CN105114803A - Vertical low-temperature storage tank with sliding lantern ring supporting mechanism - Google Patents
Vertical low-temperature storage tank with sliding lantern ring supporting mechanism Download PDFInfo
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Abstract
本发明公开了一种具有滑动套环支撑机构的立式低温储罐,包括罐体和支腿,支腿设置在罐体下部,所述罐体包括外容器、内容器、加强圈、支撑管和滑动套环支撑机构,内容器设置在外容器内部,在外容器与内容器之间形成封闭的夹层空间,加强圈和滑动套环支撑机构均设置在夹层空间内;支撑管设置在夹层空间下部,滑动套环支撑机构设置在夹层空间上部,滑动套环支撑机构的外部与加强圈相连接。本发明结构安全可靠,制造安装难度小,简洁方便;受力均匀,减少了横拉带的使用个数,降低了漏热量,提高了低温储罐的绝热性能,当内容器温度降低发生收缩时,不会受到滑动套环的制约,消除了温度变化产生的热应力,提高了储罐安全性,延长了储罐的使用寿命。
The present invention discloses a vertical low-temperature storage tank with a sliding collar support mechanism, including a tank body and a support leg, the support leg is arranged at the lower part of the tank body, the tank body includes an outer container, an inner container, a reinforcement ring, a support tube and a sliding collar support mechanism, the inner container is arranged inside the outer container, and a closed interlayer space is formed between the outer container and the inner container, the reinforcement ring and the sliding collar support mechanism are both arranged in the interlayer space; the support tube is arranged at the lower part of the interlayer space, the sliding collar support mechanism is arranged at the upper part of the interlayer space, and the outside of the sliding collar support mechanism is connected to the reinforcement ring. The present invention has a safe and reliable structure, is easy to manufacture and install, and is simple and convenient; the force is uniform, the number of transverse tie bands used is reduced, the heat leakage is reduced, and the thermal insulation performance of the low-temperature storage tank is improved. When the temperature of the inner container decreases and shrinks, it will not be restricted by the sliding collar, eliminating the thermal stress caused by temperature changes, improving the safety of the storage tank, and extending the service life of the storage tank.
Description
技术领域 technical field
本发明涉及一种立式低温储罐,特别是涉及一种采用滑动套环支撑结构的立式低温储罐,属于低温工程技术领域。 The invention relates to a vertical cryogenic storage tank, in particular to a vertical cryogenic storage tank adopting a sliding collar support structure, belonging to the technical field of cryogenic engineering.
背景技术 Background technique
液态氧氮氩和LNG等液体处于极低的温度,与环境温度存在着超过200℃的大温差,储存这些低温液体时,需要尽可能减少外界热量侵入从而导致低温液体蒸发损失,这对储存低温液体的设备提出了极高的要求。工程上通常采用双层罐来储存低温液体,双层罐由内外双层容器组成,内外容器之间的夹层空间填充绝热材料。夹层间的支撑结构是低温储罐的核心部件,连接内外容器的支撑结构不仅要承受内容器本身以及所盛装液体介质的重量,还要抵抗来自外载荷的冲击;同时,通过支撑结构的传热不能过大,以保证低温储罐整体漏热满足绝热要求。 Liquids such as liquid oxygen, nitrogen, argon, and LNG are at extremely low temperatures, and there is a large temperature difference of more than 200°C from the ambient temperature. When storing these low-temperature liquids, it is necessary to reduce the intrusion of external heat as much as possible, which will cause the evaporation loss of the low-temperature liquid. Liquid equipment places extremely high demands. In engineering, double-layer tanks are usually used to store cryogenic liquids. Double-layer tanks are composed of inner and outer double-layer containers, and the interlayer space between the inner and outer containers is filled with thermal insulation materials. The support structure between the interlayers is the core component of the low-temperature storage tank. The support structure connecting the inner and outer containers not only bears the weight of the inner container itself and the liquid medium contained in it, but also resists the impact from external loads; at the same time, the heat transfer through the support structure It cannot be too large to ensure that the overall heat leakage of the cryogenic storage tank meets the insulation requirements.
