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CN1051073A - microelectrochemical pump - Google Patents

microelectrochemical pump Download PDF

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Publication number
CN1051073A
CN1051073A CN 90108559 CN90108559A CN1051073A CN 1051073 A CN1051073 A CN 1051073A CN 90108559 CN90108559 CN 90108559 CN 90108559 A CN90108559 A CN 90108559A CN 1051073 A CN1051073 A CN 1051073A
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China
Prior art keywords
valve
microelectrochemical
liquid
pump
check valve
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CN 90108559
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Chinese (zh)
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宫畸肇
村中司
上原大介
半田正明
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Seiko Epson Corp
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Seiko Epson Corp
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Priority claimed from JP26950789A external-priority patent/JPH03134276A/en
Priority claimed from JP26950189A external-priority patent/JPH03134270A/en
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Publication of CN1051073A publication Critical patent/CN1051073A/en
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Abstract

本说明书公开的是一种按预定时间周期连续地 或间歇地以微小速率抽吸液体的便携型微电化泵。 该电化泵是由:用陶瓷或有机材料制成、馈给控制电 压就会变形的压电元件;以及将所述压电元件粘着于 其上、并可随所述压电元件的变形而一致地进行变形 的振动膜片构成。随着振动膜片伸缩,使微电化泵变 形或从吸入口吸入液体,或将从吸入口吸入的液体放 射到其放射口外面。Disclosed in this specification is a continuous Or a portable microelectrochemical pump that pumps liquid intermittently at a tiny rate. The electrochemical pump is made of: made of ceramic or organic material, fed to the control electric a piezoelectric element that deforms when pressed; and adhering the piezoelectric element to on, and deforms in unison with the deformation of the piezoelectric element composed of vibrating diaphragms. With the expansion and contraction of the vibrating diaphragm, the micro electrochemical pump becomes Shape or suck liquid from the suction port, or discharge the liquid sucked from the suction port shot out of its radiation port.

Description

本发明涉及按预定时间周期连续地或间歇地以微小速率放射液体的便携型微量放射装置。The present invention relates to a portable type micro-radiation device for continuously or intermittently discharging liquid at a minute rate for a predetermined period of time.

先有技术中,例如,在日本公开特许公报第54(1979)-12191号和日本特许公报第61(1986)-22599号中已公开过这种微量放射装置。在所公开的微量放射装置中,将一种电磁致动器用作原动机,并耦合到具有可变尺寸齿轮组合的传动机构上,从而使一注射器可用一臂直接推动。In the prior art, such a microradiation device has been disclosed, for example, in Japanese Laid-Open Patent Publication No. 54(1979)-12191 and Japanese Patent Publication No. 61(1986)-22599. In the disclosed microradiation device, an electromagnetic actuator is used as the prime mover and is coupled to a transmission mechanism having a variable size gear combination so that a syringe can be directly pushed by an arm.

然而,由于该装置使用电磁致动器,所以抗电磁噪声能力弱且消耗电流大。况且,因为用齿轮传动机构,由于齿隙游移,使该装置放射量差量增大且结构复杂。另外,为要推动注射器还增大了总体尺寸,从而限制了可携带性。However, since this device uses an electromagnetic actuator, it is weak against electromagnetic noise and consumes a large amount of current. Moreover, because the gear transmission mechanism is used, due to backlash movement, the radiation amount difference of the device is increased and the structure is complicated. In addition, the need to push the syringe also increases the overall size, thereby limiting portability.

本发明的一个目的是提供一种微电化泵,即,一种抗电磁噪声能力强、具有如此小的电流损耗以使用小电池便于携带,且具有良好放射精度的小型便携式微量放射装置。An object of the present invention is to provide a microelectrochemical pump, that is, a small portable micro-radiation device that is highly resistant to electromagnetic noise, has such a small current consumption that it can be carried with a small battery, and has good radiation accuracy.

本发明的另一目的是提供一种在抑制由于泄漏而形成的故障和产品成本增大的同时,易于组装且具有通用性的小型微电化泵。Another object of the present invention is to provide a small microelectrochemical pump that is easy to assemble and has versatility while suppressing failures due to leaks and increase in product cost.

根据本发明的一个方面,提供一种具有泵组件的微电化泵,该泵组件包含:由陶瓷或有机材料制成、且一加上控制电压就会变形的压电元件;有所述压电元件粘着于其上、并可随所述压电元件的变形而一致地变形的振动膜片;根据所述振动膜片按预定方向的变形而使其吸入口释放其关闭状态、从吸入口吸入液体的进液管逆止阀;以及根据所述振动膜片按上述相反方向的变形而使其放射孔释放其关闭状态、将从吸入口吸入的液体通过所述放射孔从放射口放射的排液逆止阀。According to one aspect of the present invention, there is provided a micro-electrochemical pump with a pump assembly, the pump assembly includes: a piezoelectric element made of ceramic or organic material that deforms when a control voltage is applied; A vibrating diaphragm to which an element is adhered and which deforms in unison with the deformation of said piezoelectric element; according to the deformation of said vibrating diaphragm in a predetermined direction, its suction port releases its closed state, sucking from the suction port liquid inlet pipe check valve; and according to the deformation of the vibrating diaphragm in the above-mentioned opposite direction, the discharge hole is released from its closed state, and the liquid sucked from the suction port is radiated from the discharge port through the discharge hole. Liquid check valve.

若将控制电压加到压电元件上,压电元件就沿径向方向伸缩。随着这些伸缩动作使粘在压电元件上的振动膜片上下振动,从而把容器中液体吸入泵组件并从放射口将其排出。If a control voltage is applied to the piezoelectric element, the piezoelectric element expands and contracts in the radial direction. With these expansion and contraction movements, the vibrating diaphragm attached to the piezoelectric element vibrates up and down, thereby sucking the liquid in the container into the pump unit and discharging it from the discharge port.

由于将采用压电元件的泵用作微电化泵,所以与采用电磁致动器的放射装置相比可用较少数量的部件构成,从而可使之小型化且降低产品成本。此外,由于容器的形状可不受限制,使放射装置的形状可有更多的自由度,而且,既然压电元件是一种电压驱动的致动器,它消耗的电流小到仅为μA的数量级。因此,即使用锂电池也可得到有长使用寿命的电池的便携型微电化泵。Since a pump using a piezoelectric element is used as a microelectrochemical pump, it can be configured with a smaller number of parts than a radiation device using an electromagnetic actuator, thereby enabling miniaturization and reduction in product cost. In addition, since the shape of the container is not limited, the shape of the radiation device can have more degrees of freedom, and since the piezoelectric element is a voltage-driven actuator, its current consumption is as small as the order of μA . Therefore, even if a lithium battery is used, a portable microelectrochemical pump with a long service life can be obtained.

另一方面,采用电磁致动器的微电化泵不可能逐调节流量。但是,在本发明中,使用压电元件因而可根据电压来控制位移,即,放射量。结果,可根据频率控制放射量,而根据各级电压控制流速,这样,就能够微调放射量。况且,可控制压电元件小于1μm的位移,而没有象用电磁致动器的放射装置那样由齿轮传动机构引起可能的齿隙游移。例如,倘若所用加压腔直径为10mm,则所述排量控制可精确到非常微小的量0.02微公升。而且,由于压电元件不受磁场影响,所以,即使处于磁场环境下,也不会象电磁型致动器那样引起误动作,因而,可得到很好的安全性。On the other hand, microelectrochemical pumps employing electromagnetic actuators cannot adjust the flow rate step by step. However, in the present invention, a piezoelectric element is used so that the displacement, that is, the amount of radiation can be controlled according to the voltage. As a result, the amount of radiation can be controlled according to the frequency, and the flow rate can be controlled according to the voltage of each stage, so that the amount of radiation can be finely adjusted. Moreover, the displacement of the piezoelectric element can be controlled to less than 1 µm without possible backlash caused by the gear transmission mechanism as in the radiation device with the electromagnetic actuator. For example, if a pressurized chamber diameter of 10 mm is used, the displacement control can be accurate to a very small amount of 0.02 microliters. Moreover, since the piezoelectric element is not affected by the magnetic field, even in a magnetic field environment, it will not cause malfunction like the electromagnetic actuator, so good safety can be obtained.

此外,根据本发明的另一方面,微电化泵的泵组件具有整体(阀)构件,其中,该整体构件组合了至少一个逆止阀和构成有通道部分的构件。由于采用这样的阀构件,有可能解决现有的问题,即,在超声波溶焊时由超声波能量引起泄漏的问题。在先有技术中,即使只有一个阀出故障,也会使两个阀和阀的各附件发生故障。然而,根据本发明的该方面,在组装之前就可以对阀构件本身诸如泄漏的可靠性方面进行测试。结果,若存在有缺陷构件的话可予排除,而只将好构件可靠地装进泵内。这降低了不合格率。此外,将以前难于组装的阀分成阀构件,使得一个构件的缺陷不会波及整体。这样,尽管增加了一步工序,但使阀变成易于组装。从整体来看,大幅度提高了可靠性和安全性,并可显著降低产品成本。因而,本发明可提供显著的实用效果。Furthermore, according to another aspect of the invention, the pump assembly of the microelectrochemical pump has a monolithic (valve) component, wherein the monolithic component combines at least one non-return valve with a component forming a channel portion. With such a valve member, it is possible to solve the existing problem of leakage caused by ultrasonic energy at the time of ultrasonic welding. In the prior art, failure of even one valve would cause failure of both valves and valve accessories. However, according to this aspect of the invention, the valve member itself can be tested for reliability such as leakage before assembly. As a result, defective components, if present, can be excluded, and only good components can be reliably loaded into the pump. This reduces the reject rate. In addition, the previously difficult-to-assemble valve is divided into valve components so that defects in one component do not propagate to the whole. This makes the valve easy to assemble, although an additional step is required. On the whole, the reliability and safety are greatly improved, and the product cost can be significantly reduced. Thus, the present invention can provide significant practical effects.

另一方面,假如准备将各阀构件装进吸入侧和排出侧时,可将它们任意置放而不用考虑将它们设定在哪一侧。On the other hand, if the valve members are to be installed in the suction side and the discharge side, they can be placed arbitrarily regardless of which side they are set on.

此外,由于在吸入侧和排出侧可采用不同的阀构件,所以它们可根据相应的进行互换。对于一种细流量控制来说,可采用由微切削加工的陶瓷阀构成的阀构件。假如允许小的逆流或如果希望低的产品成本时,阀构件可以由塑料阀构成。这样,就有可能考虑到使用目的而提供最佳的阀构件。这排除了过质量或欠质量。此外,除阀构件以外的部件通常可用于提供成本优值。Furthermore, since different valve members can be used on the suction side and the discharge side, they can be interchanged accordingly. For a fine flow control, a valve member constructed from a micromachined ceramic valve can be used. The valve member may consist of a plastic valve, provided a small reverse flow is permitted or if low production costs are desired. Thus, it is possible to provide an optimum valve member in consideration of the purpose of use. This rules out over- or under-quality. Additionally, components other than the valve member can often be used to provide cost advantages.

在先有技术的设计中,根据其种类来设计整个泵。但是,本发明中,由于阀构件是合成一体的,所以仅设计阀构件而不是整体就已足够。因此,简化了设计工作从而显著降低成本。In prior art designs, the entire pump is designed according to its type. However, in the present invention, since the valve member is integrated, it is sufficient to design only the valve member instead of the whole body. Therefore, the design work is simplified to significantly reduce the cost.

另一方面,假如要对现正使用的阀加以改进,因为所述阀构件所以可连续使用该阀构件直到得到改进。在改进结束时通过更换该阀构件通常可使用其它部件。这种顺当更换现有装置的优点,不仅在加工方面明显节省了成本,而且在用户方面可无干扰地更换现有阀。进而,该优点以显著的优越性提高了对制作者的信赖。On the other hand, if an existing valve is to be improved, the valve member can be continuously used because of the valve member until it is improved. Other parts can usually be used by replacing the valve member at the end of the retrofit. The advantage of this smooth replacement of existing devices is not only significant cost savings in terms of processing, but also the replacement of existing valves without disruption on the part of the user. Furthermore, this advantage increases the trust in the maker with a remarkable advantage.

