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CN105357801A - Safety power supply system used for solidification machine light source - Google Patents

Safety power supply system used for solidification machine light source Download PDF

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Publication number
CN105357801A
CN105357801A CN201510866940.3A CN201510866940A CN105357801A CN 105357801 A CN105357801 A CN 105357801A CN 201510866940 A CN201510866940 A CN 201510866940A CN 105357801 A CN105357801 A CN 105357801A
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China
Prior art keywords
capacitor
curing machine
light
control unit
power supply
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CN201510866940.3A
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Chinese (zh)
Inventor
梅霖
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Wuhu Chunyuan Optoelectronic Equipment Technology Co Ltd
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Wuhu Chunyuan Optoelectronic Equipment Technology Co Ltd
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Priority to CN201510866940.3A priority Critical patent/CN105357801A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H02J7/855
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/34Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
    • H02J7/345Parallel operation in networks using both storage and other DC sources, e.g. providing buffering using capacitors as storage or buffering devices

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Abstract

本发明是一种用于固化机光源的安全供电系统,主要由超级电容,2个电压监测电路,稳压电路,2个二极管D1、D2,电感L1,电容C1,场效应管Q1和控制单元组成;所述的控制单元电线连接有一个无线信号传送装置,用于将信号传递至远端的监控系统;所述的电容C1与光固化机LED灯的负极之间通过抗干扰器连接,所述的抗干扰器设置有保护壳;所述的电感L1与超级电容之间通过电流计量表连接;所述的电流计量表内设置有安全熔断丝。上述设计增强整个系统的安全性,确保顺利使用。

The present invention is a safe power supply system for curing machine light source, mainly composed of supercapacitor, 2 voltage monitoring circuits, voltage stabilizing circuit, 2 diodes D1, D2, inductor L1, capacitor C1, field effect transistor Q1 and control unit Composition; the control unit wire is connected with a wireless signal transmission device, which is used to transmit the signal to the remote monitoring system; the capacitor C1 is connected to the negative pole of the LED light of the light curing machine through an anti-jamming device, and the The anti-jamming device described above is provided with a protective case; the inductance L1 and the supercapacitor are connected through an ammeter; a safety fuse is arranged in the ammeter. The above design enhances the safety of the whole system and ensures smooth use.

Description

一种用于固化机光源的安全供电系统A safe power supply system for curing machine light source

技术领域 technical field

本发明涉及一种光固化装置,具体是一种用于固化机光源的安全供电系统,属于固化设备技术领域。 The invention relates to a light curing device, in particular to a safe power supply system for a light source of a curing machine, and belongs to the technical field of curing equipment.

背景技术 Background technique

光固化机(牙科光敏树脂固化机)是牙医帮病人修复牙齿时,用来固化光敏树脂材料的机器。LED光固化机由光源部分和控制电路组成。产品适用范围:对树脂材料进行固化,供中腔科作修复牙齿用。 Light curing machine (dental photosensitive resin curing machine) is a machine used by dentists to cure photosensitive resin materials when helping patients restore teeth. The LED light curing machine is composed of a light source part and a control circuit. Scope of application of the product: curing the resin material, used for tooth restoration in the cavity department.

