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CN105201601A - Vehicle urea solution heating device and heating method - Google Patents

Vehicle urea solution heating device and heating method Download PDF

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Publication number
CN105201601A
CN105201601A CN201510685163.2A CN201510685163A CN105201601A CN 105201601 A CN105201601 A CN 105201601A CN 201510685163 A CN201510685163 A CN 201510685163A CN 105201601 A CN105201601 A CN 105201601A
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urea
low
pressure
solution heating
vehicle solution
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CN105201601B (en
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张秀峰
曾威
翟新春
罗聪杰
李先国
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The invention provides a vehicle urea solution heating device and a heating method, comprising the following steps: the outer peripheral wall of the stirring tank is provided with a coil pipe; the host machine is communicated with the coil pipe, and a pressure relief device is arranged on a pipeline between the host machine and the coil pipe. By applying the technical scheme of the invention, the coil pipe is arranged on the outer peripheral wall of the stirring tank and communicated with the host machine through the coil pipe, and the pressure relief device is arranged between the host machine and the coil pipe. By adopting the technical scheme, the secondary pollution of the automobile urea solution can not occur in the heating process, the device is simple to set, and the problems of low heating efficiency and high engine heating mode cost of an electric heating mode can be effectively solved.

Description

车用尿素溶液加热装置及加热方法Vehicle urea solution heating device and heating method

技术领域technical field

本发明涉及车辆工程技术领域,具体而言,涉及一种车用尿素溶液加热装置及加热方法。The invention relates to the technical field of vehicle engineering, in particular to a vehicle urea solution heating device and a heating method.

背景技术Background technique

现有技术中,对于车用尿素溶液加热方式一般为:电加热和发动机加热,但这电加热和发动机加热方式都存在各自的缺点:In the prior art, the heating methods of urea solution for vehicles are generally: electric heating and engine heating, but both electric heating and engine heating have their own shortcomings:

(1)现有的电加热方式需要将加热棒插入到溶液中,这样会对车用尿素溶液造成污染,而且加热效率低;(1) The existing electric heating method needs to insert the heating rod into the solution, which will pollute the urea solution for vehicles, and the heating efficiency is low;

(2)现有的发动机加热虽然功能可以满足,但是结构复杂,成本造价高。(2) Although the function of existing engine heating can be satisfied, the structure is complex and the cost is high.

发明内容Contents of the invention

本发明的主要目的在于提供一种车用尿素溶液加热装置及加热方法,以解决现有技术中的车用尿素溶液加热结构复杂,成本造价高的问题。The main purpose of the present invention is to provide a vehicle urea solution heating device and a heating method to solve the problems of complex structure and high cost of vehicle urea solution heating in the prior art.

为了实现上述目的,根据本发明的一个方面,提供了一种车用尿素溶液加热装置,包括:搅拌罐,搅拌罐的外周壁上设置有盘管;主机,主机与盘管相连通,主机与盘管之间的管路上设置有泄压装置。In order to achieve the above object, according to one aspect of the present invention, a kind of urea solution heating device for vehicles is provided, comprising: a stirring tank, a coil pipe is arranged on the outer peripheral wall of the stirring tank; There is a pressure relief device on the pipeline between the coils.

进一步地,主机通过第一管道与盘管的进口端相连通,主机通过第二管道与盘管的出口端相连通,其中,第二管道上设置有泄压装置。Further, the main engine communicates with the inlet end of the coil pipe through the first pipe, and the main machine communicates with the outlet end of the coil pipe through the second pipe, wherein the second pipe is provided with a pressure relief device.

进一步地,主机内部设置有用于将低温低压的气态冷媒转换成高温高压的气态冷媒的压缩机和用于将高温高压的气态冷媒进行热交换后转换成低温高压的液态冷媒的蒸发器,压缩机与蒸发器相连通。Further, the host is equipped with a compressor for converting the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant and an evaporator for converting the high-temperature and high-pressure gaseous refrigerant into a low-temperature and high-pressure liquid refrigerant after heat exchange. connected to the evaporator.

进一步地,压缩机为热泵压缩机。Further, the compressor is a heat pump compressor.

进一步地,盘管为铜管。Further, the coiled pipe is a copper pipe.

进一步地,泄压装置为膨胀阀。Further, the pressure relief device is an expansion valve.

