CN105649785A - Rotary type tumble ratio regulating system - Google Patents
Rotary type tumble ratio regulating system Download PDFInfo
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- CN105649785A CN105649785A CN201511026765.3A CN201511026765A CN105649785A CN 105649785 A CN105649785 A CN 105649785A CN 201511026765 A CN201511026765 A CN 201511026765A CN 105649785 A CN105649785 A CN 105649785A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/12—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having slidably-mounted valve members; having valve members movable longitudinally of conduit
- F02D9/16—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having slidably-mounted valve members; having valve members movable longitudinally of conduit the members being rotatable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B31/00—Modifying induction systems for imparting a rotation to the charge in the cylinder
- F02B31/04—Modifying induction systems for imparting a rotation to the charge in the cylinder by means within the induction channel, e.g. deflectors
- F02B31/06—Movable means, e.g. butterfly valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
一种机械设计技术领域的旋转式滚流比调节系统,包括控制体、离心轴、离心腔、离心体、离心弹簧、圆弧板、松紧带、旋转轴、旋转板,离心腔、离心体、离心弹簧、圆弧板、松紧带均布置在控制体内,离心体的一端布置在离心腔内并通过离心弹簧与离心轴相连接,离心体的另一端为圆弧结构,离心体的另一端与圆弧板密封接触,松紧带布置在圆弧板的外表面。当发动机转速较高时,旋转板顺时针旋转,进气支管缩口变大,泵气损失较小;当发动机转速较低时,旋转板逆时针旋转,进气支管缩口变小,滚流比变大。本发明设计合理,结构简单,适用于可变滚流比系统优化设计。
A rotary tumble ratio adjustment system in the technical field of mechanical design, including a control body, a centrifugal shaft, a centrifugal chamber, a centrifugal body, a centrifugal spring, an arc plate, an elastic band, a rotating shaft, a rotating plate, a centrifugal chamber, a centrifugal body, and a centrifugal Springs, arc plates, and elastic bands are arranged in the control body. One end of the centrifugal body is arranged in the centrifugal chamber and connected to the centrifugal shaft through a centrifugal spring. The other end of the centrifugal body is an arc structure. The plates are in sealing contact, and the elastic band is arranged on the outer surface of the arc plate. When the engine speed is high, the rotary plate rotates clockwise, the intake branch pipe shrinks larger, and the pump air loss is smaller; when the engine speed is low, the rotary plate rotates counterclockwise, the intake branch pipe shrinks smaller, and the tumble flow Ratio becomes larger. The invention has reasonable design and simple structure, and is suitable for optimal design of a variable tumble ratio system.
Description
技术领域technical field
本发明涉及的是一种机械设计技术领域的旋转式滚流比调节系统,特别是一种适用于进气滚流比可变机构的旋转式滚流比调节系统。The invention relates to a rotary tumble ratio adjustment system in the technical field of mechanical design, in particular to a rotary tumble ratio adjustment system suitable for an intake tumble ratio variable mechanism.
背景技术Background technique
20世纪初,英国B.Hopkinson在内燃机试验中发现:扰动气缸内的空气时,能加速燃烧过程80年代以后,通过发动机的进气系统组织缸内的空气运动,利用涡流实现混合气分层燃烧效果,利用滚流增加燃烧室内的湍流强度和采用稀混合气燃烧模式等,都成为目前火花点火发动机重点关注的研究内容。发动机气缸内的空气运动是瞬变和复杂的,从气体宏观的整体运动来看,一般表现为斜轴涡流。这时涡流和滚流可以做为斜轴涡流两个独立的分量。试验发现滚流同样可以提高压缩终了时燃烧室内空气运动的湍流强度,增加湍流强度可以促使火焰传播速率加快,燃烧持续期缩短,放热率提高,从而改善了燃烧过程,提高发动机的动力性。滚流模式优于涡流,因为滚流的形成依靠缸壁和活塞运动,进气过程中可以保存有较大的动能,压缩过程中一部分动能使大尺度的空气运动破碎成众多小尺度的微涡,提高了缸内的湍流强度,而涡流一般经历着不断衰减的过程。总的来看,之所以汽油机采用滚流一方面是由于汽油机转速较高,这就导致每个燃烧冲程需要在更短的时间内完成,而滚流能够保证在压缩后期较大的湍动能,使火焰传播速率增加没缩短燃烧持续期;二是由于结构的限制,汽油机可利用的空间较小,而涡流气道占用空间较大。