CN105537146A - Full-automatic playing card point division and detection machine and playing card point division and detection method - Google Patents
Full-automatic playing card point division and detection machine and playing card point division and detection method Download PDFInfo
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- CN105537146A CN105537146A CN201610047981.4A CN201610047981A CN105537146A CN 105537146 A CN105537146 A CN 105537146A CN 201610047981 A CN201610047981 A CN 201610047981A CN 105537146 A CN105537146 A CN 105537146A
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- 238000001514 detection method Methods 0.000 title abstract description 8
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims description 52
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 17
- 238000012544 monitoring process Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000013519 translation Methods 0.000 claims description 6
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 claims description 3
- 230000007704 transition Effects 0.000 abstract 1
- 239000013307 optical fiber Substances 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000005183 dynamical system Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F1/00—Card games
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F1/00—Card games
- A63F1/02—Cards; Special shapes of cards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F1/00—Card games
- A63F2001/005—Poker
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F1/00—Card games
- A63F1/02—Cards; Special shapes of cards
- A63F2001/022—Manufacturing of cards
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to a full-automatic playing card point division and detection machine. The full-automatic playing card point division and detection machine comprises a rack, a card counting device and an overlap conveying device and is characterized in that a wrong card scrapping device is arranged at the end of a conveying rail in the overlap conveying device, and comprises a transition card conveying device and a turning-over plate, wherein the turning-over plate is driven by a driving structure to be capable of turning over up and down; a waste scrapping bin is arranged below the turning-over plate; the main structural component of the wrong card scrapping device is the turning-over plate, the structure is simpler, the cost is low, and the occupied space is very small; in addition, waste scrapping control can be completed only by controlling turning over or not of the turning-over plate, and the control manner is simpler; the wrong card scrapping device is arranged between the end of the conveying rail in the overlap conveying device and a lifting device, the phenomenon that wrong cards are lifted by the lifting device is avoided, one lifting position of the lifting device is saved, and the point division and detection efficiency of playing cards can be improved. The invention further relates to a playing card point division and detection method which is more reasonable in program control and can improve the point division and detection efficiency.
Description
Technical field
The invention belongs to the technical field of printing packaging machinery, particularly relate to a kind of for branch, the Full automatic sorting machine detecting playing card (card), the invention still further relates to a kind of playing card and divide detecting method.
Background technology
In traditional playing card (card) are produced, the branch work of playing card (card) after printing, cutting fillet operation puts into packaging position in storehouse by manually carrying out paying separately, inefficiency, wrong board probability is large, the turnaround time is long, wastes a large amount of manpower and materials.There is human hair to understand a kind of all automatic poker sorting machine for this reason.
A kind of for branch, the Full automatic sorting machine detecting playing card (card) as disclosed in the patent No. Chinese utility model patent " a kind of Full automatic sorting machine " that is ZL200920352122.1 (notification number is CN201579211U), comprise PLC programmable control system, curved guide rail rotationally conveying device, high speed checking device, conveying device of slowing down, compile device, 90 degree turn to output device, detection error correction system, dynamical system.Stored program controlled is connected with complete machine controlled signal, curved guide rail rotationally conveying device is connected mutually with high speed checking device, after deceleration induction system is connected to high speed checking device, compile device to be connected with deceleration induction system, 90 degree turn to output device and compile device top and be connected mutually, detect error correction system and are made up of the different parts being arranged on this machine different parts.90 degree turn to output device comprise 90 degree turn to servomotor, rotating disc, turn to positioning disk, board box, go out box push pedal cylinder and be attached thereto connect go out box push pedal, the wrong board device for eliminating detected in error correction system, rotating disc is parallel is fixed on clockwise intermittent rotary on 90 degree of speed-down servo motor shafts, turn to locating plate) to be positioned at below rotating disc and with rotating disc coaxial rotation, rotating disc be fixed with 8 board boxes by connecting plate and be uniformly distributed in pivot, going out box push pedal cylinder and be arranged on above rotating disc.
