CN105112006A - Ketoxime-removal organosilicon sealant for LED (light-emitting diode) packaging and preparation method thereof - Google Patents
Ketoxime-removal organosilicon sealant for LED (light-emitting diode) packaging and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种LED封装用脱酮肟型有机硅密封胶及其制备方法,属于有机硅密封胶技术领域。本发明有机硅密封胶包括:端羟基聚二甲基硅氧烷80-100份、交联剂甲基三丁酮肟硅烷15-25份、交联剂苯基三甲氧基硅烷5-15份、辛酸亚锡0.5-5份、KH-570?1.5-2.5份、KH-792?1.5-2.5份、分散剂2-4份、颜料氧化铬5-9份、硫酸钡30-38份、轻质碳酸钙30-36份。本发明采用以脱酮肟型交联剂甲基三丁酮肟硅烷为主要交联剂,同时添加少量脱醇型交联剂苯基三甲氧基硅烷,组成混合交联体系,制备了综合力学性能较好的单组分酮肟型有机硅密封胶,非常适合LED的封装。The invention relates to a deketoxime type silicone sealant for LED packaging and a preparation method thereof, belonging to the technical field of silicone sealants. The silicone sealant of the present invention comprises: 80-100 parts of hydroxyl-terminated polydimethylsiloxane, 15-25 parts of crosslinking agent methyltributanone oxime silane, and 5-15 parts of crosslinking agent phenyltrimethoxysilane , stannous octoate 0.5-5 parts, KH-570? 1.5-2.5 parts, KH-792? 1.5-2.5 parts, dispersant 2-4 parts, pigment chromium oxide 5-9 parts, barium sulfate 30-38 parts, light 30-36 parts of calcium carbonate. The present invention adopts methyl tributanone oxime silane as the main crosslinking agent and adds a small amount of dealcoholization crosslinking agent phenyltrimethoxysilane to form a mixed crosslinking system, and prepares a comprehensive mechanical One-component ketoxime type silicone sealant with better performance, very suitable for LED packaging.
Description
技术领域 technical field
本发明涉及一种有机硅密封胶及其制备方法,更具体地说,本发明涉及一种LED封装用脱酮肟型有机硅密封胶及其制备方法,属于有机硅密封胶技术领域。 The invention relates to a silicone sealant and a preparation method thereof. More specifically, the invention relates to a deketoxime type silicone sealant for LED packaging and a preparation method thereof, belonging to the technical field of silicone sealants.
背景技术 Background technique
单组分室温硫化有机硅密封胶是指将室温硫化硅橡胶和填料等混炼后,加入交联剂、催化剂等组分,并在彻底脱水条件下以单组分的形式密闭包装、使用和贮存,能通过吸收空气中的湿气固化成弹性体的一类有机硅密封胶产品。按缩合时脱除的小分子种类可分为脱醋酸型、脱酮肟型、脱丙酮型、脱酰胺型、脱胺型及脱醇型等几类。脱酮肟型有机硅密封胶由于粘接性能好,固化速度快气味小,腐蚀性小于醋酸型和胺型因此得到广泛的应用。 One-component room temperature vulcanized silicone sealant refers to mixing room temperature vulcanized silicone rubber and fillers, adding crosslinking agents, catalysts and other components, and under the condition of complete dehydration in a single-component form of airtight packaging, use and Storage, a type of silicone sealant product that can be cured into an elastomer by absorbing moisture in the air. According to the types of small molecules removed during condensation, they can be divided into deacetic acid type, deketoxime type, acetone type, deamidation type, deamination type and dealcoholization type. Deketoxime type silicone sealant is widely used because of its good bonding performance, fast curing speed, low odor, and less corrosion than acetic acid type and amine type.
