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CN1055037C - In-situ grinding point scraping method of fixed joint surface - Google Patents

In-situ grinding point scraping method of fixed joint surface Download PDF

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Publication number
CN1055037C
CN1055037C CN97101672A CN97101672A CN1055037C CN 1055037 C CN1055037 C CN 1055037C CN 97101672 A CN97101672 A CN 97101672A CN 97101672 A CN97101672 A CN 97101672A CN 1055037 C CN1055037 C CN 1055037C
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points
joint surface
fixed joint
scraping
hard
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CN1163180A (en
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彭德恩
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PENG DE'EN
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PENG DE'EN
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Abstract

The present invention relates to a grinding point scraping method for a fixed binding surface in position. When a fixed binding surface reaches 5 to 7 points per sq inch by conventional scraping, the fixing binding surface is fastened. Thus, a machine tool is in an operating state under the action of a vibrator or by switching on a traction motor, the fixing binding surface can generate vibrating friction, few presented hard contacting points can be observed on each sq inch, scraping is then carried out, the hard contacting points are increased by repeating 5 to 6 times, and the number of the hard points on each sq inch can not change. The accuracy of the fixed binding surface can be improved according to a formula, and the accuracy of the present invention is higher than sliding grinding point method.

Description

固定结合面就位研点刮削法In-situ grinding point scraping method of fixed joint surface

本发明涉及平面的刮研方法。特别是一种提高固定结合面接触刚度的刮研方法。The invention relates to a method for scraping and grinding a plane. In particular, it is a scraping method for improving the contact stiffness of a fixed joint surface.

目前,在现行的机床装配过程中,无论是滑动结合面还是固定结合面刮削前均采用滑动研点法,这种研点法对于滑动结合面适合、制造和使用时接触硬点不变数量不变,可保证接触刚度稳定,但对于固定接触面就不合适,虽然滑动研点时接触硬点很多,由于存在宏观不平度,固定接触时只有极少数硬点参予接触,至使机床钢度低,例如专利89109019.3刮花机刮研机,在外动力的带动下对已加工过的零件表面进行间隔的不连续的微量切削加工,使零件表面形成按一定规则和图案组成的凸凹斑点,从微观上使零件表面高低不平且高低相间,使零件表面贮油,加大了静态油膜厚度,可提高零件的承载能力,但不能明显延长机床固定接触面精度寿命和提高钢度。At present, in the current machine tool assembly process, the sliding point method is used before scraping both the sliding joint surface and the fixed joint surface. It can ensure the stability of the contact stiffness, but it is not suitable for the fixed contact surface. Although there are many hard points in the contact when sliding the grinding point, due to the existence of macroscopic unevenness, only a few hard points participate in the contact during the fixed contact, so that the rigidity of the machine tool Low, such as the patent 89109019.3 scraping machine scraping machine, under the drive of external power, the surface of the processed part is subjected to intermittent micro-cutting, so that the surface of the part forms convex and concave spots according to certain rules and patterns, from the microscopic On the other hand, the surface of the part is uneven and alternate, so that the surface of the part stores oil, and the thickness of the static oil film is increased, which can improve the bearing capacity of the part, but it cannot significantly prolong the life of the precision of the fixed contact surface of the machine tool and increase the rigidity.

本发明的目的是提供一种在机床或其他固定结合面就位研点刮削法,能使固定接触刚度提高,机床精度稳定、精度寿命延长。The purpose of the present invention is to provide a scraping method for in-situ grinding points on a machine tool or other fixed joint surfaces, which can improve the rigidity of the fixed contact, stabilize the precision of the machine tool, and prolong the life of the precision.

本发明包括如下步骤:The present invention comprises the steps:

(A)先用常规刮削法加工到每方寸5-7点时,采用就位研点刮削法继续加工,将固定结合面紧固,在激振器作用下,或者启动拖动电机使机床处于转动状态,则在固定结合面出现振动摩擦。(A) When the conventional scraping method is used to process 5-7 points per square inch, the in-situ grinding point scraping method is used to continue processing, and the fixed joint surface is fastened. Under the action of the vibration exciter, or start the drag motor to make the machine tool In the rotating state, vibration friction occurs on the fixed joint surface.

(B)用涂色法检查,可发现少数接触硬点,然后刮削硬点,再研点,再刮削,如此循环下去,此时研点出现的硬点在装配后全部出现。(B) Check with the coloring method, you can find a few contact hard points, then scrape the hard points, grind the points again, scrape again, and continue in this cycle. At this time, all the hard points that appeared in the grinding points will appear after assembly.

(C)检查接触变形,将刮削完毕的结合面紧固后,在压力机上加压,通过4块千分表测得接触变形为零。(C) Check the contact deformation. After tightening the scraped joint surface, pressurize it on the press, and measure the contact deformation to zero through 4 dial gauges.

本发明较滑动研点法钢度高,特别是用滑动研点法无法提高接触刚度的固定面更适合。Compared with the sliding point method, the present invention has higher rigidity, and is especially suitable for the fixed surface whose contact stiffness cannot be improved by the sliding point method.

