CN105492816A - Hose Couplings and Associated Hoses - Google Patents
Hose Couplings and Associated Hoses Download PDFInfo
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- CN105492816A CN105492816A CN201480042816.9A CN201480042816A CN105492816A CN 105492816 A CN105492816 A CN 105492816A CN 201480042816 A CN201480042816 A CN 201480042816A CN 105492816 A CN105492816 A CN 105492816A
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- joint
- fastening
- armor
- hose
- tension armor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L33/00—Arrangements for connecting hoses to rigid members; Rigid hose-connectors, i.e. single members engaging both hoses
- F16L33/01—Arrangements for connecting hoses to rigid members; Rigid hose-connectors, i.e. single members engaging both hoses specially adapted for hoses having a multi-layer wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
- F16L11/083—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire three or more layers
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Joints Allowing Movement (AREA)
Abstract
Description
技术领域technical field
本发明涉及流体输送软管接头,软管具有至少一个管状包覆层和至少一个相对于管状包覆层布置在外侧的抗拉铠装层,抗拉铠装层具有多个丝状铠装元件,接头具有:The invention relates to a connection for a fluid conveying hose, the hose having at least one tubular covering and at least one tensile armoring layer arranged on the outside relative to the tubular covering, the tensile armoring having a plurality of filamentary armoring elements , the connector has:
-每个铠装元件的多个端部段,- multiple end sections per armor element,
-端部拱形件和固定在端部拱形件上的盖罩,端部拱形件和盖罩之间限定用于接纳端部段的腔室,- an end arch and a cover fixed to the end arch, between which a cavity is defined for receiving the end segment,
-至少一个用于紧固每个铠装层的紧固支座,紧固支座沿软管轴线相对于端部拱形件和/或相对于盖罩固定安装。- At least one fastening support for fastening each layer of armor, fixedly mounted along the hose axis relative to the end arch and/or relative to the cover.
特别是,软管是无约束(“unbonded”)型软管,用于穿过如海、洋、湖或河这样的水域输送碳氢化合物。In particular, the hose is of the "unbonded" type for transporting hydrocarbons across bodies of water such as seas, oceans, lakes or rivers.
背景技术Background technique
这种软管例如根据美国石油学会制定的标准文献API17J(SpecificationforUnbondedFlexiblePipe:用于无约束软管的技术规格)和APIRP17B(RecommendedPracticeforFlexiblePipe:用于软管的推荐实施方法)制成。Such a hose is made, for example, according to the standard documents API17J (Specification for Unbonded Flexible Pipe: Technical Specification for Unbonded Flexible Pipe) and APIRP17B (Recommended Practice for Flexible Pipe: Recommended Practice for Flexible Pipe) formulated by the American Petroleum Institute.
软管一般由一组同心叠置层形成。软管被视为本发明意义上的“无约束”软管,因为软管的至少一层适于在软管弯曲时相对于相邻层纵向移动。特别是,无约束软管是没有连接形成软管各层的粘结材料的管。Hoses are generally formed from a series of concentrically stacked layers. A hose is considered an "unconstrained" hose in the sense of the present invention, since at least one layer of the hose is adapted to move longitudinally relative to an adjacent layer when the hose is bent. In particular, an unconstrained hose is a tube that has no adhesive material connecting the layers forming the hose.
软管一般穿过水域布置在水底装置与水面装置之间,所述水底装置用于采集在水域底部开采的流体,所述水面装置是浮动的或固定的,用于收集并分配流体。水面装置可以是半潜式平台、FPSO或其他浮动装置。Hoses are generally arranged across the body of water between subsea units for collecting fluids produced at the bottom of the body of water and surface units, floating or fixed, for collecting and distributing fluids. Surface units can be semi-submersible platforms, FPSOs or other floating units.
在一些情况下,为了开采深水域中的流体,软管的长度大于800米。软管端部具有接头,接头用于连接水底装置、连接水面装置及进行中间连接。In some cases, for the production of fluids in deep waters, the length of the hose is greater than 800 meters. The hose ends have connectors for connection to underwater units, connection to surface units, and intermediate connections.
这些软管经受很大的轴向拉力,当软管布置的水域很深时尤其如此。These hoses are subject to high axial tension, especially when the water in which the hose is deployed is deep.
在这种情况下,使软管与水面装置连接的上部接头必须承接很大的轴向张力,轴向张力可能达到数百吨。这些拉力由沿软管延伸的抗拉铠装层(couchesd'armuresdetraction)被传送到接头。In this case, the upper joints connecting the hoses to the surface installations must withstand high axial tensions, which may reach hundreds of tons. These tensile forces are transmitted to the joint by a couches d'armures detraction extending along the hose.
轴向张力不仅具有高平均值,而且也在波涛或涌浪引起的水域扰动作用下、根据水面装置和软管的竖直运动存在持久变化。Axial tension not only has a high average value, but also has a permanent variation according to the vertical movement of the surface unit and the hose under the action of disturbance of the water caused by waves or swells.
轴向张力变化可达数十吨,且在软管使用寿命期间一直存在。因此,在20年中,周期数量可达多于2千万次。Axial tensions can vary by tens of tons and persist throughout the life of the hose. Thus, in 20 years, the number of cycles can be more than 20 million.
因此,必须确保抗拉铠装层与接头主体之间特别坚固的固定。Therefore, a particularly strong fixation between the tensile armor layer and the joint body must be ensured.
为此,在公知的接头中,铠装件的紧固一般由铠装丝与浇铸在由拱形件和盖罩限定的腔室中的环氧树脂之间的摩擦加以确保。For this reason, in the known joints, the fastening of the armor is generally ensured by the friction between the armor wires and the epoxy cast in the cavity delimited by the arch and the cover.
另外,与铠装丝的螺旋轨迹有关的绞盘效应也有助于紧固铠装件,相对于通常长度上铠装丝螺旋的直径,改变在接头中的铠装丝形成的螺旋的直径,例如沿上行锥体逐渐增大该直径、然后沿下行锥体使直径减小,即可增大这种效应。In addition, the capstan effect associated with the helical trajectory of the armor wire also contributes to the fastening of the armor, changing the diameter of the helix formed by the armor wire in the joint relative to the diameter of the armor wire helix over the usual length, e.g. along This effect is amplified by progressively increasing the diameter on the ascending cone and then decreasing the diameter along the descending cone.
此外,钩状变形或波状变形或扭绞变形可形成于每根铠装丝的端部,以被接合到环氧树脂中,从而实现对抗所施加张力的机械锁定。这些变形触发产生绞盘效应所需的作用力。Additionally, a hook or wave or twist deformation may be formed at the end of each armor filament to be bonded into the epoxy to achieve a mechanical lock against applied tension. These deformations trigger the forces required to create the capstan effect.
有时,随着时间的推移,抗拉铠装件的紧固会变得疲劳失效。Sometimes, over time, the fastening of tensile armor pieces can become fatigue-failed.
特别是,这种失效出现在形成铠装件的丝已严重变形的波状变形处。In particular, this failure occurs at wavy deformations where the wires forming the armor have been severely deformed.