国家知识产权局于2011.1.5公开了一件公开号为CN101935455A,名称为“一种LED封装用有机硅材料及其制备方法”的发明,该发明有机硅材料,其特征在于由A组分为乙烯基聚硅氧烷,B组分为含氢聚硅氧烷,按照质量比0.3:1~1:30混合,然后加入D组分乙烯基MQ树脂、E组分为乙烯基三甲氧基硅烷、钛酸正丁酯、KH-560中一种或几种的混合物和催化剂C组分,混合均匀后制备而成。本发明需要解决的另一技术问题是,使制备方法清洁无污染,本发明制备方法,按照比例将各组分混合均匀后,经室温真空脱泡5~30min,硫化温度为20~150℃下硫化成型。 The State Intellectual Property Office disclosed an invention with the publication number CN101935455A titled "A Silicone Material for LED Packaging and Its Preparation Method" on January 5, 2011. The silicone material of this invention is characterized in that it is composed of A component Vinyl polysiloxane, component B is hydrogen-containing polysiloxane, mixed according to the mass ratio of 0.3:1~1:30, then add component D vinyl MQ resin, component E is vinyl trimethoxysilane , n-butyl titanate, KH-560 and a mixture of one or more of them and the catalyst C component are prepared after uniform mixing. Another technical problem to be solved by the present invention is to make the preparation method clean and pollution-free. In the preparation method of the present invention, after mixing the components evenly according to the proportion, vacuum degassing at room temperature for 5-30 minutes, and the vulcanization temperature is 20-150 ° C. Vulcanization molding.
上述用于LED封装的有机硅材料综合性能较差。 The above-mentioned organosilicon materials used for LED packaging have poor comprehensive properties.
发明内容 Contents of the invention
本发明旨在解决现有技术中LED封装用有机硅材料的问题,提供一种LED封装用脱酮肟型有机硅密封胶,该密封胶机综合性能好,非常适合用于LED灌封。 The invention aims to solve the problem of organic silicon materials for LED packaging in the prior art, and provides a deketoxime type silicone sealant for LED packaging. The sealant machine has good comprehensive performance and is very suitable for LED potting.
为了实现上述发明目的,其具体的技术方案如下: In order to realize the above-mentioned purpose of the invention, its concrete technical scheme is as follows:
一种LED封装用脱酮肟型有机硅密封胶,其特征在于:包括以下按照重量份数计的原料: A deketoxime type silicone sealant for LED packaging, characterized in that: it comprises the following raw materials in parts by weight:
端羟基聚二甲基硅氧烷80-100份 80-100 parts of hydroxyl-terminated polydimethylsiloxane
交联剂甲基三丁酮肟硅烷15-25份 15-25 parts of crosslinking agent methyl tributanone oxime silane
交联剂苯基三甲氧基硅烷5-15份 5-15 parts of crosslinking agent phenyltrimethoxysilane
辛酸亚锡0.5-5份 0.5-5 parts of stannous octoate
KH-5701.5-2.5份 KH-570 1.5-2.5 copies
KH-7921.5-2.5份 KH-7921.5-2.5 parts
分散剂2-4份 2-4 parts of dispersant
颜料氧化铬5-9份 Pigment chromium oxide 5-9 parts
硫酸钡30-38份 30-38 parts of barium sulfate
轻质碳酸钙30-36份。 30-36 parts of light calcium carbonate.
本发明所述的端羟基聚二甲基硅氧烷的粘度为15000-20000mPa·s。 The viscosity of the hydroxyl-terminated polydimethylsiloxane of the present invention is 15000-20000 mPa·s.
本发明所述的分散剂为正磷酸盐。 The dispersant of the present invention is orthophosphate.