根据本发明的再一个方面,微电化泵是用多片陶瓷或有机材料的压电元件粘在振动膜片上而构成的。According to another aspect of the present invention, the micro-electrochemical pump is formed by bonding multiple ceramic or organic piezoelectric elements on the vibrating diaphragm.

这样,有可能提供一种在一级具有高流量而几乎不会受反压影响的泵组件。另一方面,现有的双压电晶片振动膜片在其两面都有压电元件,因为它有一面压电元件浸渍在液体中会使其短路或使其接触面受腐蚀,所以不能用在腐蚀或导电的环境中。但是,由于本发明的压电元件是粘着于振动膜片的一个面上,它不靠近与加压腔中液体的接触。因此,即使加压腔处于腐蚀或导电的环境中,仍可将泵组件构造成不会被短路或发生接触腐蚀现象,从而提高了泵组件的可靠性并延长其使用寿命。In this way it is possible to provide a pump assembly with high flow in one stage which is hardly affected by back pressure. On the other hand, the existing bimorph vibrating diaphragm has piezoelectric elements on both sides of it, and it cannot be used in in corrosive or conductive environments. However, since the piezoelectric element of the present invention is adhered to one face of the vibrating diaphragm, it is not in close contact with the liquid in the pressurized chamber. Thus, even if the pressurized chamber is in a corrosive or conductive environment, the pump assembly can still be constructed so that it will not be short-circuited or subject to contact corrosion, thereby increasing the reliability and service life of the pump assembly.

根据本发明再一个方面,微电化泵的泵组件中,由与居中板构件保持平面接触的振动膜片来关闭吸入阀腔和排出阀腔。结果,虽然或多或少有泄漏但可排除逆流。而且,借助于用板构件限制振动膜片的位移,可构成对反压有较低相关性的微电化泵。另一方面,在准备从泵组件中消除泡沫的场合,假如在真空或加压情况下执行,对于较高的流速来说可有助于消除泡沫。通过建立由振动膜片变形形成的特定大小的空间以加速流速,可容易地消除泡沫。According to still another aspect of the present invention, in the pump assembly of the microelectrochemical pump, the suction valve cavity and the discharge valve cavity are closed by the vibrating diaphragm in plane contact with the central plate member. As a result, backflow can be ruled out although there is more or less leakage. Furthermore, by restricting the displacement of the vibrating diaphragm with the plate member, it is possible to construct a microelectrochemical pump having a low dependence on back pressure. On the other hand, where defoaming is to be done from the pump assembly, it may be helpful for higher flow rates to defoam if it is performed under vacuum or pressurization. Foaming is easily eliminated by creating a space of a specific size formed by the deformation of the vibrating diaphragm to accelerate the flow rate.

根据本发明的再一个方面,加之,可将液体从外面注射进已形成真空和密封的泵和容器中。在用于医疗目的将药液直接注射进人体的场合,可完全防止气体潜入药液以保证显著的高度安全性。According to still another aspect of the present invention, in addition, the liquid can be injected from the outside into the pump and container which have been vacuumed and sealed. In the case where the liquid medicine is directly injected into the human body for medical purposes, it is possible to completely prevent gas from infiltrating into the liquid medicine to ensure a remarkably high safety.

此外,假如要用药液或酒精作为放射液,所用泵组件必须用象聚丙烯那样的高度耐化学性材料制成。在这种情况下,不能用胶粘剂粘着电极金属板和聚丙烯平板。因此在本发明中,有锥形孔的电极金属板是嵌入式成型的,以便使它们与振动膜片合成一体。这样,就可得到不会发生剥离的、可重复使用的有良好耐久性、作为一个整体可提供高度可靠性的泵组件。而且,假如与溶剂焊接突出部分构成振动膜片,可将它容易地焊接到主体上,而不用任何衬垫即可确保与主体间的防水性。于是,在低成本条件下就能制备良好安装的泵组件。In addition, if liquid medicine or alcohol is to be used as the emanating fluid, the pump components used must be made of highly chemical-resistant materials such as polypropylene. In this case, the electrode metal plate and the polypropylene plate cannot be adhered with an adhesive. Therefore, in the present invention, the electrode metal plates having the tapered holes are insert-molded so that they are integrated with the vibrating diaphragm. Thus, it is possible to obtain a reusable pump unit that does not peel off, has good durability, and provides high reliability as a whole. Furthermore, if the diaphragm is constructed with the solvent-welded protrusion, it can be easily welded to the main body without any gasket to ensure waterproofness with the main body. Thus, a well-fitted pump assembly can be produced at low cost.

根据本发明的再一个方面,用单独的压紧弹簧推进用以关闭吸入口的第一阀构件和用以关闭放射孔的第二阀构件,可自由设定各弹簧的弹力。这使得有可能自由地设定阀开口压力。因此,假如在有许多外部振动的场合下使用该泵,可设定压紧弹簧具有克服所述振动的弹力,以便使泵能获得较安全的阀结构。而且,如果使用本发明的阀结构,由于良好的接触和密封特性可显著提高抗逆流的能级,而不增加逆流流量,因而可使可靠性提高到一个较高的水平。According to still another aspect of the present invention, the first valve member for closing the suction port and the second valve member for closing the discharge hole are pushed by separate compression springs, and the elastic force of each spring can be freely set. This makes it possible to freely set the valve opening pressure. Therefore, if the pump is used in a situation where there are many external vibrations, the compression spring can be set to have an elastic force to overcome the vibrations, so that the pump can obtain a safer valve structure. Moreover, if the valve structure of the present invention is used, the energy level of anti-backflow can be significantly improved due to good contact and sealing characteristics without increasing the flow rate of backflow, thereby improving the reliability to a higher level.

本发明的上述和其他目的以及优点特征,通过下面介绍连同参考附图将会变得更加明确。The above and other objects, advantages and features of the present invention will become more apparent through the following description with reference to the accompanying drawings.

图1和2是分别表示按照本发明一实施例的微电化泵的剖视和顶视平面图,Fig. 1 and 2 are respectively the sectional view and the top plan view showing the microelectrochemical pump according to an embodiment of the present invention,

图3是表示图1的泵组件结构一实例的剖视图,Fig. 3 is a sectional view showing an example of the structure of the pump assembly of Fig. 1,

图4是表示按照本发明一实施例的微电化泵的电路方框图,Fig. 4 is a circuit block diagram showing a microelectrochemical pump according to an embodiment of the present invention,

图5是表示升压电路一实施例电路图,Fig. 5 is a circuit diagram showing an embodiment of a booster circuit,

图6是表示电平移位器一实施的电路图,Figure 6 is a circuit diagram showing an implementation of a level shifter,

图7是表示驱动器一实例的电路图,Fig. 7 is a circuit diagram showing an example of a driver,

图8(a)和8(b)是说明图3的泵组件操作的剖视图,8(a) and 8(b) are cross-sectional views illustrating the operation of the pump assembly of FIG. 3,

图9是显示泵组件各驱动信号的时间图,Fig. 9 is a time chart showing the driving signals of the pump assembly,

图10和11分别是表示阀构件一实施例的剖视和顶视平面图,Figures 10 and 11 are cross-sectional and top plan views, respectively, showing an embodiment of a valve member,

图12是表示用图10的阀构件构成的微电化泵的剖视图,Fig. 12 is a sectional view showing a microelectrochemical pump constituted by the valve member of Fig. 10,

图13(a)和13(b)是说明图12的微电化泵操作的剖视图,13(a) and 13(b) are cross-sectional views illustrating the operation of the microelectrochemical pump of FIG. 12,

图14和15分别是表示阀构件另一实施例的剖视和顶视平面图,Figures 14 and 15 are respectively sectional and top plan views showing another embodiment of the valve member,

图16是表示用图14的阀构件构成的微电化泵的剖视图,Fig. 16 is a sectional view showing a microelectrochemical pump constituted by the valve member of Fig. 14,

图17和18分别是表示阀构件另一实施例的剖视和顶视平面图,Figures 17 and 18 are respectively sectional and top plan views showing another embodiment of the valve member,

图19是表示用图17的阀构件构成的微电化泵的剖视图,Fig. 19 is a sectional view showing a microelectrochemical pump constituted by the valve member of Fig. 17,

图20是表示泵组件结构另一实施例的剖视图,Fig. 20 is a sectional view showing another embodiment of the pump assembly structure,

图21是说明在使用双压电晶片压电元件和单压电晶片压电元件情况下,反压与流量之间关系的特性曲线图,Fig. 21 is a characteristic graph illustrating the relationship between back pressure and flow rate in the case of using a bimorph piezoelectric element and a unimorph piezoelectric element,

图22是表示泵组件结构的另一实施例的剖视图,Fig. 22 is a sectional view showing another embodiment of the structure of the pump assembly,

图23(a)和23(b)是说明图22的泵组件动作的剖视图,Figures 23(a) and 23(b) are sectional views illustrating the action of the pump assembly of Figure 22,

图24是说明图22泵组件结构的流量与反压之间关系的特性曲线图,Figure 24 is a characteristic graph illustrating the relationship between flow rate and back pressure for the pump assembly configuration of Figure 22,

图25是表示泵组件结构另一实施例的剖视图,Fig. 25 is a sectional view showing another embodiment of the pump assembly structure,

图26和27分别是表示密封顶盖的顶视平面图和剖视图,Figures 26 and 27 are a top plan view and a sectional view, respectively, showing the sealing top cover,

图28是表示在有容器连接到泵组件状态下的剖视图,Fig. 28 is a sectional view showing a state where a container is connected to the pump assembly,

图29(a)和29(b)是说明图25的泵组件动作的剖视图,Figures 29(a) and 29(b) are sectional views illustrating the action of the pump assembly of Figure 25,

图30是表示泵组件结构另一实施例的剖视图,Fig. 30 is a sectional view showing another embodiment of the pump assembly structure,

图31和32分别是表示图30的振动膜片的顶视平面图和剖视图,Figures 31 and 32 are top plan and cross-sectional views showing the vibrating diaphragm of Figure 30, respectively,

图33(a)和33(b)是说明图30的泵组件动作的剖视图,Figures 33(a) and 33(b) are sectional views illustrating the action of the pump assembly of Figure 30,

图34是表示泵组件结构另一实施例的剖视图,Fig. 34 is a sectional view showing another embodiment of the pump assembly structure,

图35(a)和35(b)是说明图34的泵组件动作的剖视图,Figures 35(a) and 35(b) are sectional views illustrating the action of the pump assembly of Figure 34,

图36是表示泵组件结构另一实施例的剖视图,Fig. 36 is a sectional view showing another embodiment of the pump assembly structure,

图37(a)和37(b)分别是说明吸入侧阀和排出侧阀的动作的剖视图,37( a ) and 37 ( b ) are sectional views illustrating the operation of the suction side valve and the discharge side valve, respectively,

图38(a)和38(b)分别是说明阀结构另一实施例的结构和动作的剖视图,38(a) and 38(b) are cross-sectional views illustrating the structure and action of another embodiment of the valve structure, respectively,

图39(a)和39(b)分别是说明阀结构另一实施例的结构和动作的剖视图,39(a) and 39(b) are cross-sectional views illustrating the structure and action of another embodiment of the valve structure, respectively,

图40是表示一实施例其中固定板与逆止阀舌门结合在一起的侧面立视图,Figure 40 is a side elevational view showing an embodiment wherein the retainer plate is integrated with the check valve flap,

图41是表示泵组件结构另一实施例的剖视图,Fig. 41 is a cross-sectional view showing another embodiment of the pump assembly structure,

图42(a)和42(b)分别是说明吸入侧阀和排出侧阀的动作的剖视图,42( a ) and 42 ( b ) are sectional views illustrating the operation of the suction side valve and the discharge side valve, respectively,

图43(a)和43(b)分别是说明阀结构另一实施侧的结构和动作的剖视图,43(a) and 43(b) are cross-sectional views illustrating the structure and action of the other implementation side of the valve structure, respectively,

图44是表示泵组件结构另一实施例的剖视图,Fig. 44 is a sectional view showing another embodiment of the structure of the pump assembly,

图45(a)和45(b)分别是说明吸入侧阀和排出侧阀的动作的剖视图,45( a ) and 45 ( b ) are sectional views illustrating the operation of the suction side valve and the discharge side valve, respectively,

图46(a)和46(b)分别是说明阀结构另一实施例的结构和动作的剖视图,46(a) and 46(b) are cross-sectional views illustrating the structure and action of another embodiment of the valve structure, respectively,

图47(a)和47(b)分别是说明阀结构另一实施例的结构和动作的剖视图,47(a) and 47(b) are cross-sectional views illustrating the structure and action of another embodiment of the valve structure, respectively,

图48(a)和48(b)分别是说明阀结构另一实施例的结构和动作的剖视图。Figures 48(a) and 48(b) are sectional views illustrating the structure and operation of another embodiment of the valve structure, respectively.