为了解决这个问题,WO2004/051131提出一种前述类型的接头,其中,铠装丝以螺旋的方式离开软管轴线,以插入端部支座中,所述端部支座的直径大于在通常长度的软管中铠装丝所限定的壳体的直径。To solve this problem, WO2004/051131 proposes a fitting of the aforementioned type, in which the armor wire is helically exiting the axis of the hose to be inserted into an end support having a diameter greater than that in the usual length The diameter of the shell defined by the armor wire in the hose.
此外,每根铠装丝的端部插入支座中所限定的斜槽中,通过穿过铠装丝插置楔子以局部增大其直径来使铠装丝端部固定在所述斜槽中。In addition, the end of each armor wire is inserted into a chute defined in the support, in which the end of the armor wire is secured by inserting a wedge through the wire to locally increase its diameter .
然后,树脂被浇铸在斜槽中,以完全固定铠装丝端部,使之避免任何自由度。The resin is then cast in a chute to fully secure the wire ends from any degrees of freedom.
这种接头不完全令人满意。在铠装丝厚度中插入楔子来固定铠装丝以及对铠装丝端部的完全固定可能会在每根铠装丝的前端部处产生疲劳失效。Such joints are not entirely satisfactory. Insertion of wedges in the thickness of the armor wires to secure the wires and complete fixation of the ends of the wires may produce fatigue failure at the leading end of each wire.
相对于通常长度上的直径来说,失效也可能在铠装件分离区域处出现在后部分中,另外该后部分在安装时由于安置接头所需的铠装件弯折而脆化。Failure may also occur in the rear section at the armor separation area, relative to the diameter over the usual length, which otherwise becomes embrittled when installed due to armor buckling required to accommodate the joints.
发明内容Contents of the invention
因此,本发明旨在获得一种软管接头,其能有效承接轴向张力,其中,疲劳失效的危险尤其在铠装件端部段中大为减小,而其组装简单。It is therefore the object of the present invention to obtain a hose connection which is effective in absorbing axial tension, in which the risk of fatigue failure, especially in the armor end section, is considerably reduced and which is simple to assemble.
为此,本发明旨在一种前述类型的接头,其特征在于,每个端部段通过枢接或球窝接合被紧固在紧固支座上。To this end, the invention is directed to a joint of the aforementioned type, characterized in that each end section is fastened on a fastening seat by a pivot joint or a ball joint.
根据本发明的接头可具有单独地或根据任何技术上可行的组合考虑的以下一个或多个特征:A joint according to the invention may have one or more of the following features considered individually or in any technically feasible combination:
-每个铠装层的铠装元件的端部段限定圆柱形壳体,圆柱形壳体的直径在接头的整个长度上基本恒定;- the end sections of the armor elements of each armor layer define a cylindrical shell whose diameter is substantially constant over the entire length of the joint;
-接纳腔室没有埋置端部段的填料;- the receiving chamber is free of fillers to embed the end sections;
-对于每个端部段来说,紧固支座具有径向凸起的连接件,端部段安装在连接件上;- for each end section, the fastening support has a radially protruding connecting piece on which the end section is mounted;
-紧固支座具有周向法兰和从周向法兰轴向凸伸的至少一个支架,每个连接件安装在支架上;- the fastening support has a peripheral flange and at least one bracket projecting axially from the peripheral flange, on which each connecting element is mounted;
-紧固支座具有第一内支架和围绕第一内支架布置的第二外支架,每个连接件安装在第一内支架和第二外支架上;- the fastening support has a first inner bracket and a second outer bracket arranged around the first inner bracket, each connecting piece being mounted on the first inner bracket and the second outer bracket;
-每个端部段具有细长部分和横向附接在细长部分上的固紧构件,固紧构件接合在连接件上;- each end segment has an elongated portion and a securing member attached transversely to the elongated portion, the securing member being engaged on the connector;
-固紧构件具有固定在细长部分上的基部和轴向凸伸于细长部分的自由端部之外的头部;- the fastening member has a base fixed to the elongated part and a head projecting axially beyond the free end of the elongated part;
-固紧构件的垂直于细长部分的轴线测量的最大宽度小于或等于在接纳固紧构件的细长部分长度上的细长部分的最大宽度;- the maximum width of the fastening member measured perpendicular to the axis of the elongated part is less than or equal to the maximum width of the elongated part over the length of the elongated part receiving the fastening member;
-细长部分呈扁平状,细长部分具有第一表面和与第一表面相对的第二表面,固紧构件附接在第一表面上,而未附接在第二表面上;- the elongated portion is flat, the elongated portion has a first surface and a second surface opposite the first surface, the fastening member is attached to the first surface and not attached to the second surface;
-连接件和/或固紧构件具有销;- the connection and/or fastening member has a pin;
-连接件和/或固紧构件具有球头;- the connecting piece and/or fastening member has a ball head;
-接头具有围绕管状包覆层进行密封的密封装置,密封装置在所述紧固支座的前侧轴向错开;- the joint has sealing means sealing around the tubular cladding, the sealing means being axially staggered on the front side of said fastening support;
-接头具有:限定在接头的整个长度上直径基本恒定的第一圆柱形壳体的第一铠装层的铠装元件的多个端部段;以及限定在接头的整个长度上直径基本恒定的、且直径大于第一圆柱形壳体的直径的第二圆柱形壳体的第二铠装层的铠装元件的多个端部段,- the joint has: a plurality of end sections of the armor element of the first armor layer of the first cylindrical shell defining a substantially constant diameter over the entire length of the joint; and defining a substantially constant diameter over the entire length of the joint , and a plurality of end sections of the armor elements of the second armor layer of the second cylindrical shell having a diameter greater than the diameter of the first cylindrical shell,
并且接头具有用于紧固第一铠装层的第一紧固支座,第一紧固支座相对于端部拱形件和/或相对于盖罩沿流体输送软管的轴线固定安装,第一铠装层的铠装元件的每个端部段通过枢接或球窝接合被紧固在第一紧固支座上,and the joint has a first fastening seat for fastening the first armor layer, the first fastening seat is fixedly mounted relative to the end arch and/or relative to the cover along the axis of the fluid conveying hose, each end section of the armoring element of the first armoring layer is fastened to the first fastening support by means of a pivot joint or a ball joint,
接头具有用于紧固第二铠装层的第二紧固支座,第二紧固支座相对于端部拱形件和/或相对于盖罩沿流体输送软管的轴线固定安装,第二铠装层的铠装元件的每个端部段通过枢接或球窝接合被紧固在第二紧固支座上。The joint has a second fastening seat for fastening the second armor layer, the second fastening seat is fixedly mounted relative to the end arch and/or relative to the cover along the axis of the fluid conveying hose, the second Each end section of the armoring element of the two armoring layers is fastened on the second fastening support by means of a pivot joint or a ball joint.
本发明还旨在一种流体输送软管,其特征在于,其具有:The invention also aims at a fluid conveying hose, characterized in that it has:
-管状包覆层;- Tubular cladding;
-至少一个抗拉铠装层,其相对于管状包覆层布置在外侧,抗拉铠装层具有多个丝状铠装元件;- at least one tensile armor layer arranged on the outside with respect to the tubular cladding, the tensile armor layer having a plurality of filamentary armor elements;
-上述接头,其安装于管状包覆层的端部。- The above-mentioned joint, which is mounted on the end of the tubular cladding.
