CN105165238A - Novel oilseed rape harvester - Google Patents
Novel oilseed rape harvester Download PDFInfo
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- CN105165238A CN105165238A CN201510561384.9A CN201510561384A CN105165238A CN 105165238 A CN105165238 A CN 105165238A CN 201510561384 A CN201510561384 A CN 201510561384A CN 105165238 A CN105165238 A CN 105165238A
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- 244000188595 Brassica sinapistrum Species 0.000 claims abstract description 35
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims abstract description 35
- 238000003306 harvesting Methods 0.000 claims abstract description 22
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- 235000011293 Brassica napus Nutrition 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 2
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Abstract
<b>本发明公开了一种新型菜籽收割机，包括机架，设于所述机架上的动力机构和行走机构，其特征在于，还包括至少一组自前向后依次设于所述机架上的收割装置，传送装置和打捆装置；本发明新型菜籽收割机针对东部黄淮地区、菜籽地零散、面积小、田地不平整等特点进行有效收割，不仅结构设计合理，操作方便，可调节性强，节省人力物力，而且能够实现菜籽杆收割和打捆一体作业；可以根据田地面积进行复制，采用更多排进行菜籽杆收割，提高工作效率，同时避免联合收割机因田地区域的限制不能工作。</b>
<b>The present invention discloses a new type of rapeseed harvester, which includes a frame, a power mechanism and a walking mechanism arranged on the frame, and is characterized in that it also includes at least one set of Harvesting device, conveying device and bundling device on the frame; the new rapeseed harvester of the present invention can effectively harvest according to the characteristics of the eastern Huanghuai area, scattered rapeseed fields, small area, and uneven fields. It is convenient, highly adjustable, saves manpower and material resources, and can realize the integrated operation of rapeseed stalk harvesting and bundling; it can be copied according to the field area, and more rows can be used for rapeseed stalk harvesting, which improves work efficiency and avoids the need for combine harvesters. Unable to work due to field area restrictions. </b>
Description
技术领域 technical field
本发明属于农业机械中的收割设备技术领域，具体涉及一种新型菜籽收割机。The invention belongs to the technical field of harvesting equipment in agricultural machinery, and in particular relates to a novel rapeseed harvester.
背景技术 Background technique
目前，我国菜籽收割机械化水平极低，东部沿海地带种植菜籽的地区，每当菜籽收割季节，农户们都是人工镰刀收割后置于田间，然后集中打捆后人力运输回自家场地。传统的这种收割方法对人的体力是一个考验，效率很低；而且预先收割起来的菜籽如果未及时打捆，置于田间会因为中午太阳暴晒而炸裂，直接影响收成。然而现有的菜籽收割机采用的是大型联合收割机，但是菜籽颗粒较小，质量较小，在与秸秆分离时效果不是太理想；另外，东部沿海地带种植菜籽的地区都不适合大型联合收割机进行收割。At present, the mechanization level of rapeseed harvesting in my country is extremely low. In areas where rapeseeds are grown in the eastern coastal areas, every time the rapeseeds are harvested, farmers harvest them manually with sickles and place them in the field, and then they are bundled and transported back to their own fields manually. This traditional harvesting method is a test of human physical strength, and the efficiency is very low; and if the pre-harvested rapeseed is not bundled in time, it will burst due to the sun exposure at noon when placed in the field, directly affecting the harvest. However, the existing rapeseed harvesters use large-scale combine harvesters, but the rapeseed particles are small and the quality is small, and the effect when separating from the straw is not ideal; in addition, the areas where rapeseed is planted in the eastern coastal areas are not suitable Large combine harvester for harvesting.
发明内容 Contents of the invention
本发明目的是：提供一种不仅结构简单、操作方便，而且能够实现菜籽杆收割和打捆一体作业的新型菜籽收割机。The object of the present invention is to provide a new type of rapeseed harvester which not only has simple structure and convenient operation, but also can realize the integrated operation of harvesting and bundling rapeseed stalks.