一种LED封装用脱酮肟型有机硅密封胶的制备方法,其特征在于:包括以下工艺步骤: A method for preparing a deketoxime type silicone sealant for LED packaging, characterized in that it comprises the following process steps:
A、先将端羟基聚二甲基硅氧烷与分散剂、颜料氧化铬、硫酸钡和轻质碳酸钙于捏合机中混合均匀; A. First mix the hydroxyl-terminated polydimethylsiloxane with dispersant, pigment chromium oxide, barium sulfate and light calcium carbonate in a kneader;
B、将温度升至135-145℃,真空中捏合搅拌2-3h; B. Raise the temperature to 135-145°C, knead and stir in vacuum for 2-3h;
C、真空脱水2-3h,将温度降至室温,于三辊研磨机研磨均匀,出料得基胶; C. Vacuum dehydration for 2-3 hours, lower the temperature to room temperature, grind evenly in a three-roll mill, and discharge to obtain base rubber;
D、于高速搅拌机内加入基胶、KH-570、KH-792; D. Add base glue, KH-570, KH-792 into the high-speed mixer;
E、真空脱水2-3h,加入交联剂甲基三丁酮肟硅烷、交联剂苯基三甲氧基硅烷,充分混合均匀; E. Vacuum dehydration for 2-3 hours, add cross-linking agent methyl tributanone oxime silane, cross-linking agent phenyltrimethoxysilane, mix well;
F、加入催化剂辛酸亚锡充分混合均匀,脱泡;出料,包装。 F. Add the catalyst stannous octoate and mix well, defoam; discharge and pack.
本发明带来的有益技术效果: Beneficial technical effects brought by the present invention:
本发明解决了用于LED封装的有机硅材料综合性能较差的问题。本发明采用以脱酮肟型交联剂甲基三丁酮肟硅烷为主要交联剂,同时添加少量脱醇型交联剂苯基三甲氧基硅烷,组成混合交联体系,制备了综合力学性能较好的单组分酮肟型有机硅密封胶,非常适合LED的封装。 The invention solves the problem of poor comprehensive performance of organic silicon materials used for LED packaging. The present invention adopts methyl tributanone oxime silane as the main crosslinking agent and adds a small amount of dealcoholization crosslinking agent phenyltrimethoxysilane to form a mixed crosslinking system, and prepares a comprehensive mechanical One-component ketoxime type silicone sealant with better performance, very suitable for LED packaging.
具体实施方式 Detailed ways
实施例1Example 1
一种LED封装用脱酮肟型有机硅密封胶,包括以下按照重量份数计的原料: A deketoxime type silicone sealant for LED packaging, comprising the following raw materials in parts by weight:
端羟基聚二甲基硅氧烷80份 80 parts of hydroxyl-terminated polydimethylsiloxane
交联剂甲基三丁酮肟硅烷15份 15 parts of crosslinking agent methyl tributanone oxime silane
交联剂苯基三甲氧基硅烷5份 5 parts of crosslinking agent phenyltrimethoxysilane
辛酸亚锡0.5份 0.5 parts of stannous octoate
KH-5701.5份 KH-5701.5 parts
KH-7921.5份 KH-7921.5 copies
分散剂2份 Dispersant 2 parts
颜料氧化铬5份 Pigment chromium oxide 5 parts
硫酸钡30份 Barium sulfate 30 parts
轻质碳酸钙30份。 30 parts of light calcium carbonate.
实施例2Example 2
一种LED封装用脱酮肟型有机硅密封胶,包括以下按照重量份数计的原料: A deketoxime type silicone sealant for LED packaging, comprising the following raw materials in parts by weight:
端羟基聚二甲基硅氧烷100份 100 parts of hydroxyl-terminated polydimethylsiloxane
交联剂甲基三丁酮肟硅烷25份 25 parts of crosslinking agent methyl tributanone oxime silane
交联剂苯基三甲氧基硅烷15份 15 parts of crosslinking agent phenyltrimethoxysilane
辛酸亚锡5份 5 parts stannous octoate
KH-5702.5份 KH-570 2.5 copies
KH-7922.5份 KH-7922.5 copies
分散剂4份 4 parts of dispersant
颜料氧化铬9份 Pigment chromium oxide 9 parts
硫酸钡38份 Barium sulfate 38 parts
轻质碳酸钙36份。 36 parts of light calcium carbonate.