根据本发明的软管可具有单独地或根据任何技术上可行的组合考虑的以下一个或多个特征:A hose according to the invention may have one or more of the following characteristics considered individually or in any technically feasible combination:
-每个铠装层在与接头相邻的中部段中限定直径基本恒定的中间圆柱形壳体,每个铠装层的铠装元件的端部段在接头的整个长度上限定直径基本等于中间圆柱形壳体的直径的圆柱形壳体。- each armor layer defines a central cylindrical shell of substantially constant diameter in the middle section adjacent to the joint, the end sections of the armor elements of each armor layer defining a diameter substantially equal to the middle diameter over the entire length of the joint Cylindrical Shell The diameter of the cylindrical shell.
附图说明Description of drawings
通过阅读下面仅作为例子给出的并参照附图进行的说明,本发明将得到更好理解,附图中:The invention will be better understood by reading the following description, given by way of example only, with reference to the accompanying drawings, in which:
-图1是根据本发明的第一软管的局部剖切透视图;- Figure 1 is a partially cut-away perspective view of a first hose according to the invention;
-图2是图1所示软管的接头的局部剖切透视图;- Figure 2 is a partially cut-away perspective view of the joint of the hose shown in Figure 1;
-图3是铠装元件的端部段固定在图2所示接头中的局部透视图;- Figure 3 is a partial perspective view of the end section of the armored element fixed in the joint shown in Figure 2;
-图4是在图2所示接头中的铠装元件端部的四分之三面的透视图;- Figure 4 is a three-quarter perspective view of the end of the armor element in the joint shown in Figure 2;
-图5是根据本发明的第二软管的接头的类似于图3的视图;- Figure 5 is a view similar to Figure 3 of the connection of the second hose according to the invention;
-图6是根据本发明的第三软管的在接头中的铠装元件端部的类似于图4的视图。- Figure 6 is a view similar to Figure 4 of the end of the armoring element in the joint of a third hose according to the invention.
具体实施方式detailed description
在下文中,表述“外”和“内”一般理解为相对于软管的轴线A-A'沿径向而言的,表述“外”应理解为径向上较远离轴线A-A',表述“内”应理解为径向上较接近软管的轴线A-A'。In the following, the expressions "outer" and "inner" are generally understood as radially relative to the axis A-A' of the hose, the expression "outer" is understood as being radially farther from the axis A-A', the expression " Inner" should be understood as being radially closer to the axis AA' of the hose.
表述“前”和“后”应理解为相对于软管的轴线A-A'沿轴向而言的,表述“前”应理解为相对较远离软管中部且较接近软管的端部之一,表述“后”应理解为相对较接近软管中部且较远离软管的端部之一。软管的中部是软管的与其两个端部等距离的位点。The expressions "front" and "rear" are to be understood axially with respect to the axis A-A' of the hose, and the expression "front" is to be understood as being relatively farther from the middle of the hose and closer to the ends of the hose One, the expression "rear" should be understood as one of the ends of the hose that is relatively closer to the middle of the hose and farther away. The middle of the hose is the point of the hose equidistant from its two ends.
根据本发明的第一软管10部分地示于图1。A first hose 10 according to the invention is partially shown in FIG. 1 .
软管10具有中部段12,中部段12部分地示于图1中。软管在中部段12的每个轴向端部处具有端部接头14(图1中未被示出),端部接头的相关部分示于图2中。The hose 10 has a central section 12 which is partially shown in FIG. 1 . The hose has at each axial end of the central section 12 an end fitting 14 (not shown in FIG. 1 ), the relevant parts of which are shown in FIG. 2 .
参见图1,软管10限定用于流体、有利地是石油流通的中央通道16。中央通道16沿轴线A-A'延伸在软管10的上游端部与下游端部之间。中央通道穿过接头14开通。Referring to FIG. 1 , the hose 10 defines a central passage 16 for fluid, advantageously petroleum, to communicate. A central channel 16 extends along axis AA′ between the upstream and downstream ends of the hose 10 . The central channel opens through the joint 14 .
软管10用于在尤其是碳氢化合物的流体的开采设备中布置成穿过水域(未示出)。The hose 10 is intended to be arranged through a body of water (not shown) in production installations for fluids, especially hydrocarbons.
水域例如是海、湖或洋。与流体开采设备正对的水域的深度例如为500米至3000米之间。A body of water is, for example, a sea, a lake or an ocean. The depth of the water area facing the fluid production equipment is, for example, between 500 meters and 3000 meters.
流体开采设备具有(未示出的)水底装置和尤其是浮动的水面装置,水底装置和水面装置一般由软管10彼此联接。The fluid production plant has a (not shown) subsea installation and, in particular, a floating surface installation, which are generally connected to each other by a hose 10 .
优选地,软管10是一种“无约束(英文表述为“unbonded”)”软管。Preferably, hose 10 is an "unbonded" hose.
软管10的至少两个相邻层在软管弯曲时一层相对于另一层能纵向自由移动。At least two adjacent layers of hose 10 are free to move longitudinally relative to the other layer when the hose is bent.
有利地,软管的所有层能相对于彼此自由移动。这种软管例如在美国石油学会(API)公布的标准文献API17J和APIRP17B中提出。Advantageously, all layers of the hose are free to move relative to each other. Such hoses are proposed, for example, in the standard documents API17J and APIRP17B published by the American Petroleum Institute (API).
如图1所示,软管10限定围绕轴线A-A'的多个同心层,这些同心层沿中部段12连续延伸,直至位于软管端部的接头14。As shown in FIG. 1 , the hose 10 defines a plurality of concentric layers about an axis AA' that extend continuously along a central section 12 up to a fitting 14 at the end of the hose.
根据本发明,软管10具有至少一个基于聚合物材料的第一管状包覆层20,包覆层有利地构成压力包覆层。According to the invention, the hose 10 has at least one first tubular coating 20 based on a polymer material, which advantageously constitutes a pressure coating.
软管10还具有至少一个抗拉铠装层24、25,抗拉铠装层相对于第一包覆层20布置在外侧。The hose 10 also has at least one tensile armor layer 24 , 25 which is arranged on the outside with respect to the first covering layer 20 .
有利地,根据所需的使用情况,软管10还具有布置在压力包覆层20内的内骨架26、间置在压力包覆层20与所述抗拉铠装层24、25之间的压力拱形件28、以及用于保护软管10的外包覆层30。Advantageously, the hose 10 also has an inner skeleton 26 arranged within the pressure sheath 20, interposed between the pressure sheath 20 and said tensile armor layers 24, 25, depending on the desired use. The pressure arch 28 and the outer covering 30 for protecting the hose 10 .
已知地,压力包覆层20用于密封地封纳在通道16中输送的流体。压力包覆层由聚合物材料形成,所述聚合物材料例如基于如聚乙烯的聚烯烃、基于如PA11或PA12的聚酰胺、或者基于聚偏二氟乙烯(PVDF)的氟化聚合物。As is known, the pressure cladding 20 serves to hermetically contain the fluid conveyed in the channel 16 . The pressure cladding is formed from a polymer material, for example based on polyolefins such as polyethylene, on polyamides such as PA11 or PA12, or on fluorinated polymers based on polyvinylidene fluoride (PVDF).