图1和2分别是表示按照本发明一实施例微电化泵的剖视图和顶视平面图。1 and 2 are respectively a sectional view and a top plan view showing a microelectrochemical pump according to an embodiment of the present invention.

该实施例的微电化泵包含:由压电元件构成的一个泵组件101,一振动膜片,一逆止阀和具有吸入端口、排出端口和一通道的主体;用以操作泵组件101的集成电路102;由诸如所述集成电路102、升压线圈或电容器等电气元件和衬底组成的电路块103;起电源作用的电池104;外部控制开关105;容器106;罩107;以及显示器108。The microelectrochemical pump of this embodiment includes: a pump assembly 101 made of piezoelectric elements, a vibrating diaphragm, a check valve and a main body with a suction port, a discharge port and a channel; an integrated assembly for operating the pump assembly 101 circuit 102; circuit block 103 consisting of electrical components and substrates such as said integrated circuit 102, booster coil or capacitor; battery 104 serving as a power source; external control switch 105; container 106; cover 107; and display 108.

图3是泵组件101的细节的剖视图。该泵组件101包含:压电元件201,电极金属板202,振动膜片203,进液管逆止阀204,排液逆止阀205,A主体210和B主体214。该A主体210有吸入端口206,排出端口207,吸入阀腔208和排出阀腔209加以构成。该B主体形成同振动膜片203一起的加压腔211和用以在所述加压腔211与阀腔208和209之间提供联络的吸入端口212和排出端口213。用超声波溶剂焊接组装B主体,或将其粘着到A主体210上,该A主体有在其间成套的逆止阀204和205,而振动膜203有粘着于其上的压电元件201和电极金属板202。FIG. 3 is a cross-sectional view of a detail of the pump assembly 101 . The pump assembly 101 includes: a piezoelectric element 201 , an electrode metal plate 202 , a vibrating diaphragm 203 , a liquid inlet check valve 204 , a liquid discharge check valve 205 , an A body 210 and a B body 214 . The A main body 210 is constituted by a suction port 206, a discharge port 207, a suction valve chamber 208 and a discharge valve chamber 209. The B body forms a pressurized chamber 211 together with the diaphragm 203 and suction ports 212 and discharge ports 213 for providing communication between said pressurized chamber 211 and the valve chambers 208 and 209 . Assemble the B body with ultrasonic solvent welding, or adhere it to the A body 210 with the check valves 204 and 205 set therebetween, and the vibrating membrane 203 with the piezoelectric element 201 and electrode metal adhered thereto plate 202.

图4示出图1的电路块103的一个实施例。该电路块包含:诸如锂电池那样的电源301,升压电路302,CPU303,用以将低电压信号变换为高电压信号的电平移位器304,用以驱动压电元件306的驱动器305,用以显示泵8充量或诸如此类的显示器307,以及用以选择流量或诸如此类的开关308。当通过开关308选择流量时,从CPU303输出泵驱动信号。一般地说,CPU303的信号在电压为3至5V条件下操作,而压电元件306在例如50V高压条件下操作。于是,借助升压电路302将3V电压,例如,升压到50V,并通过电平移位器304将来自CPU303的信号变换成50V的信号。FIG. 4 shows an embodiment of the circuit block 103 of FIG. 1 . The circuit block includes: a power supply 301 such as a lithium battery, a boost circuit 302, a CPU 303, a level shifter 304 for converting a low-voltage signal into a high-voltage signal, and a driver 305 for driving a piezoelectric element 306. A display 307 to show the charge of the pump 8 or the like, and a switch 308 to select the flow rate or the like. When the flow rate is selected by the switch 308 , a pump drive signal is output from the CPU 303 . Generally speaking, the signal of the CPU 303 operates at a voltage of 3 to 5V, and the piezoelectric element 306 operates at a high voltage such as 50V. Then, the 3V voltage is boosted, for example, to 50V by the booster circuit 302 , and the signal from the CPU 303 is converted into a 50V signal by the level shifter 304 .

图5是表示是以示范图4中升压电路302的斩波式升压电路一实例的电路图。标号401和402表示一对输入接线端,标号403和404表示一对输出接线端。输入接线端401和输出接线端403提供一公共电极Vdd。输入接线端402馈入例如-3V的低电压Vss1,而输出接线端405输出例如-50V的高电压Vssh。标号405表示一升压线圈,标号406表示第一开关元件,以及标号407表示用以接通或断开第一开关元件406的控制电路。标号408表示由电阻409和410组成的反馈电路。标号411表示使输出平滑的平滑电容器,标号415表示逆流断路二极管;标号412表示直流输入;标号413表示直流输出;而标号414表示用以控制开关元件406的控制信号。FIG. 5 is a circuit diagram showing an example of a chopper boost circuit exemplifying the boost circuit 302 in FIG. 4 . Reference numerals 401 and 402 denote a pair of input terminals, and reference numerals 403 and 404 denote a pair of output terminals. The input terminal 401 and the output terminal 403 provide a common electrode Vdd. The input terminal 402 feeds a low voltage Vss1 such as -3V, and the output terminal 405 outputs a high voltage Vssh such as -50V. Reference numeral 405 denotes a boosting coil, reference numeral 406 denotes a first switching element, and reference numeral 407 denotes a control circuit for turning on or off the first switching element 406 . Reference numeral 408 denotes a feedback circuit composed of resistors 409 and 410 . Reference numeral 411 denotes a smoothing capacitor for smoothing the output, reference numeral 415 denotes a reverse current blocking diode; reference numeral 412 denotes a DC input; reference numeral 413 denotes a DC output;

如果由控制信号414接通了开关元件406,从直流输入412馈给的电流就开始流过升压线圈405和开关元件406并随着时间而增大,使得在升压线圈405中贮存了与流过电流的平方成正比的能量。If the switching element 406 is turned on by the control signal 414, the current fed from the DC input 412 starts to flow through the boost coil 405 and the switching element 406 and increases with time, so that the voltage corresponding to the voltage stored in the boost coil 405 is The energy that flows is proportional to the square of the current.

接着,如果断开该开关元件406,贮存在升压线圈405中的能量通过逆流断路二极管415贮存在平滑电容器411中。这里,该逆流断路二极管415在开关元件406接通时防止贮存于平滑电容器411中的电荷释放流过开关元件406。Next, if the switching element 406 is turned off, the energy stored in the booster coil 405 is stored in the smoothing capacitor 411 through the reverse current blocking diode 415 . Here, the reverse current blocking diode 415 prevents the charge stored in the smoothing capacitor 411 from being discharged to flow through the switching element 406 when the switching element 406 is turned on.

直流输入413的电压由电阻409和410组成的反馈电路408进行分压,使其值与控制电路407中的基准电压进行比较。基于该比较结果,控制电路转换控制信号414以接通或断开所述开关元件406,因此可使流流输出413恒定。The voltage of the DC input 413 is divided by the feedback circuit 408 composed of resistors 409 and 410 , and its value is compared with the reference voltage in the control circuit 407 . Based on the comparison result, the control circuit switches the control signal 414 to switch the switching element 406 on or off, thus making the flow output 413 constant.

图6是表示图3中电平移位器304一实例的电路图。图中标号421表示馈入电平为Vdd和Vssl的信号的输入信号Vin,422表示用以输出电平为Vdd和Vssh的信号的输出信号。标号423表示一逆变器,标号424表示电平Vdd,标号425表示电平Vssh,标号426和427表示P沟道场效应晶体管,以及标号428和429表示N沟道场效应晶体管。FIG. 6 is a circuit diagram showing an example of the level shifter 304 in FIG. 3 . Reference numeral 421 in the figure denotes an input signal Vin for feeding signals of Vdd and Vssl levels, and 422 denotes an output signal for outputting signals of Vdd and Vssh levels. Reference numeral 423 denotes an inverter, reference numeral 424 denotes a level Vdd, reference numeral 425 denotes a level Vssh, reference numerals 426 and 427 denote P-channel field effect transistors, and reference numerals 428 and 429 denote N-channel field effect transistors.

假如输入信号Vin  421以电平Vdd输入,使所述晶体管427和428导通,而晶体管426和429断开。结果,输出信号Vo  422变换成电平Vdd的信号。另一方面,假如将电平为Vssl的信号输入作为输入信号Vin421,使晶体管426和429导通,而晶体管427和428断开。结果,输出信号Vo  422变换成电平为Vssh的信号。If the input signal Vin 421 is input at the level Vdd, the transistors 427 and 428 are turned on, and the transistors 426 and 429 are turned off. As a result, the output signal Vo 422 is converted into a signal of level Vdd. On the other hand, if a signal of Vssl level is input as the input signal Vin421, the transistors 426 and 429 are turned on, and the transistors 427 and 428 are turned off. As a result, the output signal Vo 422 is transformed into a signal whose level is Vssh.

图7是表示图3中驱动器电路305一实例的电路图。标号440表示输入信号Vin,标号441表示一变换器,标号442和443表示电平移位器,标号444和446表示P沟道晶体管,标号445和447表示N沟道晶体管,以及标号450和451表示压电元件201的电极。当电平为Vdd的信号输入作为输入信号Vin  440时,晶体管444和447断开,而使晶体管445和446导通。结果,电平为Vssh的电压馈给电极450,电平为Vdd的电压馈给电极451。相反,当电平为Vssl的信号输入作为输入信号Vin  440时,同样,电平为Vdd的电压馈给电极450,而电平为Vssh的电压馈给电极451从而驱动压电元件201。FIG. 7 is a circuit diagram showing an example of the driver circuit 305 in FIG. 3 . Reference numeral 440 denotes an input signal Vin, reference numeral 441 denotes a converter, reference numerals 442 and 443 denote level shifters, reference numerals 444 and 446 denote P-channel transistors, reference numerals 445 and 447 denote N-channel transistors, and reference numerals 450 and 451 denote electrodes of the piezoelectric element 201 . When a signal with a level of Vdd is input as the input signal Vin 440, the transistors 444 and 447 are turned off, and the transistors 445 and 446 are turned on. As a result, a voltage of Vssh level is supplied to the electrode 450 and a voltage of Vdd level is supplied to the electrode 451 . Conversely, when a signal with a level of Vssl is input as the input signal Vin 440, likewise, a voltage with a level of Vdd is supplied to the electrode 450, and a voltage with a level of Vssh is supplied to the electrode 451 to drive the piezoelectric element 201.

图8(a)和8(b)是说明图3中泵组件101动作的剖视图。假定加压腔211和阀腔208及209装有液体。还假定如果压电元件201上面电极450馈入电压Vdd并如果其下面电极451馈入电压Vssh,则压电元件201径向收缩。8(a) and 8(b) are cross-sectional views illustrating the operation of the pump assembly 101 in FIG. 3 . It is assumed that the pressurized chamber 211 and the valve chambers 208 and 209 are filled with liquid. It is also assumed that if the upper electrode 450 of the piezoelectric element 201 is fed with a voltage Vdd and if the lower electrode 451 thereof is fed with a voltage Vssh, the piezoelectric element 201 contracts radially.