There is following defect in the sorting machine that aforementioned patent relates to:
1, complex structure, relate to that parts are many, cost is high and take up space large, especially 90 degree turn to output device, and it is many that it relates to parts, control complicated, and independent of the side of sorting machine defeated pip board circuit, take up space greatly.
2, the structural design of wrong board stripping structure is unreasonable, it mainly turns to output device to work by 90 degree, the playing card (card) of board box are pushed after parallel rotating 90 degree by entering box push pedal, station to be packaged is released by going out box push pedal, when wrong board occurs, wrong board is released from another board box by wrong board push pedal according to control instruction, wrong board push pedal cylinder and the wrong board push pedal be attached thereto also are detect the wrong board device for eliminating in error correction system simultaneously, and the mechanical action of stripping needs the mating reaction simultaneously of multiple parts, as 90 degree turn to servomotor, rotating disc, turn to positioning disk, what go out that box push pedal cylinder and being attached thereto connects goes out box push pedal, the action of wrong board stripping is too complicated, be unfavorable for programme-control.In addition, after rotating disc work long hours, can cause rotating disc register the license box with go out box push pedal or wrong board push pedal contraposition and forbidden, need to calibrate after work a period of time.
3, the wrong board stripping structure Position Design that residing card flows in whole sorting machine is unreasonable, 90 degree turn to output device to be arranged on curved guide rail rotationally conveying device, high speed checking device, conveying device of slowing down, compile device after, namely wrong bridge queen is found, wrong board also will clear up waste product again after compiling device and promoting, a raised position of device is compiled in its waste, and go-on-go playing card efficiency is low.
Summary of the invention
First technical problem to be solved by this invention provides a kind of topology layout rationally for above-mentioned prior art present situation and the simple all automatic poker sorting machine of useless board cleaning structure, this sorting machine takes up space little, and control program is more simple and cost is lower.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of all automatic poker sorting machine, comprise frame, frame is provided with several board apparatus successively along playing card throughput direction, overlapping conveying device, it is characterized in that: in overlapping conveying device, the terminal of delivery track is provided with wrong board waste clearing device, the mistake that described wrong board waste clearing device comprises in order to be transported by correct playing card ships board apparatus, and be located at the turnover panel shipped between board apparatus and overlapping conveying device, this turnover panel is driven by drives structure and can spin upside down, the below of described turnover panel is provided with the stripping storehouse of accepting wrong board, to turn under the front end of turnover panel and under being shelved on the state in the terminal of delivery track in overlapping conveying device, described turnover panel ships board apparatus and overlapping conveying device links up by crossing, and correct playing card is conducted through through overlapping conveying device send into described mistake after turnover panel and ship board apparatus, the front end of turnover panel to be turned over and under the state leaving the terminal of delivery track in overlapping conveying device, described turnover panel blocked the conducting of shipping board apparatus and overlapping conveying device, and the playing card of mistake are delivered in the stripping storehouse entered to after terminal below turnover panel through overlapping conveying device.
As improvement, be also provided with lifting device after above-mentioned overlapping conveying device, described wrong board waste clearing device is placed between overlapping conveying device and lifting device.Board promotes a height through lifting device, facilitates staff to operate.
As improvement, above-mentioned turnover panel is two rod-like members, left and right is spaced to be arranged on a turning cylinder, rod-like members can be rotated with turning cylinder, simultaneously, two rod-like members are arranged in the outside, the upper and lower conveyer belt drive mechanism left and right sides of overlapping conveying device, and the end that described drives structure acts on this turning cylinder rotates around own axes can drive turning cylinder.This reverse turning bed structure is simple, rod-like members provides a supporting role to playing card, and only need to drive turning cylinder that turnover panel just can be driven to overturn, rod-like members is positioned at the outside, the left and right sides of upper conveyor belt drive mechanism and lower conveyor belt drive mechanism in addition, can not produce interference to the running part of overlapping conveying device, structural design is rationally distributed.
