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CN105603502B - A method for degreasing metal plate surface - Google Patents

A method for degreasing metal plate surface Download PDF

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CN105603502B
CN105603502B CN201610154302.3A CN201610154302A CN105603502B CN 105603502 B CN105603502 B CN 105603502B CN 201610154302 A CN201610154302 A CN 201610154302A CN 105603502 B CN105603502 B CN 105603502B
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metal plate
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degreasing
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spray
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CN105603502A (en
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许哲峰
郑昊青
郑之旺
王亮赟
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/16Polishing
    • C25F3/22Polishing of heavy metals
    • C25F3/26Polishing of heavy metals of refractory metals

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  • Engineering & Computer Science (AREA)
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  • Organic Chemistry (AREA)
  • ing And Chemical Polishing (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

本发明涉及金属板表面处理领域,公开了一种金属板表面的脱脂方法,其中,该方法包括在含有5‑15重量%的硫酸的电解液中对所述金属板表面进行电化学抛光处理。通过上述技术方案,可以达到如下的技术效果:减少了传统HF溶液的浸泡和对人身及环境的影响,减少了传统浸泡或喷淋脱脂的脱脂液体残留液体对后续表面处理工艺的影响,使不规则零部件在家电行业中使用成为可能;生产工艺简单、易操作;通过本工艺脱脂的钛合金板表面在进行阳极氧化的时候,在相同溶液浓度中,得到同样颜色所用的电压较低,这样会大幅度降低用电成本。

The invention relates to the field of metal plate surface treatment, and discloses a method for degreasing the metal plate surface, wherein the method includes electrochemically polishing the metal plate surface in an electrolyte solution containing 5-15% by weight of sulfuric acid. Through the above technical scheme, the following technical effects can be achieved: the traditional HF solution immersion and the impact on the human body and the environment are reduced, and the influence of the traditional immersion or spray degreasing degreasing liquid residual liquid on the subsequent surface treatment process is reduced. It is possible to use regular parts in the home appliance industry; the production process is simple and easy to operate; when the surface of the titanium alloy plate degreased by this process is anodized, the voltage used to obtain the same color in the same solution concentration is lower, so that It will greatly reduce the cost of electricity.

Description

一种金属板表面的脱脂方法A method for degreasing metal plate surface

技术领域technical field

本发明涉及金属板表面处理领域,具体地,涉及一种金属板表面的脱脂方法。The invention relates to the field of metal plate surface treatment, in particular to a method for degreasing the surface of a metal plate.

背景技术Background technique

目前,国内外厂家在生产钛及钛合金板过程中都会在表面生成一层致密的氧化层,该氧化层在后续表面阳极氧化处理或其他表面工艺施工时,很难去除。传统的处理方式都是用HF溶液对钛及钛合金板表面进行浸泡或使用抛光机对板面进行打磨,然后再使用HF溶液进行浸泡,将表面的氧化层完全去除,再进行表面处理等下道工序。At present, domestic and foreign manufacturers will form a dense oxide layer on the surface during the production of titanium and titanium alloy plates. This oxide layer is difficult to remove during subsequent surface anodic oxidation treatment or other surface process construction. The traditional treatment method is to soak the surface of titanium and titanium alloy plates with HF solution or use a polishing machine to polish the surface of the plate, and then soak in HF solution to completely remove the oxide layer on the surface, and then perform surface treatment, etc. process.

但是,由于HF溶液具有高腐蚀性、高污染性及高挥发性,对环境及工作人员身体会造成严重伤害。不适合进行大规模的家电产品工业生产使用。另外,通过抛光机打磨钛板或钛合金板表面的工艺,不适合大型的家电设备和不规则零部件的生产。攀钢钛及钛合金板主要使用在国内大型家电制造业的电饭煲内胆、微波炉内胆及各种家用电器零部件上。家电企业需要一种对环境危害小、成本低、好操作及适合批量生产的新型前处理工艺。However, because HF solution is highly corrosive, highly polluting and highly volatile, it will cause serious harm to the environment and the body of the staff. It is not suitable for large-scale industrial production of household appliances. In addition, the process of polishing the surface of titanium plate or titanium alloy plate by polishing machine is not suitable for the production of large household appliances and irregular parts. Titanium and titanium alloy plates of Panzhihua Iron & Steel are mainly used in rice cooker liners, microwave oven liners and various household appliance parts in the domestic large-scale home appliance manufacturing industry. Household appliance companies need a new type of pretreatment process that is less harmful to the environment, low in cost, easy to operate and suitable for mass production.

并且,由于金属板表面不规则,传统脱脂方式,例如,喷淋脱脂或浸泡脱脂,会出现有其他部位“积水”或“积液”现象,导致脱脂液沉积,影响后续的各种表面处理工作。Moreover, due to the irregular surface of the metal plate, the traditional degreasing methods, such as spray degreasing or soaking degreasing, will cause "water accumulation" or "fluid accumulation" in other parts, resulting in the deposition of degreasing liquid, which will affect the subsequent various surface treatments. Work.

发明内容Contents of the invention

本发明的目的是为了克服以上缺陷,提供了一种金属板表面的脱脂方法,该方法具有成本低、对环境危害小、且适合不规整零部件的抛光处理的特点,并且该方法处理后的金属板表面避免了“积水”或“积液”的现象。The purpose of the present invention is to overcome the above defects and provide a method for degreasing the surface of metal plates. The method has the characteristics of low cost, low environmental hazards, and is suitable for polishing of irregular parts. The surface of the metal plate avoids the phenomenon of "water accumulation" or "liquid accumulation".

为了实现上述目的,本发明提供一种金属板表面的脱脂方法,其中,该方法包括在含有5-15重量%的硫酸的电解液中对所述金属板表面进行电化学抛光处理。In order to achieve the above object, the present invention provides a method for degreasing the surface of a metal plate, wherein the method includes electrochemically polishing the surface of the metal plate in an electrolyte solution containing 5-15% by weight of sulfuric acid.