牙科通过主机上的LED灯发出的光辐射,能够让光固化树脂在短时间内迅速并有效的聚合固化。现有的光固化机工作时的供电方式有两种:一是直接由外部的牙椅或电网电源供电,二是通过在主机上内置高容量的锂离子电池供电。锂离子电池供电的方式相较于牙椅或电网电源供电方法而言,没有电线的限制,移动和使用方便,且一次充满电后的工作时间长(200次以上),因而在便携式的光固化机中获得了越来越广泛的使用。然而,通过锂电池供电的方式虽然使用方便,一次充满电后的工作时间长(200次以上),但锂电池每次充电的时间较长,通常需要2-3个小时,且锂电池的使用寿命有限。此外,由于锂电池在满电和无电状态下的输出电压差别是非常大,因而光固化机的LED灯在工作时难以保持一个稳定的光强输出,进而使得光固化树脂出现固化程度不均或固化速度过慢的现象,而极大地影响了光固化树脂的聚合固化效果。 Dentistry uses the light radiation emitted by the LED lamp on the main unit to allow the light-curing resin to polymerize and cure quickly and effectively in a short period of time. There are two power supply modes for existing light curing machines: one is directly powered by an external dental chair or grid power supply, and the other is powered by a built-in high-capacity lithium-ion battery on the host. Compared with dental chairs or grid power supply methods, the lithium-ion battery power supply method has no restrictions on wires, is convenient to move and use, and has a long working time (more than 200 times) after a full charge, so it is popular in portable light curing machine has been used more and more widely. However, although the lithium battery power supply method is convenient to use and has a long working time (more than 200 times) after a full charge, the lithium battery takes a long time to charge each time, usually 2-3 hours, and the use of lithium batteries Life is limited. In addition, since the output voltage of the lithium battery is very different between full charge and no charge, it is difficult for the LED lamp of the light curing machine to maintain a stable light intensity output during operation, which makes the curing degree of the light curing resin uneven. Or the phenomenon that the curing speed is too slow, which greatly affects the polymerization and curing effect of the photocurable resin.

发明内容 Contents of the invention

针对上述现有技术存在的问题,本发明提供一种用于固化机光源的安全供电系统,在保证原有固化功能的前提下,增加检测功能,提高效率和使用范围。 Aiming at the above-mentioned problems in the prior art, the present invention provides a safe power supply system for the light source of the curing machine. On the premise of ensuring the original curing function, the detection function is added to improve the efficiency and the scope of use.

为了实现上述目的,本发明主要由超级电容,2个电压监测电路,稳压电路,2个二极管D1、D2,电感L1,电容C1,场效应管Q1和控制单元组成; In order to achieve the above object, the present invention mainly consists of a supercapacitor, 2 voltage monitoring circuits, a voltage stabilizing circuit, 2 diodes D1, D2, an inductor L1, a capacitor C1, a field effect transistor Q1 and a control unit;

其中,超级电容的正极分为3路,一路经第一电压监测电路与控制单元的一输入端相连,一路直接连接二极管D1的阳极,一路经电感L1连接二极管D2的阳极; Wherein, the anode of the supercapacitor is divided into three paths, one path is connected to an input terminal of the control unit through the first voltage monitoring circuit, one path is directly connected to the anode of the diode D1, and one path is connected to the anode of the diode D2 through the inductor L1;

二极管D1的阴极也分为2路,一路经稳压电路连接控制单元的电源端,一路经第二电压监测电路与控制单元的另一个输入端相连; The cathode of the diode D1 is also divided into two paths, one path is connected to the power supply end of the control unit through the voltage stabilizing circuit, and the other path is connected to the other input end of the control unit through the second voltage monitoring circuit;

二极管D2的阴极同时连接二极管D1的阴极和光固化机LED灯的正极;电容C1的正极连接光固化机LED灯的正极,电容C1的负极连接光固化机LED灯的负极; The cathode of diode D2 is connected to the cathode of diode D1 and the positive pole of LED light of curing light; the positive pole of capacitor C1 is connected to the positive pole of LED light of curing light, and the negative pole of capacitor C1 is connected to the negative pole of LED light of curing light;

场效应管Q1的漏极连接在电感L1和二极管D2的阳极之间,场效应管Q1的栅极连接光固化机LED灯的负极和超级电容的负极,场效应管Q1的源极连接控制单元的输出端; The drain of the field effect transistor Q1 is connected between the inductor L1 and the anode of the diode D2, the gate of the field effect transistor Q1 is connected to the negative pole of the LED lamp of the light curing machine and the negative pole of the super capacitor, and the source of the field effect transistor Q1 is connected to the control unit the output terminal;

所述的稳压电路的前端连接有放大电路,所述的稳压电路通过放大电路分别与电压监测电路连接; The front end of the voltage stabilizing circuit is connected with an amplifying circuit, and the voltage stabilizing circuit is respectively connected with the voltage monitoring circuit through the amplifying circuit;

所述的超级电容采用星型接地;所述的电容C1采用星型接地。 The supercapacitor is star-grounded; the capacitor C1 is star-grounded.