Above-mentioned drives structure comprises driving cylinder, drive rod, and one end and the turning cylinder of drive rod are fixed, and the other end of drive rod is rotationally connected with driving cylinder piston rod, drives the relative frame of cylinder body of cylinder to be fixedly installed.This drives structure adopts air cylinder driven, and it is few and simple that overall structure relates to parts, and convenient control.
As preferably, it is up and down to the feeding pair roller group structure of establishing that above-mentioned mistake ships board apparatus, turning cylinder is provided with multiple roller, multiple roller is between two rod-like members, upper conveyor belt drive mechanism in described overlapping conveying device extends to the scroll wheel positions on described turning cylinder, and conveyer belt is pressed on roller by the end driven pulley in upper conveyor belt drive mechanism.It is simple that feeding roller group structure has structure, the advantage that fed distance is short, sorting machine entire length can be reduced, roller contacts with upper conveyor belt in addition, for playing card slippage on turnover panel provides power, make upper conveyor belt drive mechanism that playing card can be driven by turnover panel, simplify the structure shipping board apparatus.
As selection, it is up and down to the V belt translation structure for conveying established that above-mentioned mistake ships board apparatus, and described turning cylinder is up and down to the lower belt shaft of the V belt translation structure for conveying middle front part established.
Second technical problem to be solved by this invention provides the more reasonable playing card that also can improve go-on-go efficiency of a kind of programme-control to divide detecting method.
Adopt the playing card of foregoing full automatic playing card sorting machine to divide a detecting method, it is characterized in that: comprise following flow process,
Flow process 1, stacked playing card are placed in the board storehouse of several board apparatus, each sheet playing card heads successively individual bottom from board storehouse is sent at a high speed by the conveying flat rubber belting of number board apparatus, carry out high speed to check, simultaneously count board apparatus carry out high speed check monitoring and high-speed camera monitor, then every sheet playing card is delivered to overlapping conveying device;
Playing card misplace to stack and are delivered to turnover panel position by flow process 2, overlapping conveying device successively;
Flow process 3, high speed provide the break-off of instruction number board servomotor 23 after checking the counting of having monitored 55 boards, and instruction cache camera monitoring starts to judge simultaneously, judge to be divided into two kinds of patterns, are respectively
Pattern 1, correct board mode of movement, namely high-speed camera monitoring component photographs after playing card picture contrasts with preset sample board picture in setting masterplate, both are consistent, turnover panel now in wrong board waste clearing device keeps being shelved in the terminal of delivery track in overlapping conveying device, and overlapping conveying device trump card material is via turnover panel and shipping board apparatus delivers to lifting device excessively;
Pattern 2, incorrect card mode of movement, namely high-speed camera monitoring component photographs after playing card picture contrasts with preset sample board picture in setting masterplate, and both are inconsistent, illustrate that the secondary board in front and back two exists wrong board; Send three groups of instructions, one group of instruction sends the instruction of low speed number board to several board apparatus, two groups of instructions send door open command to drives structure, the front end controlling turnover panel is turned over and leaves the terminal of delivery track in overlapping conveying device, three groups of instructions send to high-speed camera monitoring component again to take pictures and instruction after contrasting with preset sample board picture in setting masterplate; Playing card inertia after overlapping conveying device feeding terminal of mistake drops in the stripping storehouse below turnover panel, after correct working signal re-establishes, then automatically switches to previous mode 1.
Wrong board stripping operation is mainly placed in lifting device advance row relax by one's duty detecting method, and avoid the board of mistake also will promote through lifting device, save a raised position of lifting device, go-on-go playing card efficiency is high.
Compared with prior art, the invention has the advantages that: wrong board waste clearing device structure critical piece is turnover panel, compared with the rotating disc type waste clearing device of contrast patent, structure is more simple, cost is low, and it is minimum to take up space, as long as the upset controlling turnover panel in addition just can complete stripping and control, control mode is more simple, between the terminal that wrong board waste clearing device is placed in overlapping conveying device delivery track and lifting device, avoid the board of mistake also will promote through lifting device, save a raised position of lifting device, improve playing card go-on-go efficiency.
