CN105070878A - Production line for continuously casting and fragmenting storage battery plate grid - Google Patents
Production line for continuously casting and fragmenting storage battery plate grid Download PDFInfo
- Publication number
- CN105070878A CN105070878A CN201510452240.XA CN201510452240A CN105070878A CN 105070878 A CN105070878 A CN 105070878A CN 201510452240 A CN201510452240 A CN 201510452240A CN 105070878 A CN105070878 A CN 105070878A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000005266 casting Methods 0.000 title claims abstract description 22
- 238000003860 storage Methods 0.000 title abstract description 4
- 238000009749 continuous casting Methods 0.000 claims abstract description 23
- 238000013467 fragmentation Methods 0.000 claims description 14
- 238000006062 fragmentation reaction Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000003475 lamination Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Electrode And Active Subsutance (AREA)
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention discloses a production line for continuously casting and fragmenting a storage battery plate grid. The production line comprises a continuous casting machine and a rolling-shear fragmenting machine, wherein the continuous casting machine is a movable mold and fixed mold type continuous casting machine; the cast plate grid is a continuous plate grid; a main machine of the rolling-shear fragmenting machine is double-roller rolling-shear device with an upper knife roll and a lower back-up roll for slitting the continuous plate grid; the continuous plate grid which is cast and molded by the production line is directly fragmented without a plate coating process; and the cast plate grid which is basically the same as that produced by a traditional plate casting machine can be obtained, so that the subsequent traditional pole plate manufacturing technology is reserved; the introduction cost of an enterprise is reduced to the maximal extent; meanwhile, the advantages of the continuous casting machine for the storage battery plate grid are well utilized; the production efficiency of the pole plate is greatly improved; the production line is energy-saving, environment-friendly and low in pollution; and the labor environment of a worker is improved.
Description
Technical field
The present invention relates to continuous casting of metal and thin material cuts field, the particularly continuous grid fragmentation production line of a kind of storage battery.
Background technology
Traditional grid adopts monolithic casting, and because this grid adopts monolithic casting, working (machining) efficiency is not high, and in the course of processing, easily causes lead alloy to reveal thus cause the waste of environmental pollution and material.Along with domestic battery industry improving constantly environmental requirement, continous way grid replaces the inexorable trend that monolithic casting grid has become battery industry development, and the manufacture of current continous way grid generally all adopts continuous grid casting, draw in the net grid and rush web plate grid.And continuous grid casting has grid shape flexible design, can the rib of required design various sizes, with the grid of tapering, fillet, monolithic or the continuous casting of biplate townhouse can be adopted, in, outside plate ear, and there is complete frame, not only improve the intensity of grid but also can not dividing plate be punctured, in addition also to have production efficiency high for continuous grid casting, without scrap lead, be suitable for all Alloys Castings, dry lotus or the charging of wet lotus, can cast out the thinnest, the many merits such as the lightest negative electrode grid, along with the development of this technology and ripe continuous grid casting will be widely used in battery grid manufacture with its obvious advantage.But the general problems faced of continous way grid needs to carry out burst, import continuous casting line its point of blade technolgy of current domestic introduction is burst after coated plate, and this technique is changed comparatively large to domestic traditional type pole plate manufacturing process, add the introduction cost of enterprise.
Therefore, need to propose a kind of new battery grid continuous casting line, continuous casting line can be introduced on the basis not changing or change less as far as possible original traditional pole plate manufacturing process, so both farthest can play the advantage of grid continuous casting line, greatly can reduce again the introduction cost of enterprise.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of battery grid continuous casting fragmentation production line, the continous way grid of this production line casting carries out burst before coated plate technique, this is identical for grid after burst and traditional casting plate machine institute cast panel grid base, therefore this production line can directly replace traditional casting plate machine, its follow-up pole plate production technology still remains unchanged, farthest reduce enterprise and introduce cost, make use of the advantage of conticaster well simultaneously, substantially increase pole plate production efficiency, energy-conserving and environment-protective are polluted little, improve the work situation of workman.
Battery grid continuous casting fragmentation production line of the present invention, comprises conticaster and roller shear wafer separator; Described conticaster is dynamic, mould-fixed grid conticaster, to cast grid be continous way grid; The main frame of described roller shear wafer separator is by being provided with the pair roller type centre slitting installation of upper rotor and lower backing roll for being cut casting continous way grid.
