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CN105174180B - Rotary slotting mechanism for plastic ampoules - Google Patents

Rotary slotting mechanism for plastic ampoules Download PDF

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Publication number
CN105174180B
CN105174180B CN201510612797.5A CN201510612797A CN105174180B CN 105174180 B CN105174180 B CN 105174180B CN 201510612797 A CN201510612797 A CN 201510612797A CN 105174180 B CN105174180 B CN 105174180B
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product
cutter
swing
cylinder
swinging axle
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CN105174180A (en
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范存金
王晨
邱明达
董骁健
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Shinva Medical Instrument Co Ltd
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Shinva Medical Instrument Co Ltd
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Abstract

本发明涉及一种塑料安瓿旋转式割缝机构,属于安瓿生产设备技术领域,包括位于两端的一对摆动气缸,摆动气缸装在气缸固定板上,两摆动气缸均连接摆动轴,摆动轴上装有若干切刀固定座,切刀固定座上安装切刀,两摆动轴上的切刀呈对称布置,切刀下方对应设有产品放置组件,该结构紧凑、使用方便、效率高,满足批量产品的生产速度要求。

The invention relates to a rotary slit mechanism for plastic ampoules, which belongs to the technical field of ampoule production equipment, and comprises a pair of swing cylinders located at both ends. The swing cylinders are installed on the cylinder fixing plate. Several cutter fixing seats, cutters are installed on the cutter fixing seats, the cutters on the two swing shafts are symmetrically arranged, and there are corresponding product placement components under the cutters. production speed requirements.

Description

塑料安瓿旋转式割缝机构Rotary slotting mechanism for plastic ampoules

技术领域technical field

本发明涉及一种塑料安瓿旋转式割缝机构,属于安瓿生产设备技术领域。The invention relates to a plastic ampoule rotary slotting mechanism, which belongs to the technical field of ampoule production equipment.

背景技术Background technique

应用于医药行业的吹、灌、封三合一(BFS)技术(Blow/Fill/Seal)是一种无菌包装技术,机器以单一工序在无菌状态下完成容器的整个吹塑、灌装、封口过程,该设备主要工作流程是:球形粒料通过真空泵,由料斗进入螺杆挤压机,熔融的粒料通过型胚挤出头,形成单个或多个管胚,此时,主模具合拢,底部密封,通过压缩空气或者真空将管胚制成容器,之后,模具移动至灌装工位,特制芯轴深入瓶胚内,注入药液,完成灌装,然后,芯轴抽回,头模合拢,通过真空,形成封口,产品制成,进行切除废边,以得到最终成品。该设备所生产出来的塑料安瓿都连接在一起,为单独的板状结构,每板上由3-6个塑料安瓿连接在一起,后续需要对产品进行割缝,使用时撕开使用,现有的割缝工序需要通过操作人员进行,劳动强度高,工作效率低,难以保障后续的连续性生产。The Blow/Fill/Seal technology (Blow/Fill/Seal) applied in the pharmaceutical industry is a kind of aseptic packaging technology. The machine completes the entire blow molding and filling of the container in a single process in an aseptic state. , Sealing process, the main working process of this equipment is: the spherical pellets enter the screw extruder from the hopper through the vacuum pump, and the molten pellets pass through the parison extrusion head to form single or multiple tube embryos. At this time, the main mold is closed. , the bottom is sealed, and the tube embryo is made into a container by compressed air or vacuum. After that, the mold moves to the filling station, the special mandrel goes deep into the preform, injects the liquid medicine, and the filling is completed. Then, the mandrel is withdrawn, and the head The molds are closed, the seal is formed by vacuum, the product is made, and the waste edge is cut to obtain the final product. The plastic ampoules produced by this equipment are all connected together, which is a separate plate-like structure, and each board is connected by 3-6 plastic ampoules. The product needs to be slit and torn when used. The slitting process needs to be carried out by operators, which has high labor intensity and low work efficiency, and it is difficult to guarantee subsequent continuous production.

发明内容Contents of the invention

根据以上现有技术中的不足,本发明要解决的技术问题是:提供一种塑料安瓿旋转式割缝机构,结构紧凑、使用方便、效率高,满足批量产品的生产速度要求。According to the deficiencies in the prior art above, the technical problem to be solved by the present invention is: to provide a plastic ampoule rotary slotting mechanism, which has a compact structure, is convenient to use, and has high efficiency, and can meet the production speed requirements of batch products.

本发明所述的塑料安瓿旋转式割缝机构,包括位于两端的一对摆动气缸,摆动气缸装在气缸固定板上,两摆动气缸均连接摆动轴,摆动轴上装有若干切刀固定座,切刀固定座上安装切刀,两摆动轴上的切刀呈对称布置,切刀下方对应设有产品放置组件。The plastic ampoule rotary slitting mechanism of the present invention comprises a pair of swing cylinders located at two ends, the swing cylinders are installed on the cylinder fixing plate, the two swing cylinders are connected to the swing shaft, and several cutter fixing seats are arranged on the swing shaft, Cutters are installed on the knife holder, and the cutters on the two swing shafts are symmetrically arranged, and a product placement component is correspondingly arranged below the cutters.

