CN105065818B - Flexible damping connection device for ground petroleum pipeline - Google Patents
Flexible damping connection device for ground petroleum pipeline Download PDFInfo
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- CN105065818B CN105065818B CN201510480255.7A CN201510480255A CN105065818B CN 105065818 B CN105065818 B CN 105065818B CN 201510480255 A CN201510480255 A CN 201510480255A CN 105065818 B CN105065818 B CN 105065818B
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- 238000013016 damping Methods 0.000 title claims abstract description 98
- 239000003208 petroleum Substances 0.000 title claims abstract description 7
- 229920001971 elastomer Polymers 0.000 claims abstract description 41
- 239000005060 rubber Substances 0.000 claims abstract description 41
- 238000007789 sealing Methods 0.000 claims abstract description 37
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 238000002955 isolation Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints; Joints allowing movement
- F16L27/10—Adjustable joints; Joints allowing movement comprising a flexible connection only
- F16L27/1017—Joints with sleeve or socket
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints; Joints allowing movement
- F16L27/10—Adjustable joints; Joints allowing movement comprising a flexible connection only
- F16L27/1021—Adjustable joints; Joints allowing movement comprising a flexible connection only comprising an intermediate resilient element, e.g. a ring
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vibration Prevention Devices (AREA)
- Joints Allowing Movement (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于地上石油管道的柔性消振连接装置,尤其涉及一种通过管道、柔性消振器的螺纹设计实现其便于安装固定及流体密封;通过双弹簧的弹簧消振区实现连接管道的初次减振;通过注有粘弹性高阻尼橡胶的橡胶消振区实现隔绝振动能量的传递;通过充有压缩气体的气体消振区实现吸收弹簧消振区和橡胶消振区的残余振动能量,属于管道连接的减振技术研发领域。The invention relates to a flexible damping connection device for above-ground petroleum pipelines, in particular to a thread design of the pipeline and the flexible damper to facilitate installation, fixation and fluid sealing; the connection is realized through the spring damping area of double springs The initial vibration reduction of the pipeline; the transmission of vibration energy is isolated through the rubber vibration-absorbing area injected with viscoelastic high-damping rubber; the residual vibration of the spring vibration-absorbing area and the rubber vibration-absorbing area is absorbed through the gas vibration-absorbing area filled with compressed gas Energy belongs to the field of research and development of vibration reduction technology for pipeline connections.
背景技术Background technique
目前地上石油管道的连接主要是通过焊接或法兰这种刚性连接来实现,但刚性连接存在易传递振动载荷的不足,极易致使管道损坏,以及两连接管在接口处发生错位,甚至造成管内流体泄漏,因地上石油管道处在地表面,即使微小的泄漏也会引起较大的污染事故。而如果能将有害振动在传递到被连接管道前消除,可有效保护被连接管道,并防止两管道发生相对位移。At present, the connection of above-ground oil pipelines is mainly realized through rigid connections such as welding or flanges, but the rigid connection has the disadvantage of easily transmitting vibration loads, which can easily cause damage to the pipelines, and misalignment of the two connecting pipes at the interface, and even cause internal damage. Fluid leakage, because the oil pipeline on the ground is on the surface of the ground, even a small leakage will cause a large pollution accident. However, if the harmful vibration can be eliminated before being transmitted to the connected pipeline, the connected pipeline can be effectively protected and the relative displacement of the two pipelines can be prevented.
因此,针对现有地上石油管道的刚性连接易传递有害振动这一问题,应从管道连接方式及结构上进行综合考虑,设计出代替管道刚性连接的一种连接装置。Therefore, in view of the problem that the rigid connection of the existing above-ground oil pipeline is easy to transmit harmful vibration, a connection device that replaces the rigid connection of the pipeline should be designed from the comprehensive consideration of the pipeline connection method and structure.
发明内容Contents of the invention
本发明针对现有地上石油管道的刚性连接易传递有害振动这一问题,提供了一种可有效解决上述问题的一种用于地上石油管道的柔性消振连接装置。Aiming at the problem that the rigid connection of the existing above-ground oil pipeline is easy to transmit harmful vibrations, the invention provides a flexible vibration-eliminating connection device for the above-ground oil pipeline that can effectively solve the above-mentioned problem.