At the beginning of the 20th century, British B. Hopkinson found in the internal combustion engine test that when the air in the cylinder is disturbed, the combustion process can be accelerated Effect, the use of tumble flow to increase the turbulence intensity in the combustion chamber and the use of lean mixture combustion mode, etc., have become the focus of research on spark ignition engines. The air movement in the engine cylinder is transient and complex. From the point of view of the overall movement of the gas macroscopically, it generally appears as an oblique axis vortex. At this time, the vortex and tumble can be regarded as two independent components of the oblique axis vortex. Experiments have found that tumble flow can also increase the turbulence intensity of the air movement in the combustion chamber at the end of compression. Increasing the turbulence intensity can accelerate the flame propagation rate, shorten the combustion duration, and increase the heat release rate, thereby improving the combustion process and improving the power of the engine. The tumble flow mode is superior to the vortex flow, because the formation of the tumble flow depends on the movement of the cylinder wall and the piston, and a large kinetic energy can be preserved during the intake process, and a part of the kinetic energy in the compression process breaks the large-scale air movement into many small-scale micro-vortices , which increases the turbulence intensity in the cylinder, while the vortex generally undergoes a process of continuous attenuation. In general, the reason why the gasoline engine adopts tumble flow is because the gasoline engine rotates at a higher speed, which leads to the completion of each combustion stroke in a shorter time, and the tumble flow can ensure greater turbulent kinetic energy in the late stage of compression. The increase of the flame propagation rate does not shorten the combustion duration; the second is that due to structural limitations, the available space of the gasoline engine is small, while the swirl air passage takes up a large space.
经过现有文献检索,发现专利申请号为20121041673.5,名称为一种汽油发动机可变进气滚流调节机构的专利技术,提供了一种利用电动执行器来调节进气滚流的技术,但是他不能实现进气滚流的自我调节。After searching the existing literature, it is found that the patent application number is 20121041673.5, and the name is a patented technology of a variable intake tumble adjustment mechanism for a gasoline engine. It provides a technology that uses an electric actuator to adjust the intake tumble, but it Self-regulation of intake tumble cannot be achieved.
发明内容Contents of the invention
本发明针对上述现有技术的不足,提供了一种旋转式滚流比调节系统,可以使发动机进气滚流比根据发动机转速进行自我调节。The present invention aims at the shortcomings of the above-mentioned prior art, and provides a rotary tumble ratio adjustment system, which can make the engine intake tumble ratio self-regulate according to the engine speed.
本发明是通过以下技术方案来实现的,本发明包括发动机进气管、空滤、节气门、进气总管、进气支管、发动机、发动机排气管、催化包、消音器、旋转轴、控制体、拉伸轴、拉伸杆、离心轴、离心腔、离心体、离心弹簧、圆弧板、松紧带、旋转板、旋转杆,发动机进气管的出气口与进气总管的进气口相连接,进气总管的出气口与进气支管的进气口相连接,进气支管的出气口与发动机的进气道相连接,空滤、节气门依次连接在发动机进气管上,发动机排气管的出气口与发动机的排气道相连接,催化包、消音器依次布置在发动机排气管上,旋转轴镶嵌在进气支管的下壁上,旋转板布置在进气支管内并与旋转轴固结在一起,旋转轴的伸出端与旋转杆的一端固结在一起,旋转杆的另一端与拉伸杆的一端铰接在一起,拉伸杆的另一端与拉伸轴的一端固结在一起,拉伸轴的另一端与控制体内部的上端圆弧板固结在一起,离心轴的一端穿过控制体的前壁中心后镶嵌在控制体的后壁上,离心腔、离心体、离心弹簧、圆弧板、松紧带均布置在控制体内,离心腔与离心轴固结在一起,离心体的一端布置在离心腔内并通过离心弹簧与离心轴相连接,离心体的另一端为圆弧结构,离心体的另一端与圆弧板密封接触,松紧带布置在圆弧板的外表面,离心轴的另一端通过链条与发动机的曲轴相连接。The present invention is achieved through the following technical proposals, the present invention comprises engine intake pipe, air filter, throttle valve, intake main pipe, intake branch pipe, engine, engine exhaust pipe, catalytic package, muffler, rotating shaft, control body , stretching shaft, stretching rod, centrifugal shaft, centrifugal cavity, centrifugal body, centrifugal spring, circular arc plate, elastic band, rotating plate, rotating rod, the air outlet of the engine intake pipe is connected with the air inlet of the intake manifold, The air outlet of the intake main pipe is connected to the air inlet of the intake branch pipe, the air outlet of the intake branch