实施例3Example 3
一种LED封装用脱酮肟型有机硅密封胶,包括以下按照重量份数计的原料: A deketoxime type silicone sealant for LED packaging, comprising the following raw materials in parts by weight:
端羟基聚二甲基硅氧烷90份 90 parts of hydroxyl-terminated polydimethylsiloxane
交联剂甲基三丁酮肟硅烷20份 20 parts of crosslinking agent methyl tributanone oxime silane
交联剂苯基三甲氧基硅烷10份 10 parts of crosslinking agent phenyltrimethoxysilane
辛酸亚锡2.75份 Stannous octoate 2.75 parts
KH-5702份 KH-5702 copies
KH-7922份 KH-7922 copies
分散剂3份 3 parts of dispersant
颜料氧化铬7份 Pigment chromium oxide 7 parts
硫酸钡34份 Barium sulfate 34 parts
轻质碳酸钙33份。 33 parts of light calcium carbonate.
实施例4Example 4
一种LED封装用脱酮肟型有机硅密封胶,包括以下按照重量份数计的原料: A deketoxime type silicone sealant for LED packaging, comprising the following raw materials in parts by weight:
端羟基聚二甲基硅氧烷95份 95 parts of hydroxyl-terminated polydimethylsiloxane
交联剂甲基三丁酮肟硅烷21份 21 parts of crosslinking agent methyl tributanone oxime silane
交联剂苯基三甲氧基硅烷7份 7 parts of crosslinking agent phenyltrimethoxysilane
辛酸亚锡1.5份 Stannous octoate 1.5 parts
KH-5702.1份 KH-570 2.1 copies
KH-7921.8份 KH-7921.8 copies
分散剂3.6份 3.6 parts of dispersant
颜料氧化铬8份 Pigment chromium oxide 8 parts
硫酸钡35份 Barium sulfate 35 parts
轻质碳酸钙35份。 35 parts of light calcium carbonate.
实施例5Example 5
在实施例1-4的基础上: On the basis of embodiment 1-4:
优选的,所述的端羟基聚二甲基硅氧烷的粘度为15000mPa·s。 Preferably, the viscosity of the hydroxyl-terminated polydimethylsiloxane is 15000 mPa·s.
优选的,所述的分散剂为正磷酸盐。 Preferably, the dispersant is orthophosphate.
实施例6Example 6
在实施例1-4的基础上: On the basis of embodiment 1-4:
优选的,所述的端羟基聚二甲基硅氧烷的粘度为20000mPa·s。 Preferably, the viscosity of the hydroxyl-terminated polydimethylsiloxane is 20000 mPa·s.
优选的,所述的分散剂为正磷酸盐。 Preferably, the dispersant is orthophosphate.
实施例7Example 7
在实施例1-4的基础上: On the basis of embodiment 1-4:
优选的,所述的端羟基聚二甲基硅氧烷的粘度为17500mPa·s。 Preferably, the viscosity of the hydroxyl-terminated polydimethylsiloxane is 17500 mPa·s.
优选的,所述的分散剂为正磷酸盐。 Preferably, the dispersant is orthophosphate.
实施例8Example 8
在实施例1-4的基础上: On the basis of embodiment 1-4:
优选的,所述的端羟基聚二甲基硅氧烷的粘度为16000mPa·s。 Preferably, the viscosity of the hydroxyl-terminated polydimethylsiloxane is 16000 mPa·s.
优选的,所述的分散剂为正磷酸盐。 Preferably, the dispersant is orthophosphate.