进一步,所述电压监测电路包括相互串联的电阻R1和电阻R2;电阻R1和电阻R2的相连端连接控制单元的输入端,R1的另一端接二极管D1的阴极,电阻R2的另一端接光固化机LED灯的负极。 Further, the voltage monitoring circuit includes a resistor R1 and a resistor R2 connected in series; the connected end of the resistor R1 and the resistor R2 is connected to the input end of the control unit, the other end of R1 is connected to the cathode of the diode D1, and the other end of the resistor R2 is connected to the photocuring The negative pole of the machine LED light.

进一步,所述稳压电路为稳压芯片。 Further, the voltage stabilizing circuit is a voltage stabilizing chip.

进一步,所述电容C1为电解电容。 Further, the capacitor C1 is an electrolytic capacitor.

进一步,所述的控制单元为单片机。 Further, the control unit is a single-chip microcomputer.

与现有技术相比,本发明使用超级电容来给光固化机进行供电,虽然电容所能储备的电量要比锂电池少,但一次充电后足够光固化机使用2-3次,完全满足医生的临床使用。通过电容供电可以实现让光固化机摆脱外部供电使用的电线限制,最主要的优点是充电快速,一次充满电的时间为40-60秒,电容的使用寿命超长,可以使用10年以上,而使用锂电池只有2年。使用超级电容的稳定性比锂电池更高,不存在爆炸的风险。此外,本发明的电路结构简单,且能够克服单个电容在充满电时电压较低而难以满足系统供电需求、以及电容的电压在满电和无电状态下的差别大的不足,使其能够向光固化机的负载(LED灯)输出一个稳定的电压,并让光固化机的LED灯工作时保持一个稳定的光强输出,保证光固化树脂能够在短时间内迅速并有效的聚合固化,确保牙齿修复的效果。 Compared with the prior art, the present invention uses a supercapacitor to supply power to the curing light machine. Although the capacitor can store less power than a lithium battery, it is enough to use the curing light machine 2-3 times after one charge, fully satisfying the needs of doctors. clinical use. Capacitor power supply can free the light curing machine from the limitation of wires used for external power supply. The main advantage is fast charging. The time for a full charge is 40-60 seconds. The service life of the capacitor is super long and can be used for more than 10 years. Only 2 years with lithium battery. The stability of using supercapacitors is higher than that of lithium batteries, and there is no risk of explosion. In addition, the circuit structure of the present invention is simple, and can overcome the disadvantages that the voltage of a single capacitor is low when it is fully charged and it is difficult to meet the power supply requirements of the system, and the voltage of the capacitor has a large difference between full charge and no charge, so that it can be used for The load (LED light) of the light curing machine outputs a stable voltage, and the LED light of the light curing machine maintains a stable light intensity output when it is working, so as to ensure that the light curing resin can be rapidly and effectively polymerized and cured in a short time, ensuring The effect of tooth restoration.

除此之外,所述的控制单元电线连接有一个无线信号传送装置,用于将信号传递至远端的监控系统;所述的电容C1与光固化机LED灯的负极之间通过抗干扰器连接,所述的抗干扰器设置有保护壳;所述的电感L1与超级电容之间通过电流计量表连接;所述的电流计量表内设置有安全熔断丝。上述设计增强整个系统的安全性,确保顺利使用。 In addition, the control unit wire is connected with a wireless signal transmission device, which is used to transmit the signal to the remote monitoring system; the anti-jamming device is used between the capacitor C1 and the negative pole of the LED lamp of the light curing machine The anti-jamming device is provided with a protective case; the inductance L1 is connected to the supercapacitor through an ammeter; a safety fuse is arranged in the ammeter. The above design enhances the safety of the whole system and ensures smooth use.