Further, described dynamic model that is dynamic, mould-fixed conticaster is hollow circular cylinder, and described dynamic model periphery is provided with end to end continuous grid forming recess, and described cover half is provided with the rib matched with described dynamic model.
Further, hauling machine is provided with between described conticaster and roller shear wafer separator, described hauling machine comprises the blowning installation, pair roller type draw-gear and the burr remover that makes a fire that are arranged in order along continous way grid flow direction, and sets gradually drainage trap and water receiving tank from top to bottom below described blowning installation.
Further, between described hauling machine and roller shear wafer separator, be provided with cleaning machine, described cleaning machine be provided be arranged in order along continous way grid flow direction purge chamber, spray rinsing room and blow dried room.
Further, described roller shear wafer separator comprises front conveying device, roller shear main frame and rear conveying device, and described front conveying device is provided with preposition guide roller.
Further, described front conveying device is belt transfer structure, and front conveying device is provided with encoder velocity measurement mechanisms and grid roller shear position-detection sensor.
Further, be provided with the roughing mill and finishing mill that are arranged in order along continous way grid flow direction between described cleaning machine and roller shear wafer separator, roughing mill and finishing mill are the double-roller type milling train cooperatively interacted up and down.
Further, lamination plate collecting machine is provided with on rear side of described roller shear wafer separator.
Beneficial effect of the present invention: battery grid continuous casting fragmentation production line of the present invention, the continous way grid of this production line casting carries out burst before coated plate technique, grid after burst is identical with traditional casting plate machine institute cast panel grid, therefore this production line can directly replace traditional casting plate machine, its follow-up pole plate production technology still remains unchanged, farthest reduce enterprise and introduce cost, make use of the advantage of conticaster well simultaneously, substantially increase pole plate production efficiency, energy-conserving and environment-protective are polluted little, improve the work situation of workman.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is that present device arranges schematic diagram;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is dynamic model schematic diagram;
Fig. 4 is cover half schematic diagram;
Fig. 5 is roller shear main machine structure schematic diagram;
Embodiment
Fig. 1 is that present device arranges schematic diagram, Fig. 2 is the vertical view of Fig. 1, Fig. 3 is dynamic model schematic diagram, Fig. 4 is cover half schematic diagram, Fig. 5 is roller shear main machine structure schematic diagram, as shown in the figure: the battery grid continuous casting fragmentation production line of the present embodiment, the conticaster 1, hauling machine 2, cleaning machine 3, roughing mill 4, finishing mill 5, roller shear wafer separator 6 and the lamination plate collecting machine 7 that set gradually along continous way grid flow direction is comprised, described conticaster 1 is dynamic, mould-fixed grid conticaster, to cast grid be continous way grid, the main frame of described roller shear wafer separator is the pair roller type centre slitting installation being provided with rotor 25 and lower backing roll 26, accurately cut for carrying out not coated plate to cast continous way grid, namely grid tablet is processed into after continous way grid through conticaster 1, by hauling machine 2 continous way grid carried backward and clean successively, roughing, finish rolling, burst and lamination, the continous way grid of this production line casting carries out burst before coated plate technique, grid after burst is identical with traditional casting plate machine institute cast panel grid, therefore this production line can directly replace traditional casting plate machine, its follow-up pole plate production technology still remains unchanged, farthest reduce enterprise and introduce cost, make use of the advantage of conticaster well simultaneously, substantially increase pole plate production efficiency, energy-conserving and environment-protective are polluted little, improve the work situation of workman.
In the present embodiment, described dynamic, the dynamic model (see figure bis-) of mould-fixed conticaster is hollow circular cylinder, described dynamic model periphery is provided with end to end continuous grid forming recess 23, described cover half (see figure tri-) is provided with the rib 24 matched with described dynamic model, space between consecutive web 24 is relative with continuous grid forming recess 23, cover half is provided with the charging aperture for being communicated with feeding device, space between charging aperture with each rib 24 communicates, melted material enters space between each rib 24 by charging aperture and continuously in grid forming recess 23, be processed into continous way grid.