本发明的技术方案是：一种新型菜籽收割机，包括机架，设于所述机架上的动力机构和行走机构，还包括至少一组自前向后依次设于所述机架上的收割装置，传送装置和打捆装置；The technical solution of the present invention is: a new type of rapeseed harvester, including a frame, a power mechanism and a walking mechanism arranged on the frame, and at least one set of Harvesting devices, conveying devices and baling devices;
所述动力机构包括设于所述机架上方的柴油机，以及与所述柴油机输出端连接的皮带盘一；The power mechanism includes a diesel engine located above the frame, and a belt pulley connected to the output end of the diesel engine;
所述行走机构包括设于所述机架下方的后侧走轮，以及两对称设于所述机架下方的前侧走轮；两前侧走轮套装于蜗杆轴上，所述蜗杆轴上套装有皮带盘二，所述皮带盘二与所述皮带盘一通过皮带一传动连接，同时所述蜗杆轴上设有至少一个螺旋齿；The traveling mechanism includes a rear traveling wheel located below the frame, and two front traveling wheels symmetrically arranged below the frame; the two front traveling wheels are sleeved on the worm shaft, and the two front traveling wheels are set on the worm shaft. The belt pulley 2 is set in the suit, and the belt pulley 2 is connected with the belt pulley 1 through a belt 1, and at least one helical tooth is provided on the worm shaft;
所述收割装置包括设于所述机架上的底板，设于所述底板前侧下方的齿轮轴，以及设于所述齿轮轴下端的旋转割刀；在所述齿轮轴上、位于旋转割刀上方设有齿轮一，所述齿轮一与所述螺旋齿通过四级齿轮传动连接；The harvesting device includes a base plate arranged on the frame, a gear shaft located on the front side of the base plate, and a rotary cutter located at the lower end of the gear shaft; A gear 1 is arranged above the knife, and the gear 1 is connected to the helical teeth through a four-stage gear transmission;
所述传送装置包括四个前、后、左、右对称设于所述底板上的旋转轴，其中前、后对称设置的两旋转轴通过竖直设置的传送板连接，位于前侧的两旋转轴上、且位于所述底板下方分别设有齿轮二和齿轮三，所述齿轮二与所述螺旋齿通过四级齿轮传动连接，所述齿轮三与所述螺旋齿通过五级齿轮传动连接；The transmission device includes four front, rear, left and right symmetrical rotation shafts arranged on the bottom plate, wherein the two front and rear symmetrical rotation shafts are connected by a vertical transmission plate, and the two rotation shafts on the front side Gear 2 and gear 3 are respectively arranged on the shaft and below the bottom plate, the gear 2 is connected to the helical teeth through a four-stage gear transmission, and the gear 3 is connected to the helical teeth through a five-stage gear transmission;
所述打捆装置包括设于所述传送板后侧的存储仓，设于所述存储仓前侧的弹簧门，设于所述存储仓底部的可翻转底板，以及设于所述存储仓内的打捆机构。The bundling device includes a storage bin arranged on the rear side of the conveying plate, a spring door arranged on the front side of the storage bin, a reversible bottom plate arranged at the bottom of the storage bin, and a the bundling mechanism.
作为优选的技术方案，所述行走机构还包括设于所述机架上、且位于所述后侧走轮上方的座椅，以及设于所述座椅前侧的方向盘。As a preferred technical solution, the running mechanism further includes a seat arranged on the frame and above the rear running wheels, and a steering wheel arranged on the front side of the seat.
作为优选的技术方案，所述传送装置还包括四个设于所述旋转轴下端的皮带盘三，前、后对称设置的两皮带盘三之间通过皮带二连接。As a preferred technical solution, the transmission device further includes four belt pulleys 3 arranged at the lower end of the rotating shaft, and the two belt pulleys 3 arranged symmetrically at the front and rear are connected by belts 2 .
作为优选的技术方案，所述打捆机构包括设于所述存储仓内的打捆订，以及设于所述存储仓外部一侧的打捆操纵柄。As a preferred technical solution, the bundling mechanism includes a bundling staple arranged inside the storage bin, and a bundling handle arranged outside the storage bin.
作为优选的技术方案，所述齿轮轴和所述旋转轴均通过轴承和轴承座配合设于所述底板上。As a preferred technical solution, both the gear shaft and the rotating shaft are arranged on the bottom plate through bearings and bearing seats.