实施例9Example 9
一种LED封装用脱酮肟型有机硅密封胶的制备方法,包括以下工艺步骤: A preparation method for deketoxime type silicone sealant for LED encapsulation, comprising the following process steps:
A、先将端羟基聚二甲基硅氧烷与分散剂、颜料氧化铬、硫酸钡和轻质碳酸钙于捏合机中混合均匀; A. First mix the hydroxyl-terminated polydimethylsiloxane with dispersant, pigment chromium oxide, barium sulfate and light calcium carbonate in a kneader;
B、将温度升至135℃,真空中捏合搅拌2h; B. Raise the temperature to 135°C, knead and stir in vacuum for 2 hours;
C、真空脱水2h,将温度降至室温,于三辊研磨机研磨均匀,出料得基胶; C. Vacuum dehydration for 2 hours, lower the temperature to room temperature, grind evenly in a three-roll mill, and discharge to obtain base glue;
D、于高速搅拌机内加入基胶、KH-570、KH-792; D. Add base glue, KH-570, KH-792 into the high-speed mixer;
E、真空脱水2h,加入交联剂甲基三丁酮肟硅烷、交联剂苯基三甲氧基硅烷,充分混合均匀; E. Vacuum dehydration for 2 hours, add cross-linking agent methyl tributanone oxime silane, cross-linking agent phenyltrimethoxysilane, mix well;
F、加入催化剂辛酸亚锡充分混合均匀,脱泡;出料,包装。 F. Add the catalyst stannous octoate and mix well, defoam; discharge and pack.
实施例10Example 10
一种LED封装用脱酮肟型有机硅密封胶的制备方法,包括以下工艺步骤: A preparation method for deketoxime type silicone sealant for LED encapsulation, comprising the following process steps:
A、先将端羟基聚二甲基硅氧烷与分散剂、颜料氧化铬、硫酸钡和轻质碳酸钙于捏合机中混合均匀; A. First mix the hydroxyl-terminated polydimethylsiloxane with dispersant, pigment chromium oxide, barium sulfate and light calcium carbonate in a kneader;
B、将温度升至145℃,真空中捏合搅拌3h; B. Raise the temperature to 145°C, knead and stir in vacuum for 3 hours;
C、真空脱水3h,将温度降至室温,于三辊研磨机研磨均匀,出料得基胶; C. Vacuum dehydration for 3 hours, lower the temperature to room temperature, grind evenly in a three-roll mill, and discharge to obtain base rubber;
D、于高速搅拌机内加入基胶、KH-570、KH-792; D. Add base glue, KH-570, KH-792 into the high-speed mixer;
E、真空脱水3h,加入交联剂甲基三丁酮肟硅烷、交联剂苯基三甲氧基硅烷,充分混合均匀; E. Vacuum dehydration for 3 hours, add cross-linking agent methyl tributanone oxime silane, cross-linking agent phenyltrimethoxysilane, and mix well;
F、加入催化剂辛酸亚锡充分混合均匀,脱泡;出料,包装。 F. Add the catalyst stannous octoate and mix well, defoam; discharge and pack.
实施例11Example 11
一种LED封装用脱酮肟型有机硅密封胶的制备方法,包括以下工艺步骤: A preparation method for deketoxime type silicone sealant for LED encapsulation, comprising the following process steps:
A、先将端羟基聚二甲基硅氧烷与分散剂、颜料氧化铬、硫酸钡和轻质碳酸钙于捏合机中混合均匀; A. First mix the hydroxyl-terminated polydimethylsiloxane with dispersant, pigment chromium oxide, barium sulfate and light calcium carbonate in a kneader;
B、将温度升至140℃,真空中捏合搅拌2.5h; B. Raise the temperature to 140°C, knead and stir in vacuum for 2.5 hours;
C、真空脱水2.5h,将温度降至室温,于三辊研磨机研磨均匀,出料得基胶; C. Vacuum dehydration for 2.5 hours, lower the temperature to room temperature, grind evenly in a three-roll mill, and discharge to obtain base rubber;
D、于高速搅拌机内加入基胶、KH-570、KH-792; D. Add base glue, KH-570, KH-792 into the high-speed mixer;
E、真空脱水2.5h,加入交联剂甲基三丁酮肟硅烷、交联剂苯基三甲氧基硅烷,充分混合均匀; E. Vacuum dehydration for 2.5 hours, add cross-linking agent methyl tributanone oxime silane, cross-linking agent phenyltrimethoxysilane, mix well;
F、加入催化剂辛酸亚锡充分混合均匀,脱泡;出料,包装。 F. Add the catalyst stannous octoate and mix well, defoam; discharge and pack.