根据本发明的另一个方面,提供了一种车用尿素溶液加热方法,包括车用尿素溶液加热装置,车用尿素溶液加热装置为上述的车用尿素溶液加热装置,车用尿素溶液加热方法包括以下步骤:步骤S01:启动主机将低温低压的气态冷媒转换成高温高压的气态冷媒,高温高压的气态冷媒进入设置于搅拌罐的外周壁上的盘管中与搅拌罐内的尿素混合溶液进行热交换;步骤S02:高温高压的气态冷媒进行热交换后转换成低温高压的液态冷媒,低温高压的液态冷媒通过泄压装置转换成低温低压的液态冷媒,低温低压的液态冷媒进入主机中;重复上述步骤S01和步骤S02。According to another aspect of the present invention, a method for heating urea solution for vehicles is provided, including a heating device for urea solution for vehicles, the heating device for urea solution for vehicles is the above-mentioned heating device for urea solution for vehicles, and the heating method for urea solution for vehicles comprises The following steps: Step S01: start the main engine to convert the low-temperature and low-pressure gaseous refrigerant into high-temperature and high-pressure gaseous refrigerant, and the high-temperature and high-pressure gaseous refrigerant enters the coil tube arranged on the outer peripheral wall of the stirring tank to heat with the urea mixed solution in the stirring tank Exchange; step S02: the high-temperature and high-pressure gaseous refrigerant is converted into a low-temperature and high-pressure liquid refrigerant after heat exchange, and the low-temperature and high-pressure liquid refrigerant is converted into a low-temperature and low-pressure liquid refrigerant through a pressure relief device, and the low-temperature and low-pressure liquid refrigerant enters the host; repeat the above Step S01 and Step S02.

进一步地,在步骤S01前还包括以下步骤:在步骤S01之前,在搅拌罐中配制一定浓度的尿素溶液与超纯水相混合的尿素溶液混合液。Further, the following steps are also included before step S01: before step S01, prepare a urea solution mixed with a certain concentration of urea solution and ultrapure water in a stirring tank.

进一步地,步骤S01中的低温低压的气态冷媒进入主机中的压缩机后形成高温高压的气态冷媒。Further, the low-temperature and low-pressure gaseous refrigerant in step S01 enters the compressor in the host to form a high-temperature and high-pressure gaseous refrigerant.

进一步地,低温低压的液态冷媒经主机的蒸发器进行热交换后形成低温低压的气态冷媒。Furthermore, the low-temperature and low-pressure liquid refrigerant passes through the evaporator of the host for heat exchange to form a low-temperature and low-pressure gaseous refrigerant.

进一步地,高温高压的气态冷媒通过第一管道流入盘管,低温低压的液态冷媒通过第二管道流入主机中。Further, high-temperature and high-pressure gaseous refrigerant flows into the coil through the first pipeline, and low-temperature and low-pressure liquid refrigerant flows into the main unit through the second pipeline.

应用本发明的技术方案,在搅拌罐的外周壁上设置有盘管,通过盘管与主机相连通,并且在主机与盘管之间设置有泄压装置。采用该技术方案,能够使得车用尿素溶液在加热的过程中不会发生二次污染,而且该装置设置简单,能够有效的解决电加热方式的加热效率低和发动机加热方式成本高的问题。Applying the technical scheme of the present invention, a coiled pipe is arranged on the outer peripheral wall of the stirring tank, and communicates with the main machine through the coiled pipe, and a pressure relief device is arranged between the main machine and the coiled pipe. By adopting the technical solution, the urea solution for vehicles can be heated without secondary pollution, and the device is simple to set up, which can effectively solve the problems of low heating efficiency of the electric heating method and high cost of the engine heating method.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1示出了根据本发明的实施例的车用尿素溶液加热装置的结构示意图。Fig. 1 shows a schematic structural diagram of a vehicle urea solution heating device according to an embodiment of the present invention.

其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:

10、搅拌罐;20、主机。10. Stirring tank; 20. Host.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.

如图1所示,本实施例提供了一种车用尿素溶液加热装置,包括搅拌罐10和主机20。搅拌罐10的外周壁上设置有盘管。主机20与盘管相连通,主机20与盘管之间的管路上设置有泄压装置。As shown in FIG. 1 , this embodiment provides a vehicle urea solution heating device, which includes a stirring tank 10 and a host 20 . A coiled pipe is arranged on the outer peripheral wall of the stirring tank 10 . The main engine 20 is connected with the coil pipe, and a pressure relief device is arranged on the pipeline between the main engine 20 and the coil pipe.