本发明的优点是：The advantages of the present invention are:
1．本发明新型菜籽收割机针对东部黄淮地区、菜籽地零散、面积小、田地不平整等特点进行有效收割，不仅结构设计合理，操作方便，可调节性强，节省人力物力，而且能够实现菜籽杆收割和打捆一体作业；1. The new type rapeseed harvester of the present invention can effectively harvest the rapeseed fields scattered, small in size and uneven in the eastern Huanghuai area. It not only has a reasonable structure design, is convenient to operate, has strong adjustability, saves manpower and material resources, but also can achieve Integrated operation of rapeseed stalk harvesting and bundling;
2．本发明新型菜籽收割机可以根据田地面积进行复制，采用更多排进行菜籽杆收割，提高工作效率，同时避免联合收割机因田地区域的限制不能工作；2. The novel rapeseed harvester of the present invention can be copied according to the field area, and more rows are used for harvesting rapeseed stalks, which improves work efficiency and prevents the combine harvester from being unable to work due to the limitation of the field area;
3．本发明新型菜籽收割机可有效对菜籽杆进行打捆，节约很多时间和减轻劳力，同时小巧方便，适应性和功能性较强。3. The novel rapeseed harvester of the present invention can effectively bundle the rapeseed stalks, save a lot of time and reduce labor, and at the same time is compact and convenient, and has strong adaptability and functionality.
附图说明 Description of drawings
下面结合附图及实施例对本发明作进一步描述：The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本发明新型菜籽收割机的结构示意图；Fig. 1 is the structural representation of novel rapeseed harvester of the present invention;
图2为本发明新型菜籽收割机的结构仰视图；Fig. 2 is the bottom view of the structure of the novel rapeseed harvester of the present invention;
图3为本发明图2的局部放大结构示意图；Fig. 3 is a partial enlarged structural schematic diagram of Fig. 2 of the present invention;
图4为本发明打捆装置的结构示意图；Fig. 4 is the structural representation of binding device of the present invention;
图5为本发明打捆装置的内部结构示意图；Fig. 5 is a schematic diagram of the internal structure of the bundling device of the present invention;
图6为本发明打捆装置的A-A向结构俯视图；Fig. 6 is the top view of the A-A structure of the strapping device of the present invention;
其中：1机架，2柴油机，3皮带盘一，4后侧走轮，5前侧走轮，6座椅，7方向盘，8蜗杆轴，9皮带盘二，10皮带一，11螺旋齿，12底板，13齿轮轴，14旋转割刀，15齿轮一，16四级齿轮，17旋转轴，18传送板，19齿轮二，20齿轮三，21五级齿轮，22存储仓，23弹簧门，24可翻转底板，25打捆订，26打捆操纵柄，27中间隔板，28弹簧。Among them: 1 frame, 2 diesel engine, 3 belt pulley 1, 4 rear side running wheel, 5 front side running wheel, 6 seat, 7 steering wheel, 8 worm shaft, 9 belt pulley 2, 10 belt 1, 11 helical teeth, 12 bottom plate, 13 gear shaft, 14 rotary cutter, 15 gear one, 16 fourth gear, 17 rotating shaft, 18 transmission plate, 19 gear two, 20 gear three, 21 fifth gear, 22 storage bin, 23 spring door, 24 reversible bottom plate, 25 bundled staples, 26 bundled handles, 27 intermediate partitions, 28 springs.
具体实施方式 Detailed ways
下面结合附图和具体实施方案，进一步阐明本发明，应理解这些实施例仅用于说明本发明而不用于限制本发明的范围，在阅读了本发明之后，本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with accompanying drawing and specific embodiment, further illustrate the present invention, it should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention, after having read the present invention, those skilled in the art will understand various aspects of the present invention Modifications in equivalent forms all fall within the scope defined by the appended claims of this application.
实施例：参照图1至6所示，一种新型菜籽收割机，包括机架1，设于机架1上的动力机构和行走机构，以及两组自前向后依次设于机架1上的收割装置，传送装置和打捆装置。Embodiment: Referring to Figs. 1 to 6, a novel rapeseed harvester includes a frame 1, a power mechanism and a walking mechanism arranged on the frame 1, and two groups are sequentially arranged on the frame 1 from front to back. Harvesting device, conveying device and baling device.
本发明的动力机构包括设于机架1上方的柴油机2，以及与柴油机1输出端连接的皮带盘一3。The power mechanism of the present invention comprises a diesel engine 2 arranged above the frame 1, and a belt pulley-3 connected with the output end of the diesel engine 1.