In the present embodiment, described hauling machine 2 comprises blowning installation 8, the pair roller type draw-gear 9 and the burr remover 10 that makes a fire that are arranged in order along continous way grid flow direction, drainage trap 11 and water receiving tank 12 is set gradually from top to bottom below described blowning installation 8, blowning installation 8 is set and can carries out cooling down to continous way grid, make continous way grid have certain tensile strength, be convenient to be carried by pair roller type draw-gear 9.
In the present embodiment, described cleaning machine 3 be provided be arranged in order along continous way grid flow direction purge chamber 13, spray rinsing room 14 and blow dried room 15, better can remove the greasy dirt of continous way grid surface.
In the present embodiment, described roller shear wafer separator 6 comprises front conveying device 18, roller shear main frame 20 and rear conveying device 19, described front conveying device 18 is provided with preposition guide roller 17, before and after roller shear main frame 20, both sides all arrange the synchronism that conveying device can ensure between continous way grid and roller shear main frame, improve machining accuracy and product quality.
In the present embodiment, front conveying device 18 is belt transfer structure, front conveying device 18 is provided with encoder velocity measurement mechanisms 22 and grid roller shear position-detection sensor 21, the accurate burst that upper rotor 25 realizes continous way grid can be controlled by grid roller shear position-detection sensor 21 and encoder velocity measurement mechanisms 22, and can according to the automatic regulating sheet speed of the feed speed of grid.
In the present embodiment, the roughing mill 4 be arranged in order along continous way grid flow direction and finishing mill 5 is provided with between described cleaning machine 3 and roller shear wafer separator 6, roughing mill 4 and finishing mill 5 are the double-roller type milling train cooperatively interacted up and down, and inlet guide device 16 is housed respectively, inlet guide device 16 can effectively reduce the distortion inaccuracy that the rolling of continous way grid deflection causes.
In the present embodiment, be provided with lamination plate collecting machine 7 on rear side of described roller shear wafer separator 6, on rear side of roller shear wafer separator 6, refer to the exit side of roller shear wafer separator 6, by lamination plate collecting machine 7, the grid after burst is stacking on request, be convenient to take up and enhance productivity.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (8)
1. a battery grid continuous casting fragmentation production line, is characterized in that: comprise conticaster and roller shear wafer separator; Described conticaster is dynamic, mould-fixed grid conticaster, to cast grid be continous way grid; The main frame of described roller shear wafer separator is by being provided with the pair roller type centre slitting installation of upper rotor and lower backing roll for being cut casting continous way grid.
2. battery grid continuous casting fragmentation production line according to claim 1, it is characterized in that: described dynamic model that is dynamic, mould-fixed conticaster is hollow circular cylinder, described dynamic model periphery is provided with end to end continuous grid forming recess, and described cover half is provided with the rib matched with described dynamic model.
3. battery grid continuous casting fragmentation production line according to claim 1, it is characterized in that: between described conticaster and roller shear wafer separator, be provided with hauling machine, described hauling machine comprises the blowning installation, pair roller type draw-gear and the burr remover that makes a fire that are arranged in order along continous way grid flow direction, and sets gradually drainage trap and water receiving tank from top to bottom below described blowning installation.
4. battery grid continuous casting fragmentation production line according to claim 3, it is characterized in that: between described hauling machine and roller shear wafer separator, be provided with cleaning machine, described cleaning machine be provided be arranged in order along continous way grid flow direction purge chamber, spray rinsing room and blow dried room.
5. battery grid continuous casting fragmentation production line according to claim 1, it is characterized in that: described roller shear wafer separator comprises front conveying device, roller shear main frame and rear conveying device, described front conveying device is provided with preposition guide roller.
6. battery grid continuous casting fragmentation production line according to claim 5, is characterized in that: described front conveying device is belt transfer structure, front conveying device is provided with encoder velocity measurement mechanisms and grid roller shear position-detection sensor.
7. battery grid continuous casting fragmentation production line according to claim 4, it is characterized in that: be provided with the roughing mill and finishing mill that are arranged in order along continous way grid flow direction between described cleaning machine and roller shear wafer separator, roughing mill and finishing mill are the double-roller type milling train cooperatively interacted up and down.