使用时,塑料安瓿放在产品放置组件中,两摆动气缸带动两摆动轴同时转动,切刀跟随摆动轴转动特定角度,将产品两端割缝,中间保留,便于人们对已割缝的产品后续撕开使用。When in use, the plastic ampoule is placed in the product placement component, and the two swinging cylinders drive the two swinging shafts to rotate at the same time. The cutter follows the swinging shaft to rotate at a specific angle, and the two ends of the product are cut, and the middle is reserved, which is convenient for people to follow up on the cut product. Tear open and use.

优选的,摆动轴一端连接摆动气缸,另一端装在对应一端的气缸固定板上,保证切刀运动的稳定性和精确度。Preferably, one end of the oscillating shaft is connected to the oscillating cylinder, and the other end is installed on the cylinder fixing plate at the corresponding end, so as to ensure the stability and accuracy of the movement of the cutter.

优选的,两气缸固定板之间设有产品压板,产品压板对应位于产品放置组件上方,防止切刀回退时将塑料安瓿带起。Preferably, a product pressure plate is provided between the two cylinder fixing plates, and the product pressure plate is correspondingly located above the product placement assembly, so as to prevent the plastic ampoule from being lifted up when the cutter is retracted.

优选的,摆动气缸通过联轴器法兰与摆动轴相连,连接稳定牢固。Preferably, the swing cylinder is connected to the swing shaft through a coupling flange, and the connection is stable and firm.

优选的,产品放置组件为产品输送滑轨组件,包括盛装产品的装置盒,装置盒通过滑轨移动到指定位置,定位准确,保证割缝位置准确无误,操作方便。Preferably, the product placement component is a product conveying slide rail component, including a device box for containing the product. The device box moves to a designated position through the slide rail, and the positioning is accurate, ensuring that the slotting position is accurate and easy to operate.

本发明与现有技术相比所具有的有益效果是:The beneficial effect that the present invention has compared with prior art is:

安瓿旋转式割缝机构结构紧凑、操作简单、效率高,满足批量产品的生产速度要求,实现塑料安瓿的部分割缝,方便后续使用,且设备成本低,便于产品后续的灭菌和贴签操作,为塑料安瓿产品的连续式生产提供了保障。The ampoule rotary slitting mechanism has compact structure, simple operation and high efficiency, which meets the production speed requirements of batch products, and realizes partial slits of plastic ampoules, which is convenient for subsequent use, and the equipment cost is low, which is convenient for subsequent sterilization and labeling operations of products , which provides a guarantee for the continuous production of plastic ampoules.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明的主视图;Fig. 2 is the front view of the present invention;

图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;

图4是图2的左视图;Fig. 4 is the left view of Fig. 2;

图5是待割缝的塑料安瓿。Fig. 5 is the plastic ampoule to be cut.

图中:1、摆动气缸;2、气缸固定板;3、联轴器法兰;4、摆动轴;5、切刀固定座;6、切刀;7、产品压板;8、塑料安瓿;9、产品输送滑轨组件;10、割缝区域;11、不割缝区域。In the figure: 1. Swing cylinder; 2. Cylinder fixing plate; 3. Coupling flange; 4. Swing shaft; 5. Cutter fixing seat; 6. Cutter; 7. Product pressure plate; 8. Plastic ampoule; 9 , Product conveying slide rail assembly; 10, Slit area; 11, Non-slit area.

具体实施方式Detailed ways

下面结合附图对本发明的实施例做进一步描述:Embodiments of the present invention are further described below in conjunction with accompanying drawings:

如图1-图4所示,塑料安瓿旋转式割缝机构包括位于两端的一对摆动气缸1,摆动气缸1装在气缸固定板2上,两摆动气缸1均连接摆动轴4,摆动轴4上装有4组切刀固定座5,切刀固定座5上安装切刀6,两摆动轴4上的切刀6呈对称布置,切刀6下方对应设有产品放置组件。As shown in Figures 1-4, the plastic ampoule rotary slit mechanism includes a pair of swing cylinders 1 located at both ends. The swing cylinder 1 is mounted on the cylinder fixing plate 2. Both swing cylinders 1 are connected to the swing shaft 4. 4 groups of cutter holders 5 are housed on the cutter holder 5, cutter 6 is installed on the cutter holder 5, the cutter 6 on the two swing shafts 4 is symmetrically arranged, and the cutter 6 below is correspondingly provided with product placement components.

摆动轴4一端连接摆动气缸1,另一端装在对应一端的气缸固定板2上。One end of the swing shaft 4 is connected to the swing cylinder 1, and the other end is mounted on the cylinder fixing plate 2 at the corresponding end.

两气缸固定板2之间设有产品压板7,产品压板7对应位于产品放置组件上方。A product pressing plate 7 is arranged between the two cylinder fixing plates 2, and the product pressing plate 7 is correspondingly located above the product placement assembly.

摆动气缸1通过联轴器法兰3与摆动轴4相连。The oscillating cylinder 1 is connected to the oscillating shaft 4 via a coupling flange 3 .