在本实施例中,在搅拌罐10的外周壁上设置有盘管,通过盘管与主机20相连通,并且在主机20与盘管之间设置有泄压装置。采用该技术方案,能够使得车用尿素溶液在加热的过程中不会发生二次污染,而且该装置设置简单,能够有效的解决电加热方式的加热效率低和发动机加热方式成本高的问题。使用本发明的装置能够有效提高加热效率,还起到节能环保的作用。In this embodiment, a coiled pipe is provided on the outer peripheral wall of the stirring tank 10, and communicates with the main machine 20 through the coiled pipe, and a pressure relief device is provided between the main machine 20 and the coiled pipe. By adopting the technical solution, the urea solution for vehicles can be heated without secondary pollution, and the device is simple to set up, which can effectively solve the problems of low heating efficiency of the electric heating method and high cost of the engine heating method. Using the device of the invention can effectively improve the heating efficiency, and also play the role of energy saving and environmental protection.

在本实施例中,主机20通过第一管道与盘管的进口端相连通,主机20通过第二管道与盘管的出口端相连通,其中,第二管道上设置有泄压装置。这样设置有利于对搅拌罐10中的混合液进行有效的加热。其中,主机20内部设置有用于将低温低压的气态冷媒转换成高温高压的气态冷媒的压缩机和用于将高温高压的气态冷媒进行热交换后转换成低温高压的液态冷媒的蒸发器,压缩机与蒸发器相连通。为了更好的实现对搅拌罐10中的混合液进行有效的加热,压缩机优选为热泵压缩机,盘管为铜管或其他有利于进行冷媒运输和能够进行高效热交换的管道,泄压装置可以为膨胀阀。In this embodiment, the main engine 20 communicates with the inlet end of the coil pipe through the first pipe, and the main machine 20 communicates with the outlet end of the coil pipe through the second pipe, wherein the second pipe is provided with a pressure relief device. Such arrangement is beneficial to effectively heating the mixed liquid in the stirring tank 10 . Among them, the main engine 20 is provided with a compressor for converting the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant and an evaporator for converting the high-temperature and high-pressure gaseous refrigerant into a low-temperature and high-pressure liquid refrigerant after heat exchange. connected to the evaporator. In order to better realize the effective heating of the mixed liquid in the mixing tank 10, the compressor is preferably a heat pump compressor, the coil is a copper pipe or other pipes that are conducive to refrigerant transportation and efficient heat exchange, and a pressure relief device Can be an expansion valve.

在本发明的第二实施例中,提供一种车用尿素溶液加热方法,该车用尿素溶液加热方法主要是用上述的车用尿素溶液加热装置来实现的,车用尿素溶液加热方法包括以下步骤,具体为:步骤S01:启动主机20将低温低压的气态冷媒转换成高温高压的气态冷媒,高温高压的气态冷媒进入设置于搅拌罐10的外周壁上的盘管中与搅拌罐10内的尿素混合溶液进行热交换;步骤S02:高温高压的气态冷媒进行热交换后转换成低温高压的液态冷媒,低温高压的液态冷媒通过泄压装置转换成低温低压的液态冷媒,低温低压的液态冷媒进入主机20中;重复上述步骤S01和步骤S02。In the second embodiment of the present invention, a method for heating urea solution for vehicles is provided. The method for heating urea solution for vehicles is mainly realized by the above-mentioned heating device for urea solution for vehicles. The method for heating urea solution for vehicles includes the following The steps are specifically: step S01: start the main engine 20 to convert the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant, and the high-temperature and high-pressure gaseous refrigerant enters the coil tube arranged on the outer peripheral wall of the stirring tank 10 and the gaseous refrigerant in the stirring tank 10 Heat exchange with the urea mixed solution; step S02: the high-temperature and high-pressure gaseous refrigerant is converted into a low-temperature and high-pressure liquid refrigerant after heat exchange, and the low-temperature and high-pressure liquid refrigerant is converted into a low-temperature and low-pressure liquid refrigerant through a pressure relief device, and the low-temperature and low-pressure liquid refrigerant enters In the host 20; repeat the above step S01 and step S02.

采用该车用尿素溶液加热方法,能够使得车用尿素溶液在加热的过程中不会发生二次污染,而且该方法操作简单,能够有效的解决电加热方式的加热效率低和发动机加热方式成本高的问题。使用该方法能够有效提高电加热方式的加热效率,还起到节能环保的作用。Adopting the method for heating the urea solution for vehicles can prevent the secondary pollution of the urea solution for vehicles during the heating process, and the method is simple to operate, and can effectively solve the problem of low heating efficiency of the electric heating method and high cost of the engine heating method The problem. Using the method can effectively improve the heating efficiency of the electric heating method, and also play the role of energy saving and environmental protection.