对于立式低温储罐的夹层支撑结构,除了在储罐下部设置支撑管或吊带以承受内容器重量以外,还需要在储罐上部设置支撑件来满足运输的需要以及抵抗风载或地震载荷对内容器的影响。目前,立式储罐上部的支撑结构主要有两种型式:横拉带式和径向支撑管式。横拉带式支撑结构是指在储罐夹层空间的上半部分的合适位置安放横拉带,横拉带的两端焊接在外筒体加强圈上,横拉带的中间部位直接焊接在内容器上,横拉带的个数一般为三至四个。这种结构可以保证储罐运输时的安全性,也有一定的抗风载和地震载荷的能力,但由于横拉带与内外容器之间采用了直接焊接的方式,导致柔性不足,内容器在盛装低温液体时遇冷收缩,内容器收缩变形时拉动横拉带产生很大的热应力,连接处极易发生破坏。储罐越高,内容器收缩量就越大,横拉带被拉断的可能性就越大。在工程中已有多例横拉带被拉断的事故。对于横拉带式支撑结构,由于横拉带的个数较多,因此漏热也较大。径向支撑管式支撑结构是在夹层空间的上部设置由低热导率材料(玻璃钢等)制作的径向支撑管,径向支撑管一端处于外容器的卡槽内,另外一端直接与内容器接触。这种支撑结构不会限制内容器的轴向位移和径向收缩,因此不会产生热应力,而且漏热也较小。该支撑结构也有着显著的缺点:一方面,安装径向支撑管时需要在外容器上开孔,还需要特殊的工装设备来配合完成安装,增加了制造的时间和难度;另一方面,径向支撑管价格昂贵,产品质量不稳定。 For the sandwich support structure of vertical low-temperature storage tanks, in addition to setting support pipes or slings at the lower part of the storage tank to bear the weight of the inner container, it is also necessary to set up supports at the upper part of the storage tank to meet the needs of transportation and resist wind or earthquake loads. Inner container effects. At present, there are mainly two types of support structures on the upper part of vertical storage tanks: horizontally pulled belt type and radially supported tube type. Horizontal tie-belt support structure refers to placing horizontal tie-belts at a suitable position in the upper half of the interlayer space of the storage tank. In general, the number of horizontal pull belts is generally three to four. This structure can ensure the safety of storage tanks during transportation, and also has a certain ability to resist wind loads and earthquake loads. However, due to the direct welding method between the horizontal tension belt and the inner and outer containers, the flexibility is insufficient. The low-temperature liquid shrinks when it is cold, and when the inner container shrinks and deforms, it will generate a lot of thermal stress when pulling the horizontal tie belt, and the connection is easily damaged. The higher the storage tank, the greater the shrinkage of the inner container, and the greater the possibility of the transverse tie belt being broken. There have been many accidents in which the horizontal tension belt was broken in the project. For the support structure of the horizontal tension belt, due to the large number of horizontal tension belts, the heat leakage is also relatively large. The radial support tube support structure is to install a radial support tube made of low thermal conductivity material (glass fiber reinforced plastic, etc.) on the upper part of the interlayer space. One end of the radial support tube is in the slot of the outer container, and the other end is directly in contact with the inner container. . This support structure does not limit the axial displacement and radial contraction of the inner container, so there is no thermal stress and less heat leakage. This support structure also has significant disadvantages: on the one hand, when installing the radial support tube, it is necessary to open holes in the outer container, and special tooling equipment is required to complete the installation, which increases the time and difficulty of manufacturing; on the other hand, the radial support tube The support tube is expensive and the product quality is unstable.
发明内容 Contents of the invention
本发明所要解决的技术问题是,针对上述现有技术的不足,提供一种具有滑动套环支撑机构的立式低温储罐。该低温储罐采用具有支撑管和滑动套环的支撑机构,不仅能够满足储罐运输时的强度要求,而且储罐内容器在低温状态下可以不受限制的自由收缩,不会产生额外的热应力。 The technical problem to be solved by the present invention is to provide a vertical cryogenic storage tank with a sliding collar support mechanism in view of the above-mentioned deficiencies in the prior art. The low-temperature storage tank adopts a support mechanism with a support tube and a sliding collar, which not only meets the strength requirements of the storage tank during transportation, but also allows the inner container of the storage tank to shrink freely without restriction at low temperature without generating additional heat. stress.
本发明具有滑动套环支撑机构的立式低温储罐所采用的技术方案如下: The technical scheme adopted by the vertical low-temperature storage tank with the sliding collar support mechanism of the present invention is as follows:
本发明具有滑动套环支撑机构的立式低温储罐,包括罐体和支腿,支腿设置在罐体下部,其特征在于:所述罐体包括外容器、内容器、加强圈、支撑管和滑动套环支撑机构,内容器设置在外容器内部,在外容器与内容器之间形成封闭的夹层空间,加强圈和滑动套环支撑机构均设置在夹层空间内;支撑管设置在夹层空间下部,滑动套环支撑机构设置在夹层空间上部,滑动套环支撑机构的外部与加强圈相连接,滑动套环支撑机构的内部与内容器外表面相贴合,加强圈与外容器相连。支腿用于对罐体进行支撑固定,通过将罐体设置成包括外容器、内容器、加强圈和支撑机构的结构形式,内容器用于对溶液进行储存,外容器用于对内容器进行绝热保护,滑动套环支撑机构与加强圈相配合将内容器固定在外容器内。支撑管用于承受内容器及储存在内容器内液体介质的重量,滑动套环支撑机构可以在储罐卧式运输时承担内容器的重量。 The vertical low-temperature storage tank with a sliding collar support mechanism of the present invention includes a tank body and outriggers, and the outriggers are arranged at the lower part of the tank body, and is characterized in that the tank body includes an outer container, an inner container, a reinforcing ring, and a support tube and a sliding collar support mechanism, the inner container is arranged inside the outer container, and a closed interlayer space is formed between the outer container and the inner container, the reinforcing ring and the sliding collar support mechanism are both arranged in the interlayer space; the support pipe is arranged at the lower part of the interlayer space, The sliding collar supporting mechanism is arranged on the upper part of the interlayer space, the outside of the sliding collar supporting mechanism is connected with the reinforcing ring, the inside of the sliding collar supporting mechanism is attached to the outer surface of the inner container, and the reinforcing ring is connected with the outer container. The outriggers are used to support and fix the tank body. By setting the tank body into a structural form including an outer container, an inner container, a reinforcement ring and a supporting mechanism, the inner container is used to store the solution, and the outer container is used to insulate the inner container Protection, the sliding collar supporting mechanism cooperates with the reinforcing ring to fix the inner container in the outer container. The support tube is used to bear the weight of the inner container and the liquid medium stored in the inner container, and the sliding collar support mechanism can bear the weight of the inner container when the storage tank is transported horizontally.