pipe is connected to the intake port of the engine, the air filter and the throttle valve are connected to the engine intake pipe in turn, and the engine exhaust pipe The air outlet is connected to the exhaust port of the engine, the catalytic package and the muffler are sequentially arranged on the engine exhaust pipe, the rotating shaft is embedded on the lower wall of the intake branch pipe, and the rotating plate is arranged in the intake branch pipe and fixed with the rotating shaft. Knotted together, the extended end of the rotating shaft is fixed with one end of the rotating rod, the other end of the rotating rod is hinged with one end of the stretching rod, and the other end of the stretching rod is fixed with one end of the stretching shaft Together, the other end of the stretching shaft is solidified with the upper arc plate inside the control body, and one end of the centrifugal shaft passes through the center of the front wall of the control body and is embedded on the rear wall of the control body. The centrifugal cavity, centrifugal body, Centrifugal springs, circular arc plates and elastic bands are all arranged in the control body, the centrifugal chamber and the centrifugal shaft are consolidated together, one end of the centrifugal body is arranged in the centrifugal chamber and connected with the centrifugal shaft through the centrifugal spring, the other end of the centrifugal body is a circle Arc structure, the other end of the centrifugal body is in sealing contact with the arc plate, the elastic band is arranged on the outer surface of the arc plate, and the other end of the centrifugal shaft is connected with the crankshaft of the engine through a chain.
进一步地,在本发明中控制体内部腔体的横截面为圆形,离心腔、圆弧板在控制体内均为阵列式布置,圆弧板的个数大于或等于离心腔的个数,圆弧板之间的间隙宽度小于离心体的横截面宽度,松紧带内部带有弹性钢丝结构。Further, in the present invention, the cross section of the inner cavity of the control body is circular, and the centrifugal chamber and the arc plates are arranged in an array in the control body, the number of the arc plates is greater than or equal to the number of the centrifugal chamber, and the circle The width of the gap between the arc plates is smaller than the cross-sectional width of the centrifugal body, and the elastic band has an elastic steel wire structure inside.
与现有技术相比,本发明具有如下有益效果为:本发明设计合理,结构简单;进气滚流比可以根据发动机转速进行连续可调,从而兼顾发动机的各种运行工况。Compared with the prior art, the present invention has the following beneficial effects: the present invention is reasonable in design and simple in structure; the intake tumble ratio can be continuously adjusted according to the engine speed, thus taking into account various operating conditions of the engine.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明中进气支管的纵剖面图;Fig. 2 is the longitudinal sectional view of intake branch pipe among the present invention;
图3为图1中A-A剖面的结构示意图;Fig. 3 is the structural representation of A-A section among Fig. 1;
图4为本发明中控制体的剖面图;Fig. 4 is the sectional view of control body among the present invention;
图5为图4中B-B剖面的结构示意图;Fig. 5 is the structural representation of B-B section among Fig. 4;
图6为图5中C-C剖面的结构示意图;Fig. 6 is the structural representation of C-C section among Fig. 5;
其中:1、发动机进气管,2、空滤,3、节气门,4、进气总管,5、进气支管,6、发动机,7、发动机排气管,8、催化包,9、消音器,10、旋转轴,11、控制体,12、拉伸轴,13、拉伸杆,14、离心轴,15、离心腔,16、离心体,17、离心弹簧,18、圆弧板,19、松紧带,20、旋转板,21、旋转杆。Among them: 1. Engine intake pipe, 2. Air filter, 3. Throttle valve, 4. Intake manifold, 5. Intake branch pipe, 6. Engine, 7. Engine exhaust pipe, 8. Catalytic package, 9. Muffler , 10, rotating shaft, 11, control body, 12, stretching shaft, 13, stretching rod, 14, centrifugal shaft, 15, centrifugal cavity, 16, centrifugal body, 17, centrifugal spring, 18, arc plate, 19 , elastic band, 20, rotating plate, 21, rotating rod.