图9显示泵组件101的驱动波形。图9(a)显示从图4的CPU  303输出的驱动波形,而图9(b)和9(c)分别显示加到图8中电极450和451上的驱动电压波形。对图9的时间周期90来说,电极450馈有电压Vdd,而电极451馈有电压Vssh,因此压电元件201进行径向收缩。由于这种径向收缩的结果,振动膜片202向下凸出,如图8(a)所示。于是,加压腔211中的液体被加压将排液逆止阀205压下,因而迫使液体流向排出端口207。这时,借助于进液逆止阀204的作用制止液体从加压腔211流回吸入端口206。FIG. 9 shows the driving waveforms of the pump assembly 101 . Fig. 9(a) shows the drive waveform output from the CPU 303 of Fig. 4, and Figs. 9(b) and 9(c) show the drive voltage waveforms applied to the electrodes 450 and 451 in Fig. 8, respectively. For a time period 90 in FIG. 9, the electrode 450 is fed with a voltage Vdd and the electrode 451 is fed with a voltage Vssh, so that the piezoelectric element 201 undergoes radial contraction. As a result of this radial contraction, the vibrating diaphragm 202 protrudes downward, as shown in Figure 8(a). As a result, the liquid in the pressurization chamber 211 is pressurized to depress the discharge check valve 205 , thus forcing the liquid to flow to the discharge port 207 . At this time, the liquid is prevented from flowing back from the pressurized chamber 211 to the suction port 206 by means of the liquid inlet check valve 204 .

接着,对于图9的时间周期902来说,电极450馈有电压Vssh,而电极451馈有电压Vdd,使得压电元件201径向伸展。由于这种伸展的结果,使振动膜片202向上凸出,如图8(b)所示。于是,将加压腔211中的液体抽成真空将进液逆止阀推上,因而迫使液体从吸入口206流向加压腔211。这时,借助于排液逆止阀205的作用制止液体从加压腔211通向排出端口207。Next, for the time period 902 of FIG. 9 , the electrode 450 is fed with the voltage Vssh, and the electrode 451 is fed with the voltage Vdd, so that the piezoelectric element 201 expands radially. As a result of this stretching, the vibrating diaphragm 202 protrudes upward, as shown in FIG. 8(b). Then, the liquid in the pressurized chamber 211 is evacuated to push up the liquid inlet check valve, thereby forcing the liquid to flow from the suction port 206 to the pressurized chamber 211 . At this time, liquid is prevented from passing from the pressurized chamber 211 to the discharge port 207 by the action of the liquid discharge check valve 205 .

因此,通过重复参照图8(a)和8(b)至此所描述的动作,可将液体从吸入端口206抽吸到排出端口207。Therefore, by repeating the actions described so far with reference to FIGS. 8( a ) and 8 ( b ), liquid can be sucked from the suction port 206 to the discharge port 207 .

图10是表示本发明阀构件一实施例的剖视图,而图11是其顶视平面图。该阀构件总的以标号220表示,它由逆止阀221,有一通道开口222和一逆止阀导榫223的D主体,以及用以固定逆止阀(也起到通道开口225作用)的E-主体226构成。如此构成的阀构件220通过如下方法进行组装。首先,将逆止阀221设置在D主体的导榫223上。于是,逆止阀221盖住通道开口222。其后,将E主体226超声波溶焊到D主体224上以组装该阀构件220。Fig. 10 is a sectional view showing an embodiment of the valve member of the present invention, and Fig. 11 is a top plan view thereof. The valve member is generally represented by reference numeral 220, and it consists of a check valve 221, a D main body with a passage opening 222 and a check valve guide tenon 223, and a valve for fixing the check valve (also playing the role of passage opening 225). The E-body 226 constitutes. The valve member 220 thus constituted is assembled as follows. First, set the check valve 221 on the guide tenon 223 of the D main body. The non-return valve 221 then covers the passage opening 222 . Thereafter, the E body 226 is ultrasonically welded to the D body 224 to assemble the valve member 220 .

将止回阀221加工成顶盖形状,而逆止阀导榫223和逆回阀221的相应开口追踪加工成在溶焊操作时可使逆止阀221不转动的形状。The check valve 221 is processed into a top cover shape, and the corresponding openings of the check valve guide tenon 223 and the check valve 221 are tracked and processed into a shape that can prevent the check valve 221 from rotating during the welding operation.

图12是表示在吸入和排出端口侧使用图10和11的阀构件220而构成的微电化泵的剖视图。FIG. 12 is a cross-sectional view showing a microelectrochemical pump constructed using the valve member 220 of FIGS. 10 and 11 on the suction and discharge port sides.

在该微电化泵中,A主体250加工有吸入端口206、排出端口207,吸入侧阀构件容座220a和排出侧阀构件容座220b。将阀构件220置于其吸入侧容座220a内(在那上面使如图10中所示的阀构件的D主体的通道开口222a和A主体吸入端口206对齐),并将阀构件220置于与吸入侧相反地排出侧容座220b内(在这上面阀构件的E主体的通道开口225b和A主体的排出端口207对齐)。其后,逐一将那些构件熔焊到A主体250上。然后,将有压电元件201粘着于其上的电极金属板202同样粘在有机材料的振动膜片203上,并同样熔焊到A主体上,就这样组装该微电化泵。这时,与A主体同样组装的阀构件和振动膜片203其间形成加压控211。这里,在图12中,在吸入侧阀构件220的各个部分后缀字母a,而在排出侧阀构件220的各个部分后缀字母b。In this micro electrochemical pump, the A main body 250 is processed with a suction port 206, a discharge port 207, a suction side valve member seat 220a, and a discharge side valve member seat 220b. Place the valve member 220 in its suction side receptacle 220a (on which the passage opening 222a of the D body of the valve member as shown in FIG. 10 and the A body suction port 206 are aligned) and place the valve member 220 in Opposite the suction side is the discharge side receptacle 220b (where the passage opening 225b of the E body of the valve member and the discharge port 207 of the A body align). Thereafter, those components are welded to the A main body 250 one by one. Then, the electrode metal plate 202 on which the piezoelectric element 201 is adhered is also adhered to the vibrating diaphragm 203 of organic material, and is also welded to the main body A, thus assembling the micro electrochemical pump. At this time, a pressure control 211 is formed between the valve member and the vibrating diaphragm 203 assembled in the same manner as the A main body. Here, in FIG. 12 , a letter a is suffixed to each part of the suction side valve member 220 , and a letter b is suffixed to each part of the discharge side valve member 220 .

图13(a)和13(b)是说明图12的微电化泵的动作的剖视图。13( a ) and 13 ( b ) are cross-sectional views illustrating the operation of the microelectrochemical pump shown in FIG. 12 .

如果将电压加到压电元件201上,如图13(a)所示,使有压电元件201粘于其上的金属振动膜片202和有机材料振动膜片203按箭头方向变形。结果,使加压腔211中的液体加压从而压下吸入侧阀构件220的逆止阀221a,使得通道开口222a关闭从而阻塞液体流向吸入侧。排出侧阀构件220的逆止阀221b也受压而打开液体开口222b,使得液体通过排液阀腔209、通道开口222b和通道开口225b被抽吸到排出端口207。If a voltage is applied to the piezoelectric element 201, as shown in Fig. 13(a), the metal vibrating diaphragm 202 and the organic material vibrating diaphragm 203 with the piezoelectric element 201 adhered thereto are deformed in the direction of the arrow. As a result, the liquid in the pressurizing chamber 211 is pressurized to depress the check valve 221a of the suction side valve member 220, so that the passage opening 222a is closed to block the flow of the liquid to the suction side. The check valve 221b of the discharge side valve member 220 is also pressurized to open the liquid opening 222b so that liquid is drawn to the discharge port 207 through the discharge valve chamber 209, the passage opening 222b and the passage opening 225b.

接着,如果将反向电压加到压电元件201,如图13(b)所示,使电极金属板202和有机材料振动膜片203按箭头方向变形,即,按图13(a)所示情况的相反方向进行变形。结果,将加压腔211抽成真空,使得排液阀构件220的逆止阀221b吸上从而关闭了通道开口222b。而且,吸上吸入侧阀构件220的逆止阀221a从而打开通道开口222a,使得液体通过吸入端口206,通道开口222a、进液腔208和通道开口225a流进加压腔211。Next, if a reverse voltage is applied to the piezoelectric element 201, as shown in Figure 13(b), the electrode metal plate 202 and the organic material diaphragm 203 are deformed in the direction of the arrow, that is, as shown in Figure 13(a) The deformation is carried out in the opposite direction of the situation. As a result, the pressurized chamber 211 is evacuated, so that the check valve 221b of the discharge valve member 220 is sucked up to close the passage opening 222b. Also, the check valve 221a of the suction side valve member 220 is sucked up to open the passage opening 222a, so that the liquid flows into the pressurizing chamber 211 through the suction port 206, the passage opening 222a, the liquid inlet chamber 208 and the passage opening 225a.

因此,通过重复参照图13(a)和13(b)至此所描述的动作,可将液体连续地从吸入端口206抽吸到排出端口207。Therefore, by repeating the actions described so far with reference to FIGS. 13( a ) and 13 ( b ), liquid can be continuously sucked from the suction port 206 to the discharge port 207 .

图14是阀构件220结构的另一实施例的剖视图,而图15是其顶视平面图。将该阀构件220构成通过阀231关闭的两个通道开口234和235。由图16的微电化泵示范了在图12的排液侧使用这种阀构件的微电化泵结构。用这种方法,通过更换阀构件可制造另一种类型的微电化泵。FIG. 14 is a cross-sectional view of another embodiment of a valve member 220 structure, and FIG. 15 is a top plan view thereof. The valve member 220 forms two passage openings 234 and 235 which are closed by a valve 231 . A microelectrochemical pump structure using such a valve member on the discharge side of FIG. 12 is demonstrated by the microelectrochemical pump of FIG. 16 . In this way, another type of microelectrochemical pump can be manufactured by replacing the valve member.

采用一种借助现有微切削加工技术,通过使用并蚀刻陶瓷制造的阀可设想出另一种结构。图17和18中示出这种结构,图中,标号241表示由微切削加工成形的一种陶瓷阀。此外,该阀构件通过把有一通道242的底座装到陶瓷阀241上而构成。象上述阀构件一样,借助垂直移动部分241a以打开或关闭通道242来实现该阀的移动。Another structure can be envisaged by using and etching a valve made of ceramics by means of existing micromachining techniques. This structure is shown in Figures 17 and 18, in which reference numeral 241 designates a ceramic valve formed by micromachining. In addition, the valve member is constructed by attaching a base having a channel 242 to a ceramic valve 241 . Like the valve member described above, movement of the valve is achieved by means of the vertically moving portion 241a to open or close the passage 242 .

图19是表示用图17和18的阀构件构成的微电化泵的剖视图。Fig. 19 is a cross-sectional view showing a microelectrochemical pump constructed with the valve member of Figs. 17 and 18 .

该实施例装备有一底座244,该底座用于把排液侧阀的底面243保持在A主体250中。该底座244加工有一与通道242相对应的通道245。而且,在该实施例中,进液阀腔208兼起到加压腔的作用。This embodiment is equipped with a seat 244 for holding the bottom surface 243 of the discharge side valve in the A body 250 . The base 244 is processed with a channel 245 corresponding to the channel 242 . Also, in this embodiment, the inlet valve chamber 208 doubles as a pressurized chamber.

该微切削加工的阀可以是超小型化的,以实现亚微公升数量级的微量流量控制。而且,通过采用微切削加工技术,可蚀刻硅衬底以使阀、振动膜和主体整体化。通过部分地将它们塑料模制,可设想出其他各种不同的阀和阀构件。The micro-machined valve can be miniaturized to realize micro-flow control on the order of sub-microliters. Also, by employing a micromachining technique, the silicon substrate can be etched to integrate the valve, vibrating membrane, and body. Various other valves and valve components are conceivable by partially molding them in plastic.