压力包覆层20的厚度例如为5毫米至20毫米之间。The thickness of the pressure cladding layer 20 is, for example, between 5 mm and 20 mm.
骨架26当存在时,例如由异型金属箔卷绕成螺旋状而形成。有利地,金属箔螺旋圈彼此扣夹,这样允许承接径向挤压力。When present, the skeleton 26 is formed, for example, by winding a special-shaped metal foil in a helical shape. Advantageously, the helical turns of the metal foil are clipped to each other, which allows radial compression forces to be taken up.
在该实施例中,骨架26布置在压力包覆层20内。因此,软管因骨架26的几何结构而以英文术语“roughbore(粗镗孔)”来表示。In this embodiment, a skeleton 26 is disposed within the pressure cladding 20 . The hose is therefore referred to by the English term "roughbore" due to the geometry of the skeleton 26 .
在变型(未示出)中,软管10没有内骨架26,软管于是以英文术语“smoothbore(光滑镗孔)”来表示。In a variant (not shown), the hose 10 has no inner skeleton 26, the hose is then designated by the English term "smoothbore".
形成骨架26的异型金属箔的螺旋卷为短螺距,即其具有绝对值接近90°、典型地在75°至90°之间的螺旋角度。The helical rolls of the profiled metal foil forming the skeleton 26 are of short pitch, ie they have a helix angle close to 90° in absolute value, typically between 75° and 90°.
在该实施例中,压力拱形件28用于承接与压力包覆层20内存在的压力有关的作用力。例如,压力拱形件由金属异型丝围绕包覆层20呈螺旋状环绕而形成。异型丝一般具有复杂的几何形状,尤其是Z形、T形、U形、K形、X形或I形。In this embodiment, the pressure arches 28 serve to take up the forces associated with the pressure prevailing within the pressure cladding 20 . For example, the pressure arch is formed by a metal profiled wire wound helically around the cladding 20 . Profiled yarns generally have complex geometries, especially Z-, T-, U-, K-, X- or I-shape.
压力拱形件28以短螺距、即绝对值接近90°、典型地为75°至90°之间的螺旋角度围绕压力包覆层20呈螺旋状缠绕而成。The pressure arch 28 is wound helically around the pressure cladding 20 with a short pitch, ie a helix angle close to 90° in absolute value, typically between 75° and 90°.
根据本发明的软管10具有至少一个铠装层24、25,铠装层由至少一个伸长形的铠装元件29进行螺旋形缠绕而形成。The hose 10 according to the invention has at least one armor layer 24 , 25 formed by helically winding at least one elongate armor element 29 .
在图1所示的实施例中,软管10具有多个铠装层24、25,尤其是内铠装层24和外铠装层25,内铠装层24压靠在压力拱形件28上(或者当拱形件28不存在时,内铠装层则压靠在包覆层20上),而围绕外铠装层25布置有外包覆层30。In the embodiment shown in FIG. 1, the hose 10 has a plurality of armor layers 24, 25, in particular an inner armor layer 24 and an outer armor layer 25, the inner armor layer 24 being pressed against a pressure arch 28 (or when the arch 28 is absent, the inner armor is pressed against the cladding 20 ), while the outer cladding 30 is arranged around the outer armor 25 .
每个铠装层24、25具有围绕软管的轴线A-A'以长螺距缠绕而成的纵向的铠装元件29。Each armor layer 24, 25 has a longitudinal armor element 29 wound with a long pitch around the axis AA' of the hose.
所谓“长螺距缠绕”,是指螺旋角度的绝对值小于60°,典型地在25°至55°之间。The so-called "long pitch winding" means that the absolute value of the helix angle is less than 60°, typically between 25° and 55°.
第一层24的铠装元件29一般相对于第二层25的铠装元件29以相反角度缠绕。因此,如果第一层24的铠装元件29的缠绕角度等于+α,α为25°至55°之间,那么,与第一铠装层24接触布置的第二铠装层25的铠装元件29的缠绕角度例如等于-α°。The armor elements 29 of the first layer 24 are generally wound at opposite angles relative to the armor elements 29 of the second layer 25 . Thus, if the wrapping angle of the armoring elements 29 of the first layer 24 is equal to +α, where α is between 25° and 55°, then the armoring of the second armoring layer 25 arranged in contact with the first armoring layer 24 The wrapping angle of the element 29 is, for example, equal to -α°.
铠装元件29例如由金属丝、尤其是钢丝形成,或者由复合材料带例如碳纤维加强带形成。The armoring element 29 is formed, for example, from metal wires, in particular steel wires, or from composite material strips, for example carbon fiber reinforced strips.
如下文所述,铠装元件29各具有插置在接头14中的端部段34。端部段34延伸直至布置在接头14中的自由端部。有利地,端部段在接头14中具有轴线为A-A'的螺旋形轨迹或准螺旋形轨迹。As will be described below, the armor elements 29 each have an end section 34 inserted in the joint 14 . The end section 34 extends as far as a free end arranged in the connection 14 . Advantageously, the end segment has a helical or quasi-helical trajectory in the joint 14 with axis AA′.
如图4所示,每个端部段34具有用于加强的细长部分35和横向附接在细长部分35上的固紧构件36。As shown in FIG. 4 , each end section 34 has an elongated portion 35 for reinforcement and a securing member 36 attached transversely to the elongated portion 35 .
在图4所示的实施例中,细长部分35在铠装元件29的整个长度上延伸。细长部分具有基本上扁平的形状。细长部分限定外表面37和内表面38,固紧构件36附接在外表面37上,内表面38与外表面37相对。In the embodiment shown in FIG. 4 , the elongated portion 35 extends over the entire length of the armoring element 29 . The elongated portion has a substantially flat shape. The elongated portion defines an outer surface 37 to which the securing member 36 is attached and an inner surface 38 opposite the outer surface 37 .
固紧构件36被固定在细长部分35上,细长部分35中没有开孔,例如通过锡焊、钎焊、压接或胶接方法进行固定。The fastening member 36 is fixed on the elongated part 35 without openings in the elongated part 35, for example by soldering, soldering, crimping or gluing.
固紧构件36沿细长部分35的轴线B-B'延伸。固紧构件垂直于该轴线B-B'测量的最大宽度有利地小于或等于细长部分35的宽度。The securing member 36 extends along the axis BB′ of the elongated portion 35 . The maximum width of the fastening member measured perpendicular to this axis BB′ is advantageously smaller than or equal to the width of the elongated portion 35 .
但是,在铠装元件29的端部段34之间的侧面间隙很大的情况下,固紧构件的最大宽度可以大于细长部分35的宽度。However, the maximum width of the fastening member may be greater than the width of the elongated portion 35 in the case of large lateral gaps between the end sections 34 of the armoring element 29 .
固紧构件36具有基部39和固紧头部40,基部39横向压靠在细长部分35上,固紧头部40纵向凸伸在细长部分35的端部之外。The fastening member 36 has a base 39 which presses transversely against the elongated portion 35 and a fastening head 40 which protrudes longitudinally beyond the end of the elongated portion 35 .
基部39从外表面37起垂直于轴线B-B'测量的最大高度大于基部39的厚度。The maximum height of the base 39 measured perpendicular to the axis BB′ from the outer surface 37 is greater than the thickness of the base 39 .