优选地,所述电化学抛光的时间为120-250s,电压为1-10V,电流密度为0.35-0.65A/cm2Preferably, the electrochemical polishing time is 120-250s, the voltage is 1-10V, and the current density is 0.35-0.65A/cm 2 .

优选地,该方法还包括将权利要求1-3中任意一项所述的电化学抛光处理后的金属板进行水洗的步骤。所述水洗至少包括3次水洗的步骤,其中,第一次为喷淋水洗,第二次为浸泡水洗,第三次为喷淋水洗。Preferably, the method further includes the step of washing the electrochemically polished metal plate according to any one of claims 1-3. The water washing includes at least three water washing steps, wherein the first time is spray water washing, the second time is immersion water washing, and the third time is spray water washing.

优选地,在所述电化学抛光处理前,该方法还包括对金属板表面进行打磨,打磨的条件使得金属板表面的粗糙度为1.5-0.8μm。Preferably, before the electrochemical polishing treatment, the method further includes grinding the surface of the metal plate, and the conditions of grinding are such that the roughness of the surface of the metal plate is 1.5-0.8 μm.

通过上述技术方案,可以达到如下的技术效果:Through the above technical scheme, the following technical effects can be achieved:

(1)通过本发明的方法,减少了传统HF溶液的浸泡和对人身及环境的影响,更适合不规则零部件;(1) By the method of the present invention, the immersion of the traditional HF solution and the impact on the human body and the environment are reduced, and it is more suitable for irregular parts;

(2)通过本工艺进行脱脂后,去除表面油脂,减少了传统浸泡或喷淋脱脂的脱脂液体残留液体对后续表面处理工艺的影响,使不规则零部件在家电行业中使用成为可能;(2) After degreasing by this process, the surface grease is removed, which reduces the influence of the traditional soaking or spraying degreasing degreasing liquid residual liquid on the subsequent surface treatment process, making it possible for irregular parts to be used in the home appliance industry;

(3)本发明使用生产工艺简单、易操作;(3) The present invention uses simple production process and easy operation;

(4)本通过本工艺脱脂的钛合金板表面在进行阳极氧化的时候,在相同溶液浓度中,得到同样颜色所用的电压较低,这样会大幅度降低用电成本;(4) When the surface of the titanium alloy plate degreased by this process is anodized, in the same solution concentration, the voltage used to obtain the same color is lower, which will greatly reduce the cost of electricity;

(5)以攀钢钛为例,攀钢自2010年开始轧制钛材产品,设计年产1万吨产能,如果每年能生产3000吨钛板通过本工艺生产家电用零部件,以每吨钛板利润5000元计算,本技术的新增效益见下式所示(万元);(5) Take Panzhihua Iron and Steel Titanium as an example. Panzhihua Iron and Steel has started rolling titanium products since 2010, with a designed annual production capacity of 10,000 tons. The profit of titanium plate is calculated at 5,000 yuan, and the new benefits of this technology are shown in the following formula (10,000 yuan);

Y-每年使用本表面处理技术产生的效益;Y - the annual benefits generated by using this surface treatment technology;

A-每吨钛薄板的销售利润:5000元/吨;A-Sales profit per ton of titanium sheet: 5,000 yuan/ton;

T-每年家电行业使用的钛板的总吨数:3000吨;T-The total tonnage of titanium plates used in the household appliance industry per year: 3,000 tons;

则:Y=A×T=3000×5000=1500(万元)。Then: Y=A×T=3000×5000=1500 (10,000 yuan).

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

附图说明Description of drawings

附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:

图1是未经任何处理的纯钛的钛板图片。Figure 1 is a picture of a titanium plate of pure titanium without any treatment.

图2是经本申请一种具体实施方式的喷射处理之后的钛板表面图片。Fig. 2 is a picture of the surface of the titanium plate after spraying treatment according to a specific embodiment of the present application.

图3是经本发明一种具体实施方案的电化学抛光处理之后的钛板表面图片。Fig. 3 is a picture of the surface of a titanium plate after electrochemical polishing treatment according to a specific embodiment of the present invention.

具体实施方式detailed description

以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

由于金属部件的表面几乎不可避免的要沾附油污。油污有三种类型,即矿物油,植物油和动物油。按照油脂的化学性质,又可以分成:皂化油和不可皂化油。所有的动物油和植物油的化学成分主要是脂肪酸和甘油酯,由于都能和碱作用生成肥皂,故称之为可皂化油;矿物油的化学成分是各种碳氢化合物,不能和碱反应,故称不可皂化油。常用的脱脂方法有:有机溶剂脱脂,化学脱脂和电化学脱脂。在研究的过程中,本发明的发明人进一步发现,由于金属表面不规则,传统脱脂方式会出现有其他部位“积水”或“积液”现象,导致脱脂液沉积,影响后续的各种表面处理工作,例如,会增大阳极氧化的电压,本发明的发明人进一步发现,选择所述电解液为含有5-15重量%,优选8-12重量%的硫酸的电解液,会有效的避免进食板表面的“积水”或“积液”,并且还会降低在后续阳极氧化过程中得到相同颜色式样的电压。Oil stains are almost unavoidable on the surface of metal parts. There are three types of oil stains, namely mineral oil, vegetable oil and animal oil. According to the chemical properties of oil, it can be divided into: saponifiable oil and unsaponifiable oil. The chemical components of all animal oils and vegetable oils are mainly fatty acids and glycerides. Since they can react with alkali to form soap, they are called saponifiable oils; the chemical components of mineral oil are various hydrocarbons, which cannot react with alkali, so It is called unsaponifiable oil. Commonly used degreasing methods are: organic solvent degreasing, chemical degreasing and electrochemical degreasing. In the process of research, the inventors of the present invention further found that due to the irregularity of the metal surface, the traditional degreasing method will have "water accumulation" or "fluid accumulation" in other parts, resulting in the deposition of degreasing liquid and affecting various subsequent surfaces. Treatment work, for example, can increase the voltage of anodic oxidation, and the inventors of the present invention have further found that selecting the electrolytic solution as an electrolytic solution containing 5-15% by weight, preferably 8-12% by weight, of sulfuric acid can effectively avoid "Water accumulation" or "fluid accumulation" on the surface of the plate can be eaten, and also reduce the voltage to obtain the same color pattern in the subsequent anodizing process.