Accompanying drawing explanation
Fig. 1 is the front view of first embodiment of the invention;
Fig. 2 is the perspective view one of first embodiment of the invention;
Fig. 3 is the perspective view two of first embodiment of the invention;
Fig. 4 is the perspective view (turnover panel is shelved on the state on delivery track) after first embodiment of the invention removes portion chassis;
Fig. 5 is the perspective view (turnover panel turning over the state leaving delivery track) after first embodiment of the invention removes portion chassis;
Fig. 6 is the A place enlarged drawing of Fig. 4;
Fig. 7 is the B place enlarged drawing of Fig. 5.
Fig. 8 is the front view of second embodiment of the invention;
Fig. 9 is the schematic flow sheet that playing card of the present invention divide detecting method.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Fig. 1 ~ 7, be first embodiment of all automatic poker sorting machine of the present invention.
A kind of all automatic poker sorting machine, comprises frame 1, frame is provided with several board apparatus 2, overlapping conveying device 3, lifting device 4 successively along playing card throughput direction.
In the present embodiment, number board apparatus 2 comprises board storehouse 21, double sheet control panel 22, number board servomotor 23, driving wheel 24, eccentric wheel 25, conveying flat rubber belting 26, pinch roller 27, counting correlation optical fiber 28, intelligent high-speed camera 29 etc.Number board servomotor 23, driving wheel 24, eccentric wheel 25, conveying flat rubber belting 26, accelerate rubber tire 27 composition and check running part at a high speed, checking running part is at a high speed intermittent running mode, often export a set of playing card and namely produce a dead time gap by programme-control, be beneficial to follow-up collection action, counting correlation optical fiber 28 is arranged in the middle of two pressure rollers of several board apparatus 2, intelligent high-speed camera 29 is arranged on the top in the middle of two pressure rollers, the position above conveying flat rubber belting 26 is fixed on by uprights vertical in board storehouse 21, there is card-inlet the top in board storehouse 21, front distributional baffle plate is fixed on the side-lower of board storehouse 21 towards overlapping conveying device 3, a parallel gap is had below front distributional baffle plate with between conveying flat rubber belting, this gap is checked the outlet of playing card (card), before distributional plate washer can the size of adjusting play up and down, be transferred flat rubber belting 26 with the playing card (card) ensureing in board storehouse 21 through this gap accurately to send one by one.Intelligent high-speed camera 29 carries out high-speed camera monitoring, the template of pictures taken and setting is compared, provide OK/NO two kinds of instructions, the following mistake of instruction receiving OK ship board apparatus 51 (the present embodiment is feeding pair roller group structure) directly trump card be transported to hoisting module, the instruction of NO directly enters automatic low speed and searches after module identifies automatically, automatically recovers to run up.
The operation principle of number board apparatus 2 is that by conveying flat rubber belting 26, individual is taken out of one by one by the playing card entered in board storehouse 21 (card), controlled by double sheet, adopt speed difference to space out, provide instruction number board servomotor 23 after counting correlation optical fiber completes the counting of 55 boards to quit work, the intelligent high-speed of instruction simultaneously camera 29 detects and starts to judge OK/NO.
More than counting board apparatus 2 is prior art, can with reference to background patents.
Overlapping conveying device 3 comprises upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33, and upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33 comprise delivery track 31, overlapping servomotor 34, driving pulley 35, conveyer belt 36, driven pulley 37 etc.Overlapping conveying device 3 is connected as a single entity with number board apparatus 2, is connected state to reach best effort.The playing card sent here at a high speed from several board apparatus 2 enter between upper conveyor belt drive mechanism 32 and two conveyer belts 36 of lower conveyor belt drive mechanism 33, hold playing card low speed by two groups of conveyer belts and be sent to lifting device 4, because the transfer rate of upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33 is slower, therefore from the playing card that several board apparatus 2 is sent here at a high speed enter continue to move ahead between two conveyer belts 36 time, after presenting, a part for a sheet playing card (card) laminates the fish scale-shaped arrangement of last sheet playing card (card), is so more conducive to collecting.