附图说明 Description of drawings

图1是本发明的电原理框图。 Fig. 1 is the electrical principle block diagram of the present invention.

具体实施方式 detailed description

如图1所示,一种用于固化机光源的安全供电系统,主要由超级电容,2个电压监测电路,稳压电路,2个二极管D1、D2,电感L1,电容C1,场效应管Q1和控制单元组成; As shown in Figure 1, a safe power supply system for the light source of the curing machine is mainly composed of a super capacitor, 2 voltage monitoring circuits, a voltage stabilizing circuit, 2 diodes D1 and D2, an inductor L1, a capacitor C1, and a field effect transistor Q1 and control unit;

其中,超级电容的正极分为3路,一路经第一电压监测电路与控制单元的一输入端相连,一路直接连接二极管D1的阳极,一路经电感L1连接二极管D2的阳极; Among them, the anode of the supercapacitor is divided into three paths, one path is connected to an input terminal of the control unit through the first voltage monitoring circuit, one path is directly connected to the anode of the diode D1, and one path is connected to the anode of the diode D2 through the inductor L1;

二极管D1的阴极也分为2路,一路经稳压电路连接控制单元的电源端,一路经第二电压监测电路与控制单元的另一个输入端相连; The cathode of the diode D1 is also divided into two paths, one path is connected to the power supply end of the control unit through the voltage stabilizing circuit, and the other path is connected to the other input end of the control unit through the second voltage monitoring circuit;

二极管D2的阴极同时连接二极管D1的阴极和光固化机LED灯的正极;电容C1的正极连接光固化机LED灯的正极,电容C1的负极连接光固化机LED灯的负极; The cathode of diode D2 is connected to the cathode of diode D1 and the positive pole of LED light of curing light; the positive pole of capacitor C1 is connected to the positive pole of LED light of curing light, and the negative pole of capacitor C1 is connected to the negative pole of LED light of curing light;

场效应管Q1的漏极连接在电感L1和二极管D2的阳极之间,场效应管Q1的栅极连接光固化机LED灯的负极和超级电容的负极,场效应管Q1的源极连接控制单元的输出端; The drain of the field effect transistor Q1 is connected between the inductor L1 and the anode of the diode D2, the gate of the field effect transistor Q1 is connected to the negative pole of the LED lamp of the light curing machine and the negative pole of the super capacitor, and the source of the field effect transistor Q1 is connected to the control unit the output terminal;

所述的稳压电路的前端连接有放大电路,所述的稳压电路通过放大电路分别与电压监测电路连接; The front end of the voltage stabilizing circuit is connected with an amplifying circuit, and the voltage stabilizing circuit is respectively connected with the voltage monitoring circuit through the amplifying circuit;

所述的超级电容采用星型接地;所述的电容C1采用星型接地。 The supercapacitor is star-grounded; the capacitor C1 is star-grounded.

进一步,所述电压监测电路包括相互串联的电阻R1和电阻R2;电阻R1和电阻R2的相连端连接控制单元的输入端,R1的另一端接二极管D1的阴极,电阻R2的另一端接光固化机LED灯的负极。 Further, the voltage monitoring circuit includes a resistor R1 and a resistor R2 connected in series; the connected end of the resistor R1 and the resistor R2 is connected to the input end of the control unit, the other end of R1 is connected to the cathode of the diode D1, and the other end of the resistor R2 is connected to the photocuring The negative pole of the machine LED light.

进一步,所述稳压电路为稳压芯片。 Further, the voltage stabilizing circuit is a voltage stabilizing chip.

进一步,所述电容C1为电解电容。 Further, the capacitor C1 is an electrolytic capacitor.