基于以上发现,本发明提供了一种金属板表面的脱脂方法,其中,该方法包括在含有5-15重量%的硫酸的电解液中对所述金属板表面进行电化学抛光处理。Based on the above findings, the present invention provides a method for degreasing the surface of a metal plate, wherein the method includes electrochemically polishing the surface of the metal plate in an electrolyte solution containing 5-15% by weight of sulfuric acid.

优选的,所述电解液为含有8-12重量%的硫酸的电解液。Preferably, the electrolyte is an electrolyte containing 8-12% by weight of sulfuric acid.

根据本发明,对所述金属板进行电化学抛光的条件可以为本领域常规的电化学抛光条件,例如,电化学抛光的时间为120-250s,电压为1-10V,电流密度为0.35-0.65A/cm2。进一步优选的,所述电化学抛光的时间为150-220s,电压为3-8V,电流密度为0.45-0.55A/cm2According to the present invention, the conditions for performing electrochemical polishing on the metal plate can be conventional electrochemical polishing conditions in this field, for example, the time of electrochemical polishing is 120-250s, the voltage is 1-10V, and the current density is 0.35-0.65 A/cm 2 . Further preferably, the electrochemical polishing time is 150-220s, the voltage is 3-8V, and the current density is 0.45-0.55A/cm 2 .

根据本发明的脱脂的方法,当金属部件浸入电解槽,油与电解液稀硫酸之间的界面张力会大大降低,油膜便产生了裂纹。同时,由于通电使电极极化,电极与电解液的表面张力降低,溶液对金属表面的润湿性增加,溶液便从油膜不连续处和裂纹处对油膜产生排挤作用。本发明的方法优选为阴极脱脂,也即,样品做为阴极,阴极释放氢气:4H2O+4e-→2H2↑+4OH-。其中,氢气以大量的小气泡的形式逸出,对溶液产生强烈的搅拌和撞击作用,于是油膜被撕裂分散成很多的细小的油珠,与此同时,小气泡又容易滞留在油珠上,当气泡长大到一定尺寸时,会带着小油珠上升到溶液表面。从而有效了实现了对金属板的表面抛光处理。According to the degreasing method of the present invention, when the metal parts are immersed in the electrolytic tank, the interfacial tension between the oil and the dilute sulfuric acid in the electrolyte will be greatly reduced, and cracks will be formed in the oil film. At the same time, due to the polarization of the electrode due to the electrification, the surface tension between the electrode and the electrolyte decreases, and the wettability of the solution to the metal surface increases, and the solution squeezes the oil film from the discontinuity and crack of the oil film. The method of the present invention is preferably cathodic degreasing, that is, the sample is used as a cathode, and the cathode releases hydrogen: 4H 2 O+4e →2H 2 ↑+4OH . Among them, the hydrogen escapes in the form of a large number of small bubbles, which has a strong stirring and impact effect on the solution, so the oil film is torn and dispersed into many small oil droplets. At the same time, the small bubbles are easy to stay on the oil droplets. , when the bubble grows to a certain size, it will rise to the surface of the solution with small oil droplets. Therefore, the surface polishing treatment of the metal plate is effectively realized.

根据本发明,用于如上阴极脱脂的阳极可以为本领域公知的各种惰性阳极,例如,石墨、铂金等。According to the present invention, the anode used for the above cathodic degreasing can be various inert anodes known in the art, for example, graphite, platinum and the like.

根据本发明,优选的,本发明还包括对电化学抛光处理后的金属板进行水洗的步骤,所述水洗可以为本领域常规的清洗方法,例如,可以采用浸泡和/或喷淋的方法。进一步优选的,所述水洗的方法通过至少3次水洗,其中,第一次为喷淋水洗,第二次为浸泡水洗,第三次为喷淋水洗。其中,所述水洗的温度优选为65-75℃,对于喷淋水洗,所述喷淋的压力优选为1-1.5MPa,对于浸泡水洗,浸泡的时间优选为5-10min。According to the present invention, preferably, the present invention also includes the step of washing the metal plate after the electrochemical polishing treatment, and the washing can be a conventional cleaning method in the field, for example, soaking and/or spraying can be used. Further preferably, the water washing method includes at least 3 times of water washing, wherein the first time is spray water washing, the second time is immersion water washing, and the third time is spray water washing. Wherein, the temperature of the water washing is preferably 65-75° C., for the spray water washing, the spray pressure is preferably 1-1.5 MPa, and for the immersion water washing, the soaking time is preferably 5-10 min.

根据本发明,所述金属板可以为任何的需要脱脂的金属板,例如,可以为钛板,钛合金板等。According to the present invention, the metal plate can be any metal plate that needs to be degreased, for example, it can be a titanium plate, a titanium alloy plate, and the like.