Overlapping its operation principle of conveying device 3 makes one, board material press on the flat rubber belting of the overlapping tile rotating in same direction of by by number board apparatus 2 with overlapping conveying device 3 speed difference, drop, after counting correlation optical fiber 28 provides signal, overlapping servomotor delays to stop, and keeps the board material after overlap to be laid in uniformly on conveyer belt 36 and awaits orders.
Above overlapping conveying device 3 is prior art, can with reference to background patents.
Lifting device 4 comprises sprocket wheel 41,85 ° of L-type modules 42, draws material cylinder 43, pusher cylinder 44, servomotor 45, discharge bin etc.After playing card enter 85 ° of L-type modules 42, be promoted to desired location by servomotor stepping trump card, by drawing, board cylinder pulls out, pusher cylinder trump card material is directly delivered in board storehouse and waited to wrap.
Above lifting device 4 is prior art, can with reference to background patents.
Wrong board waste clearing device 5 is provided with between the terminal of delivery track 31 and lifting device 4 in overlapping conveying device 3, wrong board waste clearing device 5 mistake comprised in order to correct playing card to be transported to lifting device ships board apparatus 51, and be located at the turnover panel 52 shipped between board apparatus 51 and overlapping conveying device 3, turnover panel 52 is driven by drives structure and can spin upside down, and the below of turnover panel 52 is provided with the stripping storehouse 53 of accepting wrong board; To turn under the front end of turnover panel 52 and under being shelved on the state in the terminal of delivery track 31 in overlapping conveying device 3, turnover panel 52 ships board apparatus 51 and overlapping conveying device 3 links up by crossing, and makes correct playing card send into described mistake after overlapping conveying device 3 is conducted through turnover panel 52 to ship board apparatus 51; The front end of turnover panel 52 to be turned over and under the state leaving the terminal of delivery track 31 in overlapping conveying device 3, turnover panel 52 blocked the conducting of shipping board apparatus 51 and overlapping conveying device 3, and playing card inertia after overlapping conveying device 3 is delivered to terminal of mistake drops in the stripping storehouse 53 below turnover panel 52.
Turnover panel 52 is two rod-like members, left and right is spaced to be arranged on a turning cylinder 54, rod-like members can be rotated with turning cylinder 54, simultaneously, two rod-like members are arranged in the upper conveyor belt drive mechanism 32 of overlapping conveying device 3 and the outside, the left and right sides of lower conveyor belt drive mechanism 33, and the end that drives structure acts on this turning cylinder 54 rotates around own axes can drive turning cylinder 54.Drives structure comprises driving cylinder 55, drive rod 56, and one end and the turning cylinder 54 of drive rod 56 are fixed, and the other end of drive rod 56 is connected with driving cylinder 55 piston rod rotation, drives the relative frame 1 of cylinder body of cylinder 55 to be fixedly installed.
In the present embodiment, crossing and shipping board apparatus 51 is accelerate pair roller group structure to the feeding of establishing up and down, the lower roller member in feeding pair roller group structure is only drawn in drawing, turning cylinder 54 is provided with multiple roller 57, multiple roller 57 is between two rod-like members, upper conveyor belt drive mechanism 32 in overlapping conveying device 3 extends to roller 57 position on described turning cylinder 54, and conveyer belt 36 is pressed on roller 57 by the end driven pulley 37 in upper conveyor belt drive mechanism 32.
As shown in Figure 8, be second embodiment of all automatic poker sorting machine of the present invention.
The present embodiment is compared with first embodiment has following difference: crossing and shipping board apparatus 51 is up and down to the V belt translation structure for conveying established, and turning cylinder 54 is up and down to the lower belt shaft of the V belt translation structure for conveying middle front part established.
This equipment under normal operation, per hour can branch playing card (card) 2700 pair (cover)., can be formed online with cutting apparatus and packaging facilities, instead of artificial loaded down with trivial details spot check work, save artificial, improve product quality, make equipment form automated production pattern.