基部39的高度从在前侧的头部40起向后减小。The height of the base 39 decreases from the head 40 on the front side towards the rear.
固紧头部40与轴线B-B'分隔开并且平行于该轴线延伸。固紧头部与基部39一起限定用于端部段34卡固的凹槽41。The fastening head 40 is spaced apart from the axis BB' and extends parallel to this axis. The fastening head defines together with the base 39 a recess 41 for the clamping of the end section 34 .
固紧头部在内部限定用于插入固定件的径向横向通道42,如下所述。The tightening head internally defines a radial transverse channel 42 for insertion of the fixing, as described below.
参照图1,外包覆层30用于防止流体从软管10外向内渗透。外包覆层有利地用聚合物材料制成,尤其是基于如聚乙烯的聚烯烃、基于如PA11或PA12的聚酰胺、或基于如聚偏二氟乙烯(PVDF)的氟化聚合物制成。Referring to FIG. 1 , the outer covering layer 30 is used to prevent fluid from penetrating the hose 10 from the outside to the inside. The outer cladding is advantageously made of a polymer material, especially based on polyolefins such as polyethylene, on polyamides such as PA11 or PA12, or on fluorinated polymers such as polyvinylidene fluoride (PVDF) .
外包覆层30的厚度例如为5毫米至15毫米之间。The thickness of the outer cladding layer 30 is, for example, between 5 mm and 15 mm.
如图2所示,每个接头14具有端部拱形件50和外部连接盖罩51,外部连接盖罩51从拱形件50向后轴向凸伸。盖罩51与端部拱形件50一起限定用于接纳铠装元件29的端部段34的腔室52。As shown in FIG. 2 , each joint 14 has an end arch 50 and an outer connection cover 51 projecting axially rearwardly from the arch 50 . The cap 51 together with the end dome 50 delimits a cavity 52 for receiving the end section 34 of the armoring element 29 .
接头14还具有部分地示于图2中的围绕管状包覆层20密封的前密封装置54、和围绕外包覆层30密封的后密封装置56。The joint 14 also has a front seal 54 that seals around the tubular wrap 20 , and a rear seal 56 that seals around the outer wrap 30 , partially shown in FIG. 2 .
根据本发明,对于每个铠装层24、25来说,接头14还具有用于紧固所述层24、25的铠装元件29的每个端部段34的紧固支座62、64,紧固支座适于以至少一种能围绕径向轴线C-C'自由转动的转动自由度紧固每个端部段34。According to the invention, for each armoring layer 24, 25, the joint 14 also has a fastening seat 62, 64 for fastening each end section 34 of the armoring element 29 of said layer 24, 25 , the fastening support is adapted to fasten each end section 34 with at least one rotational degree of freedom free to rotate about the radial axis CC'.
接头14有利地没有填充腔室52的固体填料。这样,端部段34能在接头14的后部分处自由侧向地移动,从而在软管10经受很大的张力变化和/或曲度变化时减小端部段需承受的机械应力。Joint 14 is advantageously free of solid fillers that fill cavity 52 . In this way, the end section 34 is free to move laterally at the rear portion of the fitting 14, thereby reducing the mechanical stress to which the end section is subjected when the hose 10 is subjected to large changes in tension and/or curvature.
在该实施例中,端部拱形件50用于使软管10有利地通过端部法兰(未示出)连接于另一接头14或终端设备。In this embodiment, the end arch 50 is used to allow the connection of the hose 10 to another coupling 14 or terminal equipment, advantageously via an end flange (not shown).
端部拱形件50具有中央孔,中央孔用于接纳第一包覆层20的端部,可使流经中央通道16的流体向软管10外流动。The end arch 50 has a central hole for receiving the end of the first covering layer 20 to allow the fluid flowing through the central channel 16 to flow out of the hose 10 .
盖罩51具有管状周壁70,其围绕轴线A-A'延伸。周壁70具有前边缘71和后边缘72,前边缘71固定在端部拱形件50上,沿径向与铠装层24、25分隔开,后边缘72向后轴向延伸在端部拱形件50之外。The cover 51 has a tubular peripheral wall 70 extending around the axis AA'. The peripheral wall 70 has a front edge 71 secured to the end arch 50, spaced radially from the armor layers 24, 25, and a rear edge 72 extending axially rearwardly over the end arch. Out of shape 50.
腔室52径向向外由盖罩51限定。腔室52轴向向前由端部拱形件50的后表面73限定。A chamber 52 is delimited radially outwards by a cover 51 . The cavity 52 is bounded axially forwardly by the rear surface 73 of the end arch 50 .
前密封装置54有利地位于接头14的前侧,与拱形件50相接触。在图2所示的实施方式中,前密封装置54相对于每个紧固支座62、64向前轴向错开。Front sealing means 54 are advantageously located on the front side of joint 14 , in contact with arch 50 . In the embodiment shown in FIG. 2 , the front seal 54 is axially offset forward relative to each fastening seat 62 , 64 .
已知地,前密封装置具有锁紧箍76和用于接合在压力包覆层20上的前压接环(未示出)。As is known, the front seal has a locking collar 76 and a front crimp ring (not shown) for engagement on the pressure cladding 20 .
在图1所示的软管10具有压力拱形件28的实施例中,前密封装置54还具有使压力拱形件28止动的中间止动环(未示出)。中间止动环间置在前压接环与锁紧箍76之间。In the embodiment shown in FIG. 1 in which the hose 10 has a pressure arch 28 , the front seal 54 also has an intermediate stop ring (not shown) which stops the pressure arch 28 . The middle snap ring is interposed between the front crimp ring and the locking band 76 .
后密封装置56布置在接头14的后部。后密封装置具有至少一个压接外包覆层30的后压接环80、和锁紧后压接环80的后锁紧箍82,后锁紧箍82被固定在盖罩51上,有利地固定在周壁70的后边缘72处。The rear seal 56 is arranged at the rear of the joint 14 . The rear sealing device has at least one rear crimping ring 80 for crimping the outer cladding 30 and a rear locking band 82 for locking the rear crimping ring 80, the rear locking band 82 is fixed on the cover 51, advantageously It is fixed at the rear edge 72 of the peripheral wall 70 .
在图2所示的软管10具有内铠装层24和外铠装层25的实施例中,接头14具有紧固内铠装层24的端部段34的前紧固支座62和紧固外铠装层25的端部段34的后紧固支座64,后紧固支座64相对于前紧固支座62轴向错开。In the embodiment shown in FIG. 2 in which the hose 10 has an inner armor 24 and an outer armor 25, the coupling 14 has a front fastening seat 62 and a tight fitting that fasten the end section 34 of the inner armor 24. The rear fastening support 64 of the end section 34 of the outer armor layer 25 is fixed, and the rear fastening support 64 is axially staggered relative to the front fastening support 62 .
每个紧固支座62、64,例如通过与由盖罩51限定的周向止挡部88配合,相对于盖罩51和相对于拱形件50至少从前向后轴向固定。Each fastening seat 62 , 64 is axially fixed at least from front to rear relative to the cover 51 and to the arch 50 , for example by cooperating with a circumferential stop 88 defined by the cover 51 .