图20是表示泵组件101另一实施例的剖视图。该实施例与图3的泵组件的不同之点在于,它除了第一压电元件201之外,还装备有第二压电元件215。粘附这两片压电元件具有不同的极化方向。此外,第二压电元件叠加一电极452,设定该电极为公共电位,而加驱动功率给电极450和451(其中,例如将电极452设置为0V,而加50V给电极450和451)。FIG. 20 is a cross-sectional view showing another embodiment of the pump unit 101 . This embodiment differs from the pump assembly of FIG. 3 in that it is equipped with a second piezoelectric element 215 in addition to the first piezoelectric element 201 . Adhere the two piezoelectric elements with different polarization directions. In addition, an electrode 452 is superimposed on the second piezoelectric element, the electrode is set to a common potential, and driving power is applied to the electrodes 450 and 451 (wherein, for example, the electrode 452 is set to 0V, and 50V is applied to the electrodes 450 and 451).

图20的泵组件的动作基本上与图8(a)和8(b)的动作类似,因而省略了对它们的说明。The actions of the pump assembly of Fig. 20 are basically similar to those of Figs. 8(a) and 8(b), and thus their descriptions are omitted.

图21是显示图20的泵组件的流量与反压之间关系的特性曲线图。图21中画出流量对反压的曲线。曲线801表示出只用一片压电元件单压电晶片压电元件情况下(按照图3的实施例)泵组件的特性曲线,而特性曲线802表示出图20的泵组件的特性曲线。FIG. 21 is a characteristic graph showing the relationship between the flow rate and the back pressure of the pump assembly of FIG. 20 . Flow rate versus backpressure is plotted in Figure 21. Curve 801 shows the characteristic curve of the pump assembly (according to the embodiment of FIG. 3 ) with only one piezoelectric element and the unimorph piezoelectric element, while characteristic curve 802 shows the characteristic curve of the pump assembly of FIG. 20 .

一般来说,因为在较高反压情况下振动膜片的位移变得较小,所以流量较小。通过采用两片压电元件的双压电晶片压电元件,因为双压电晶片每片压电元件的厚度如为单压电晶片压电晶片厚度的一半、则位移加倍。加之,由于两片双压电晶片压电元件是并列排列的,位移是单压电晶片压电元件是并列排列的,位移是单压电晶片的四倍大。结果,流量变得高于单压电晶片场合。假如增大双压电晶片的厚度,所述振动装置因其刚度增强而使所受反压的影响较小。In general, the flow rate is lower because the displacement of the diaphragm becomes smaller at higher back pressure. By adopting the bimorph piezoelectric element with two piezoelectric elements, since the thickness of each piezoelectric element of the bimorph is half of the thickness of the piezoelectric element of the unimorph, the displacement is doubled. In addition, since the piezoelectric elements of the two bimorphs are arranged side by side, the displacement is four times larger than that of the unimorph piezoelectric elements when the piezoelectric elements are arranged side by side. As a result, the flow rate becomes higher than in the unimorph case. If the thickness of the bimorph is increased, the vibrating device is less affected by the back pressure due to its increased rigidity.

图22是表示泵组件101结构另一实施例的剖视图。该泵组件没有相当于图3的加压腔211的部件,而且B主体214a与振动膜片203仅在它们的周边加以固定。FIG. 22 is a sectional view showing another embodiment of the structure of the pump unit 101. As shown in FIG. This pump unit has no components corresponding to the pressurized chamber 211 of FIG. 3, and the B main body 214a and the vibrating diaphragm 203 are fixed only at their peripheries.

图23(a)和23(b)是说明泵组件动作的剖视图。例如,假如给电级450馈送电压Vssh,而给电极451馈送电压Vdd,压电元件201就径向伸展使得它向上凸出,如图23(b)所示。于是,振动膜片203与B主体214a之间的间隙被抽成真空使得它们相互分开形成一空间211a。结果,进液腔208中的液体被抽空从而吸上进液逆止阀204。因而液体从吸入端口206抽吸到前述空间211a。接着,假如给电极450馈送电压Vdd,而给电极451馈送电压Vssh,压电元件201就径向收缩,使得振动膜片203将会相反地向下凸出,但其位移受B主体214a限制,如图23(a)所示,从而消除了空间211a。于是,空间211a中的液体受压而压下排液逆止阀205,促使液体流向排液端口207。因此,通过重复参照图23(a)和23(b)至此所描述的动作,可将液体从吸入端口206抽吸到排液端口207。此外,在排液期间进液逆止阀204的动作和进液期间排液逆止阀205的动作类似于图8(a)和8(b)所示的动作。23(a) and 23(b) are sectional views illustrating the operation of the pump unit. For example, if the voltage Vssh is fed to the electrode 450 and the voltage Vdd is fed to the electrode 451, the piezoelectric element 201 is radially expanded so that it protrudes upward, as shown in FIG. 23(b). Then, the gap between the vibrating diaphragm 203 and the B body 214a is evacuated so that they are separated from each other to form a space 211a. As a result, the liquid in the liquid inlet chamber 208 is evacuated thereby sucking up the liquid inlet check valve 204 . The liquid is thus sucked from the suction port 206 to the aforementioned space 211a. Next, if the voltage Vdd is fed to the electrode 450 and the voltage Vssh is fed to the electrode 451, the piezoelectric element 201 is radially contracted, so that the vibrating diaphragm 203 will conversely protrude downward, but its displacement is limited by the B body 214a, As shown in Fig. 23(a), the space 211a is thereby eliminated. As a result, the liquid in the space 211 a is pressurized to depress the discharge check valve 205 , prompting the liquid to flow to the discharge port 207 . Therefore, by repeating the actions described so far with reference to FIGS. 23( a ) and 23 ( b ), liquid can be sucked from the suction port 206 to the liquid discharge port 207 . In addition, the action of the liquid inlet check valve 204 during liquid discharge and the action of the liquid discharge check valve 205 during liquid intake are similar to those shown in FIGS. 8( a ) and 8 ( b ).

图24是显示图22的泵组件的流量与反压之间关系的特性曲线图。图24中画出流量对反压的曲线。曲线803表示出(在图3的实施例中)B主体214与振动膜片203之间构成加压腔情况下的特性曲线,而曲线804表示出图22泵组件的特性曲线。一般地说,因为在较高反压情况下振动膜片的位移变得较小,所以流量较小。但是,由于B主体214a起了挡板的作用,所以直到一定的反压有可能得到能排放恒定流量的泵组件。FIG. 24 is a characteristic graph showing the relationship between the flow rate and the back pressure of the pump assembly of FIG. 22 . Flow rate versus backpressure is plotted in Figure 24. Curve 803 represents (in the embodiment of FIG. 3 ) the characteristic curve in the case of a pressurized chamber formed between B body 214 and vibrating diaphragm 203 , while curve 804 represents the characteristic curve of the pump assembly of FIG. 22 . Generally speaking, the flow rate is lower because the displacement of the diaphragm becomes smaller at higher back pressure. However, since the B body 214a acts as a baffle, it is possible to obtain a pump assembly capable of discharging a constant flow rate up to a certain back pressure.

图25是表示泵组件101结构另一实施例的剖视图。该实施例装备有用以分别密封吸入端口206和排液端口207的橡皮顶盖255和256。顶盖255和256配备有贯穿该顶盖延伸的弹簧257和258。FIG. 25 is a sectional view showing another embodiment of the structure of the pump unit 101. As shown in FIG. This embodiment is equipped with rubber top caps 255 and 256 to seal the suction port 206 and discharge port 207 respectively. Caps 255 and 256 are provided with springs 257 and 258 extending therethrough.

图26和27分别是表示密封顶盖255或256的顶视平面图和剖视图。标号259表示由例如硅树脂那样的橡皮模制的顶盖。有一孔261的顶盖260是由金属或塑料制成的,在准备通过它从外面注射进液体时可用来导引注射器。Figures 26 and 27 are top plan and cross-sectional views showing the sealing cap 255 or 256, respectively. Reference numeral 259 denotes a top cover molded from rubber such as silicone resin. A cap 260 having a hole 261, made of metal or plastic, serves to guide the syringe when preparing to inject liquid through it from the outside.

图28示出另一实施例,在该实施例中,泵组件的吸入端口206通过一管262与一容器263相连,而且在容器263部分配备有橡皮顶盖255。顺便说明,标号264表示用以把橡皮顶盖255保持在容器263中的一个塑料环。Figure 28 shows another embodiment in which the suction port 206 of the pump assembly is connected to a container 263 through a tube 262, and the container 263 is partially equipped with a rubber top cover 255. Incidentally, reference numeral 264 denotes a plastic ring for holding the rubber top cover 255 in the container 263 .

假如为治疗目的要用该微电化泵将药液直接注射进人体,例如,换泵和容器进行净化是必需的。因此,泵组件和容器的里面预先要予以抽空并用密封橡皮顶盖加以密封好。然后,通过将注射器257从所述侧插入泵组件或容器橡皮顶盖可注射液体,从而仅仅以液体填满泵或容器的内部。可借助注射器258将液体放射到外面。If the microelectrochemical pump is to be used to inject medicinal liquid directly into the human body for therapeutic purposes, for example, it is necessary to change the pump and the container for purification. Therefore, the pump unit and the inside of the container are previously evacuated and sealed with a sealing rubber top. The liquid can then be injected by inserting the syringe 257 from said side into the pump assembly or container rubber top, thereby filling only the interior of the pump or container with liquid. The liquid can be emitted outside by means of a syringe 258 .

图29(a)和29(b)是说明图25的泵组件动作的剖视图。如果以电压Vdd馈给电极450而以电压Vssh馈给电极451,压电元件201进行径向收缩,使振动膜片203向下凸出,如图29(a)所示。于是,加压腔211中的液体受压而压下排液逆止阀205,因而迫使液体流向排出端口207。接着,如果以电压Vssh馈给电极450,而以电压Vdd馈给电极451,使压电元件201径向伸展,因此振动膜片203向下凸出,如图29(b)所示。于是,将加压腔211中的液体抽成真空以推动进液逆止阀204向上,因而迫使液体从吸入端口206流向加压腔211。这样,通过重复参照图29(a)和29(b)至此所描述的动作,可将液体从吸入端口206抽吸到排出端口207。29(a) and 29(b) are sectional views illustrating the operation of the pump assembly of FIG. 25. FIG. If the voltage Vdd is supplied to the electrode 450 and the voltage Vssh is supplied to the electrode 451, the piezoelectric element 201 contracts radially, making the vibrating diaphragm 203 protrude downward, as shown in FIG. 29( a ). As a result, the liquid in the pressurization chamber 211 is pressurized to depress the discharge check valve 205 , thereby forcing the liquid to flow to the discharge port 207 . Next, if the voltage Vssh is fed to the electrode 450 and the voltage Vdd is fed to the electrode 451, the piezoelectric element 201 is radially extended, so that the vibrating diaphragm 203 protrudes downward, as shown in FIG. 29(b). Then, the liquid in the pressurized chamber 211 is evacuated to push the liquid inlet check valve 204 upward, thereby forcing the liquid to flow from the suction port 206 to the pressurized chamber 211 . In this way, the liquid can be sucked from the suction port 206 to the discharge port 207 by repeating the actions described so far with reference to FIGS. 29( a ) and 29 ( b ).

图30是表示泵组件101结构的另一实施例的剖视图。在该实施例中,振动膜片203是由一片塑料扁平膜片274制成的。FIG. 30 is a sectional view showing another embodiment of the structure of the pump unit 101. As shown in FIG. In this embodiment, the diaphragm 203 is formed from a flat sheet 274 of plastic.

