying materials after the rinsing, soak objectionable impuritiess such as the prussiate removed in 1-4 hour in the material, sulfide with 50-100 ℃ the vitriol oil or concentrated nitric acid, NH is used in material water flushing twice again 4HCO 3Flushing twice, waste water NH 4HCO 3After regulating pH value, make compound manure after being directly used in irrigation or concentrating oven dry.
Described product drying, screening and packing are that the product after pickling, the washing is air-dry or 100-120 ℃ of oven dry, pulverize screening, last packaging final prod.
When carrying out described chemical treatment, as the different used raw material differences of purpose activated carbon product, used Chemicals and amount thereof are also also different.
Be used as the manufacturing of the support of the catalyst gac when vinyl acetate between to for plastic is synthetic in the synthesizing polyethylene alcohol process, it is raw material that feed coal will adopt weathered coal that contains 50% above humic acids or the humic acids that is extracted by weathered coal that contains humic acids or brown coal etc., and the content of used industrial chemicals potassium hydroxide is the heavy 35-50% of feed coal.
As the raw materials used of the gac that extracts gold and silver in the gold mining industry is pure humic acids or the weathered coal that contains 58% above humic acid, industrial chemicals KOH weight is the heavy 35-50% of feed coal, the carbonization-activation temperature is 850-1000 ℃, in order to improve its intensity, again 1000-1250 ℃ of roasting once.Be used as the manufacturing of the micropore gac of gas delivery and micromolecular organic gas phase, liquid phase adsorption, used industrial chemicals KOH weight is the 25-45% of raw material weight, 650-850 ℃ of carbonization-activation temperature.
Industrial experiment of the present invention shows that its technique effect and economic benefit are conspicuous.
(1) chemical catalysis that adopts canned kiln formula stove to heat has solved the problem of the ubiquitous equipment high temperature corrosion of general chemical method, for large-scale industrial production is laid a good foundation.
(2) this method does not exist splitting gas, tar, ZnCL 4And sour waste water etc. is to the pollution of environment.
(3) this method heats with coal-fired kiln formula stove, and one step of carbonization-activation finishes, and all the time without kilowatt-hour, helps power-shortage area and starts.
(4) raw material of this method can be various types of coals: weathered coal, mud coal, brown coal or hard coal etc., raw material sources are extensive, cost is low.
(5) good quality of product of this method, the level of reaching of having wooden (coconut husk, apricot shell, peach shell etc.) gac can be made into the different series product of purposes.
(6) this method facility investment is few, and when living factory rules and regulations mould was identical, its under-capitalization physics method was produced 10% of gac investment.
(7) this method production technology is grasped easily, is suitable for township and village enterprises and starts.
Embodiment 1
1. weathered coal is crushed to 40 now,
2. chemical treatment: get poaching wastewater 600kg, include KOH28kg, add the KOH(technical pure again) 12kg, heating for dissolving is to boiling, and with the reaction 1 hour under continuous condition of stirring of 100kg40 purpose weathered coal, naturally cooling, sedimentation, removes bottom sediment,
3. shaping and drying: above-mentioned soup compound is squeezed into the bar that diameter is 2.5mm through the post press, and is can also be with soup compound directly air-dry or be dried into block to pulverize the back standby through air-dry or 100-140 ℃ of oven dry,
4. carbonization-activation: the Type B sand jar of packing into, refractory mortar seals and stays pore, and scroll shape is arranged the kiln of falling the cigarette of packing into, apart from pushing up 80cm, apart from wall 30cm, is warming up to 1000 ℃ in 24-36 hour, constant temperature 3 hours, naturally cooling is reduced to room temperature,
5. industrial chemicals is reclaimed in rinsing: divide 5 flushings with 6 times of heavy hot water of silt coal, and the waste water metering, it is standby to detect the back,
6. accent pH value: the gac after the rinsing is used dense H down at 100 ℃ 2SO 4Soaked 4 hours, and removed impurity, drain, water flushing twice, use (NH again 4) 2CO 3Flushing twice, waste water are made compound manure after transferring pH value with bicarbonate of ammonia.
7. product drying, screening and packing.
This product may use as Gas Phase Adsorption or catalytic carrier gac, and its performance and like product contrast are as follows:
The homemade DX-15 of Xinhua of this product of project U.S. BPL charcoal
Specific surface (m 2/ g)>1000 1050-1150 1000
Iodine number (mg/g) 1049>=1050>1000
CCL adsorptive capacity (%)>65>=60/
Bulk density (g/cm 3) 0.4 0.48 0.42
Abrasive wear resistance (%)>96 90.93>80
Ash content (%) 12-14<10 12
Embodiment 2
Among the embodiment 1 the 4th the step B shape sand jar change other step of A type into and proportioning identical.Products obtained therefrom is the liquid phase adsorption gac, and its performance index contrast is as follows:
The project U.S. of the present invention F gac Japan X-700 gac
Specific surface (m 2/ g)>1000 850-900 1048
Bulk density (g/cm 3) 0.4 0.5-0.6 0.458
Iodine number (mg/g) 1040 850-900 1040
Phenol value (mg/g)>190/230
Yamamoto Methylene Blue ZF adsorptive value (mg/g)>250 200-240 195
Abrasive wear resistance (%)>95 80-85 93
Embodiment 3
Used industrial chemicals KOH gross weight is 43kg, and other proportionings and step are identical with embodiment 1.Product is as carrier active carbon, and its performance comparison is as follows:
Project peach of the present invention, apricot shell charcoal coconut husk charcoal
Bulk density (g/cm 3) 0.39-0.38-0.42
Acetic acid adsorptive capacity (mg/g)>=580 550 600
Zinc acetate adsorptive capacity (mg/100ml)>-6.8 6.0 7.0
Abrasive wear resistance (%)>80-75
Embodiment 4
Proportioning, step are with embodiment 1, and different is that said gac is repeated a destructive distillation again with the method for carbonization-activation again, and the carbonization-activation temperature is 900 ℃ for the first time, and pyrolysis temperature is 1200 ℃ for the second time.Products obtained therefrom is as the gac that extracts gold and silver, and its performance comparison is as follows:
Project russian patent product of the present invention
Micropore pore volume 0.7cm 3/ g 0.3cm 3/ cm 3
Mesopore volume 0.3cm 3/ g 0.09cm 3/ cm 3
Macropore pore volume 0.24cm 3/ cm 3
Abrasive wear resistance (%)>97 91
Embodiment 5
Used KOH amount is 35kg, and the carbonization-activation temperature is 700 ℃, and other proportioning steps are with embodiment 1, and the performance of gained gac is as follows:
The following micropore pore volume of 10A (cm 3/ g)>60
Mesopore volume (cm 3/ g) 0.036
Specific surface (m 2/ g)>800
Abrasive wear resistance (%)>95
Used industrial chemicals is NaOH, and weight is 15kg, adorns one deck lightweight CaCO in the bottom of jar earlier before the carbonized material tinning 3, other are with embodiment 1.Product performance are as follows:
Iodine number (mg/g)>800
Yamamoto Methylene Blue ZF adsorptive value (mg/g)>180
Abrasive wear resistance (%)>95
Embodiment 7
Raw material is following weathered coal of 40 orders and the following hard coal of 120 orders, mixes at 1: 1 by weight, changes the Type B jar into A type jar, and other proportionings and step are with embodiment 1.
Product performance index is: specific surface (m 2/ g)>750
Iodine number (mg/g)>800
Abrasive wear resistance (%) 91
Embodiment 8
Raw material is that the following brown coal of following weathered coal of 40 orders and 120 orders mixed by weight 1: 1, and other proportioning and step are with embodiment 1.Resistance is:
Iodine number (mg/g)>800
Yamamoto Methylene Blue ZF adsorptive value (mg/g)>180
Abrasive wear resistance (%)>95