作为本发明的优选方案,所述支撑管的数量为三个,三个支撑管呈环状设置在夹层空间内,且支撑管的上部与内容器外壁固定连接,支撑管下端与外容器底部固定连接。三个支撑管形成三角形布局的形式设置在内容器外侧,保证了对内容器的支撑稳定性。 As a preferred solution of the present invention, the number of the support tubes is three, and the three support tubes are annularly arranged in the interlayer space, and the upper part of the support tubes is fixedly connected to the outer wall of the inner container, and the lower end of the support tubes is fixed to the bottom of the outer container connect. Three support pipes are arranged outside the inner container in a triangular layout, which ensures the support stability of the inner container.
作为本发明的优选方案,所述加强圈上下间隔设置在夹层空间内,每个加强圈的外侧均与外容器内壁固定连接;在位于最上部的加强圈内侧设置有一组滑动套环支撑机构。通过设置一组滑动套环支撑机构,一方面可以起到很好的支撑作用,另一方面可以尽量避免热量从内容器经滑动套环支撑机构和加强圈向外容器传递,从而保证了罐体的绝热效果。 As a preferred solution of the present invention, the reinforcement rings are arranged at intervals up and down in the interlayer space, and the outer side of each reinforcement ring is fixedly connected with the inner wall of the outer container; a set of sliding collar support mechanisms is provided inside the uppermost reinforcement ring. By setting up a set of sliding collar support mechanisms, on the one hand, it can play a very good supporting role, and on the other hand, it can try to avoid heat transfer from the inner container to the outer container through the sliding collar support mechanism and the reinforcement ring, thus ensuring the tank body insulation effect.
作为本发明的优选方案,所述滑动套环支撑机构包括滑动套环和至少两条横拉带,滑动套环套置在内容器外壁上,横拉带中部与滑动套环固定连接,横拉带两端与加强圈固定连接。横拉带将加强圈和滑动套环连接成一个整体,使内容器与外筒体之间连接稳定。 As a preferred solution of the present invention, the sliding collar support mechanism includes a sliding collar and at least two horizontal tension belts, the sliding collar is sleeved on the outer wall of the inner container, the middle part of the horizontal tension belt is fixedly connected with the sliding collar, and the horizontal tension belt Both ends of the belt are fixedly connected with the reinforcing ring. The transverse tension belt connects the reinforcing ring and the sliding collar as a whole, so that the connection between the inner container and the outer cylinder is stable.
作为本发明的优选方案,所述滑动套环包括半圆形卡环和紧固螺栓,半圆形卡环的数量为两个,两个半圆形卡环相对设置且形状相互吻合,在两个半圆形卡环的端口处通过紧固螺栓进行连接固定。两个半圆形卡环分别相对以抱箍形式卡在内容器外壁上,并通过紧固螺栓进行连接,从而形成一个圆形的滑动套环套设在内容器外壁上,由于滑动套环是套设在内容器外壁上,从而不会影响内容器在受温度影响时发生的形状变化。 As a preferred solution of the present invention, the sliding collar includes a semicircular snap ring and a fastening bolt. The ports of the two semicircular snap rings are connected and fixed by fastening bolts. The two semicircular clasps are respectively clamped on the outer wall of the inner container in the form of hoops, and are connected by fastening bolts, thereby forming a circular sliding collar set on the outer wall of the inner container. Since the sliding collar is It is sleeved on the outer wall of the inner container, so that it will not affect the shape change of the inner container when it is affected by temperature.