As shown in Figure 9, a kind of playing card of foregoing full automatic playing card sorting machine that adopt divide detecting method, comprise following flow process,
Flow process 1, stacked playing card are placed in the board storehouse 21 of several board apparatus 2, each sheet playing card heads successively individual bottom from board storehouse 21 is sent at a high speed by the conveying flat rubber belting 26 of number board apparatus 2, carry out high speed to check, count board apparatus to carry out high speed respectively by counting correlation optical fiber 28 and intelligent high-speed camera 29 and check monitoring and high-speed camera is monitored simultaneously, then every sheet playing card is delivered to overlapping conveying device;
Playing card misplace to stack and are delivered to turnover panel position by flow process 2, overlapping conveying device 3 successively;
Flow process 3, high speed provide the instruction number board servomotor 23 break-off a bit of time after checking the counting of having monitored 55 boards, guarantee there is a gap between the secondary board of conveying two, instruction cache camera monitoring parts start to judge simultaneously, judge to be divided into two kinds of patterns, are respectively
Pattern 1, correct board mode of movement, namely high-speed camera monitoring component photographs after playing card (being generally the first sheet playing card) picture contrasts with preset sample board picture in setting masterplate, both are consistent, turnover panel 52 now in wrong board waste clearing device keeps being shelved in the terminal of delivery track 31 in overlapping conveying device 3, and overlapping conveying device 3 trump card material is via turnover panel 52 and shipping board apparatus 51 delivers to lifting device 4 excessively.As shown in Fig. 4,6.
Pattern 2, incorrect card mode of movement, namely high-speed camera parts (intelligent high-speed camera 29) photograph after playing card picture contrasts with preset sample board picture in setting masterplate, and both are inconsistent, illustrate that the secondary board in front and back two exists wrong board; Send three groups of instructions, one group of instruction sends the instruction of low speed number board to several board apparatus 2, two groups of instructions send door open command to drives structure, the front end controlling turnover panel 52 is turned over and leaves the terminal of delivery track 31 in overlapping conveying device 3, three groups of instructions send to high-speed camera monitoring component (intelligent high-speed camera 29) again take pictures and carry out contrasting rear instruction with preset sample board picture in setting masterplate; Playing card inertia after overlapping conveying device 3 feeding terminal of mistake is folded in the stripping storehouse 53 dropped down onto below turnover panel 52, after correct working signal re-establishes, then automatically switches to previous mode 1.As shown in Fig. 5,7.
Although more than describe in detail the preferred embodiments of the present invention, should be expressly understood that, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. an all automatic poker sorting machine, comprise frame (1), frame is provided with several board apparatus (2) successively along playing card throughput direction, overlapping conveying device (3), it is characterized in that: in overlapping conveying device (3), the terminal of delivery track (31) is provided with wrong board waste clearing device (5), described wrong board waste clearing device (5) mistake comprised in order to be transported by correct playing card ships board apparatus (51), and be located at the turnover panel (52) shipped between board apparatus (51) and overlapping conveying device (3), this turnover panel (52) is driven by drives structure and can spin upside down, the below of described turnover panel (52) is provided with the stripping storehouse (53) of accepting wrong board, to turn under the front end of turnover panel (52) and under being shelved on the state in the terminal of delivery track (31) in overlapping conveying device (3), described turnover panel (52) ships board apparatus (51) and overlapping conveying device (3) links up by crossing, and correct playing card is conducted through through overlapping conveying device (3) send into described mistake after turnover panel (52) and ship board apparatus (51), the front end of turnover panel (52) to be turned over and under the state leaving the terminal of delivery track (31) in overlapping conveying device (3), described turnover panel (52) blocked the conducting of shipping board apparatus (51) and overlapping conveying device (3), and the playing card of mistake enter in the stripping storehouse (53) of turnover panel (52) below after overlapping conveying device (3) is delivered to terminal.
2. all automatic poker sorting machine according to claim 1, it is characterized in that: described overlapping conveying device (3) is also provided with lifting device (4) below, and described wrong board waste clearing device (5) is placed between overlapping conveying device (3) and lifting device (4).