实施例12Example 12
一种LED封装用脱酮肟型有机硅密封胶的制备方法,包括以下工艺步骤: A preparation method for deketoxime type silicone sealant for LED encapsulation, comprising the following process steps:
A、先将端羟基聚二甲基硅氧烷与分散剂、颜料氧化铬、硫酸钡和轻质碳酸钙于捏合机中混合均匀; A. First mix the hydroxyl-terminated polydimethylsiloxane with dispersant, pigment chromium oxide, barium sulfate and light calcium carbonate in a kneader;
B、将温度升至138℃,真空中捏合搅拌2.25h; B. Raise the temperature to 138°C, knead and stir in vacuum for 2.25h;
C、真空脱水2.25h,将温度降至室温,于三辊研磨机研磨均匀,出料得基胶; C. Vacuum dehydration for 2.25 hours, lower the temperature to room temperature, grind evenly in a three-roll mill, and discharge to obtain base glue;
D、于高速搅拌机内加入基胶、KH-570、KH-792; D. Add base glue, KH-570, KH-792 into the high-speed mixer;
E、真空脱水2.75h,加入交联剂甲基三丁酮肟硅烷、交联剂苯基三甲氧基硅烷,充分混合均匀; E. Vacuum dehydration for 2.75h, add cross-linking agent methyl tributanone oxime silane, cross-linking agent phenyltrimethoxysilane, mix well;
F、加入催化剂辛酸亚锡充分混合均匀,脱泡;出料,包装。 F. Add the catalyst stannous octoate and mix well, defoam; discharge and pack.
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| CN105925200A (en) * | 2016-05-06 | 2016-09-07 | 烟台图文马克化工科技有限公司 | Silicone sealant for automotive chassis |
| CN106753197A (en) * | 2017-02-14 | 2017-05-31 | 中卫市创科知识产权投资有限公司 | A kind of organic silicone adhesive agent producing process |
| CN112080246A (en) * | 2020-08-31 | 2020-12-15 | 仲恺农业工程学院 | A kind of silicone potting glue and preparation method thereof |
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| WO2006106362A1 (en) * | 2005-04-06 | 2006-10-12 | Dow Corning Corporation | Organosiloxane compositions |
| CN104388040A (en) * | 2014-10-23 | 2015-03-04 | 中国航空工业集团公司北京航空材料研究院 | Single-component flame-retardant ketoxime-removed/dealcoholized room temperature vulcanized organosilicon sealant and preparation method thereof |
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| WO2006106362A1 (en) * | 2005-04-06 | 2006-10-12 | Dow Corning Corporation | Organosiloxane compositions |
| CN104388040A (en) * | 2014-10-23 | 2015-03-04 | 中国航空工业集团公司北京航空材料研究院 | Single-component flame-retardant ketoxime-removed/dealcoholized room temperature vulcanized organosilicon sealant and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105925200A (en) * | 2016-05-06 | 2016-09-07 | 烟台图文马克化工科技有限公司 | Silicone sealant for automotive chassis |
| CN106753197A (en) * | 2017-02-14 | 2017-05-31 | 中卫市创科知识产权投资有限公司 | A kind of organic silicone adhesive agent producing process |
| CN112080246A (en) * | 2020-08-31 | 2020-12-15 | 仲恺农业工程学院 | A kind of silicone potting glue and preparation method thereof |
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