作为本发明的优选方案,所述半圆形卡环由环片和设置在环片两端的连接耳片组成,在连接耳片上设置有紧固螺栓安装孔,紧固螺栓穿入紧固螺栓安装孔内将相对设置的连接耳片进行锁紧固定。环片由于其具有一定的宽度,一方面与内容器外壁的接触性好,另一方面对内容器具有很好支撑保护效果。连接耳片与环片一体式成形,连接耳片设置在环片的相对外侧,通过设置连接耳片可以将两环片进行稳定的锁紧连接,防止环片松脱。 As a preferred solution of the present invention, the semicircular snap ring is composed of a ring piece and connecting lugs arranged at both ends of the ring piece, and fastening bolt mounting holes are arranged on the connecting lugs, and the fastening bolts are inserted into the fastening bolts for installation. The oppositely arranged connecting lugs are locked and fixed in the holes. Because the ring piece has a certain width, on the one hand, it has good contact with the outer wall of the inner container, and on the other hand, it has a good supporting and protecting effect on the inner container. The connecting ear piece and the ring piece are integrally formed, and the connecting ear piece is arranged on the opposite outer side of the ring piece. By setting the connecting ear piece, the two ring pieces can be stably locked and connected to prevent the ring piece from loosening.
作为本发明的优选方案,所述横拉带包括第一连接段、第二连接段和第三连接段,第一连接段与第二连接段和第三连接段扭转式连接,第一连接段与第二连接段、第二连接段与第三连接段之间的扭转夹角为90度;第一连接段和第三连接段与加强圈上表面固定连接,第二连接段与环片外侧固定连接。横拉带用于将加强圈和滑动套环进行连接,通过将横拉带设置成由第一连接段、第二连接段和第三连接段采用扭转式连接方式,可以增加使横拉带与加强圈和滑动套环的焊接面积,使连接更加稳固。 As a preferred solution of the present invention, the horizontal tension belt includes a first connecting section, a second connecting section and a third connecting section, the first connecting section is twistedly connected with the second connecting section and the third connecting section, and the first connecting section The torsion angle between the second connecting section, the second connecting section and the third connecting section is 90 degrees; the first connecting section and the third connecting section are fixedly connected to the upper surface of the reinforcement ring, and the second connecting section is connected to the outside of the ring piece Fixed connection. The horizontal tension belt is used to connect the reinforcement ring and the sliding collar, and the horizontal tension belt can be increased by setting the horizontal tension belt in a twisted connection mode from the first connection section, the second connection section and the third connection section. The welding area of the reinforcement ring and the sliding collar makes the connection more stable.
作为本发明的优选方案,所述外容器由第一直筒段、第一上封头和第一下封头组成,第一上封头和第一下封头分别设置在第一直筒段的上下两端并与第一直筒段密封连接;所述内容器由第二直筒段、第二上封头和第二下封头组成,第二上封头和第二下封头分别设置在第二直筒段的上下两端并与第二直筒段密封连接;环片紧贴在第二直筒段外壁上,加强圈与第一直筒段内壁焊接连接;支撑管上部内侧与第二直筒段外壁焊接连接,支撑管下端与第一下封头内壁焊接连接;横拉带的第一连接段和第三连接段与加强圈上表面焊接连接,第二连接段与环片外壁焊接连接。 As a preferred solution of the present invention, the outer container is composed of a first straight section, a first upper head and a first lower head, and the first upper head and the first lower head are respectively arranged above and below the first straight section. Both ends are sealed and connected with the first straight section; the inner container is composed of a second straight section, a second upper head and a second lower head, and the second upper head and the second lower head are respectively arranged on the second The upper and lower ends of the straight section are sealed and connected with the second straight section; the ring piece is closely attached to the outer wall of the second straight section, and the reinforcement ring is welded to the inner wall of the first straight section; the inner side of the upper part of the support tube is welded to the outer wall of the second straight section , the lower end of the support tube is welded to the inner wall of the first lower head; the first and third connecting sections of the transverse tension belt are welded to the upper surface of the reinforcement ring, and the second connecting section is welded to the outer wall of the ring piece.
作为本发明的优选方案,所述环片、连接耳片、横拉带为不锈钢材质环片、不锈钢材质连接耳片和不锈钢材质横拉带。不锈钢材质具有很好的耐蚀性、韧性和可焊性。 As a preferred solution of the present invention, the ring piece, the connecting lug and the horizontal pull belt are made of stainless steel, the connecting ear piece made of stainless steel and the horizontal pull belt made of stainless steel. Stainless steel has good corrosion resistance, toughness and weldability.
作为本发明的优选方案,在外容器与内容器之间设置有绝热层,所述绝热层为珍珠岩材料绝热层。通过在外容器与内容器之间设置绝热层,可以进一步减少外界热量侵入内容器,从而避免了低温液体蒸发所产生的损失。 As a preferred solution of the present invention, a heat insulating layer is provided between the outer container and the inner container, and the heat insulating layer is a heat insulating layer of perlite material. By arranging an insulating layer between the outer container and the inner container, the intrusion of external heat into the inner container can be further reduced, thus avoiding the loss caused by the evaporation of the cryogenic liquid.