其中,在步骤S01前还包括在搅拌罐10中配制一定浓度的尿素溶液与超纯水相混合的尿素溶液混合液。这样使得车用尿素溶液在加热的过程更加高效、安全。Wherein, before step S01 , it also includes preparing a urea solution mixed with a certain concentration of urea solution and ultrapure water in the stirring tank 10 . This makes the heating process of the vehicle urea solution more efficient and safe.

在本实施例中,步骤S01中的低温低压的气态冷媒进入主机20中的压缩机后形成高温高压的气态冷媒。In this embodiment, the low-temperature and low-pressure gaseous refrigerant in step S01 enters the compressor in the host 20 to form a high-temperature and high-pressure gaseous refrigerant.

低温低压的液态冷媒经主机20的蒸发器进行热交换后形成低温低压的气态冷媒。The low-temperature and low-pressure liquid refrigerant undergoes heat exchange through the evaporator of the main engine 20 to form a low-temperature and low-pressure gaseous refrigerant.

高温高压的气态冷媒通过第一管道流入盘管,低温低压的液态冷媒通过第二管道流入主机20中。The high-temperature and high-pressure gaseous refrigerant flows into the coil through the first pipe, and the low-temperature and low-pressure liquid refrigerant flows into the host 20 through the second pipe.

如图1所示,在本实施例中,由主机20和表面绕有铜管的搅拌罐10组成,当PLC(一种可编程逻辑控制器),用于设备中控制电气装置的开闭发送加热开启命令给主机20时,主机立即启动,利用逆卡诺循环原理,设置在主机20内的热泵压缩机做功把低温低压气态冷媒转换成高温高压气态冷媒,所述冷媒经由第一管路进入搅拌罐10的盘管中,搅拌罐10已提前加入一定量的尿素和相应配比的超纯水混配液,高温高压气态冷媒通过搅拌罐10的不锈钢内壁与搅拌罐10中的混配液进行热交换转变成低温高压液态冷媒,然后经由第二管路通过膨胀阀减压转变成低温低压液态冷媒,所述冷媒经过设置在主机内的蒸发器吸收空气中的热量转变成低温低压气态冷媒,然后再进入到热泵压缩机中,如此往复循环,即可以完成对车用尿素溶液的加热处理。As shown in Figure 1, in this embodiment, it is composed of a host machine 20 and a stirring tank 10 with copper pipes wound on its surface. As a PLC (a programmable logic controller), it is used to control the switching and sending of electrical devices in the equipment. When the heating start command is given to the host 20, the host starts immediately. Using the reverse Carnot cycle principle, the heat pump compressor installed in the host 20 works to convert the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant. The refrigerant enters through the first pipeline. In the coil of the stirring tank 10, a certain amount of urea and a corresponding proportion of ultrapure water mixed liquid have been added to the stirred tank 10 in advance, and the high-temperature and high-pressure gaseous refrigerant passes through the stainless steel inner wall of the stirred tank 10 and the mixed liquid in the stirred tank 10 Perform heat exchange and transform into low-temperature and high-pressure liquid refrigerant, and then decompress and transform into low-temperature and low-pressure liquid refrigerant through the expansion valve through the second pipeline. , and then into the heat pump compressor, such a reciprocating cycle can complete the heating treatment of the vehicle urea solution.

从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:

应用本发明的技术方案,在搅拌罐的外周壁上设置有盘管,通过盘管与主机相连通,并且在主机与盘管之间设置有泄压装置。采用该技术方案,能够使得车用尿素溶液在加热的过程中不会发生二次污染,而且该装置设置简单,能够有效的解决电加热方式的加热效率低和发动机加热方式成本高的问题。Applying the technical scheme of the present invention, a coiled pipe is arranged on the outer peripheral wall of the stirring tank, and communicates with the main machine through the coiled pipe, and a pressure relief device is arranged between the main machine and the coiled pipe. By adopting the technical solution, the urea solution for vehicles can be heated without secondary pollution, and the device is simple to set up, which can effectively solve the problems of low heating efficiency of the electric heating method and high cost of the engine heating method.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (11)