本发明的一种用于地上石油管道的柔性消振连接装置采用以下技术方案:A flexible vibration-absorbing connection device for above-ground petroleum pipelines of the present invention adopts the following technical solutions:
一种用于地上石油管道的柔性消振连接装置,主要包括管道A、柔性消振器和管道B,管道A和管道B的接口处设有外螺纹,柔性消振器的两端设有内螺纹,柔性消振器连接管道A和管道B;所述柔性消振器主要由上薄筒、下薄筒和密封薄板组成,上薄筒为圆筒形结构,下薄筒为“双工字”型截面的圆筒形结构,密封薄板为圆环形结构,密封薄板以三层辐射的形式开有螺纹孔,螺纹孔每层为12个,上薄筒、下薄筒通过紧固螺钉和密封垫将其安装在两个密封薄板上,上薄筒、下薄筒和密封薄板所围成的空间区域分为弹簧消振区、橡胶消振区和气体消振区,弹簧消振区在柔性消振器的两端内侧并与管道A和管道B直接接触,橡胶消振区在两弹簧消振区之间,气体消振区分布在柔性消振器的外侧,覆盖整个弹簧消振区和橡胶消振区;所述弹簧消振区由下薄筒和密封薄板围成,单个弹簧消振区截面处安装有2个弹簧,整个柔性消振器两端分别配有8组弹簧消振区;所述橡胶消振区由下薄筒内侧的中部区域组成,橡胶消振区内注有弹性阻尼,弹性阻尼为粘弹性高阻尼橡胶,橡胶消振区通过倒锥形密封塞密封;所述气体消振区由上薄筒、下薄筒外侧面和密封薄板围成,气体消振区内充有压缩气体,并通过上薄筒中部的密封螺栓和密封垫密封。A flexible vibration-absorbing connection device for above-ground petroleum pipelines, mainly comprising a pipeline A, a flexible vibration absorber and a pipeline B, the interface between the pipeline A and the pipeline B is provided with external threads, and the two ends of the flexible vibration absorber are provided with internal threads. The flexible damper connects the pipeline A and the pipeline B; the flexible damper is mainly composed of an upper thin tube, a lower thin tube and a sealing sheet, the upper thin tube is a cylindrical structure, and the lower thin tube is a "duplex" "Cylindrical structure with a cross-section, the sealing plate is a circular structure, and the sealing plate is provided with threaded holes in the form of three layers of radiation. There are 12 threaded holes in each layer. The gasket is installed on two sealing sheets. The space area surrounded by the upper thin tube, the lower thin tube and the sealing sheet is divided into a spring vibration-absorbing area, a rubber vibration-absorbing area and a gas vibration-absorbing area. The spring vibration-absorbing area is in The two ends of the flexible damper are in direct contact with pipe A and pipe B. The rubber damping area is between the two spring damping areas, and the gas damping area is distributed outside the flexible damper, covering the entire spring damping area. and rubber vibration damping area; the spring vibration damping area is surrounded by the lower thin tube and the sealing sheet, and two springs are installed at the section of a single spring damping area, and 8 sets of spring vibration damping are respectively equipped at both ends of the entire flexible damper The rubber damping area is composed of the middle area inside the lower thin tube. The rubber damping area is filled with elastic damping. The elastic damping is viscoelastic high damping rubber. The rubber damping area is sealed by an inverted tapered sealing plug; The gas vibration elimination area is surrounded by the upper thin tube, the outer surface of the lower thin tube and the sealing sheet. The gas vibration elimination area is filled with compressed gas and sealed by the sealing bolt and the gasket in the middle of the upper thin tube.
本发明在管道A和管道B的接口处设有外螺纹、柔性消振器的两端设有内螺纹,通过这种设计方便柔性消振器的安装固定,以及通过螺纹连接实现管内流体的密封。In the present invention, external threads are provided at the interface of pipeline A and pipeline B, and internal threads are provided at both ends of the flexible damper. This design facilitates the installation and fixing of the flexible damper, and realizes the sealing of the fluid in the pipe through threaded connection. .
本发明在柔性消振器的两端内侧设计为带双弹簧的弹簧消振区,通过这种设计实现管道连接处的初次减振,即如管道A振动时,通过弹簧的压缩变形,将管道A的振动动能转换为弹性势能进行振动能量的转变、消耗。In the present invention, a spring damping area with double springs is designed on the inside of both ends of the flexible damper. Through this design, the initial damping of the pipeline connection is realized, that is, when the pipeline A vibrates, the pipeline is compressed and deformed by the spring. A's vibration kinetic energy is converted into elastic potential energy to convert and consume vibration energy.
本发明在柔性消振器的内侧中部设计为注有粘弹性高阻尼橡胶的橡胶消振区,通过这种设计实现隔绝振动能量的传递,即通过橡胶分子链之间的粘性内摩擦来消耗经弹簧消振区传递来的残余振动能量,以及通过弹性阻尼的局部变形实现振动能量的吸收。In the present invention, the inner middle part of the flexible damper is designed as a rubber damping area filled with viscoelastic high damping rubber. Through this design, the transmission of vibration energy is isolated, that is, the viscous internal friction between rubber molecular chains is used to consume vibration energy. The residual vibration energy transmitted from the spring damping area, and the absorption of vibration energy is realized through the local deformation of elastic damping.
本发明在柔性消振器的外侧设计为充有压缩气体的气体消振区,通过这种设计实现弹簧消振区和橡胶消振区的振动变形缓冲,即以压缩气体形成气垫,并通过气体的压缩吸收来自弹簧消振区和橡胶消振区的残余振动能量,从而实现柔性消振器的快速减振、消振。In the present invention, the outside of the flexible damper is designed as a gas damping area filled with compressed gas. Through this design, the vibration and deformation buffering of the spring damping area and the rubber damping area is realized, that is, an air cushion is formed with compressed gas, and the air cushion is passed through the gas. The compression absorbs the residual vibration energy from the spring damping area and the rubber damping area, so as to realize the quick damping and damping of the flexible damper.