参照图2和3,每个紧固支座62、64具有周向法兰90、相对于周向法兰90凸伸的周边支架92、以及沿轴线A-A'固定安装在支架92上的多个径向固定件94。2 and 3, each fastening support 62, 64 has a peripheral flange 90, a peripheral bracket 92 protruding relative to the peripheral flange 90, and a plurality of radial brackets fixedly mounted on the bracket 92 along the axis AA'. Fixing piece 94.
每个法兰90围绕轴线A-A'延伸。当法兰存在时,其限定用于第一包覆层20和压力拱形件28通过的内开口96。Each flange 90 extends around an axis AA'. When present, the flange defines an inner opening 96 for the passage of the first cladding layer 20 and the pressure arch 28 .
法兰90的后表面98被卡固在设于盖罩51中的止挡部88上,以使紧固支座62、64固定而不能沿轴线A-A'向后平移。The rear surface 98 of the flange 90 is snapped onto the stop 88 provided in the cover 51 so that the fastening mounts 62, 64 are fixed against rearward translation along the axis AA'.
周边支架92有利地围绕内开口96从法兰90向后凸起。周边支架限定用于卡固每个端部段34的外凸肩100。Perimeter bracket 92 advantageously projects rearwardly from flange 90 around inner opening 96 . The perimeter bracket defines an outer shoulder 100 for capturing each end section 34 .
如下所述,外凸肩100构造成使安装在紧固支座62、64上的每个端部段34保持在圆柱形壳体上,圆柱形壳体的直径在接头14的整个长度上基本恒定。As will be described below, the outer shoulders 100 are configured to hold each end section 34 mounted on the fastening mounts 62, 64 on a cylindrical shell having a diameter substantially over the entire length of the joint 14. constant.
所谓“直径基本恒定”,有利地是指在接头14内部的每个端部段34的轨迹介于两个圆柱体24、25之间,这两个圆柱体的直径分别等于0.9xD和1.2xD,D为即在接头14之外的软管中部段12中的通常长度上对应端部段34的铠装层24、25的平均直径。By "substantially constant in diameter", it is advantageously meant that the trajectory of each end section 34 inside the joint 14 is between two cylinders 24, 25 whose diameters are respectively equal to 0.9xD and 1.2xD , D is the average diameter of the armor layers 24 , 25 corresponding to the end section 34 over the usual length in the middle section 12 of the hose outside the connection 14 .
优选地,在接头14内部的每个端部段34的轨迹介于两个圆柱体24、25之间,这两个圆柱体的直径分别等于D和1.15xD,D为在通常长度上对应端部段34的铠装层24、25的平均直径。Preferably, each end segment 34 inside the joint 14 traces between two cylinders 24, 25 having diameters respectively equal to D and 1.15xD, D being the corresponding end on the usual length The average diameter of the armor layers 24 , 25 of the segment 34 .
有利地,每个端部段34与轴线A-A'的间隔距离保持恒定,或者该距离在接头10的后部分与固紧构件36之间单调增大,保持介于上述两个圆柱体之间。Advantageously, the separation distance of each end section 34 from the axis AA' remains constant, or the distance increases monotonically between the rear part of the joint 10 and the fastening member 36, remaining between the two aforementioned cylinders. between.
对于紧固在支座62、64上的每个端部段34来说,支座62、64具有与端部段34相应的固定件94。因此,有利地,固定件94的数量相应于紧固在支座62、64上的端部段34的数量。For each end section 34 fastened to the support 62 , 64 , the support 62 , 64 has a corresponding fastening element 94 for the end section 34 . Advantageously, therefore, the number of fastening elements 94 corresponds to the number of end sections 34 fastened to the supports 62 , 64 .
每个固定件94安装在支架92上。在图3所示的实施例中,每个固定件94穿过支架92,在支架两侧凸起。Each fixing piece 94 is installed on the bracket 92 . In the embodiment shown in FIG. 3, each fixing member 94 passes through the bracket 92 and protrudes on both sides of the bracket.
每个固定件94相对于软管10的轴线A-A'基本上径向延伸。Each fixing member 94 extends substantially radially with respect to the axis AA′ of the hose 10 .
两个相邻的固定件94之间的周向空间大于固紧构件36的每个头部40的最大宽度,有利地大于端部段34的细长部分35的宽度。The circumferential space between two adjacent fixings 94 is greater than the maximum width of each head 40 of the fastening member 36 , advantageously greater than the width of the elongated portion 35 of the end section 34 .
如图3所示,端部段34的每个固紧构件36接合在固定件94上。As shown in FIG. 3 , each securing member 36 of the end section 34 is engaged on a mount 94 .
特别是,固定件94被接纳在设置成穿过头部40的横向通道42中。头部40承靠在凸肩100上。凸肩100被接纳在凹槽41中。In particular, the retainer 94 is received in the transverse channel 42 provided through the head 40 . The head 40 bears against the shoulder 100 . The shoulder 100 is received in the groove 41 .
在图3所示的实施例中,每个固紧构件36能围绕固定件94限定的径向轴线C-C'自由转动地安装。In the embodiment shown in FIG. 3 , each securing member 36 is freely rotatably mounted about a radial axis CC′ defined by the mount 94 .
因此,当端部段34被紧固在紧固支座62、64上时,端部段能在腔室52中围绕至少一条径向轴线C-C'自由枢转。Thus, when the end section 34 is fastened on the fastening mounts 62 , 64 , the end section is free to pivot in the chamber 52 about at least one radial axis CC′.
这样可承接铠装元件29施加的张力,而不会在紧固区域中在端部段34处产生嵌固。因此,接头14的抗疲劳强度得到提高。In this way, the tension exerted by the sheathing element 29 can be taken up without the end section 34 becoming lodged in the fastening region. Therefore, the fatigue resistance of the joint 14 is improved.
此外,由于每个固定件94结合于单个端部段34,因此,铠装元件39的端部段34的定位完全在紧固区域中形成。Furthermore, since each fixing 94 is bonded to a single end section 34, the positioning of the end sections 34 of the armoring element 39 is made entirely in the fastening area.
根据这种布局,对于每个铠装层24、25来说,铠装元件29的端部段34基本上按照与铠装元件在软管10的中部段12中的螺距和螺旋直径相同的螺距和相同的螺旋直径,彼此平行地呈螺旋状布置。According to this arrangement, for each armoring layer 24, 25, the end section 34 of the armoring element 29 follows substantially the same pitch and helical diameter as the armoring element in the middle section 12 of the hose 10. and the same helical diameter, arranged in a helical shape parallel to each other.
因此,端部段34限定圆柱形壳体,圆柱形壳体的直径在接头14的整个长度上基本恒定。Thus, the end section 34 defines a cylindrical shell whose diameter is substantially constant throughout the length of the joint 14 .
对于每个铠装层24、25来说,该圆柱形壳体的直径与在软管10的中部段12中的铠装元件29所限定的中间圆柱形壳体的直径基本相同。For each armor layer 24 , 25 , the diameter of the cylindrical shell is substantially the same as the diameter of the intermediate cylindrical shell defined by the armor element 29 in the middle section 12 of the hose 10 .
所谓“基本相同”,有利地是指端部段34限定的圆柱形壳体的平均直径与中间圆柱形壳体的直径之差小于端部段34限定的圆柱形壳体的平均直径的15%。By "substantially the same", it is advantageously meant that the difference between the mean diameter of the cylindrical shell defined by the end sections 34 and the diameter of the middle cylindrical shell is less than 15% of the mean diameter of the cylindrical shell defined by the end sections 34 .