Claims (7)

1, a kind of chemical catalysis of production high-quality activated carbon, its step comprises: (1) feed coal is crushed to certain particle size, (2) chemical treatment, (3) drying and moulding, (4) carbonization-activation, (5) industrial chemicals is reclaimed in rinsing, (6) transfer pH value after the pickling, (7) product drying, screening, packing is characterized in that described carbonization-activation is that material is packed in the non-metallic tank, indirect heating in kiln formula stove, a step is finished carbonization-activation.
2, chemical catalysis as claimed in claim 1 is characterized in that described non-metallic tank is graphite jar, sand jar or fire proofed wood batch can.
3,, it is characterized in that described kiln formula stove is the kiln of falling the cigarette, disc type kiln or various cob brick kiln as claim 1 and 2 described chemical catalysis.
4, chemical catalysis as claimed in claim 1 is characterized in that described pickling is to adopt the vitriol oil or concentrated nitric acid to soak 1-4 hour at 50 ℃-100 ℃.
5, chemical catalysis as claimed in claim 1 is characterized in that described raw material is to contain the humic acids that the weathered coal of 50% above humic acids or weathered coal or brown coal extracting go out, and industrial chemicals KOH is the heavy 35-50% of coal.
6, chemical catalysis as claimed in claim 1, it is characterized in that the pure humic acids of described raw material or contain the weathered coal of humic acids more than 58%, industrial chemicals is the heavy 35-50% of coal, and the carbonization-activation temperature is 850-1000 ℃, and pyrolysis temperature thereafter is 1000-1250 ℃.
7, chemical catalysis as claimed in claim 1 is characterized in that described industrial chemicals KOH is the heavy 25-45% of coal, and the carbonization-activation temperature is 650-850 ℃.
CN 90103828 1990-05-23 1990-05-23 Activated carbon produced by catalysis method Pending CN1056663A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100503435C (en) * 2003-05-16 2009-06-24 中国人民解放军军事医学科学院毒物药物研究所 Nano level active carbon and its preparation and use
CN102432006A (en) * 2011-09-22 2012-05-02 煤炭科学研究总院 Special activated carbon for oil gas recovery and preparation method thereof
CN102602930A (en) * 2012-03-22 2012-07-25 西安科技大学 Method for preparing activated carbon by aid of compound activators
CN108529587A (en) * 2017-08-30 2018-09-14 北京化工大学 A kind of preparation method and applications of the biomass graded hole Carbon Materials of phosphorus doping
CN110436461A (en) * 2018-05-02 2019-11-12 新奥科技发展有限公司 A kind of active carbon and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100503435C (en) * 2003-05-16 2009-06-24 中国人民解放军军事医学科学院毒物药物研究所 Nano level active carbon and its preparation and use
CN102432006A (en) * 2011-09-22 2012-05-02 煤炭科学研究总院 Special activated carbon for oil gas recovery and preparation method thereof
CN102432006B (en) * 2011-09-22 2013-06-12 煤炭科学研究总院 Oil gas recycling special activated carbon and preparation method thereof
CN102602930A (en) * 2012-03-22 2012-07-25 西安科技大学 Method for preparing activated carbon by aid of compound activators
CN108529587A (en) * 2017-08-30 2018-09-14 北京化工大学 A kind of preparation method and applications of the biomass graded hole Carbon Materials of phosphorus doping
CN110436461A (en) * 2018-05-02 2019-11-12 新奥科技发展有限公司 A kind of active carbon and preparation method thereof

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