进一步,所述的控制单元为单片机。 Further, the control unit is a single-chip microcomputer.

与现有技术相比,本发明使用超级电容来给光固化机进行供电,虽然电容所能储备的电量要比锂电池少,但一次充电后足够光固化机使用2-3次,完全满足医生的临床使用。通过电容供电可以实现让光固化机摆脱外部供电使用的电线限制,最主要的优点是充电快速,一次充满电的时间为40-60秒,电容的使用寿命超长,可以使用10年以上,而使用锂电池只有2年。使用超级电容的稳定性比锂电池更高,不存在爆炸的风险。此外,本发明的电路结构简单,且能够克服单个电容在充满电时电压较低而难以满足系统供电需求、以及电容的电压在满电和无电状态下的差别大的不足,使其能够向光固化机的负载(LED灯)输出一个稳定的电压,并让光固化机的LED灯工作时保持一个稳定的光强输出,保证光固化树脂能够在短时间内迅速并有效的聚合固化,确保牙齿修复的效果。 Compared with the prior art, the present invention uses a supercapacitor to supply power to the curing light machine. Although the capacitor can store less power than a lithium battery, it is enough to use the curing light machine 2-3 times after one charge, fully satisfying the needs of doctors. clinical use. Capacitor power supply can free the light curing machine from the limitation of wires used for external power supply. The main advantage is fast charging. The time for a full charge is 40-60 seconds. The service life of the capacitor is super long and can be used for more than 10 years. Only 2 years with lithium battery. The stability of using supercapacitors is higher than that of lithium batteries, and there is no risk of explosion. In addition, the circuit structure of the present invention is simple, and can overcome the disadvantages that the voltage of a single capacitor is low when it is fully charged and it is difficult to meet the power supply requirements of the system, and the voltage of the capacitor has a large difference between full charge and no charge, so that it can be used for The load (LED light) of the light curing machine outputs a stable voltage, and the LED light of the light curing machine maintains a stable light intensity output when it is working, so as to ensure that the light curing resin can be rapidly and effectively polymerized and cured in a short time, ensuring The effect of tooth restoration.

除此之外,所述的控制单元电线连接有一个无线信号传送装置,用于将信号传递至远端的监控系统;所述的电容C1与光固化机LED灯的负极之间通过抗干扰器连接,所述的抗干扰器设置有保护壳;所述的电感L1与超级电容之间通过电流计量表连接;所述的电流计量表内设置有安全熔断丝。上述设计增强整个系统的安全性,确保顺利使用。 In addition, the control unit wire is connected with a wireless signal transmission device, which is used to transmit the signal to the remote monitoring system; the anti-jamming device is used between the capacitor C1 and the negative pole of the LED lamp of the light curing machine The anti-jamming device is provided with a protective case; the inductance L1 is connected to the supercapacitor through an ammeter; a safety fuse is arranged in the ammeter. The above design enhances the safety of the whole system and ensures smooth use.

Claims (5)