本发明主要是应用在机床制造中要求钢度高的配合面的刮削上,特别是用滑动研点法保证不了配合面的钢度时,采用本法较好。在固定结合面经常规刮削后,可用肉眼观察,每方寸达5-7点,将固定结合面紧固,在激振器的作用下,或者与接通拖动电机使机床处于工作状态,经振动摩擦后,少数接触硬点显现出来,再根据显现的硬点,反复刮削几次,精度得到提高,比采用滑动研点法加工的接触刚度提高且精度稳定,依公式:接触刚度

Figure C9710167200041
P-接触面间平均压强、C-系数,接触点增加,C值减小,接触刚度增大固定结合面接触硬点的增加,将导至固定结合面接触刚度增加。The present invention is mainly applied to the scraping of mating surfaces that require high rigidity in machine tool manufacturing, especially when the rigidity of the mating surfaces cannot be guaranteed by the sliding grinding method, it is better to adopt this method. After routine scraping on the fixed joint surface, it can be observed with the naked eye, reaching 5-7 points per square inch, and the fixed joint surface is tightened. After vibration and friction, a small number of contact hard points appear, and then scrape repeatedly several times according to the hard points that appear, and the precision is improved, which is higher than that of the contact stiffness processed by the sliding grinding point method and the accuracy is stable. According to the formula: contact stiffness
Figure C9710167200041
P-the average pressure between the contact surfaces, C-coefficient, the increase of the contact point, the decrease of the C value, the increase of the contact stiffness, the increase of the contact hard point of the fixed joint surface, will lead to the increase of the contact stiffness of the fixed joint surface.

Claims (1)

1、一种固定结合面就位研点刮削法,包括如下步骤:1. A scraping method for in-situ grinding points on a fixed joint surface, comprising the following steps: (A)先用常规刮削法加工到每方寸5-7点时,采用就位研点刮削法继续加工,将固定结合面紧固,在激振器作用下,或者启动拖动电机使机床处于转动状态,则在固定结合面出现振动摩擦。(A) When the conventional scraping method is used to process 5-7 points per square inch, the in-situ grinding point scraping method is used to continue processing, and the fixed joint surface is fastened. Under the action of the vibration exciter, or start the drag motor to make the machine tool In the rotating state, vibration friction occurs on the fixed joint surface. (B)用涂色法检查,可发现少数接触硬点,然后刮削硬点,再研点,再刮削,如此循环下去,此时研点出现的硬点在装配后全部出现。(B) Check with the coloring method, you can find a few contact hard points, then scrape the hard points, grind the points again, scrape again, and continue in this cycle. At this time, all the hard points that appeared in the grinding points will appear after assembly. (C)检查接触变形,将刮削完毕的结合面紧固后,在压力机上加压,通过4块千分表测得接触变形为零。(C) Check the contact deformation. After tightening the scraped joint surface, pressurize it on the press, and measure the contact deformation to zero through 4 dial gauges.
CN97101672A 1997-03-04 1997-03-04 In-situ grinding point scraping method of fixed joint surface Expired - Fee Related CN1055037C (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102072806B (en) * 2010-11-25 2012-08-22 南京理工大学 Device for testing dynamic characteristic parameters of fixed joint surface and testing method thereof
CN103028782B (en) * 2011-09-29 2016-01-27 国立虎尾科技大学 Numerical control machining method for shoveling
TWI587951B (en) * 2015-12-04 2017-06-21 Optimization of shoveling path
CN111089693B (en) * 2019-12-16 2022-02-15 芜湖职业技术学院 An automatic research point equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0056754A2 (en) * 1981-01-16 1982-07-28 Antoine Zaragoza Scraper for roughening coated surfaces
DD246717A1 (en) * 1986-03-24 1987-06-17 Schwerin Hydraulik AIR SCHABER
CN2047609U (en) * 1989-06-22 1989-11-15 赵祥 Electric flat scraping and milling cutter
CN2136093Y (en) * 1992-08-28 1993-06-16 谢祖琴 Hand electric scraper
CN1112472A (en) * 1993-12-17 1995-11-29 利要比汽车产品公司 Accessories for detail sanders and attached scrapers
JPH081435A (en) * 1994-06-21 1996-01-09 Mitsubishi Heavy Ind Ltd Deburring method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0056754A2 (en) * 1981-01-16 1982-07-28 Antoine Zaragoza Scraper for roughening coated surfaces
DD246717A1 (en) * 1986-03-24 1987-06-17 Schwerin Hydraulik AIR SCHABER
CN2047609U (en) * 1989-06-22 1989-11-15 赵祥 Electric flat scraping and milling cutter
CN2136093Y (en) * 1992-08-28 1993-06-16 谢祖琴 Hand electric scraper
CN1112472A (en) * 1993-12-17 1995-11-29 利要比汽车产品公司 Accessories for detail sanders and attached scrapers
JPH081435A (en) * 1994-06-21 1996-01-09 Mitsubishi Heavy Ind Ltd Deburring method

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