根据本发明,优选的,在所述脱脂前还包括对所述金属板进行表面打磨的步骤,所述打磨的条件优选使得金属板表面的粗糙度为1.5-0.8μm。其中,所述打磨的方式可以为本领域公知的任意的打磨方式,只要能够保证实现如上的粗糙度即可。例如,可以使用抛光机进行打磨,也可以使用抛丸机进行抛丸处理。但如上所述的,由于本发明的脱脂处理能够减少金属板表面的“积水”或“积液”现象,因此,本发明的方法特别适用于抛丸处理后的金属板表面的脱脂处理。According to the present invention, preferably, the step of surface grinding the metal plate is further included before the degreasing, and the conditions of the grinding are preferably such that the surface roughness of the metal plate is 1.5-0.8 μm. Wherein, the grinding method may be any grinding method known in the art, as long as the above roughness can be ensured. For example, it can be polished with a polishing machine, or shot blasted with a shot blasting machine. But as mentioned above, since the degreasing treatment of the present invention can reduce the phenomenon of "water accumulation" or "liquid accumulation" on the surface of the metal plate, the method of the present invention is particularly suitable for the degreasing treatment of the surface of the metal plate after shot blasting.

根据本发明,所述抛丸处理的方法可以为本领域常规的选择,例如,根据本发明一种优选的实施方式,所述抛丸处理的方法包括:使用粒度小于或等于1mm的颗粒对金属板进行喷射处理,相对于每平方米的金属板,所述喷射的压力为1-4MPa。According to the present invention, the method of shot blasting treatment can be a conventional choice in this field. For example, according to a preferred embodiment of the present invention, the method of shot blasting treatment includes: using particles with a particle size less than or equal to 1 mm to The plates are sprayed at a pressure of 1-4 MPa per square meter of metal plate.

本发明的发明人在研究的过程中发现,在对金属板进行脱脂处理前,通过使用粒度不大于1mm的颗粒对金属板进行喷射处理,并且,相对于每平方米的金属板,控制颗粒对金属板打砸的压力为1-4MPa,能够有效的去除其表面的氧化层等不期望存在的成分(例如,锈蚀或其他污染物),达到金属板表面的抛光处理。并且经此处理后的金属板能够达到均一的粗糙度及光泽。进一步优选的,所述压力为1.5-3MPa。The inventors of the present invention found in the process of research that before the degreasing treatment of the metal plate, the metal plate is sprayed by using particles with a particle size not greater than 1mm, and, with respect to the metal plate per square meter, the particle size is controlled. The crushing pressure of the metal plate is 1-4MPa, which can effectively remove the undesired components (such as rust or other pollutants) such as the oxide layer on the surface, and achieve the polishing treatment of the metal plate surface. And the metal plate after this treatment can achieve uniform roughness and gloss. Further preferably, the pressure is 1.5-3 MPa.

根据本发明,所述颗粒优选为沙粒或者钢球。According to the invention, the particles are preferably sand particles or steel balls.

尽管按照如上的方式对金属板进行喷射处理即可实现本发明的目的,但本发明的发明人在研究的过程中惊人的发现,通过将颗粒设置为3种不同级别的粒径,处理后的金属板的表面污染能够得到进一步去除,且表面的粗糙度和光泽更加均一,从而更有利于后续的阳极氧化处理。其中,优选的,大粒度颗粒的粒度为0.6-0.8mm,中粒度颗粒的粒度为0.2-0.5mm,小粒度颗粒的粒度为0.1-0.15mm。Although the purpose of the present invention can be achieved by spraying the metal plate in the above manner, the inventor of the present invention surprisingly found in the process of research that by setting the particles to 3 different levels of particle diameters, the processed The surface contamination of the metal plate can be further removed, and the surface roughness and gloss are more uniform, which is more conducive to the subsequent anodic oxidation treatment. Wherein, preferably, the particle size of the large particle size particles is 0.6-0.8 mm, the particle size of the medium particle size particles is 0.2-0.5 mm, and the particle size of the small particle size particles is 0.1-0.15 mm.

根据本发明,在如上优选的情况下,大粒度颗粒、中粒度颗粒和小粒度颗粒的比例可以在较宽的范围内进行调整,在进一步优选的情况下,中粒度的颗粒所占的比例最大,且更优选大于小粒度和大粒度颗粒所占比例的总和。最为优选的,所述大粒度颗粒、中粒度颗粒和小粒度颗粒的比例为1:(3-6):(0.5-1.2),优选为1:(4-5):(0.65-1)。在该优选的情况下,所述金属板表面的污染物(例如,氧化层)能够得到更为彻底的除去,使金属板表面的粗糙度和光泽更加均一。According to the present invention, under the preferred situation as above, the ratio of large-sized particles, medium-sized particles and small-sized particles can be adjusted within a wide range, and in a further preferred situation, the proportion of medium-sized particles is the largest , and more preferably greater than the sum of the proportions of small and large particle sizes. Most preferably, the ratio of the large-size particles, medium-size particles and small-size particles is 1:(3-6):(0.5-1.2), preferably 1:(4-5):(0.65-1). In this preferred situation, the pollutants (eg, oxide layer) on the surface of the metal plate can be removed more thoroughly, making the roughness and gloss of the surface of the metal plate more uniform.

根据本发明,不同粒度范围的颗粒的抛出顺序并没有过多的限制,他们可以同时抛出,也可以按照粒径的大小先后抛出。当先使用大粒度颗粒对金属表面进行处理,在使用中粒度和小粒度的颗粒的对金属表面进行处理的情况下,所得到的金属板的性能能够得到进一步提升。According to the present invention, the throwing order of the particles in different particle size ranges is not too limited, they can be thrown at the same time, or can be thrown successively according to the size of the particles. When the metal surface is treated with large-sized particles first, and then the metal surface is treated with medium-sized and small-sized particles, the performance of the obtained metal plate can be further improved.

根据本发明,相对于每平方米的金属板,所述颗粒的密度也可以在较宽的范围内进行选择,但综合对金属板的抛光效果和破坏程度等因素考虑,相对于每平方米的金属板,所述颗粒的抛出密度为60-95kg。According to the present invention, relative to the metal plate per square meter, the density of the particles can also be selected within a wide range, but considering factors such as the polishing effect and damage degree of the metal plate, relative to the metal plate per square meter Metal plate, the throwing density of the particles is 60-95kg.