这样,在发生很大张力变化时,限制了铠装元件29缠绕和/或展开的危险,因为在接头中没有任何锥体来增大或减小端部段34限定的壳体的直径。In this way, the risk of winding and/or unwinding of the armoring element 29 is limited in the event of large tension changes, since there is no taper in the joint to increase or decrease the diameter of the shell defined by the end section 34 .
因此,铠装元件29及其端部段34保持在其初始状态,无几何形状改变,因此不改变其应力状态。Thus, the armoring element 29 and its end sections 34 remain in their initial state without a change in geometry and thus without a change in their state of stress.
因此,不再需要弯折/展开铠装元件29,简单抬起铠装元件29是插置紧固支座62、64所必需的。Thus, it is no longer necessary to bend/unfold the armoring element 29 , a simple lifting of the armoring element 29 is necessary to insert the fastening supports 62 , 64 .
另外,通过每个紧固支座62、64上的固定件94与固紧构件36之间的配合进行紧固,因而不再需要在端部段34上形成钩爪、扭绞形部或波纹,从而提高接头14的抗疲劳强度。In addition, fastening occurs by cooperation between the fasteners 94 on each fastening mount 62 , 64 and the fastening member 36 , thereby eliminating the need for detents, twists or corrugations on the end sections 34 , thereby improving the fatigue resistance of the joint 14.
在配置有后锁紧件时,铠装层24、25的铠装元件29以与铠装元件在中部段12处的螺旋半径相同的螺旋半径螺旋地缠绕。When equipped with rear locking elements, the armoring elements 29 of the armoring layers 24 , 25 are wound helically with the same helix radius as the armoring elements at the central section 12 .
根据本发明的接头14的装配实施如下。The assembly of the joint 14 according to the invention is carried out as follows.
最初将软管10的不同层切割成合适的长度,以便在拱形件28上显露出铠装层24、25的每个铠装元件29的自由的端部段34。The different layers of the hose 10 are initially cut to suitable lengths so that a free end section 34 of each armor element 29 of the armor layers 24 , 25 emerges on the arch 28 .
每个自由的端部段34没有径向变形,尤其是没有波状或钩状变形。Each free end section 34 has no radial deformation, in particular no wave or hook deformation.
然后,组成后密封装置56的不同构件围绕外包覆层30插置。The various components making up the rear seal 56 are then inserted around the outer cladding 30 .
然后,每个端部段34配有固紧构件36,固紧构件36在其自由端部34处用锡接、钎焊、胶接或压接的方式附接在端部段的细长部分35上。Each end section 34 is then provided with a fastening member 36 attached at its free end 34 to the elongated portion of the end section by soldering, soldering, gluing or crimping 35 on.
然后,围绕第一包覆层20接合每个紧固支座62、64。Each fastening mount 62 , 64 is then joined around the first cladding layer 20 .
在图2所示的实施例中,后支座64的周向法兰90和支架92形成的组件首先围绕内铠装层24的端部段34插置。In the embodiment shown in FIG. 2 , the assembly formed by the peripheral flange 90 and bracket 92 of the rear support 64 is first inserted around the end section 34 of the inner armor layer 24 .
然后,外铠装层25的端部段34略微抬起,远离轴线A-A',有利地不将端部段向后弯折,以使支架92插置在端部段34的头部40之下。The end section 34 of the outer armor layer 25 is then lifted slightly away from the axis AA', advantageously without bending the end section back, so that the bracket 92 is inserted in the head 40 of the end section 34 under.
然后,对于每个端部段34来说,固定件94穿过设于固紧构件36中的横向通道42且穿过支架92插置。Then, for each end section 34 , a fastener 94 is inserted through the transverse channel 42 provided in the fastening member 36 and through the bracket 92 .
因此,每个端部段34被轴向固定在紧固支座64上,且具有能围绕径向轴线C-C'自由转动的自由度。Thus, each end segment 34 is axially fixed on the fastening seat 64 and has the freedom to turn freely about the radial axis CC'.
然后,前支座62的周向法兰90和支架92所形成的组件围绕第一包覆层20和(在存在时的)压力拱形件28插置。The assembly formed by the peripheral flange 90 of the front support 62 and the bracket 92 is then inserted around the first cladding 20 and (where present) the pressure arch 28 .
内铠装层24的端部段34略微抬起,远离轴线A-A',有利地不向后弯折,以使支架92插置在端部段34的头部40之下。The end section 34 of the inner armor layer 24 is slightly raised away from the axis AA', advantageously without being bent back, so that the bracket 92 is inserted under the head 40 of the end section 34 .
因此,对于内铠装层24的端部段34,重复进行上述固定每个固定件94的操作。Thus, for the end sections 34 of the inner armor layer 24, the above-described operation of fixing each fixing piece 94 is repeated.
然后,将前密封装置54的构件、拱形件50和外连接盖罩51布置就位,以卡固每个紧固支座62、64来使之不沿轴线A-A'平移。The components of the front seal 54 , the arch 50 and the outer connection cover 51 are then placed in position to capture each fastening seat 62 , 64 against translation along the axis AA′.
有利地,没有任何填料引入腔室52中。因此,接头14的安装时间缩短。Advantageously, no filler is introduced into chamber 52 . Therefore, the installation time of the joint 14 is shortened.
在工作中,当接头14连接于另一接头或连接于水面装置时,铠装层24、25所传送的源于软管10的重量产生的轴向张力由端部段34承接,然后,通过固定件94与固紧构件36之间的允许围绕径向轴线C-C’转动自由度的配合由紧固支座62、64承接。In operation, when the joint 14 is connected to another joint or to a surface device, the axial tension transmitted by the armor layers 24, 25 from the weight of the hose 10 is taken up by the end section 34, and then passed through The cooperation between the fixture 94 and the fastening member 36 allowing a rotational degree of freedom about the radial axis CC′ is taken over by the fastening seats 62 , 64 .
紧固非常有效地实现,且紧固长度短,紧固长度减小到支座62、64的纵向尺寸和固紧构件36的纵向尺寸。Fastening is achieved very efficiently and with a short fastening length, which is reduced to the longitudinal dimension of the mounts 62 , 64 and the longitudinal dimension of the fastening member 36 .
根据本发明的第二软管120的接头14示于图5。The connection 14 of the second hose 120 according to the invention is shown in FIG. 5 .
与图3所示的接头14的区别在于,该图5所示的接头14具有附加周边支架122,其布置在周边支架92的外侧。The difference from the connection 14 shown in FIG. 3 is that this connection 14 shown in FIG. 5 has an additional peripheral support 122 which is arranged outside the peripheral support 92 .
支架92、122之间限定用于插置固紧构件36的中间环形空间124。An intermediate annular space 124 is defined between the brackets 92 , 122 for the insertion of the securing member 36 .
每个固定件94相继穿过附加周边支架122、固紧构件36的横向通道42和周边支架92插置。Each fastener 94 is sequentially inserted through the additional peripheral bracket 122 , the transverse channel 42 of the fastening member 36 and the peripheral bracket 92 .