8. battery grid continuous casting fragmentation production line according to claim 1, is characterized in that: be provided with lamination plate collecting machine on rear side of described roller shear wafer separator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452240.XA CN105070878B (en) | 2015-07-28 | 2015-07-28 | Battery grid continuous casting fragmentation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452240.XA CN105070878B (en) | 2015-07-28 | 2015-07-28 | Battery grid continuous casting fragmentation production line |
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| Publication Number | Publication Date |
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| CN105070878A true CN105070878A (en) | 2015-11-18 |
| CN105070878B CN105070878B (en) | 2017-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510452240.XA Active CN105070878B (en) | 2015-07-28 | 2015-07-28 | Battery grid continuous casting fragmentation production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106450343A (en) * | 2016-11-02 | 2017-02-22 | 天能电池集团（安徽）有限公司 | Lead-acid storage battery plate grid of staircase structure, electrode plate and manufacturing technology of electrode plate |
| CN109119638A (en) * | 2018-07-26 | 2019-01-01 | 安徽迅启电源科技有限公司 | A kind of accumulator for fork-lift truck grid production line |
| CN111361968A (en) * | 2020-04-14 | 2020-07-03 | 保定金阳光能源装备科技有限公司 | A continuous electrode plate slitting and stacking process and device |
| CN111682221A (en) * | 2020-06-15 | 2020-09-18 | 陆毅思 | Manufacturing method of injection molding grid, grid for lead-acid storage battery and manufacturing method of grid |
| CN112108705A (en) * | 2020-10-21 | 2020-12-22 | 中国船舶重工集团衡远科技有限公司 | Electronic positioning rolling shear |
| CN112238250A (en) * | 2020-09-29 | 2021-01-19 | 超威电源集团有限公司 | A battery electrode manufacturing device and method |
| CN112247245A (en) * | 2020-09-29 | 2021-01-22 | 超威电源集团有限公司 | Battery plate manufacturing device and method |
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| CN202316510U (en) * | 2011-11-15 | 2012-07-11 | 营口安偌德机电设备有限公司 | Lead alloy strip continuous casting and rolling production line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106450343A (en) * | 2016-11-02 | 2017-02-22 | 天能电池集团（安徽）有限公司 | Lead-acid storage battery plate grid of staircase structure, electrode plate and manufacturing technology of electrode plate |
| CN109119638A (en) * | 2018-07-26 | 2019-01-01 | 安徽迅启电源科技有限公司 | A kind of accumulator for fork-lift truck grid production line |
| CN109119638B (en) * | 2018-07-26 | 2021-09-28 | 安徽迅启电源科技有限公司 | Production line for storage battery grid for forklift |
| CN111361968A (en) * | 2020-04-14 | 2020-07-03 | 保定金阳光能源装备科技有限公司 | A continuous electrode plate slitting and stacking process and device |
| CN111361968B (en) * | 2020-04-14 | 2025-07-04 | 保定金阳光能源装备科技有限公司 | A continuous plate cutting and stacking process and device |
| CN111682221A (en) * | 2020-06-15 | 2020-09-18 | 陆毅思 | Manufacturing method of injection molding grid, grid for lead-acid storage battery and manufacturing method of grid |
| CN112238250A (en) * | 2020-09-29 | 2021-01-19 | 超威电源集团有限公司 | A battery electrode manufacturing device and method |
| CN112247245A (en) * | 2020-09-29 | 2021-01-22 | 超威电源集团有限公司 | Battery plate manufacturing device and method |
| CN112108705A (en) * | 2020-10-21 | 2020-12-22 | 中国船舶重工集团衡远科技有限公司 | Electronic positioning rolling shear |
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| Publication number | Publication date |
|---|---|
| CN105070878B (en) | 2017-11-10 |
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Address after: 404000 Chongqing Wanzhou economic and Technological Development Zone, Kowloon Park, No. 486 Jing Kai Road (Wanzhou Jing Kai District) Patentee after: China Shipbuilding Heavy Industry Group, Heng Yuan Technology Co., Ltd. Address before: No. 1111, No. five bridge, Chongqing City, Wanzhou District, Chongqing Patentee before: Chongqing Zhaofeng Machienry Co., Ltd. |
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