具体实施方式detailed description
下面结合附图对本发明的实施例作详细说明,本实施例以本发明技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment is based on the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures, but the scope of protection of the present invention is not limited to the following embodiments. .
实施例Example
如图1至图6所示,本发明包括发动机进气管1、空滤2、节气门3、进气总管4、进气支管5、发动机6、发动机排气管7、催化包8、消音器9、旋转轴10、控制体11、拉伸轴12、拉伸杆13、离心轴14、离心腔15、离心体16、离心弹簧17、圆弧板18、松紧带19、旋转板20、旋转杆21,发动机进气管1的出气口与进气总管4的进气口相连接,进气总管4的出气口与进气支管5的进气口相连接,进气支管5的出气口与发动机6的进气道相连接,空滤2、节气门3依次连接在发动机进气管1上,发动机排气管7的出气口与发动机6的排气道相连接,催化包8、消音器9依次布置在发动机排气管7上,旋转轴10镶嵌在进气支管5的下壁上,旋转板20布置在进气支管5内并与旋转轴10固结在一起,旋转轴10的伸出端与旋转杆21的一端固结在一起,旋转杆21的另一端与拉伸杆13的一端铰接在一起,拉伸杆13的另一端与拉伸轴12的一端固结在一起,拉伸轴12的另一端与控制体11内部的上端圆弧板18固结在一起,离心轴14的一端穿过控制体11的前壁中心后镶嵌在控制体11的后壁上,离心腔15、离心体16、离心弹簧17、圆弧板18、松紧带19均布置在控制体11内,离心腔15与离心轴14固结在一起,离心体16的一端布置在离心腔15内并通过离心弹簧17与离心轴14相连接,离心体16的另一端为圆弧结构,离心体16的另一端与圆弧板18密封接触,松紧带19布置在圆弧板18的外表面,离心轴14的另一端通过链条与发动机4的曲轴相连接;控制体11内部腔体的横截面为圆形,离心腔15、圆弧板18在控制体11内均为阵列式布置,圆弧板18的个数大于或等于离心腔15的个数,圆弧板18之间的间隙宽度小于离心体16的横截面宽度,松紧带19内部带有弹性钢丝结构。As shown in Figures 1 to 6, the present invention comprises an engine intake pipe 1, an air filter 2, a throttle valve 3, an intake manifold 4, an intake branch pipe 5, an engine 6, an engine exhaust pipe 7, a catalytic package 8, and a muffler 9. Rotating shaft 10, control body 11, stretching shaft 12, stretching rod 13, centrifugal shaft 14, centrifugal chamber 15, centrifugal body 16, centrifugal spring 17, arc plate 18, elastic band 19, rotating plate 20, rotating rod 21. The air outlet of the engine intake pipe 1 is connected to the air inlet of the intake main pipe 4, the air outlet of the air intake main pipe 4 is connected to the air intake of the intake branch pipe 5, and the air outlet of the intake branch pipe 5 is connected to the engine 6 The intake port of the engine is connected, the air filter 2 and the throttle valve 3 are connected to the engine intake pipe 1 in sequence, the air outlet of the engine exhaust pipe 7 is connected to the exhaust port of the engine 6, and the catalytic package 8 and the muffler 9 are arranged in sequence On the engine exhaust pipe 7, the rotating shaft 10 is inlaid on the lower wall of the intake branch pipe 5, the rotating plate 20 is arranged in the intake branch pipe 5 and is fixed together with the rotating shaft 10, and the extended end of the rotating shaft 10 is connected to the One end of the rotating rod 21 is consolidated together, and the other end of the rotating rod 21 is hinged with one end of the stretching rod 13, and the other end of the stretching rod 13 is consolidated with one end of the stretching shaft 12, and the stretching shaft 12 The other end of the control body 11 is fixed with the upper arc plate 18 inside the control body, and one end of the centrifugal shaft 14 passes through the center of the front wall of the control body 11 and is embedded on the rear wall of the control body 11. The centrifugal chamber 15, centrifugal body 16. Centrifugal spring 17, circular arc plate 18, and elastic band 19 are all arranged in the control body 11. The centrifugal chamber 15 and the centrifugal shaft 14 are consolidated together. One end of the centrifugal body 16 is arranged in the centrifugal chamber 15 and is connected to the The centrifugal shaft 14 is connected, the other end of the centrifugal body 16 is a circular arc structure, the other end of the centrifugal body 16 is in sealing contact with the circular arc plate 18, the elastic band 19 is arranged on the outer surface of the circular arc plate 18, and the other end of the centrifugal shaft 14 passes through The chain is connected with the crankshaft of the engine 4; the cross section of the inner cavity of the control body 11 is circular, the centrifugal chamber 15 and the arc plates 18 are arranged in an array in the control body 11, and the number of the arc plates 18 is greater than or Equal to the number of centrifugal chambers 15, the width of the gap between the arc plates 18 is smaller than the cross-sectional width of the centrifugal body 16, and the elastic band 19 has an elastic steel wire structure inside.