综上所述,本发明具有支撑机构的立式低温储罐的优点是:结构安全可靠,制造安装难度小,简洁方便; To sum up, the advantages of the vertical low-temperature storage tank with supporting mechanism of the present invention are: safe and reliable structure, less difficulty in manufacture and installation, simple and convenient;
由于采用了具有支撑管和滑动套环组件的支撑机构,受力均匀,减少了横拉带的使用个数,降低了漏热量,提高了低温储罐的绝热性能。滑动套环结构制作简单快捷,稳定可靠,降低了储罐的生产周期,提高了生产效率; Due to the adoption of the support mechanism with the support tube and the sliding collar assembly, the force is uniform, the number of horizontal tension belts is reduced, the leakage of heat is reduced, and the heat insulation performance of the cryogenic storage tank is improved. The sliding collar structure is simple and quick to manufacture, stable and reliable, which reduces the production cycle of the storage tank and improves the production efficiency;
内容器温度降低发生收缩时,不会受到滑动套环的制约,消除了温度变化产生的热应力,提高了储罐安全性,延长了储罐的使用寿命。 When the temperature of the inner container shrinks, it will not be restricted by the sliding collar, which eliminates the thermal stress caused by temperature changes, improves the safety of the storage tank, and prolongs the service life of the storage tank.
附图说明 Description of drawings
图1是本发明具有滑动套环支撑机构的立式低温储罐的总体示意图。 Fig. 1 is an overall schematic diagram of a vertical cryogenic storage tank with a sliding collar support mechanism according to the present invention.
图2是本发明具有滑动套环支撑机构的立式低温储罐的立体示意图。 Fig. 2 is a schematic perspective view of a vertical cryogenic storage tank with a sliding collar support mechanism according to the present invention.
图3是本发明具有滑动套环支撑机构的立式低温储罐的滑动套环支撑机构示意图。 Fig. 3 is a schematic diagram of a sliding collar support mechanism of a vertical cryogenic storage tank with a sliding collar support mechanism according to the present invention.
图4是本发明具有滑动套环支撑机构的立式低温储罐的横拉带的结构示意图。 Fig. 4 is a structural schematic diagram of the horizontal tension belt of the vertical cryogenic storage tank with a sliding collar support mechanism according to the present invention.
具体实施方式 Detailed ways
如图1至4所示,本发明具有滑动套环支撑机构的立式低温储罐,包括罐体和支腿1,支腿1设置在罐体下部。所述罐体包括外容器2、内容器3、加强圈4、支撑管5和滑动套环支撑机构,内容器3设置在外容器2内部,在外容器2与内容器3之间形成封闭的夹层空间,加强圈4和滑动套环支撑机构均设置在夹层空间内。 As shown in Figures 1 to 4, the vertical cryogenic storage tank with a sliding collar support mechanism of the present invention includes a tank body and a leg 1, and the leg 1 is arranged at the lower part of the tank body. The tank body includes an outer container 2, an inner container 3, a reinforcing ring 4, a support tube 5 and a sliding collar support mechanism, the inner container 3 is arranged inside the outer container 2, and a closed interlayer space is formed between the outer container 2 and the inner container 3 , the reinforcing ring 4 and the sliding collar supporting mechanism are all set in the interlayer space.
支腿1用于对罐体进行支撑固定,通过将罐体设置成包括外容器2、内容器3、加强圈4和支撑机构的结构形式,内容器3用于对溶液进行储存,外容器2用于对内容器3进行绝热保护,滑动套环支撑机构与加强圈4相配合将内容器3固定在外容器2内,加强圈4具有提高外容器2的抗外压性能的作用。 The outrigger 1 is used to support and fix the tank body. By setting the tank body into a structural form including an outer container 2, an inner container 3, a reinforcement ring 4 and a supporting mechanism, the inner container 3 is used to store the solution, and the outer container 2 Used for thermal insulation protection of the inner container 3, the sliding collar supporting mechanism cooperates with the reinforcement ring 4 to fix the inner container 3 in the outer container 2, and the reinforcement ring 4 has the function of improving the external pressure resistance of the outer container 2.
外容器2由第一直筒段2-1、第一上封头2-2和第一下封头2-3组成,第一上封头2-2和第一下封头2-3分别设置在第一直筒段2-1的上下两端并与第一直筒段2-1密封连接。第一直筒段2-1、第一上封头2-2和第一下封头2-3的材质均为碳钢。碳钢具有很好的强度和硬度,且耐磨性好,碳钢材质的外容器可以起到对内容器3的保护作用。 The outer container 2 is composed of a first straight cylinder section 2-1, a first upper head 2-2 and a first lower head 2-3, and the first upper head 2-2 and the first lower head 2-3 are set respectively The upper and lower ends of the first straight cylinder section 2-1 are sealed and connected with the first straight cylinder section 2-1. The material of the first straight barrel section 2-1, the first upper head 2-2 and the first lower head 2-3 is carbon steel. Carbon steel has good strength and hardness, and good wear resistance, and the outer container made of carbon steel can protect the inner container 3 .