本发明的行走机构包括设于机架1下方的后侧走轮4，两对称设于机架1下方的前侧走轮5，设于机架1上、且位于后侧走轮4上方的座椅6，以及设于座椅6前侧的方向盘7；两前侧走轮5套装于蜗杆轴8上，蜗杆轴8上套装有皮带盘二9，皮带盘二9与皮带盘一通3过皮带一10传动连接，同时蜗杆轴8上设有两个螺旋齿11。The traveling mechanism of the present invention comprises a rear traveling wheel 4 arranged below the frame 1, two symmetrical front traveling wheels 5 arranged below the frame 1, and a rear traveling wheel 5 arranged on the frame 1 and positioned above the rear traveling wheel 4. Seat 6, and the steering wheel 7 that is located at the front side of seat 6; Two front side travel wheels 5 are sleeved on the worm shaft 8, and the belt pulley 2 9 is set on the worm shaft 8, and the belt pulley 9 and the belt pulley pass through 3 The belt one 10 is driven and connected, and the worm shaft 8 is provided with two helical teeth 11 at the same time.
本发明的收割装置包括设于机架1上的底板12，设于底板12前侧下方的齿轮轴13，以及设于齿轮轴13下端的旋转割刀14；在齿轮轴12上、位于旋转割刀14上方设有齿轮一15，齿轮一15与螺旋齿11通过四级齿轮16传动连接。The harvesting device of the present invention comprises the base plate 12 that is located on the frame 1, the gear shaft 13 that is located at the bottom of the front side of the base plate 12, and the rotary cutter 14 that is located at the lower end of the gear shaft 13; The top of the knife 14 is provided with a gear one 15, and the gear one 15 is connected with the helical tooth 11 through a four-stage gear 16 transmission.
本发明的传送装置包括四个前、后、左、右对称设于底板12上的旋转轴17，其中前、后对称设置的两旋转轴17通过竖直设置的传送板18连接，位于前侧的两旋转轴17上、且位于底板12下方分别设有齿轮二19和齿轮三20，齿轮二19与螺旋齿11通过四级齿轮16传动连接，齿轮三20与螺旋齿11通过五级齿轮21传动连接，该传送装置还包括四个设于旋转轴17下端的皮带盘三，前、后对称设置的两皮带盘三之间通过皮带二连接。The transmission device of the present invention includes four front, rear, left and right symmetrical rotation shafts 17 arranged on the bottom plate 12, wherein the two front and rear symmetrical rotation shafts 17 are connected by a vertical transmission plate 18, located on the front side Gear two 19 and gear three 20 are respectively provided on the two rotating shafts 17 of the bottom plate 12. Gear two 19 and the helical tooth 11 are connected through the fourth-stage gear 16, and gear three 20 and the helical tooth 11 are connected through the fifth-stage gear 21. Transmission connection, the transmission device also includes four belt pulleys three located at the lower end of the rotating shaft 17, and the two belt pulleys three symmetrically arranged in the front and rear are connected by belt two.
本发明的打捆装置包括设于传送板18后侧的存储仓22，设于存储仓22前侧的弹簧门23，设于存储仓22底部的可翻转底板24，以及设于存储仓22内的打捆机构，该打捆机构包括设于存储仓22内的打捆订25，以及设于存储仓22外部一侧的打捆操纵柄26，在打捆订25底部中间隔板27下方设有若干个弹簧28，当位于上方的打捆订25打捆完成，位于其下方的打捆订25在弹簧28回复力作用下上升到前一打捆订25位置，等待下一次打捆作业。The bundling device of the present invention comprises a storage bin 22 located at the rear side of the transfer plate 18, a spring door 23 located at the front side of the storage bin 22, a reversible bottom plate 24 located at the bottom of the storage bin 22, and a A bundling mechanism, the bundling mechanism includes a bundling 25 arranged in the storage bin 22, and a bundling handle 26 arranged on the outer side of the storage bin 22, and a bundling handle 26 arranged under the middle partition 27 at the bottom of the bundling 25 Several springs 28 are arranged, and when the bundling 25 bundling that is positioned at top is finished, the bundling 25 that is positioned at its below rises to previous bundling 25 positions under spring 28 restoring force, waits for next bundling operation.