在本发明的工作过程中,当发动机转速增大时,离心轴14的转速也增大,布置在离心腔15内的离心体16在旋转过程中离心力增大,离心体16同步向外移动并拉伸离心弹簧17,布置在控制体11内的上端圆弧板18受到离心体16的离心力的作用后向上移动,拉伸轴12也同步上移,拉伸轴12带动拉伸杆13上移,从而使拉伸杆13拉动旋转杆9、旋转轴10、旋转板20一起顺时针旋转,进气支管缩口变大,泵气损失变小;发动机转速较低时,离心轴14的转速也较低,在离心弹簧17、松紧带19的作用下离心体16同步向内移动,布置在控制体11内的上端圆弧板18向下移动,拉伸轴12也同步下移,拉伸轴12带动拉伸杆13下移,从而使拉伸杆13带动旋转杆9、旋转轴10、旋转板20一起逆时针旋转,进气支管缩口变小,滚流比变大,燃烧效率较高。In the working process of the present invention, when the engine speed increased, the rotational speed of the centrifugal shaft 14 also increased, and the centrifugal force of the centrifugal body 16 arranged in the centrifugal cavity 15 increased during the rotation, and the centrifugal body 16 moved outward synchronously and Stretching the centrifugal spring 17, the upper arc plate 18 arranged in the control body 11 moves upwards after being subjected to the centrifugal force of the centrifugal body 16, and the stretching shaft 12 also moves up synchronously, and the stretching shaft 12 drives the stretching rod 13 to move up , so that the stretch rod 13 pulls the rotating rod 9, the rotating shaft 10, and the rotating plate 20 to rotate clockwise together, the intake branch pipe shrinks and the pumping loss becomes smaller; when the engine speed is low, the speed of the centrifugal shaft 14 is also Lower, under the action of the centrifugal spring 17 and the elastic band 19, the centrifugal body 16 moves inward synchronously, the upper arc plate 18 arranged in the control body 11 moves downward, and the stretching shaft 12 also moves down synchronously, and the stretching shaft 12 Drive the stretching rod 13 to move down, so that the stretching rod 13 drives the rotating rod 9, the rotating shaft 10, and the rotating plate 20 to rotate counterclockwise together, the intake branch pipe shrinkage becomes smaller, the tumble ratio becomes larger, and the combustion efficiency is higher.
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| CN201511026765.3A CN105649785A (en) | 2015-12-31 | 2015-12-31 | Rotary type tumble ratio regulating system |
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| CN (1) | CN105649785A (en) |
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| CN107288740A (en) * | 2016-04-05 | 2017-10-24 | 现代自动车株式会社 | Air intake structure for vehicle motor |
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| CN104564313A (en) * | 2015-01-26 | 2015-04-29 | 上海交通大学 | Hinge type throat adjusting system |
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| CN105156203A (en) * | 2015-10-13 | 2015-12-16 | 上海栊桦检测科技有限公司 | Pipeline built-in type arced spring device |
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| CN104564313A (en) * | 2015-01-26 | 2015-04-29 | 上海交通大学 | Hinge type throat adjusting system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107288740A (en) * | 2016-04-05 | 2017-10-24 | 现代自动车株式会社 | Air intake structure for vehicle motor |
| CN107288740B (en) * | 2016-04-05 | 2021-02-23 | 现代自动车株式会社 | Air intake structure for vehicle engine |
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