产品放置组件为产品输送滑轨组件9,包括盛装产品的装置盒,装置盒通过滑轨移动到指定位置。The product placement component is a product conveying slide rail assembly 9, which includes a device box for containing products, and the device box moves to a designated position through the slide rail.

图5为待割缝的塑料安瓿,其中割缝区域10需要切刀6对其进行两端割缝,不割缝区域11为保留部分,便于后续使用时手撕,具体操作步骤如下:Figure 5 is a plastic ampoule to be slitted, wherein the slit area 10 requires a cutter 6 to slit both ends of it, and the non-slit area 11 is a reserved part, which is convenient for hand tearing during subsequent use. The specific operation steps are as follows:

第一步:塑料安瓿8通过产品输送滑轨组件9输送到待割缝位置,此时两摆动气缸1都处于初始位置,即摆动角度为0°。The first step: the plastic ampoule 8 is transported to the position to be cut through the product delivery slide rail assembly 9, and at this time, the two swing cylinders 1 are in the initial position, that is, the swing angle is 0°.

第二步:通过阀导供气,摆动气缸1摆动活塞杆沿顺时针方向旋转,通过阀导供气,另一摆动气缸1摆动活塞杆沿逆时针方向旋转,二者都旋转90°,此时,两套摆动气缸1在摆缸活塞杆的作用下,分别沿顺时针和逆时针方向旋转,即同时向内转动,这样切刀6旋转90°,将塑料安瓿8产品进行头部和尾部两端割缝。根据设计尺寸,在切刀6(左右2套)各自摆动90°完成对塑料安瓿8的割缝后,不会出现相互干涉的现象。Step 2: supply air through the valve guide, the swing piston rod of the swing cylinder 1 rotates clockwise, and supply air through the valve guide, and the swing piston rod of the other swing cylinder 1 rotates counterclockwise, both of which rotate 90°. At this time, the two sets of swing cylinders 1 rotate clockwise and counterclockwise under the action of the piston rod of the swing cylinder, that is, they rotate inward at the same time, so that the cutter 6 rotates 90°, and the plastic ampoule 8 product is cut into the head and tail. Slit both ends. According to the design size, after the cutting knives 6 (2 sets of left and right sides) swing 90° respectively to complete the slit of the plastic ampoule 8, there will be no phenomenon of mutual interference.

第三步:塑料安瓿8完成割缝操作,通过阀导供气,两套摆动气缸1各反向旋转90°,完成割缝的塑料安瓿8通过产品输送滑轨组件9输送到下一个工位。Step 3: The plastic ampoule 8 completes the slotting operation, supplies air through the valve guide, and the two sets of swing cylinders 1 rotate in reverse 90°, and the plastic ampoule 8 that has been slotted is transported to the next station through the product delivery slide rail assembly 9 .

Claims (1)

  1. A kind of 1. plastic ampoule rotary slot mechanism, it is characterised in that:Including a pair of of oscillating cylinder (1) positioned at both ends, pendulum For cylinder (1) of taking offence in air cylinder fixed plate (2), two oscillating cylinders (1) are all connected with swinging axle (4), are equipped with swinging axle (4) some Cutter fixed seat (5), installs cutter (6) in cutter fixed seat (5), and the cutter (6) on two swinging axles (4) is arranged symmetrically, and is cut Product placing modules are correspondingly provided with below knife (6);Product pressing plate (7), product pressure are equipped between two air cylinder fixed plates (2) Plate (7) is corresponding above product placing modules;The product placing modules are product conveyer slideway component (9);Described Swinging axle (4) one end connection oscillating cylinder (1), the other end are mounted in the air cylinder fixed plate (2) of corresponding one end;The swing gas Cylinder (1) is connected by coupling flange (3) with swinging axle (4).
CN201510612797.5A 2015-09-24 2015-09-24 Rotary slotting mechanism for plastic ampoules Active CN105174180B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN105174180B true CN105174180B (en) 2018-05-01

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1315853A (en) * 1970-02-12 1973-05-02 Tac Construction Materials Ltd Machine for opening and emptying bags containing fibrous materials
CN101878155A (en) * 2007-12-14 2010-11-03 贝恩德·汉森 Device for treating containers made of plastic for putting them into use

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004034319A (en) * 2002-06-28 2004-02-05 Uht Corp Cutting method for laminated sheet and half-cut device used therein
US7051633B2 (en) * 2003-01-17 2006-05-30 Weiler Engineering, Inc. Ampoule card splitter
CN101817201B (en) * 2010-03-23 2012-04-25 李社清 Full automatic blanking machine
CN202480138U (en) * 2012-03-07 2012-10-10 金红叶纸业集团有限公司 Tangent virtual cutting device
CN203141564U (en) * 2013-03-22 2013-08-21 于保敏 Incision making machine for sausages to be roasted

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1315853A (en) * 1970-02-12 1973-05-02 Tac Construction Materials Ltd Machine for opening and emptying bags containing fibrous materials
CN101878155A (en) * 2007-12-14 2010-11-03 贝恩德·汉森 Device for treating containers made of plastic for putting them into use

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