图31和32分别是表示振动膜片203的顶视平面图和剖视图。由于电极金属板202加工有锥形孔270,所以通过用塑料填满前述各孔,可把塑料扁平膜片274牢固地固定在电极金属盘202上。标号271表示在准备粘贴压电元件时要使用的一个定位塑料环。标号272表示用以焊接电极的一个端接头。标号273表示固定而液体不能流过供B主体214的超声波溶焊用的凸出件。31 and 32 are a top plan view and a sectional view showing the diaphragm 203, respectively. Since the electrode metal plate 202 is processed with tapered holes 270, the plastic flat diaphragm 274 can be firmly fixed on the electrode metal plate 202 by filling the aforementioned holes with plastic. Reference numeral 271 denotes a positioning plastic ring to be used when preparing to paste the piezoelectric element. Reference numeral 272 denotes a terminal fitting for welding electrodes. Reference numeral 273 denotes a protrusion for ultrasonic welding of the B main body 214 which is fixed so that liquid cannot flow through it.

图33(a)和33(b)是说明图30的泵组件动作的剖视图。33(a) and 33(b) are sectional views illustrating the operation of the pump assembly of FIG. 30. FIG.

如果以电压Vdd馈给电极450,而以电压Vssh馈给电极451,则使压电元件201径向收缩,因而,振动膜片203向下凸出,如图33(a)所示。于是,加压腔211中的液体受压而压下排液逆止阀205,因而迫使液体流向排出端口207。接着,如果以电压Vssh馈给电极450,而以电压Vdd馈给电极451,则压电元件201径向伸展,使得振动膜片203向上凸出,如图33(b)所示。于是,将加压腔211中的液体抽成真空以推动进液逆止阀204向上,因而,迫使液体从吸入端口206流向加压腔211。这样,通过重复参照图33(a)和33(b)至此所描述的动作,可将液体从吸入端口206抽吸到排出端口207。If the voltage Vdd is fed to the electrode 450 and the voltage Vssh is fed to the electrode 451, the piezoelectric element 201 is radially contracted, so that the vibrating diaphragm 203 protrudes downward, as shown in FIG. 33( a ). As a result, the liquid in the pressurization chamber 211 is pressurized to depress the discharge check valve 205 , thereby forcing the liquid to flow to the discharge port 207 . Next, if the voltage Vssh is fed to the electrode 450 and the voltage Vdd is fed to the electrode 451, the piezoelectric element 201 is radially extended, so that the vibrating diaphragm 203 protrudes upward, as shown in FIG. 33( b ). Then, the liquid in the pressurized chamber 211 is evacuated to push the liquid inlet check valve 204 upward, thereby forcing the liquid to flow from the suction port 206 to the pressurized chamber 211 . In this way, the liquid can be sucked from the suction port 206 to the discharge port 207 by repeating the actions described so far with reference to FIGS. 33( a ) and 33 ( b ).

图34是表示泵组件101结构的另一实施例的剖视图。该泵组件是由压电元件201、电极金属板202、振动膜片203和B主体214构成的。F主体290和G主体291装到B主体的下侧。所述F主体加工有进液侧阀腔208,在该阀腔中装有进液逆止阀的弹性挡板284、进液侧逆止阀压簧285和为使压簧285夹持弹性挡板284平直而安装的压板286。另一方面,所述G主体291加工有排液侧阀腔209,在该阀腔中装有排液侧逆止阀的弹性挡板287、排液测逆止阀压簧288和为使压簧288夹持弹性挡板287平直而安装的压板289。加工有吸入端口206和排出端口207的H主体292装到F主体290和G主体291的下侧。FIG. 34 is a cross-sectional view showing another embodiment of the structure of the pump unit 101 . The pump assembly is composed of a piezoelectric element 201 , an electrode metal plate 202 , a vibrating diaphragm 203 and a B body 214 . The F main body 290 and the G main body 291 are attached to the underside of the B main body. The F main body is processed with a liquid inlet side valve chamber 208, in which an elastic baffle plate 284 of the liquid inlet check valve, a pressure spring 285 of the liquid inlet side check valve and an elastic retainer for clamping the pressure spring 285 are installed in the valve chamber. Plate 284 is straight and platen 286 is mounted. On the other hand, the G main body 291 is processed with a valve cavity 209 on the discharge side, in which an elastic baffle plate 287 of the check valve on the discharge side, a pressure spring 288 of the check valve on the discharge side and a pressure spring 288 for the discharge side are installed in the valve cavity. The spring 288 clamps the elastic baffle 287 to be straight and the pressing plate 289 installed. An H body 292 processed with a suction port 206 and a discharge port 207 is attached to the underside of the F body 290 and the G body 291 .

接着,在下面将描述组装的方法。首先,将弹性挡板284和压板286置于H主体292的吸入端口206内,将F主体290和G主体291超声波溶焊到H主体292上。其后,将压簧285放入进液侧阀腔208内,并将压簧288放入排液侧阀腔209内。其后,将压板289和弹性挡板287放进排液侧阀腔209。于是,用超声波将B主体214向下熔焊到F主体290和G主体291。其后,具有压电元件201和电极金属板202的振动膜片203同样超声波熔焊到B主体,用这样方式来组装该泵组件。Next, a method of assembling will be described below. First, the elastic baffle 284 and the pressure plate 286 are placed in the suction port 206 of the H body 292 , and the F body 290 and the G body 291 are ultrasonically welded to the H body 292 . Thereafter, put the compression spring 285 into the valve chamber 208 at the inlet side, and put the compression spring 288 into the valve chamber 209 at the discharge side. Thereafter, the pressing plate 289 and the elastic baffle 287 are put into the discharge side valve chamber 209 . Then, the B body 214 is welded down to the F body 290 and the G body 291 with ultrasonic waves. Thereafter, the vibrating diaphragm 203 having the piezoelectric element 201 and the electrode metal plate 202 is also ultrasonically welded to the B body, and in this way the pump assembly is assembled.

在该实施例中,弹性挡板284和287是普通圆盘形的。压板286和289也是普通圆盘形的。压簧285和288进一步加工成通常圆筒形线圈状。此处弹性挡板284和287是由硅树脂橡胶或聚氯丁橡胶制成,但也可用另一种弹性材料制成。压板286和289由象塑料那样的有机材料或不锈钢之类的金属材料制成。压簧285和288的材料不应局限于金属,也可以是有机材料。In this embodiment, resilient baffles 284 and 287 are generally disc-shaped. Platens 286 and 289 are also generally disc-shaped. Compression springs 285 and 288 are further processed into generally cylindrical coil shapes. Here the elastic baffles 284 and 287 are made of silicone rubber or neoprene, but can also be made of another elastic material. The pressure plates 286 and 289 are made of an organic material such as plastic or a metallic material such as stainless steel. The material of the compression springs 285 and 288 should not be limited to metal, and can also be an organic material.

另一方面,在该实施例中,压簧285和288通过压板286和289起夹持弹性挡板284和287的作用,使弹性挡板284和287关闭进液侧吸入端口212或(排液侧)排出端口213,由此制止逆流而起阀的作用。此处,在与吸入端口212(或排出端口213)的弹性挡板284(或287)接触面处,假若能够以在吸入端口212(排出端口213)的圆周上均匀加力的样式夹持弹性挡板284(287),则很自然可不通过压板286(或289),而直接由压簧285(或288)夹持弹性挡板284(或287)。On the other hand, in this embodiment, the compression springs 285 and 288 play the role of clamping the elastic baffles 284 and 287 through the pressure plates 286 and 289, so that the elastic baffles 284 and 287 close the inlet side suction port 212 or (discharge) side) discharge port 213, thereby preventing reverse flow and functioning as a valve. Here, at the contact surface with the elastic baffle 284 (or 287) of the suction port 212 (or the discharge port 213), if the elastic force can be clamped uniformly on the circumference of the suction port 212 (or the discharge port 213), The baffle 284 (287) naturally does not pass through the pressure plate 286 (or 289), but directly clamps the elastic baffle 284 (or 287) by the compression spring 285 (or 288).

图35(a)和35(b)是说明图34的泵组件动作的剖视图。35(a) and 35(b) are sectional views illustrating the operation of the pump assembly of FIG. 34. FIG.

如果以电压Vdd馈给电极450而以电压Vssh馈给电极451,压电元件201进行径向收缩,使得振动膜片203向下凸出,如图35(a)所示。于是,加压腔211中的液体就受压,从而超过由压簧288设定的力。然后,该压力压下排液侧逆止阀的弹性挡板287,压板289和压簧288,因而迫使液体从排液孔213通过阀腔209流向排出端口207。相反,在进液侧,推动进液侧逆止阀的弹性挡板284借助压簧285的作用通过压板286压紧吸入端口206,使无液体逆流从加压腔211流向吸入端口206。If the voltage Vdd is fed to the electrode 450 and the voltage Vssh is fed to the electrode 451, the piezoelectric element 201 contracts radially so that the vibrating diaphragm 203 protrudes downward, as shown in FIG. 35( a ). Then, the liquid in the pressurizing chamber 211 is pressurized beyond the force set by the compression spring 288 . Then, the pressure depresses the elastic flapper 287 , the pressure plate 289 and the compression spring 288 of the discharge side check valve, thus forcing the liquid to flow from the discharge hole 213 through the valve cavity 209 to the discharge port 207 . On the contrary, on the liquid inlet side, push the elastic baffle 284 of the liquid inlet side check valve to compress the suction port 206 through the pressure plate 286 by the action of the compression spring 285, so that there is no reverse flow of liquid from the pressurized chamber 211 to the suction port 206.

接着,如果以电压Vssh馈给电极450而以电压Vdd馈给电压451,压电元件201进行径向伸展使振动膜片203向上凸出,如图35(b)所示。于是,加压腔211中的液体被抽成真空,超过由压簧285设定的力。然后,液体向上推动进液侧逆止阀的弹性挡板284、压板286和压簧285,因而,迫使液体通过吸入端口206流到阀腔208并经由进液孔H2流向加压腔211。与此相反,在排液侧,推动排液侧逆止阀的弹性挡板287,通过压板289借助压簧288的作用压紧排液孔213,使得既无液体从加压腔211流向排出端口207,也无液流从排出端口207流向加压腔211。Next, if the electrode 450 is fed with the voltage Vssh and the voltage 451 is fed with the voltage Vdd, the piezoelectric element 201 expands radially to make the vibrating diaphragm 203 protrude upward, as shown in FIG. 35( b ). Thus, the liquid in the pressurized chamber 211 is evacuated beyond the force set by the compression spring 285 . Then, the liquid pushes up the elastic baffle 284 , the pressure plate 286 and the compression spring 285 of the liquid inlet check valve, thereby forcing the liquid to flow through the suction port 206 to the valve chamber 208 and to the pressurized chamber 211 through the liquid inlet hole H2. On the contrary, on the discharge side, the elastic baffle 287 of the check valve on the discharge side is pushed, and the discharge hole 213 is compressed by the pressing plate 289 with the help of the compression spring 288, so that no liquid flows from the pressurized chamber 211 to the discharge port. 207 , and there is no liquid flow from the discharge port 207 to the pressurized chamber 211 .

因此,通过重复参照图35(a)和35(b)至此所描述的动作,可迫使液体从吸入端口206流向排出端口207。Therefore, by repeating the actions described so far with reference to FIGS. 35( a ) and 35 ( b ), liquid can be forced to flow from the suction port 206 to the discharge port 207 .

图36是说明泵组件101结构的另一实施例的剖视图。在该实施例中,将有一孔294的一片弹性构件293夹在进液侧逆止阀的弹性挡板284与吸水端口206之间。此外,弹性构件293是由硅树脂橡胶制成的阶梯形圆盘构成的,并且固定地夹在有阀腔208的F主体290与有吸入端口206的H主体292之间。FIG. 36 is a sectional view illustrating another embodiment of the pump assembly 101 structure. In this embodiment, a piece of elastic member 293 with a hole 294 is sandwiched between the elastic baffle 284 of the liquid inlet check valve and the suction port 206 . In addition, the elastic member 293 is formed of a stepped disc made of silicone rubber, and is fixedly sandwiched between the F body 290 having the valve cavity 208 and the H body 292 having the suction port 206 .