根据本发明,优选的,本发明还包括对喷射处理后的金属板进行水洗的步骤,所述水洗可以为本领域常规的清洗方法,例如,可以采用浸泡和/或喷淋的方法。进一步优选的,所述水洗的方法通过至少3次水洗,其中,第一次为喷淋水洗,第二次为浸泡水洗,第三次为喷淋水洗。其中,所述水洗的温度优选为65-75℃,对于喷淋水洗,所述喷淋的压力优选为1-1.5MPa,对于浸泡水洗,浸泡的时间优选为5-10min。According to the present invention, preferably, the present invention also includes the step of washing the metal plate after the spray treatment, and the washing can be a conventional cleaning method in the field, for example, soaking and/or spraying can be used. Further preferably, the water washing method includes at least 3 times of water washing, wherein the first time is spray water washing, the second time is immersion water washing, and the third time is spray water washing. Wherein, the temperature of the water washing is preferably 65-75° C., for the spray water washing, the spray pressure is preferably 1-1.5 MPa, and for the immersion water washing, the soaking time is preferably 5-10 min.

根据本发明,在如上优选抛丸处理的情况下,所述金属板的厚度优选大于2mm。According to the present invention, in the case of preferred shot blasting as above, the thickness of the metal plate is preferably greater than 2 mm.

根据本发明,在进一步优选的情况下,本发明的方法还优选在所述抛丸处理后以及脱脂前,对金属板进行有机溶剂浸泡的步骤,所述有机溶剂优选选自汽油、煤油、甲苯、三氯乙烷、四氯乙烷中的一种或多种。其中,所述浸泡的时间可以在较宽的范围内选择,优选为3-10min,其中,进一步优选的,所述浸泡优选在超声的条件下进行。According to the present invention, in a further preferred situation, the method of the present invention also preferably carries out the step of soaking the metal plate in an organic solvent after the shot blasting treatment and before degreasing, and the organic solvent is preferably selected from gasoline, kerosene, toluene , trichloroethane, tetrachloroethane in one or more. Wherein, the soaking time can be selected within a wide range, preferably 3-10 minutes, and further preferably, the soaking is preferably performed under ultrasonic conditions.

以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by way of examples.

实施例1Example 1

本实施例用于说明本发明提供的金属板表面的脱脂方法This embodiment is used to illustrate the degreasing method of the metal plate surface provided by the present invention

(1)喷射处理(1) Spray treatment

将厚度为5mm的不规整钛板放入抛丸机中进行抛丸处理,在抛丸机中装填15%的粒度为0.8mm的钢球,75%的粒度为0.3mm的丸粒,10%的粒度为0.1mm的丸粒,其中,相对于每平方米的金属板,抛丸的压力为2MPa,颗粒的密度为70kg。其中,先进行大粒度颗粒的喷射处理,再进行中粒度和小粒度的颗粒的喷射处理。经测定处理后钛板表面的粗糙度在1.0-0.8μm之间。Put the irregular titanium plate with a thickness of 5mm into the shot blasting machine for shot blasting treatment, fill the shot blasting machine with 15% steel balls with a particle size of 0.8mm, 75% of pellets with a particle size of 0.3mm, and 10% The pellets with a particle size of 0.1mm, wherein, relative to each square meter of metal plate, the shot blasting pressure is 2MPa, and the particle density is 70kg. Among them, the blasting treatment of large-sized particles is carried out first, and then the spraying treatment of medium-sized and small-sized particles is carried out. The surface roughness of the titanium plate after treatment is determined to be between 1.0-0.8 μm.

(2)净化处理1(2) Purification treatment 1

将步骤(1)处理之后的钛板进行水洗3次,其中,第一次和第三次为喷淋冲洗,水温为70℃,水压为1MPa,第二次为浸泡洗,其中,水温为70℃,浸泡时间为5min;The titanium plate after the treatment in step (1) was washed with water for 3 times, wherein the first and third times were spray washing, the water temperature was 70°C, and the water pressure was 1MPa, and the second time was immersion washing, wherein the water temperature was 70℃, soaking time is 5min;

其中,喷射处理之前的钛板的表面如图1所示,喷射并水洗之后的钛板的表面如图2所示。Wherein, the surface of the titanium plate before spray treatment is shown in FIG. 1 , and the surface of the titanium plate after spraying and water washing is shown in FIG. 2 .

(3)脱脂处理(3) Degreasing treatment

将步骤(2)水洗后的钛板为阴极,以10重量%的稀硫酸液为电解液,石墨为阳极进行电化学抛光180s,其中,电压为5V,电流密度为0.5A/cm2The titanium plate washed with water in step (2) was used as cathode, 10% by weight dilute sulfuric acid solution was used as electrolyte, and graphite was used as anode for electrochemical polishing for 180s, wherein the voltage was 5V and the current density was 0.5A/cm 2 .

(4)重复步骤(2)的水洗步骤,得到本发明的抛光处理之后的钛板。(4) Repeat the water washing step of step (2) to obtain the polished titanium plate of the present invention.

脱脂处理后的钛板表面如图3所示。The surface of the titanium plate after degreasing treatment is shown in Figure 3.