内容器3由第二直筒段3-1、第二上封头3-2和第二下封头3-3组成,第二上封头3-2和第二下封头3-3分别设置在第二直筒段3-1的上下两端并与第二直筒段3-1密封连接,第二直筒段3-1、第二上封头3-2和第二下封头3-3的材质均为耐低温不锈钢,耐低温不锈钢在低温下具有良好的韧性,使内容器3具有良好的耐低温性能。 The inner container 3 is composed of a second straight section 3-1, a second upper head 3-2 and a second lower head 3-3, and the second upper head 3-2 and the second lower head 3-3 are respectively set At the upper and lower ends of the second straight section 3-1 and sealed with the second straight section 3-1, the second straight section 3-1, the second upper head 3-2 and the second lower head 3-3 The materials are all low-temperature-resistant stainless steel, which has good toughness at low temperatures, so that the inner container 3 has good low-temperature resistance.
在外容器2与内容器3之间设置有绝热层,所述绝热层为珍珠岩材料绝热层。通过在外容器2与内容器3之间设置绝热层,可以进一步减少外界热量侵入内容器,从而避免了低温液体蒸发所产生的损失。珍珠岩是一种轻质、多功能新型材料,具有表观密度轻、导热系数低、化学稳定性好、使用温度范围广、吸湿能力小,且无毒、无味、防火、吸音等特点,从而提高绝热层的隔热效果。 A heat insulating layer is arranged between the outer container 2 and the inner container 3, and the heat insulating layer is a heat insulating layer of perlite material. By arranging an insulating layer between the outer container 2 and the inner container 3, the intrusion of external heat into the inner container can be further reduced, thereby avoiding the loss caused by the evaporation of the cryogenic liquid. Perlite is a lightweight and multi-functional new material with light apparent density, low thermal conductivity, good chemical stability, wide temperature range, low moisture absorption capacity, non-toxic, tasteless, fireproof, sound-absorbing and other characteristics, thus Improve the thermal insulation effect of the thermal insulation layer.
支撑管5设置在夹层空间下部,滑动套环支撑机构设置在夹层空间上部,滑动套环支撑机构的外部与加强圈相连接,滑动套环支撑机构的内部与内容器3相连接,加强圈4与外容器2相连。在低温储罐竖直放置时,内容器3及低温液体介质的重量全部由支撑管5承担。在运输状态下,储罐内容器的重量由支撑管5和滑动套环支撑机构共同承担,其中滑动套环支撑机构承担大约一半的重量。 The support pipe 5 is arranged at the lower part of the interlayer space, the sliding collar support mechanism is arranged at the upper part of the interlayer space, the outside of the sliding collar support mechanism is connected with the reinforcing ring, the inside of the sliding collar supporting mechanism is connected with the inner container 3, and the reinforcing ring 4 Connected with the outer container 2. When the cryogenic storage tank is placed vertically, the weight of the inner container 3 and the cryogenic liquid medium is entirely borne by the support pipe 5 . In the transportation state, the weight of the inner container of the storage tank is jointly borne by the support pipe 5 and the sliding collar supporting mechanism, wherein the sliding collar supporting mechanism bears about half of the weight.
支撑管5的数量为三个,三个支撑管5呈环状设置在夹层空间内,且支撑管5的上部与内容器3外壁固定连接,支撑管5下端与外容器2底部固定连接。三个支撑管5形成三角形布局的形式设置在内容器3外侧,保证了对内容器3的支撑稳定性。优选的,支撑管5上部内侧与第二直筒段3-1外壁焊接连接,支撑管5下端与第一下封头2-3内壁焊接连接。 The number of support tubes 5 is three, and the three support tubes 5 are annularly arranged in the interlayer space, and the upper part of the support tubes 5 is fixedly connected with the outer wall of the inner container 3, and the lower end of the support tubes 5 is fixedly connected with the bottom of the outer container 2. The three support pipes 5 are arranged outside the inner container 3 in a triangular layout to ensure the stability of supporting the inner container 3 . Preferably, the upper inner side of the support pipe 5 is welded to the outer wall of the second straight section 3-1, and the lower end of the support pipe 5 is welded to the inner wall of the first lower head 2-3.