这种结构可适应更高的张力,限制每个固定件94处的剪应力。This configuration accommodates higher tensions, limiting shear stress at each anchor 94 .
在图6所示的变型中,在每个端部段34与紧固支座62、64之间形成球窝接合。In the variant shown in FIG. 6 , a ball joint is formed between each end section 34 and the fastening seat 62 , 64 .
为此,每个头部40配有球头130,球头用于接合在固定件94上。To this end, each head 40 is provided with a ball 130 for engagement on the fixing part 94 .
相对于枢接系统来说,在每个端部段34和紧固支座62、64之间存在的球窝接合允许在紧固区域中出现瓦状(tuile)变化。The ball-and-socket joint present between each end section 34 and the fastening seat 62, 64 allows a tuile change in the fastening area relative to the pivot joint system.
因此,插置在接头14中的铠装元件29的端部段34自由地处于与中部段12中存在的通常长度的铠装元件29的构型尽可能接近的构型。Thus, the end section 34 of the armoring element 29 inserted in the joint 14 is free to assume a configuration as close as possible to that of the usual length of armoring element 29 present in the middle section 12 .
因此,铠装元件29的仅轴向移动被阻止。此外,每个固紧构件36与细长部分35之间的装配抗疲劳性能更为良好,因为其经受纯张力的交替变化。Thus, only axial movement of the armoring element 29 is prevented. Furthermore, the fatigue resistance of the assembly between each fastening member 36 and the elongated portion 35 is better since it is subjected to an alternation of pure tension.
在另一变型中,一种柔性填料布置在腔室52中,有利地用于使端部段34防护腐蚀。In another variant, a flexible packing is arranged in the chamber 52 , advantageously serving to protect the end section 34 from corrosion.
填料允许端部段34在紧固区域中围绕每个轴线C-C’转动移动。The filler allows the rotational movement of the end section 34 about each axis C-C' in the fastening area.
该填料例如是柔性聚氨酯,其以液态方式引入到腔室52中,就地固化。The filler is, for example, flexible polyurethane, which is introduced into the chamber 52 in liquid form and cures in situ.
在另一变型中,每个紧固支座62、64直接旋紧在端部拱形件50上。In another variant, each fastening abutment 62 , 64 is screwed directly onto the end arch 50 .
Claims (16)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1357063A FR3008764B1 (en) | 2013-07-18 | 2013-07-18 | CONNECTION TIP FOR A FLEXIBLE DRIVE, AND FLEXIBLE DRIVE THEREFOR |
| FR1357063 | 2013-07-18 | ||
| PCT/EP2014/065413 WO2015007854A1 (en) | 2013-07-18 | 2014-07-17 | Connection end piece of a flexible pipe, and associated flexible pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105492816A true CN105492816A (en) | 2016-04-13 |
| CN105492816B CN105492816B (en) | 2017-06-09 |
Family
ID=49151233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201480042816.9A Expired - Fee Related CN105492816B (en) | 2013-07-18 | 2014-07-17 | Hose coupling and associated hose |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3022477A1 (en) |
| CN (1) | CN105492816B (en) |
| FR (1) | FR3008764B1 (en) |
| WO (1) | WO2015007854A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110036291A (en) * | 2016-10-05 | 2019-07-19 | 沃特世科技公司 | Fluid accessories with integrated face seal |
| CN111396666A (en) * | 2020-04-23 | 2020-07-10 | 朱彬祥 | Rubber composite hose quick connecting device |
| CN119435838A (en) * | 2024-11-28 | 2025-02-14 | 大连理工大学 | A high-strength thermoplastic composite pipe with a metal armor reinforcement layer |
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| JPH04171390A (en) * | 1990-11-01 | 1992-06-18 | Furukawa Electric Co Ltd:The | Terminal metal fitting for fluid transporting pipe |
| US6315002B1 (en) * | 1997-09-23 | 2001-11-13 | Sandor Antal | High pressure flexible hose structure and method of manufacture |
| WO2004051131A1 (en) * | 2002-11-29 | 2004-06-17 | Nkt Flexibles I/S | A flexible pipe connected to an end fitting |
| CN101415986A (en) * | 2006-04-06 | 2009-04-22 | 索泰尔实业公司 | A flexible pipe having integrated end fittings |
| CN101473157A (en) * | 2006-06-16 | 2009-07-01 | 韦尔斯特里姆国际有限公司 | Radius control |
| WO2012092931A1 (en) * | 2011-01-06 | 2012-07-12 | National Oilwell Varco Denmark I/S | An unbonded flexible pipe |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2906595B1 (en) * | 2006-09-29 | 2010-09-17 | Technip France | FLEXIBLE TUBULAR FASTENING FIT WITH HIGH RESISTANCE |
| FR2961577B1 (en) * | 2010-06-18 | 2013-05-10 | Technip France | CONNECTING TIP FOR A FLEXIBLE CONDUIT FOR TRANSPORTING A CRYOGENIC FLUID |
| GB201018538D0 (en) * | 2010-11-03 | 2010-12-15 | Wellstream Int Ltd | Parameter sensing |
-
2013
- 2013-07-18 FR FR1357063A patent/FR3008764B1/en active Active
-
2014
- 2014-07-17 CN CN201480042816.9A patent/CN105492816B/en not_active Expired - Fee Related
- 2014-07-17 WO PCT/EP2014/065413 patent/WO2015007854A1/en not_active Ceased
- 2014-07-17 EP EP14742193.7A patent/EP3022477A1/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04171390A (en) * | 1990-11-01 | 1992-06-18 | Furukawa Electric Co Ltd:The | Terminal metal fitting for fluid transporting pipe |
| US6315002B1 (en) * | 1997-09-23 | 2001-11-13 | Sandor Antal | High pressure flexible hose structure and method of manufacture |
| WO2004051131A1 (en) * | 2002-11-29 | 2004-06-17 | Nkt Flexibles I/S | A flexible pipe connected to an end fitting |
| CN101415986A (en) * | 2006-04-06 | 2009-04-22 | 索泰尔实业公司 | A flexible pipe having integrated end fittings |
| CN101473157A (en) * | 2006-06-16 | 2009-07-01 | 韦尔斯特里姆国际有限公司 | Radius control |
| WO2012092931A1 (en) * | 2011-01-06 | 2012-07-12 | National Oilwell Varco Denmark I/S | An unbonded flexible pipe |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110036291A (en) * | 2016-10-05 | 2019-07-19 | 沃特世科技公司 | Fluid accessories with integrated face seal |
| CN111396666A (en) * | 2020-04-23 | 2020-07-10 | 朱彬祥 | Rubber composite hose quick connecting device |
| CN111396666B (en) * | 2020-04-23 | 2021-12-24 | 中国化学工程第十一建设有限公司 | Rubber composite hose quick connecting device |
| CN119435838A (en) * | 2024-11-28 | 2025-02-14 | 大连理工大学 | A high-strength thermoplastic composite pipe with a metal armor reinforcement layer |
Also Published As
| Publication number | Publication date |
|---|---|
| FR3008764B1 (en) | 2015-09-04 |
| WO2015007854A1 (en) | 2015-01-22 |
| EP3022477A1 (en) | 2016-05-25 |
| CN105492816B (en) | 2017-06-09 |
| FR3008764A1 (en) | 2015-01-23 |
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