实施例2Example 2

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

(1)喷射处理(1) Spray treatment

将厚度为8mm的不规整钛板放入抛丸机中进行抛丸处理,在抛丸机中装填17%的粒度为0.6mm的钢球,68%的粒度为0.4mm的丸粒,15%的粒度为0.15mm的丸粒,其中,相对于每平方米的金属板,抛丸的压力为3MPa,颗粒的密度为65kg。其中,先进行大粒度颗粒的喷射处理,再进行中粒度和小粒度的颗粒的喷射处理。经测定处理后钛板表面的粗糙度在1.2-1.0μm之间。Put the irregular titanium plate with a thickness of 8mm into the shot blasting machine for shot blasting treatment, fill the shot blasting machine with 17% steel balls with a particle size of 0.6mm, 68% with pellets with a particle size of 0.4mm, and 15% The pellets with a particle size of 0.15mm, wherein, relative to each square meter of metal plate, the shot blasting pressure is 3MPa, and the particle density is 65kg. Among them, the blasting treatment of large-sized particles is carried out first, and then the spraying treatment of medium-sized and small-sized particles is carried out. The surface roughness of the titanium plate after treatment is determined to be between 1.2-1.0 μm.

(2)净化处理1(2) Purification treatment 1

将步骤(1)处理之后的钛板进行水洗3次,其中,第一次和第三次为喷淋冲洗,其中,水温为65℃,水压为1.2MPa,第二次为浸泡洗,其中,水温为75℃,浸泡时间为8min;The titanium plate after step (1) was washed with water for 3 times, wherein the first and third times were spray washing, wherein the water temperature was 65°C and the water pressure was 1.2MPa, and the second time was immersion washing, wherein , the water temperature is 75°C, and the soaking time is 8 minutes;

(3)脱脂处理(3) Degreasing treatment

将步骤(2)水洗后的钛板为阴极,以8重量%的稀硫酸液为电解液,石墨为阳极进行电化学抛光220s,其中,电压为3V,电流密度为0.55A/cm2The titanium plate washed with water in step (2) was used as cathode, 8% by weight dilute sulfuric acid solution was used as electrolyte, and graphite was used as anode for electrochemical polishing for 220s, wherein the voltage was 3V and the current density was 0.55A/cm 2 .

(4)重复步骤(2)的水洗步骤,得到本发明的抛光处理之后的钛板。(4) Repeat the water washing step of step (2) to obtain the polished titanium plate of the present invention.

实施例3Example 3

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

(1)喷射处理(1) Spray treatment

将厚度为2mm的不规整钛板放入抛丸机中进行抛丸处理,在抛丸机中装填15%的粒度为0.65mm的钢球,70%的粒度为0.2mm的丸粒,15%的粒度为0.1mm的丸粒,其中,抛丸的压力为1.5MPa,相对于每平方米的金属板,颗粒的密度为70kg。其中,先进行大粒度颗粒的喷射处理,再进行中粒度和小粒度的颗粒的喷射处理。经测定处理后钛板表面的粗糙度在1.3-1.1μm之间。Put the irregular titanium plate with a thickness of 2mm into the shot blasting machine for shot blasting treatment, fill the shot blasting machine with 15% steel balls with a particle size of 0.65mm, 70% of pellets with a particle size of 0.2mm, and 15% The pellets with a particle size of 0.1mm, the shot blasting pressure is 1.5MPa, and the particle density is 70kg per square meter of metal plate. Among them, the blasting treatment of large-sized particles is carried out first, and then the spraying treatment of medium-sized and small-sized particles is carried out. The surface roughness of the titanium plate after treatment is determined to be between 1.3-1.1 μm.

(2)净化处理1(2) Purification treatment 1

将步骤(1)处理之后的钛板进行水洗3次,其中,第一次和第三次为喷淋冲洗,其中,水温为75℃,水压为1.0MPa,第二次为浸泡洗,其中,水温为65℃,浸泡时间为5min。The titanium plate after step (1) was washed with water for 3 times, wherein the first and third times were spray washing, wherein the water temperature was 75°C and the water pressure was 1.0MPa, and the second time was immersion washing, wherein , the water temperature is 65°C, and the soaking time is 5 minutes.

(3)脱脂处理(3) Degreasing treatment

将步骤(2)水洗后的钛板为阴极,以12重量%的稀硫酸液为电解液,石墨为阳极进行电化学抛光150s,其中,电压为8V,电流密度为0.45A/cm2The titanium plate washed with water in step (2) was used as cathode, 12% by weight dilute sulfuric acid solution was used as electrolyte, and graphite was used as anode for electrochemical polishing for 150s, wherein the voltage was 8V and the current density was 0.45A/cm 2 .

(4)重复步骤(2)的水洗步骤,得到本发明的抛光处理之后的钛板。(4) Repeat the water washing step of step (2) to obtain the polished titanium plate of the present invention.

实施例4Example 4

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

按照实施例1的方法进行金属板表面的抛光处理,不同的是,步骤(1)中,所述颗粒为2种不同的粒度,其中,0.2mm的占有20%,0.4mm占有80%。经测定抛丸后钛板表面的粗糙度在1.5-0.8μm之间。The polishing treatment of the surface of the metal plate is carried out according to the method of Example 1, the difference is that in step (1), the particles are of two different particle sizes, wherein 0.2mm occupies 20%, and 0.4mm occupies 80%. The surface roughness of the titanium plate after shot blasting is determined to be between 1.5-0.8 μm.

实施例5Example 5

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

按照实施例1的方法进行金属板表面的抛光处理,不同的是,步骤(2)和(4)中的水洗均采用第一次为浸泡水洗,第二次和第三次为喷淋水洗。Carry out the polishing process on the surface of the metal plate according to the method of Example 1, the difference is that the water washing in steps (2) and (4) all adopts soaking water washing for the first time, and spray water washing for the second and third times.

实施例6Example 6

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

按照实施例1的方法进行金属板表面的抛光处理,不同的是,步骤(1)中,先进行中粒度和小粒度的颗粒的喷射处理,再进行大粒度颗粒的喷射处理。经测定处理后钛板表面的粗糙度在1.5-0.8μm之间。The polishing treatment of the surface of the metal plate is carried out according to the method of Example 1, the difference is that in step (1), the spraying treatment of the medium-sized and small-sized particles is carried out first, and then the spraying treatment of the large-sized particles is carried out. The surface roughness of the titanium plate after treatment is determined to be between 1.5-0.8 μm.