3. all automatic poker sorting machine according to claim 1 and 2, it is characterized in that: described turnover panel (52) is two rod-like members, left and right is spaced to be arranged on a turning cylinder (54), rod-like members can be rotated with turning cylinder (54), simultaneously, two rod-like members are arranged in the upper conveyor belt drive mechanism (32) of overlapping conveying device (3) and the outside, the left and right sides of lower conveyor belt drive mechanism (33), the end that described drives structure acts on this turning cylinder (54) rotates around own axes can drive turning cylinder (54).
4. all automatic poker sorting machine according to claim 3, it is characterized in that: described drives structure comprises driving cylinder (55), drive rod (56), one end of drive rod (56) and turning cylinder (54) are fixed, the other end of drive rod (56) is connected with driving cylinder (55) piston rod rotation, drives the relative frame of cylinder body (1) of cylinder (55) to be fixedly installed.
5. all automatic poker sorting machine according to claim 3, it is characterized in that: it is up and down to the feeding pair roller group structure of establishing that described mistake ships board apparatus (51), described turning cylinder (54) is provided with multiple roller (57), multiple roller (57) is between two rod-like members, upper conveyor belt drive mechanism (32) in described overlapping conveying device (3) extends to roller (57) position on described turning cylinder (54), and upper conveyor belt (322) is pressed on roller (57) by the end driven pulley (321) in upper conveyor belt drive mechanism (32).
6. all automatic poker sorting machine according to claim 3, it is characterized in that: it is up and down to the V belt translation structure for conveying established that described mistake ships board apparatus (51), described turning cylinder (54) is up and down to the lower belt shaft of the V belt translation structure for conveying middle front part established.
7. adopt the playing card of all automatic poker sorting machine as claimed in claim 2 to divide a detecting method, it is characterized in that: comprise following flow process,
Flow process 1, stacked playing card are placed in the board storehouse of several board apparatus, each sheet playing card heads successively individual bottom from board storehouse is sent at a high speed by the conveying flat rubber belting of number board apparatus, carry out high speed to check, simultaneously count board apparatus carry out high speed check monitoring and high-speed camera monitor, then every sheet playing card is delivered to overlapping conveying device;
Playing card misplace to stack and are delivered to turnover panel position by flow process 2, overlapping conveying device successively;
Flow process 3, high speed provide instruction number board servomotor 23 after checking the counting of having monitored 55 boards and suspend, and instruction cache camera monitoring parts start to judge simultaneously, judge to be divided into two kinds of patterns, are respectively
Pattern 1, correct board mode of movement, namely high-speed camera monitoring component photographs after playing card picture contrasts with preset sample board picture in setting masterplate, both are consistent, turnover panel now in wrong board waste clearing device keeps being shelved in the terminal of delivery track in overlapping conveying device, and overlapping conveying device trump card material is via turnover panel and shipping board apparatus delivers to lifting device excessively;
Pattern 2, incorrect card mode of movement, namely high-speed camera monitoring component photographs after playing card picture contrasts with preset sample board picture in setting masterplate, and both are inconsistent, illustrate that the secondary board in front and back two exists wrong board; Send three groups of instructions, one group of instruction sends the instruction of low speed number board to several board apparatus, two groups of instructions send door open command to drives structure, the front end controlling turnover panel is turned over and leaves the terminal of delivery track in overlapping conveying device, three groups of instructions send to high-speed camera monitoring component again take pictures and carry out contrast instruction with preset sample board picture in setting masterplate; Playing card inertia after overlapping conveying device feeding terminal of mistake drops in the stripping storehouse below turnover panel, after correct working signal re-establishes, then automatically switches to previous mode 1.
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Denomination of invention: A full-automatic poker sorting machine and a poker sorting method Effective date of registration: 20220715 Granted publication date: 20180921 Pledgee: China Construction Bank Corporation Cixi sub branch Pledgor: Ningbo AAA Group Co.,Ltd. Registration number: Y2022330001423 |