在图34的实施例中,有吸入端口206的H主体是由塑料制成,并通过与进液侧逆止阀的弹性挡板284面对面接触而加以构造以堵塞逆流。另一方面,在图36的实施例中,该接触面是橡皮制成。结果,可增强接触以便更可靠地堵塞逆流。在排液侧采用了类似的结构。In the embodiment of Fig. 34, the H body with the suction port 206 is made of plastic and is configured to block backflow by face-to-face contact with the resilient flap 284 of the inlet side check valve. On the other hand, in the embodiment of Fig. 36, the contact surface is made of rubber. As a result, contact can be enhanced to more reliably block backflow. A similar structure is employed on the discharge side.

图37(a)是表示泵进液侧阀的作用的剖视图。如图中所示,迫使液体从吸入端口206通过阀腔208流向进液孔212。借助压电元件201的作用在相互保持紧密接触进液逆止阀的弹性挡板284与弹性构件293之间建立一个间隙以使液体通过其间。图37(b)是表示象进液侧阀同样的排液侧阀的动作的剖视图。Fig. 37(a) is a cross-sectional view showing the action of the valve on the inlet side of the pump. As shown, liquid is forced from the suction port 206 through the valve cavity 208 to the inlet port 212 . A gap is established between the elastic baffle plate 284 and the elastic member 293 that are in close contact with each other to allow liquid to pass therethrough by means of the action of the piezoelectric element 201 . Fig. 37(b) is a sectional view showing the operation of the discharge side valve like the liquid intake side valve.

图38(a)是表示阀结构的另一实施例的剖视图。在该实施例的阀结构中,在进液侧逆止阀的挡板284与吸入端口206的接触部分形成从吸入端口206周围突起的一个脊状部分295。与进液侧逆止阀的挡板284的接触从面变为线,因而,即使较次的面接触精度也能够堵塞逆流。Fig. 38(a) is a sectional view showing another example of the valve structure. In the valve structure of this embodiment, a ridge portion 295 protruding from the periphery of the suction port 206 is formed at the portion where the flapper 284 of the inlet side check valve contacts the suction port 206 . The contact with the baffle plate 284 of the liquid inlet side check valve is changed from a surface to a line, and thus, even a relatively inferior surface contact accuracy can block the reverse flow.

图38(b)是表示该阀动作的剖视图。为使液体通过其间,在脊状部分295与进液侧逆止阀的挡板284之间形成一个间隔。上述进液侧阀结构同样用于排液侧。Fig. 38(b) is a cross-sectional view showing the operation of the valve. A space is formed between the ridge portion 295 and the flapper 284 of the liquid inlet side check valve for liquid to pass therebetween. The valve structure on the inlet side described above is also used on the discharge side.

图39是阀结构的另一实施例的剖视图。图39(a)示出环绕着进液侧逆止阀挡板284吸入端口206突出的脊状部分296的结构。图39(b)示出这样构成的阀的动作。如果在脊状部分296与吸入端口206之间形成有间隙就允许液体流过。Figure 39 is a cross-sectional view of another embodiment of a valve structure. FIG. 39( a ) shows the structure of the ridge portion 296 protruding around the intake port 206 of the inlet side check valve flapper 284 . Fig. 39(b) shows the operation of the valve constructed in this way. Liquid flow is allowed if a gap is formed between the ridge portion 296 and the suction port 206 .

在前述实施例中,压板286(或289)和逆止阀挡板284(或287)是这样的盘形,即它们可以一个迭加在另一个上面。然而,如图40所示,如果把压板297和逆止阀挡板298构成相互咬住的话,可实现稳定的逆止阀挡板。In the preceding embodiments, the pressure plate 286 (or 289) and the check valve flapper 284 (or 287) are disc-shaped so that they can be superimposed one on top of the other. However, as shown in FIG. 40, if the pressing plate 297 and the check valve damper 298 are configured to engage each other, a stable check valve damper can be realized.

图41是表示泵组件结构101的另一实施例的剖视图。该实施例在结构上除用一圆球501(和502)压紧吸入端口206和排液孔213以取代图34中逆止阀挡板284(或287)之外,基本上与已参照图34加以描述的结构类似。准备用在这里的圆球是用诸如钢、陶瓷或玻璃等无机材料,或诸如塑料或橡胶之类有机材料制成。要按如下方式插入压板286(或289),即可用一均匀力推动吸入端口206(或排液孔213),并且,如果离开吸入端口206(或排液孔213),时仍可使球501(或502)返回到固有位置(以关闭吸入端口206或排液孔213)。为此,所用压板286(或289)是用对球有小的摩擦系数的板制成的。FIG. 41 is a cross-sectional view showing another embodiment of the pump unit structure 101 . This embodiment is structurally in addition to using a ball 501 (and 502) to press the suction port 206 and the discharge hole 213 to replace the non-return valve baffle 284 (or 287) in Figure 34, basically with the referenced figure 34 to describe a similar structure. The spheres to be used here are made of inorganic materials such as steel, ceramic or glass, or organic materials such as plastic or rubber. To insert the pressure plate 286 (or 289) in such a way that the suction port 206 (or the discharge hole 213) can be pushed with a uniform force, and the ball 501 can still be moved if it leaves the suction port 206 (or the discharge hole 213). (or 502) back to the original position (to close the suction port 206 or the drain hole 213). For this reason, the pressure plate 286 (or 289) used is made of a plate having a small coefficient of friction against the balls.

图42(a)示出图41的泵组件的进液侧阀的动作。液体经由吸入端口206与球501间形成的间隙流过。图42(b)示出图41的泵组件的排液侧阀的动作。液体流过排液孔213与球502之间的间隙。在任何情况下,泵的整个动作与参照图35(a)和35(b)所描述的那些相类似。Figure 42(a) shows the action of the inlet side valve of the pump assembly of Figure 41 . The liquid flows through the gap formed between the suction port 206 and the ball 501 . FIG. 42( b ) shows the operation of the discharge side valve of the pump unit of FIG. 41 . Liquid flows through the gap between the drain hole 213 and the ball 502 . In any case, the overall action of the pump is similar to those described with reference to Figures 35(a) and 35(b).

图43(a)是表示阀结构的另一实施例的剖视图。吸入端口206部分成圆锥表凹进去地跟球501接触,如在503处所表明的。由于借助这种结构来稳定球的位置(即,只要球滚动就会被导引到吸入端口),因此可获得更加可靠的阀结构。Fig. 43(a) is a sectional view showing another example of the valve structure. Suction port 206 is partially conical in concave contact with ball 501 as indicated at 503 . Since the position of the ball is stabilized by this structure (ie, the ball is guided to the suction port as long as it rolls), a more reliable valve structure can be obtained.

图43(b)示出阀结构的流动动作。如果在球501与圆锥形部分503之间形成间隙,液体也经由该间隙通过。图43中实施例的结构,同样可应用于排液侧阀。Figure 43(b) shows the flow behavior of the valve structure. If a gap is formed between the ball 501 and the conical portion 503, the liquid also passes through this gap. The structure of the embodiment in Fig. 43 can also be applied to the discharge side valve.

图44是表示泵组件101结构的另一实施例的剖视图。该实施例基本上与图36的结构相类似,只是用球501(或502)代替逆止阀挡板284(或287)。按照这种结构,借助于阶梯式盘形弹性构件293的作用可获得高度可靠的阀。因为由于该弹性构件的弹性,即使球501(或502)有不良的圆度或高硬度且粗糙表面,该弹性构件也能使球与之紧密接触。FIG. 44 is a cross-sectional view showing another embodiment of the structure of the pump unit 101 . This embodiment is basically similar to the structure shown in Figure 36, except that the check valve baffle 284 (or 287) is replaced by a ball 501 (or 502). According to this structure, a highly reliable valve can be obtained by virtue of the action of the stepped disk-shaped elastic member 293. Because of the elasticity of the elastic member, even if the ball 501 (or 502) has poor roundness or high hardness and rough surface, the elastic member can make the ball closely contact therewith.

图45(a)和45(b)示出球501和502在进液和排液侧的动作,所示动作是与图37(a)和37(b)或图42(a)和42(b)相类似。Figures 45(a) and 45(b) show the actions of the balls 501 and 502 at the liquid inlet and discharge sides, the actions shown are the same as those shown in Figures 37(a) and 37(b) or Figures 42(a) and 42( b) similar.

图46(a)是表示阀结构的另一实施例的剖视图。该结构制成使进液孔206和球501接触部分环绕其边缘加工有一圆形槽508,在该槽中固定一O型环509。该O型环509用诸如硅或聚氯丁橡胶之类的弹性材料制成。因此,可借助于球501与O型环509之间的紧密接触提供用以堵塞逆流的一种结构。Fig. 46(a) is a sectional view showing another example of the valve structure. The structure is made such that a circular groove 508 is processed around the edge of the contact portion of the liquid inlet hole 206 and the ball 501, and an O-ring 509 is fixed in the groove. The O-ring 509 is made of elastic material such as silicon or neoprene. Therefore, a structure for blocking backflow can be provided by means of close contact between the ball 501 and the O-ring 509 .

图46(b)是说明球阀501动作的剖视图。只要在O型环509与球501之间存在任何间隙,液体将流过所述间隙。图46的阀结构同样可应用于排液侧阀结构。FIG. 46( b ) is a cross-sectional view illustrating the operation of the ball valve 501 . As long as there is any gap between the O-ring 509 and the ball 501, liquid will flow through the gap. The valve structure of Fig. 46 is also applicable to the discharge side valve structure.

图47(a)是表示阀结构的另一实施例的剖视图。在该实施例中,球不是一个完整的圆球,而是与压板286接触表面是扁平的、与进液孔206接触表面为半球形的构件510。另一种方法是,可将压板286和半球形构件510相互粘着,使得可作为一个整体单元加以应用。图47(b)是说明半球形构件510动作的剖视图。只要在进液孔206与半球形构件510之间存在任何间隙,液体就将从所述间隙流过。图47的这种阀结构同样可应用于排液侧阀结构。Fig. 47(a) is a sectional view showing another example of the valve structure. In this embodiment, the ball is not a complete sphere, but a member 510 whose contact surface with the pressure plate 286 is flat and whose contact surface with the liquid inlet hole 206 is hemispherical. Alternatively, the platen 286 and hemispherical member 510 can be adhered to each other so that they can be used as an integral unit. FIG. 47( b ) is a cross-sectional view illustrating the operation of the hemispherical member 510 . As long as there is any gap between the inlet hole 206 and the hemispherical member 510, liquid will flow through the gap. This valve structure of Fig. 47 is also applicable to the discharge side valve structure.

图48(a)是表示阀结构的另一实施例的剖视图。该实施例构造成用一圆锥形构件511来压紧进液孔206。也可将这种圆锥形构件511和压板286相互粘着,使得可作为一个整体单元加以应用。图48(b)是说明圆锥形构件511的动作的剖视图。只要在进液孔206与圆锥形构件511之间存在任何间隙,液体也将从所述间隙流过。图48的阀结构同样可应用于排液侧阀结构。Fig. 48(a) is a sectional view showing another example of the valve structure. This embodiment is configured to use a conical member 511 to compress the liquid inlet hole 206 . It is also possible to glue the conical member 511 and the pressure plate 286 to each other so that they can be used as an integral unit. FIG. 48( b ) is a cross-sectional view illustrating the operation of the conical member 511 . As long as there is any gap between the inlet hole 206 and the conical member 511, liquid will also flow through said gap. The valve structure of Fig. 48 is also applicable to the discharge side valve structure.