实施例7Example 7

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

按照实施例1的方法进行金属板表面的脱脂处理,不同的是,不进行抛丸处理的步骤,而是采用抛光机对金属板进行抛光处理。The degreasing treatment of the surface of the metal plate was carried out according to the method of Example 1, the difference was that the step of shot blasting was not carried out, but the metal plate was polished by a polishing machine.

实施例8Example 8

本实施例用于说明本发明提供的金属板表面脱脂的方法This embodiment is used to illustrate the method for degreasing the metal plate surface provided by the present invention

按照实施例1的方法进行金属板表面的脱脂处理,不同的是,在步骤(2)和(3)之间添加汽油浸泡的步骤,所述浸泡的时间为5min。Carry out the degreasing treatment on the surface of the metal plate according to the method of Example 1, the difference is that a gasoline soaking step is added between steps (2) and (3), and the soaking time is 5 minutes.

对比例1Comparative example 1

本对比例用于说明参比提供的金属板表面脱脂的方法This comparative example is used to illustrate the method of degreasing the surface of the metal plate provided by the reference

按照实施例1的方法进行金属板表面的脱脂处理,不同的是,步骤(3)中,所述脱脂为汽油脱脂。也即,将步骤在(2)处理后的钛板浸泡在汽油中进行脱脂处理,所述浸泡的时间为5min。Carry out the degreasing treatment of the surface of the metal plate according to the method of Example 1, the difference is that in step (3), the degreasing is gasoline degreasing. That is, the titanium plate treated in step (2) is soaked in gasoline for degreasing treatment, and the soaking time is 5 minutes.

对比例2Comparative example 2

本对比例用于说明参比提供的金属板表面脱脂的方法This comparative example is used to illustrate the method of degreasing the surface of the metal plate provided by the reference

按照实施例1的方法进行金属板表面的脱脂处理,不同的是,步骤(3)中的电解液为10%的磷酸。Carry out degreasing treatment on the surface of the metal plate according to the method of Example 1, the difference is that the electrolyte in step (3) is 10% phosphoric acid.

对比例3Comparative example 3

本对比例用于说明参比提供的金属板表面脱脂的方法This comparative example is used to illustrate the method of degreasing the surface of the metal plate provided by the reference

按照实施例1的方法进行金属板表面的脱脂处理,不同的是,步骤(3)中的电解液为含有500g/L无水乙醇、400gg/L乳酸、88g/L高氯酸以及7.5g/L高氯酸钠的电解液。Carry out degreasing treatment on the metal plate surface according to the method of embodiment 1, difference is, the electrolytic solution in the step (3) is to contain 500g/L dehydrated alcohol, 400gg/L lactic acid, 88g/L perchloric acid and 7.5g/L L sodium perchlorate electrolyte.

测试例1test case 1

钛板表面粗糙度、光泽度以及积水情况的感官评价Sensory evaluation of surface roughness, gloss and water accumulation of titanium plate

选取5位本领域的资深人员对实施例1-9以及对比例1-3中所得钛板进行表面粗糙度以及光泽度均一性的评价,以及对冲洗之后的钛板中积水情况的评价。其中,表面粗糙度、光泽度十分均一为5分,较为均一为4分,一般为3分,较不均一为2分,十分不均一为1分。无积水为5分,仔细辨别稍有积水为4分,积水可见为3分,积水很多为2分,积水溢出为1分。最终结果以每组的平均得分计算,结果见表1。Select 5 senior personnel in the field to evaluate the surface roughness and gloss uniformity of the titanium plates obtained in Examples 1-9 and Comparative Examples 1-3, and evaluate the water accumulation in the titanium plates after washing. Among them, the surface roughness and gloss are very uniform as 5 points, relatively uniform as 4 points, generally 3 points, relatively uneven as 2 points, and very uneven as 1 point. 5 points for no stagnant water, 4 points for careful identification of slight stagnant water, 3 points for visible stagnant water, 2 points for a lot of stagnant water, and 1 point for overflowing stagnant water. The final result is calculated by the average score of each group, and the results are shown in Table 1.

表1Table 1

粗糙度roughness 光泽度Gloss 积水情况Situation of stagnant water 实施例1Example 1 4.64.6 4.74.7 4.94.9 实施例2Example 2 4.64.6 4.64.6 4.74.7 实施例3Example 3 4.54.5 4.84.8 4.74.7 实施例4Example 4 4.34.3 4.24.2 4.14.1 实施例5Example 5 4.64.6 4.64.6 4.54.5 实施例6Example 6 3.93.9 4.04.0 3.83.8 实施例7Example 7 4.04.0 3.93.9 3.03.0 实施例8Example 8 4.94.9 5.05.0 5.05.0 对比例1Comparative example 1 4.54.5 4.54.5 3.53.5 对比例2Comparative example 2 4.34.3 4.44.4 3.23.2 对比例3Comparative example 3 4.14.1 4.04.0 3.93.9

其中,由于本发明的测试对象为不规整钛板,由实施例7可以看出,采用现有的抛光机正进行抛光处理后,由于抛光机不能够渗入到钛板的死角部位进行处理,因此,最终所得钛板的光泽度均一性较差,并且积水现象也较为严重。Wherein, since the test object of the present invention is an irregular titanium plate, as can be seen from Example 7, after adopting the existing polishing machine to carry out polishing treatment, because the polishing machine cannot penetrate into the dead angle position of the titanium plate for processing, therefore , the gloss uniformity of the final obtained titanium plate is poor, and the phenomenon of water accumulation is also relatively serious.