1. a urea for vehicle solution heating device, is characterized in that, comprising:
Agitator tank (10), the periphery wall of described agitator tank (10) is provided with coil pipe;
Main frame (20), described main frame (20) is connected with described coil pipe, and the pipeline between described main frame (20) and described coil pipe is provided with pressure relief device.
2. urea for vehicle solution heating device according to claim 1, it is characterized in that, described main frame (20) is connected by the entrance point of the first pipeline with described coil pipe, described main frame (20) is connected by the outlet end of second pipe with described coil pipe, wherein, described second pipe is provided with described pressure relief device.
3. urea for vehicle solution heating device according to claim 1, it is characterized in that, described main frame (20) inside is provided with the compressor of the gaseous coolant for the gaseous coolant of low-temp low-pressure being converted to High Temperature High Pressure and converts the vaporizer of the liquid refrigerants of cryogenic high pressure after being used for that the gaseous coolant of High Temperature High Pressure is carried out heat exchange to, and described compressor is connected with described vaporizer.
4. urea for vehicle solution heating device according to claim 3, is characterized in that, described compressor is heat pump compressor.
5. urea for vehicle solution heating device according to claim 1, is characterized in that, described coil pipe is copper pipe.
6. urea for vehicle solution heating device according to claim 1, is characterized in that, described pressure relief device is expansion valve.
7. urea for vehicle solution heating means, comprise urea for vehicle solution heating device, it is characterized in that, the urea for vehicle solution heating device of described urea for vehicle solution heating device according to any one of claim 1 to 6, described urea for vehicle solution heating means comprise the following steps:
Step S01: start the gaseous coolant that the gaseous coolant of low-temp low-pressure is converted to High Temperature High Pressure by described main frame (20), the gaseous coolant of described High Temperature High Pressure enter be arranged at described agitator tank (10) periphery wall on described coil pipe in carry out heat exchange with the urea mixed solution in described agitator tank (10);
Step S02: the liquid refrigerants converting cryogenic high pressure after the gaseous coolant of described High Temperature High Pressure carries out heat exchange to, the liquid refrigerants of described cryogenic high pressure converts the liquid refrigerants of low-temp low-pressure to by pressure relief device, the liquid refrigerants of described low-temp low-pressure enters in described main frame (20);
Repeat above-mentioned steps S01 and step S02.
8. urea for vehicle solution heating means according to claim 7, is characterized in that, further comprising the steps of before described step S01:
Before step S01, the urea liquid mixed solution that the certain density urea liquid of preparation mixes with ultrapure aqueous phase in described agitator tank (10).
9. urea for vehicle solution heating means according to claim 7, is characterized in that, the gaseous coolant of the described low-temp low-pressure in described step S01 forms the gaseous coolant of described High Temperature High Pressure after entering the compressor in described main frame (20).
10. urea for vehicle solution heating means according to claim 7, is characterized in that, the liquid refrigerants of described low-temp low-pressure forms the gaseous coolant of described low-temp low-pressure after the vaporizer of described main frame (20) carries out heat exchange.
11. urea for vehicle solution heating means according to claim 7, it is characterized in that, the gaseous coolant of described High Temperature High Pressure flows into described coil pipe by the first pipeline, and the liquid refrigerants of described low-temp low-pressure is flowed in described main frame (20) by second pipe.
CN201510685163.2A 2015-10-19 2015-10-19 Vehicle urea solution heating device and heating method Expired - Fee Related CN105201601B (en)

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Publication number Priority date Publication date Assignee Title
US4090558A (en) * 1975-04-16 1978-05-23 Daido Steel Co., Ltd. Heat exchanging apparatus for industrial furnaces
CN201969502U (en) * 2010-12-14 2011-09-14 南京龙源环保有限公司 Continuous urea liquor preparing system
CN203499777U (en) * 2013-09-30 2014-03-26 天津亿利汽车环保科技有限公司 Pneumatic urea injection system
CN203756292U (en) * 2014-02-25 2014-08-06 北汽福田汽车股份有限公司 Heating device for SCR system urea container
CN204225972U (en) * 2014-10-28 2015-03-25 江苏凯龙宝顿动力科技有限公司 Use the Urea pipeline of band heating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4090558A (en) * 1975-04-16 1978-05-23 Daido Steel Co., Ltd. Heat exchanging apparatus for industrial furnaces
CN201969502U (en) * 2010-12-14 2011-09-14 南京龙源环保有限公司 Continuous urea liquor preparing system
CN203499777U (en) * 2013-09-30 2014-03-26 天津亿利汽车环保科技有限公司 Pneumatic urea injection system
CN203756292U (en) * 2014-02-25 2014-08-06 北汽福田汽车股份有限公司 Heating device for SCR system urea container
CN204225972U (en) * 2014-10-28 2015-03-25 江苏凯龙宝顿动力科技有限公司 Use the Urea pipeline of band heating

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