Claims (22)

1、一种微电化泵,它包括:1, a kind of microelectrochemical pump, it comprises: 若馈给一控制电压即可变形的一个压电元件,If a piezoelectric element that can be deformed by feeding a control voltage, 有所述压电元件粘附于其上、因而可根据所述压电元件的变形而变形的振动膜片,a vibrating diaphragm having said piezoelectric element adhered thereto so as to be deformable according to deformation of said piezoelectric element, 根据所述振动膜片按预定方向的变形而释放吸入口的关闭、从吸入口吸入液体的一个进液逆止阀,以及closing of the suction port is released according to the deformation of the vibrating diaphragm in a predetermined direction, a liquid inlet check valve for sucking liquid from the suction port, and 根据所述振动膜片按上述相反方向的变形而释放放射孔的关闭、使从吸入口吸入的液体通过所述放射孔从放射口放射的一个排液逆止阀。A liquid discharge check valve that releases the closure of the radiating hole according to the deformation of the vibrating diaphragm in the above-mentioned opposite direction, and makes the liquid sucked from the suction port radiate from the radiating port through the radiating hole. 2、按照权利要求1的微电化泵,其特征在于另外还包括:2. According to the microelectrochemical pump according to claim 1, it is characterized in that it also includes: 装有所述进液逆止阀并与所述吸入口相通的第一阀腔,The first valve cavity, which is equipped with the liquid inlet check valve and communicates with the suction port, 装有所述排液逆止阀并与所述放射口相通的第二阀腔,以及a second valve chamber equipped with the liquid discharge check valve and communicated with the radiation port; and 由所述振动膜片确定并经由所述进液孔和所述放射孔分别与所述第一阀腔和所述第二阀腔相通的加压腔。A pressurized chamber defined by the vibrating diaphragm and communicated with the first valve chamber and the second valve chamber through the liquid inlet hole and the discharge hole respectively. 3、按照权利要求2的微电化泵,其特征在于另外还包括:3. According to the microelectrochemical pump according to claim 2, it is characterized in that it also includes: 粘在所述压电元件与所述振动膜片之间的一片电极金属板,a piece of electrode metal plate bonded between the piezoelectric element and the vibrating diaphragm, 附在所述压电元件上的第一电极,以及a first electrode attached to the piezoelectric element, and 附在所述电极金属板上的第二电极。A second electrode attached to said electrode metal plate. 4、按照权利要求2的微电化泵,其特征在于:4. The microelectrochemical pump according to claim 2, characterized in that: 使所述进液逆止阀和构成所述第一阀腔的部件结合在第一阀构件内,以及incorporating said inlet check valve and components forming said first valve cavity within a first valve member, and 使所述排液逆止阀和构成所述第二阀腔的部件结合在第二阀构件内。The liquid discharge check valve and the components constituting the second valve chamber are integrated in a second valve member. 5、按照权利要求4的微电化泵,其特征在于所述第一阀构件和第二阀构件是用不同的阀结构构成的。5. A microelectrochemical pump according to claim 4, wherein said first valve member and said second valve member are constructed with different valve structures. 6、按照权利要求1的微电化泵,其特征在于所述逆止阀是通过蚀刻陶瓷材料制备的。6. The microelectrochemical pump according to claim 1, wherein said check valve is fabricated by etching ceramic material. 7、按照权利要求1的微电化泵,其特征在于,将两片或更多片压电元件相互迭加并与所述振动膜片粘在一起。7. The micro electrochemical pump according to claim 1, characterized in that two or more piezoelectric elements are superimposed on each other and glued together with said vibrating membrane. 8、按照权利要求1的微电化泵,另外还包括:8. The microelectrochemical pump according to claim 1, further comprising: 装有所述进液逆止阀并与所述吸入口和吸入孔相通的第一阀腔,以及a first valve cavity equipped with the liquid inlet check valve and communicated with the suction port and the suction hole; and 装有所述排液逆止阀并与所述放射口和所述放射孔相通的第二阀腔,a second valve cavity equipped with the liquid discharge check valve and communicated with the radiation port and the radiation hole, 其特征在于所述振动膜片仅在其周边处加以固定以关闭所述吸入孔和所述放射孔。It is characterized in that the vibrating diaphragm is fixed only at its periphery to close the suction hole and the discharge hole. 9、按照权利要求2的微电化泵,其特征在于它另外还包括:9. According to the microelectrochemical pump according to claim 2, it is characterized in that it also includes: 装配在所述吸入口中的第一密封橡皮顶盖,以及a first sealing rubber top cap fitted in the suction inlet, and 装配在所述放射口中的第二密封橡皮顶盖。A second sealing rubber top cover fits over the jet port. 10、按照权利要求2的微电化泵,其特征在于另外还包括:10. The microelectrochemical pump according to claim 2, further comprising: 直接或通过一管与所述吸入口相连的容器,A container connected directly or through a tube to said suction port, 装配在所述容器开口中的第一密封橡皮顶盖,以及a first sealing rubber top cap fitted in the container opening, and 装配在所述放射口中的第二密封橡皮顶盖。A second sealing rubber top cover fits over the jet port. 11、按照权利要求2的微电化泵,其特征在于所述振动膜片包括:11. The micro electrochemical pump according to claim 2, characterized in that said vibrating diaphragm comprises: 在其厚度方向至少有一个锥形孔的电极金属板,以及通过填满所述锥形孔而固定在所述电极金属板上的塑料平板。An electrode metal plate having at least one tapered hole in its thickness direction, and a plastic plate fixed to the electrode metal plate by filling the tapered hole. 12、按照权利要求11的微电化泵,其特征在于所述塑料平板加工有一环形突出部分用以对所述压电元件定位。12. The microelectrochemical pump according to claim 11, wherein said plastic plate is processed with an annular protrusion for positioning said piezoelectric element. 13、按照权利要求11的微电化泵,其特征在于所述电极金属板在其部分加工有一焊接突出件,该突出件不与所述塑料平板平面重叠。13. The microelectrochemical pump according to claim 11, characterized in that said electrode metal plate is processed with a welded protruding part on its part, and the protruding part does not overlap with the plane of said plastic flat plate. 14、按照权利要求11的微电化泵,其特征在于所述振动膜片在所述塑料平板与所述电极金属板接触的另一面的塑料表面周边加工有一超声波溶剂焊接突出件。14. The microelectrochemical pump according to claim 11, characterized in that said vibrating diaphragm is processed with an ultrasonic solvent welding protruding piece around the plastic surface of the other side of said plastic flat plate in contact with said electrode metal plate. 15、按照权利要求1的微电化泵,其特征在于另外还包括:15. The microelectrochemical pump according to claim 1, further comprising: 包含用以关闭所述吸入口的第一弹性挡板和用以有弹性地推进所述第一弹性挡板的第一弹簧构件的一个进液逆止阀,以及a liquid inlet check valve comprising a first elastic flap for closing said suction port and a first spring member for elastically pushing said first elastic flap, and 包含用以关闭所述放射孔的第二弹性挡板和用以有弹性地推进所述第二弹性挡板的第二弹簧构件的一个进液逆止阀。A liquid inlet check valve comprising a second elastic baffle for closing the radiating hole and a second spring member for elastically pushing the second elastic baffle. 16、按照权利要求1的微电化泵,其特征在于:16. The microelectrochemical pump according to claim 1, characterized in that: 所述进液逆止阀包含:有用以关闭所述吸入口的弧形部分的第一构件和用以有弹性地推进所述第一构件的第一弹簧构件,以及The liquid inlet check valve includes: a first member having an arc portion for closing the suction port and a first spring member for elastically pushing the first member, and 所述排液逆止阀包含:有用以关闭所述放射孔的弧形部分的第二构件和用以有弹性地推进所述第二构件的第二弹簧构件。The liquid discharge check valve includes a second member having an arc portion for closing the radiating hole, and a second spring member for elastically pushing the second member. 17、按照权利要求1的微电化泵,其特征在于另外还包括:17. The microelectrochemical pump according to claim 1, further comprising: 用以将控制电压加给所述压电元件的集成电路,以及an integrated circuit for applying a control voltage to said piezoelectric element, and 用以使所述集成电路运行的电源。A power source for operating the integrated circuit. 18、一种微量放射装置,它包括:18. A micro-radiation device comprising: 根据随压电元件变形而变形的振动膜片的位移、以微小速率放射液体的一个泵组件,A pump assembly that discharges liquid at a minute rate based on the displacement of the vibrating diaphragm that deforms with the deformation of the piezoelectric element, 用以操作和控制所述泵组件的一个控制电路单元,以及a control circuit unit for operating and controlling said pump assembly, and 用以供电功率给所述泵组件和所述控制电路单元的一个电源装置,a power supply unit for supplying power to said pump assembly and said control circuit unit, 其特征在于,所述泵组件、所述控制电路单元和所述电源装置都装在一外壳里。It is characterized in that the pump assembly, the control circuit unit and the power supply unit are all housed in a casing. 19、按照权利要求18的微量放射装置,其特征在于另外还包括:19. A microradiation device according to claim 18, further comprising: 设置在所述微量放射装置外壳外面的一个显示器。A display disposed outside the housing of the microradiation device. 20、按照权利要求18的微量放射装置,其特征在于另外还包括:20. A microradiation device according to claim 18, further comprising: 设置在所述微量放射装置的外壳中用以供应液体给所述泵组件的容器。A container disposed in the housing of the microirradiation device for supplying liquid to the pump assembly. 21、按照权利要求18的微量放射装置,其特征在于另外还包括:21. The microradiation device according to claim 18, further comprising: 设置在所述微量放射装置外壳的外面、与所述泵组件的放射口相连的一个注射器针。A syringe needle provided outside the housing of the micro-irradiation device and connected to the injection port of the pump assembly. 22、按照权利要求18的微量放射装置,其特征在于所述电源装置包括一个电池。22. A microradiation device according to claim 18, wherein said power supply means comprises a battery.
CN 90108559 1989-10-17 1990-10-16 microelectrochemical pump Pending CN1051073A (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP269501/89 1989-10-17
JP269507/89 1989-10-17
JP26950789A JPH03134276A (en) 1989-10-17 1989-10-17 Micro-dispensing device
JP269502/89 1989-10-17
JP26950189A JPH03134270A (en) 1989-10-17 1989-10-17 Fine quantity delivery device
JP269503/89 1989-10-17
JP269506/89 1989-10-17
JP269505/89 1989-10-17
JP269504/89 1989-10-17

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CN1051073A true CN1051073A (en) 1991-05-01

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CN 90108559 Pending CN1051073A (en) 1989-10-17 1990-10-16 microelectrochemical pump

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010009649A1 (en) * 2008-07-23 2010-01-28 微创医疗器械(上海)有限公司 Control system and control method for output discharge of pump
CN102459900A (en) * 2009-06-03 2012-05-16 技术合伙公司 Fluid disc pump
CN101689818B (en) * 2007-07-26 2012-08-29 芝浦机械电子株式会社 Piezoelectric element driving device and coating device
CN102809451A (en) * 2011-05-31 2012-12-05 精工爱普生株式会社 Stress-detecting element, sensor module, and electronic apparatus
CN103814217A (en) * 2011-09-21 2014-05-21 凯希特许有限公司 Dual-cavity pump
CN110440155A (en) * 2019-08-23 2019-11-12 深圳市零奔洋光电股份有限公司 A kind of the LED illuminating module and processing method of super-strength waterproof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101689818B (en) * 2007-07-26 2012-08-29 芝浦机械电子株式会社 Piezoelectric element driving device and coating device
WO2010009649A1 (en) * 2008-07-23 2010-01-28 微创医疗器械(上海)有限公司 Control system and control method for output discharge of pump
CN102459900A (en) * 2009-06-03 2012-05-16 技术合伙公司 Fluid disc pump
CN102809451A (en) * 2011-05-31 2012-12-05 精工爱普生株式会社 Stress-detecting element, sensor module, and electronic apparatus
CN102809451B (en) * 2011-05-31 2016-02-03 精工爱普生株式会社 Stress mornitoring element, sensor module and electronic equipment
CN103814217A (en) * 2011-09-21 2014-05-21 凯希特许有限公司 Dual-cavity pump
CN110440155A (en) * 2019-08-23 2019-11-12 深圳市零奔洋光电股份有限公司 A kind of the LED illuminating module and processing method of super-strength waterproof

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