加强圈上下间隔设置在夹层空间内,每个加强圈4的外侧均与外容器2内壁固定连接,所述固定连接方式为焊接。在位于最上部的加强圈4内侧设置有一组滑动套环支撑机构,滑动套环支撑机构与内容器3相连接。由于加强圈4具有提高外容器2的抗外压性能,通过设置加强圈4进一步提高了抗外压性。通过设置一组滑动套环支撑机构,一方面可以起到很好的支撑作用,另一方面可以尽量避免热量从内容器经滑动套环支撑机构和加强圈向外容器传递,从而保证了罐体的绝热效果。 The reinforcement rings are arranged at intervals up and down in the interlayer space, and the outer side of each reinforcement ring 4 is fixedly connected with the inner wall of the outer container 2 by welding. A group of sliding collar support mechanisms are arranged inside the uppermost reinforcing ring 4 , and the sliding collar support mechanisms are connected with the inner container 3 . Since the reinforcement ring 4 can improve the external pressure resistance of the outer container 2, the external pressure resistance is further improved by setting the reinforcement ring 4. By setting up a set of sliding collar support mechanisms, on the one hand, it can play a very good supporting role, and on the other hand, it can try to avoid heat transfer from the inner container to the outer container through the sliding collar support mechanism and the reinforcement ring, thus ensuring the tank body insulation effect.
滑动套环支撑机构包括滑动套环6和至少两条横拉带7,滑动套环6套置在内容器3外壁上,横拉带7中部与滑动套环6固定连接,横拉带7两端与加强圈4固定连接。横拉带7将加强圈4和滑动套环6连接成一个整体,使内容器3与外筒体2之间连接稳定。由于滑动套环6整圈包覆在内容器3上,受力十分均匀,不会产生应力集中的现象。当内容器3遇冷收缩时,滑动套环6与内容器3脱开产生空隙,不会限制内容器的位移,消除了温度变化产生的热应力。具体为,在工作状态下,内容器3温度降低产生径向和轴向收缩,由于内容器3与滑动套环6并不焊接,其变形不会受到限制和约束,因此不会产生额外的应力。当储罐内的低温液体排净复温时,内容器3的形状又恢复到初始状态,内容器3的第二直筒段3-1与滑动套环6重新接触在一起。 The sliding collar support mechanism includes a sliding collar 6 and at least two horizontal tension belts 7, the sliding collar 6 is sleeved on the outer wall of the inner container 3, the middle part of the horizontal tension belt 7 is fixedly connected with the sliding collar 6, and the two horizontal tension belts 7 The end is fixedly connected with the reinforcement ring 4. The horizontal tension belt 7 connects the reinforcing ring 4 and the sliding collar 6 as a whole, so that the connection between the inner container 3 and the outer cylinder 2 is stable. Since the sliding collar 6 covers the inner container 3 in its entire circle, the force is very uniform and no stress concentration will occur. When the inner container 3 shrinks when it is cold, the sliding collar 6 is disengaged from the inner container 3 to form a gap, which does not limit the displacement of the inner container and eliminates the thermal stress caused by temperature changes. Specifically, in the working state, the temperature of the inner container 3 decreases to produce radial and axial shrinkage. Since the inner container 3 and the sliding collar 6 are not welded, the deformation will not be limited and restrained, so no additional stress will be generated. . When the cryogenic liquid in the storage tank is drained and rewarmed, the shape of the inner container 3 returns to its original state, and the second straight section 3-1 of the inner container 3 contacts the sliding collar 6 again.
所述滑动套环6包括半圆形卡环6-1和紧固螺栓6-2,半圆形卡环6-1的数量为两个,两个半圆形卡环6-1相对设置且形状相互吻合,在两个半圆形卡环6-1的端口处通过紧固螺栓6-2进行连接固定。两个半圆形卡环6-1分别相对以抱箍形式卡在内容器3外壁上,并通过紧固螺栓6-2进行连接,从而形成一个圆形的滑动套环6套设在内容器3外壁上,由于滑动套环6是套设在内容器外壁上,从而不会影响内容器3在受温度影响时发生的形状变化。这种两半式结构的滑动套环,结构解决了整圈环的套装难题,并且安装和拆卸十分方便。 The sliding collar 6 includes a semicircular snap ring 6-1 and a fastening bolt 6-2, the number of the semicircular snap ring 6-1 is two, and the two semicircular snap rings 6-1 are arranged oppositely and The shapes match each other, and the ports of the two semicircular snap rings 6-1 are connected and fixed by fastening bolts 6-2. Two semi-circular snap rings 6-1 are respectively clamped on the outer wall of the inner container 3 in the form of hoops, and are connected by fastening bolts 6-2, thereby forming a circular sliding collar 6 sleeved on the inner container 3 on the outer wall, since the sliding collar 6 is sheathed on the outer wall of the inner container, it will not affect the shape change of the inner container 3 when it is affected by temperature. This two-half structure of the sliding collar solves the problem of fitting the whole ring, and is very convenient to install and disassemble.