测试例2test case 2

按照如下的步骤进行钛板表面抛光情况的评价Follow the steps below to evaluate the surface polishing of titanium plates

第一步:将样品浸入到蒸馏水中,静置2分钟;Step 1: Immerse the sample in distilled water and let it stand for 2 minutes;

第二步:将样品从蒸馏水中取出,旋转90°,观察水膜是否完整,如果水膜完整,且长时间不破裂,证抛光较为成功。记录水膜的完整性以及水膜在1min、5min、10min、20min和30min的破裂情况。结果见表2。Step 2: Take the sample out of distilled water, rotate it 90°, and observe whether the water film is complete. If the water film is complete and does not break for a long time, it proves that the polishing is more successful. Record the integrity of the water film and the rupture of the water film at 1min, 5min, 10min, 20min and 30min. The results are shown in Table 2.

表2Table 2

水膜是否完整Whether the water film is complete 1min1min 5min5min 10min10min 20min20min 30min30min 实施例1Example 1 yes NN NN NN NN NN 实施例2Example 2 yes NN NN NN NN NN 实施例3Example 3 yes NN NN NN NN NN 实施例4Example 4 yes NN NN NN NN YY 实施例5Example 5 yes NN NN NN YY 实施例6Example 6 yes NN NN NN YY 实施例7Example 7 yes NN NN YY 实施例8Example 8 yes NN NN NN NN NN 对比例1Comparative example 1 yes NN NN NN YY 对比例2Comparative example 2 yes NN NN NN YY 对比例3Comparative example 3 yes NN NN NN YY

注:其中,N为未破裂,Y为破裂。Note: Among them, N means unbroken, and Y means cracked.

测试例3Test case 3

评价钛板进行阳极氧化所需电压Evaluate the voltage required for anodizing titanium plates

以钛板为阳极,石墨为阴极,10%H2SO4为电解液,观察得到红色板所需的电压。结果见表3。With the titanium plate as the anode, the graphite as the cathode, and 10 % H2SO4 as the electrolyte, observe the voltage required to obtain the red plate. The results are shown in Table 3.

表3table 3

电压(V)Voltage (V) 实施例1Example 1 1515 实施例2Example 2 1515 实施例3Example 3 1515 实施例4Example 4 1616 实施例5Example 5 1717 实施例6Example 6 1717 实施例7Example 7 1717 实施例8Example 8 1414 对比例1Comparative example 1 1919 对比例2Comparative example 2 1818 对比例3Comparative example 3 1919

通过如上的表1-3可以看出,采用本发明的方法能够解决抛丸处理后容易发生积水的问题,同时兼顾钛板表面的粗糙度、光泽度,并且优选情况下,另外,采用本发明的方法得到的钛板在相同的溶液浓度中,得到同样颜色所用的电压较低,有效地节省了成本。并且,由于本发明的方法能够渗入到金属板的死角处进行抛光,因此,特别适合不规整零部件的处理。As can be seen from the above Tables 1-3, the method of the present invention can solve the problem of water accumulation after shot blasting, while taking into account the roughness and gloss of the titanium plate surface, and preferably, in addition, using this method The titanium plate obtained by the inventive method requires a lower voltage to obtain the same color in the same solution concentration, which effectively saves the cost. And, because the method of the present invention can penetrate into the dead corner of the metal plate for polishing, it is especially suitable for the treatment of irregular parts.

如本申请的图1-3可以看出,采用本发明的技术方案能够有效地去除钛金属板表面的氧化层,在进一步优选脱脂的情况下,所得到的钛板表面的更加平整均一,颜色更加光亮。As can be seen from Figures 1-3 of the present application, the technical solution of the present invention can effectively remove the oxide layer on the surface of the titanium metal plate. In the case of further preferred degreasing, the surface of the obtained titanium plate is more even and uniform, and the color brighter.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (8)

1. a kind of degreasing method of metal sheet surface, it is characterised in that this method is included in the sulfuric acid containing 5-15 weight % Electrochemical polishing treatment is carried out to the metal sheet surface in electrolyte;
Before the electrochemical polishing treatment, carrying out spray treatment to metallic plate using particle of the granularity less than or equal to 1mm makes The roughness for obtaining metal sheet surface is 1.5-0.8 μm, and relative to every square metre of metallic plate, the pressure of the injection is 1- 4MPa;The particle is made up of the particle of 3 kinds of granularities, and the granularities of big grain particles is 0.6-0.8mm, the granularity of middle grain particles For 0.2-0.5mm, the granularity of small size particle is 0.1-0.15mm;The big grain particles, middle grain particles and small grain size The ratio of grain is 1:3-6:0.5-1.2;The method of the spray treatment includes:The spray treatment of big grain particles is first carried out, then The spray treatment of the particle of granularity and small grain size in progress;
Wherein, the metallic plate is titanium plate and/or titanium alloy sheet.
2. according to the method for claim 1, wherein, the time of the electrochemical polishing treatment is 120-250s, and voltage is 1-10V, current density 0.35-0.65A/cm2
3. according to the method for claim 2, wherein, the time of the electrochemical polishing treatment is 150-220s, and voltage is 3-8V, current density 0.45-0.55A/cm2
4. according to the method described in any one in claim 1-3, wherein, in the electrochemical polishing treatment, the gold Category plate is negative electrode.
5. according to the method described in any one in claim 1-3, wherein, this method also includes in claim 1-3 to appoint The step of metallic plate after electrochemical polishing treatment described in meaning one is washed.
6. the method according to claim 11, wherein, it is described to wash the step of comprising at least 3 washings, wherein, for the first time For spray washing, second is soaking and water washing, is for the third time spray washing.
7. according to the method described in any one in claim 1-3, wherein, before the electrochemical polishing treatment, this method Also include soaking shown metal sheetmetal organic solvent.
8. according to the method for claim 7, wherein, the organic solvent is selected from gasoline, kerosene, toluene, trichloroethanes, four One or more in chloroethanes.
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