1.一种用于固化机光源的安全供电系统,主要由超级电容,2个电压监测电路,稳压电路,2个二极管D1、D2,电感L1,电容C1,场效应管Q1和控制单元组成;其中,超级电容的正极分为3路,一路经第一电压监测电路与控制单元的一输入端相连,一路直接连接二极管D1的阳极,一路经电感L1连接二极管D2的阳极;二极管D1的阴极也分为2路,一路经稳压电路连接控制单元的电源端,一路经第二电压监测电路与控制单元的另一个输入端相连;二极管D2的阴极同时连接二极管D1的阴极和光固化机LED灯的正极;电容C1的正极连接光固化机LED灯的正极,电容C1的负极连接光固化机LED灯的负极;场效应管Q1的漏极连接在电感L1和二极管D2的阳极之间,场效应管Q1的栅极连接光固化机LED灯的负极和超级电容的负极,场效应管Q1的源极连接控制单元的输出端;所述的稳压电路的前端连接有放大电路,所述的稳压电路通过放大电路分别与电压监测电路连接;所述的超级电容采用星型接地;所述的电容C1采用星型接地; 1. A safe power supply system for curing machine light source, mainly composed of super capacitor, 2 voltage monitoring circuits, voltage stabilizing circuit, 2 diodes D1, D2, inductor L1, capacitor C1, FET Q1 and control unit ; Wherein, the anode of the supercapacitor is divided into 3 paths, one path is connected to an input terminal of the control unit through the first voltage monitoring circuit, one path is directly connected to the anode of the diode D1, and the other path is connected to the anode of the diode D2 through the inductance L1; the cathode of the diode D1 It is also divided into 2 circuits, one is connected to the power supply terminal of the control unit through the voltage stabilizing circuit, and the other is connected to the other input terminal of the control unit through the second voltage monitoring circuit; the cathode of diode D2 is connected to the cathode of diode D1 and the LED light of the light curing machine at the same time The positive pole of the capacitor C1 is connected to the positive pole of the LED light of the light curing machine, and the negative pole of the capacitor C1 is connected to the negative pole of the LED light of the light curing machine; the drain of the field effect transistor Q1 is connected between the inductor L1 and the anode of the diode D2, and the field effect The grid of the tube Q1 is connected to the negative pole of the LED lamp of the light curing machine and the negative pole of the supercapacitor, and the source of the field effect transistor Q1 is connected to the output terminal of the control unit; The voltage circuit is respectively connected to the voltage monitoring circuit through the amplifying circuit; the supercapacitor adopts a star-shaped grounding; the described capacitor C1 adopts a star-shaped grounding; 其特征在于,所述的控制单元电线连接有一个无线信号传送装置,用于将信号传递至远端的监控系统; It is characterized in that the electric wire of the control unit is connected with a wireless signal transmission device for transmitting the signal to a remote monitoring system; 所述的电容C1与光固化机LED灯的负极之间通过抗干扰器连接,所述的抗干扰器设置有保护壳; The capacitor C1 is connected to the negative pole of the LED lamp of the light curing machine through an anti-interference device, and the anti-interference device is provided with a protective shell; 所述的电感L1与超级电容之间通过电流计量表连接;所述的电流计量表内设置有安全熔断丝。 The inductance L1 is connected to the supercapacitor through an ammeter; a safety fuse is arranged in the ammeter. 2.根据权利要求1所述的用于固化机光源的安全供电系统,其特征在于:所述电压监测电路包括相互串联的电阻R1和电阻R2;电阻R1和电阻R2的相连端连接控制单元的输入端,R1的另一端接二极管D1的阴极,电阻R2的另一端接光固化机LED灯的负极。 2. The safe power supply system for the curing machine light source according to claim 1, characterized in that: the voltage monitoring circuit includes a resistor R1 and a resistor R2 connected in series; the connected end of the resistor R1 and the resistor R2 is connected to the control unit At the input end, the other end of R1 is connected to the cathode of diode D1, and the other end of resistor R2 is connected to the negative electrode of the LED lamp of the light curing machine. 3.根据权利要求1所述的用于固化机光源的安全供电系统,其特征在于:所述稳压电路为稳压芯片。 3. The safe power supply system for the light source of the curing machine according to claim 1, wherein the voltage stabilizing circuit is a voltage stabilizing chip. 4.根据权利要求1所述的用于固化机光源的安全供电系统,其特征在于:所述电容C1为电解电容。 4. The safe power supply system for the light source of the curing machine according to claim 1, wherein the capacitor C1 is an electrolytic capacitor. 5.根据权利要求1所述的用于固化机光源的安全供电系统,其特征在于:所述的控制单元为单片机。 5. The safe power supply system for curing machine light source according to claim 1, characterized in that: said control unit is a single chip microcomputer.
CN201510866940.3A 2015-12-02 2015-12-02 Safety power supply system used for solidification machine light source Pending CN105357801A (en)

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