所述半圆形卡环6-1由环片和设置在环片两端的连接耳片组成,环片紧贴在第二直筒段外壁上,在连接耳片上设置有紧固螺栓安装孔,紧固螺栓6-2穿入紧固螺栓安装孔内将相对设置的连接耳片进行锁紧固定。环片由于其具有一定的宽度,一方面与内容器3外壁的接触性好,另一方面对内容器3具有很好支撑保护效果。连接耳片与环片一体式成形,连接耳片设置在环片的相对外侧,通过设置连接耳片可以将两环片进行稳定的锁紧连接,防止环片松脱。 The semicircular snap ring 6-1 is composed of a ring piece and connecting lugs arranged at both ends of the ring piece. The ring piece is closely attached to the outer wall of the second straight barrel section, and a fastening bolt mounting hole is arranged on the connecting lug. The fastening bolt 6-2 penetrates into the fastening bolt installation hole to lock and fix the oppositely arranged connecting lugs. Because the ring piece has a certain width, it has good contact with the outer wall of the inner container 3 on the one hand, and has a good supporting and protecting effect on the inner container 3 on the other hand. The connecting ear piece and the ring piece are integrally formed, and the connecting ear piece is arranged on the opposite outer side of the ring piece. By setting the connecting ear piece, the two ring pieces can be stably locked and connected to prevent the ring piece from loosening.
横拉带7用于将加强圈4和滑动套环6连接在一起,所述横拉带7包括第一连接段7-1、第二连接段7-2和第三连接段7-3,第一连接段7-1与第二连接段7-2和第三连接段7-3扭转式连接,第一连接段7-1与第二连接段7-2、第二连接段7-2与第三连接段7-3之间的扭转夹角为90度。 The horizontal tension belt 7 is used to connect the reinforcement ring 4 and the sliding collar 6 together, and the horizontal tension belt 7 includes a first connection section 7-1, a second connection section 7-2 and a third connection section 7-3, The first connecting section 7-1 is twistedly connected with the second connecting section 7-2 and the third connecting section 7-3, and the first connecting section 7-1 is connected with the second connecting section 7-2 and the second connecting section 7-2 The twisted angle with the third connecting section 7-3 is 90 degrees.
第一连接段7-1和第三连接段7-3与加强圈4上表面固定连接,所述连接方式为焊接,第二连接段7-2与环片外侧固定连接,所述连接方式为焊接。通过将横拉带设置成由第一连接段、第二连接段和第三连接段采用扭转式连接方式,可以增加使横拉带7与加强圈4和滑动套环6的焊接面积,使连接更加稳固。 The first connection section 7-1 and the third connection section 7-3 are fixedly connected to the upper surface of the reinforcement ring 4, the connection method is welding, and the second connection section 7-2 is fixedly connected to the outside of the ring piece, and the connection method is welding. By arranging the horizontal tension belt to adopt the twisted connection mode from the first connecting section, the second connecting section and the third connecting section, the welding area between the horizontal tension belt 7 and the reinforcement ring 4 and the sliding collar 6 can be increased, so that the connection more stable.
所述环片、连接耳片、横拉带7优选为不锈钢材质环片、不锈钢材质连接耳片和不锈钢材质横拉带。不锈钢材质具有很好的耐蚀性、韧性和可焊性。 The ring pieces, connecting lugs and horizontal pull belt 7 are preferably ring pieces made of stainless steel, connecting ears made of stainless steel and horizontal pull belts made of stainless steel. Stainless steel has good corrosion resistance, toughness and weldability.
以上结合附图对本发明的优选实施方式做了详细说明,但本发明并不限于上述实施方式,在所属技术领域技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。 The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and can also be made without departing from the gist of the present invention within the scope of knowledge of those skilled in the art. Variations.
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| CN112576923B (en) * | 2019-09-29 | 2025-02-25 | 中集安瑞科能源装备(苏州)有限公司 | Low temperature storage container |
| CN111963893A (en) * | 2020-08-10 | 2020-11-20 | 山东联盟特种装备有限公司 | A support device for a vertical cryogenic storage tank |
| CN112066252A (en) * | 2020-09-22 | 2020-12-11 | 荆门宏图特种飞行器制造有限公司 | Cryogenic storage tank |
| CN114352925A (en) * | 2022-02-21 | 2022-04-15 | 一重集团大连工程建设有限公司 | Small-size film tank |
| CN115370960B (en) * | 2022-08-12 | 2023-10-24 | 北京天海低温设备有限公司 | Support structure, liquid hydrogen vertical storage tank |
| CN115370960A (en) * | 2022-08-12 | 2022-11-22 | 北京天海低温设备有限公司 | Supporting structure and liquid hydrogen vertical storage tank |
| CN115585394A (en) * | 2022-10-10 | 2023-01-10 | 中国核动力研究设计院 | Modular safety protection system of high-temperature explosive hazard equipment |
| CN115585394B (en) * | 2022-10-10 | 2024-05-28 | 中国核动力研究设计院 | Modularized safety protection system for high-temperature explosive dangerous equipment |
| CN116293398A (en) * | 2023-03-31 | 2023-06-23 | 一汽解放汽车有限公司 | An oval LNG cylinder |
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