本发明的齿轮轴13和旋转轴17均通过轴承和轴承座配合设于底板12上，同时还可以将两侧收割、传送装置设计为可调节式，这样根据菜籽杆间的距离可以做出相应的调整，能更好的有益于菜籽杆的收割。The gear shaft 13 and the rotating shaft 17 of the present invention are all arranged on the base plate 12 through the cooperation of the bearing and the bearing seat, and the harvesting and conveying devices on both sides can also be designed as adjustable, so that according to the distance between the rapeseed stalks can be made Corresponding adjustments can better benefit the harvesting of rapeseed stalks.
本发明的具体工作过程如下：Concrete work process of the present invention is as follows:
（1）行走过程：首先柴油机2通过皮带盘一3和皮带盘二9带动蜗杆轴8转动，同时带动套装于蜗杆轴8上的两前侧走轮5滚动，并驱动座椅下方的后侧走轮4滚动，从而达到行走目的；(1) Walking process: First, the diesel engine 2 drives the worm shaft 8 to rotate through the belt pulley 1 3 and the belt pulley 2 9, and at the same time drives the two front side wheels 5 fitted on the worm shaft 8 to roll, and drives the rear side under the seat The walking wheel 4 rolls to achieve the purpose of walking;
（2）收割过程：通过设于蜗杆轴8上的螺旋齿11以及与螺旋齿11通过四级齿轮16传动连接的齿轮一15带动齿轮轴13转动，该齿轮轴13带动旋转割刀14转动，从而达到旋转切割的目的，此处也可使用五级齿轮21连接螺旋齿11和齿轮一15，达到同样的旋转切割效果；(2) Harvesting process: the gear shaft 13 is driven to rotate by the helical tooth 11 arranged on the worm shaft 8 and the gear one 15 connected with the helical tooth 11 through the fourth-stage gear 16, and the gear shaft 13 drives the rotary cutter 14 to rotate, In order to achieve the purpose of rotary cutting, the fifth-stage gear 21 can also be used here to connect the helical teeth 11 and the first gear 15 to achieve the same rotary cutting effect;
（3）传送过程：位于前侧的两旋转轴17分别设有齿轮二19和齿轮三20，其中齿轮二19与螺旋齿11通过四级齿轮16传动连接，齿轮三20与螺旋齿11通过五级齿轮21传动连接，在螺旋齿11的带动下，其动力分别通过四级齿轮16、齿轮二19和五级齿轮21、齿轮三20传递到位于前侧的两旋转轴17，前、后对称设置的两旋转轴17通过皮带盘三和皮带二传动连接，并带动竖直设置的传送板18转动，同时两组传送板18传动方向相反。(3) Transmission process: The two rotating shafts 17 on the front side are respectively provided with gear two 19 and gear three 20, wherein gear two 19 and helical teeth 11 are connected through a four-stage gear 16, and gear three 20 and helical teeth 11 are connected through five gears. The stage gear 21 is connected by transmission. Driven by the helical teeth 11, its power is transmitted to the two rotating shafts 17 on the front side through the fourth-stage gear 16, the second gear 19, the fifth-stage gear 21, and the third gear 20. The front and rear are symmetrical. The two rotating shafts 17 are connected through the transmission of the belt pulley 3 and the belt 2, and drive the vertical transmission plate 18 to rotate, and the transmission directions of the two sets of transmission plates 18 are opposite.
（4）打捆过程：传送装置将菜籽杆向后传送，并慢慢的将弹簧门23推开，同时存储仓22内部打捆订25在下面弹簧28的作用下运动到打捆处，当菜籽杆收集到一定量时，推动打捆操纵柄26，打捆订25向内侧靠拢夹紧，将菜籽杆打捆，然后可翻转底板24打开，将打捆好的菜籽杆丢出。(4) Bundling process: the transmission device sends the rapeseed stalks backward, and slowly pushes the spring door 23 open, and at the same time, the bundling staple 25 inside the storage bin 22 moves to the bundling place under the action of the spring 28 below, When the rapeseed stalks are collected to a certain amount, push the bundling handle 26, and the bundling staple 25 is clamped inwardly to bundle the rapeseed stalks, then the bottom plate 24 can be turned over to open, and the bundled rapeseed stalks are thrown away. out.
上述实施例仅例示性说明本发明的原理及其功效，而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下，对上述实施例进行修饰或改变。因此，举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变，仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
Claims (5)
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