本发明的有益效果是:通过管道、柔性消振器的螺纹设计实现其便于安装固定及流体密封;通过双弹簧的弹簧消振区实现连接管道的初次减振;通过注有粘弹性高阻尼橡胶的橡胶消振区实现隔离振动能量的传递;通过充有压缩气体的气体消振区实现吸收弹簧消振区和橡胶消振区的残余振动能量。The beneficial effects of the present invention are: through the thread design of the pipeline and the flexible damper, it is easy to install, fix and fluid seal; through the spring damping area of the double spring, the initial vibration reduction of the connected pipeline is realized; through the injection of viscoelastic high damping rubber The rubber vibration damping area realizes the transmission of isolated vibration energy; the gas damping area filled with compressed gas realizes the absorption of the residual vibration energy of the spring vibration damping area and the rubber vibration damping area.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明柔性消振器的局部放大示意图。Fig. 2 is a partially enlarged schematic view of the flexible damper of the present invention.
图3是本发明弹簧消振区的布置示意图。Fig. 3 is a schematic diagram of the layout of the spring damping area of the present invention.
图4是本发明弹簧消振区的局部放大示意图。Fig. 4 is a partially enlarged schematic view of the damping area of the spring of the present invention.
图5是本发明气体消振区及其密封处的局部放大示意图。Fig. 5 is a partially enlarged schematic view of the gas vibration-eliminating area and its sealing part of the present invention.
其中:1、管道A,2、柔性消振器,3、管道B,4、下薄筒,5、橡胶消振区,6、弹性阻尼,7、弹簧消振区,8、紧固螺钉,9、弹簧,10、密封薄板,11、上薄筒,12、压缩气体,13气体消振区,14、密封螺栓,15、密封塞,16、密封垫。Among them: 1. Pipe A, 2. Flexible damper, 3. Pipe B, 4. Lower thin tube, 5. Rubber damping area, 6. Elastic damping, 7. Spring damping area, 8. Fastening screws, 9. Spring, 10. Sealing thin plate, 11. Upper thin tube, 12. Compressed gas, 13 Gas damping area, 14. Sealing bolt, 15. Sealing plug, 16. Gasket.
具体实施方式detailed description
实施例:Example:
如图1所示,本发明的一种用于地上石油管道的柔性消振连接装置,主要包括管道A 1、柔性消振器2和管道B 3,管道A 1和管道B 3的接口处设有外螺纹,柔性消振器2的两端设有内螺纹,柔性消振器2连接管道A 1和管道B 3,这种螺纹设计方便柔性消振器2的安装固定,以及通过螺纹连接实现管内流体的密封。As shown in Fig. 1, a kind of flexible damping connecting device used for above-ground petroleum pipeline of the present invention mainly comprises pipeline A1, flexible damper 2 and pipeline B3, and the interface of pipeline A1 and pipeline B3 is provided with There are external threads, and both ends of the flexible damper 2 are provided with internal threads, and the flexible damper 2 is connected to the pipe A 1 and the pipe B 3. This thread design is convenient for the installation and fixing of the flexible damper 2, and it can be realized through threaded connection. The sealing of the fluid in the tube.
如图2、图3所示,柔性消振器2主要由上薄筒11、下薄筒4和密封薄板10组成,上薄筒11为圆筒形结构,下薄筒4为“双工字”型截面的圆筒形结构,密封薄板10为圆环形结构,密封薄板10以三层辐射的形式开有螺纹孔,螺纹孔每层为12个,上薄筒11、下薄筒4通过紧固螺钉8和密封垫16将其安装在两个密封薄板10上,上薄筒11、下薄筒4和密封薄板10所围成的空间区域分为弹簧消振区7、橡胶消振区5和气体消振区13,弹簧消振区7在柔性消振器2的两端内侧并与管道A 1和管道B 3直接接触,橡胶消振区5在两弹簧消振区7之间,气体消振区13分布在柔性消振器2的外侧,覆盖整个弹簧消振区7和橡胶消振区5。As shown in Figure 2 and Figure 3, the flexible damper 2 is mainly composed of an upper thin tube 11, a lower thin tube 4 and a sealing sheet 10, the upper thin tube 11 is a cylindrical structure, and the lower thin tube 4 is a "duplex" "Cylindrical structure with a cross-section, the sealing sheet 10 is a circular structure, the sealing sheet 10 is provided with threaded holes in the form of three layers of radiation, and each layer has 12 threaded holes, and the upper thin tube 11 and the lower thin tube 4 pass through Fasten the screw 8 and the sealing gasket 16 to install it on the two sealing sheets 10, and the space area surrounded by the upper thin tube 11, the lower thin tube 4 and the sealing sheet 10 is divided into a spring vibration-absorbing area 7 and a rubber vibration-absorbing area. 5 and the gas damping area 13, the spring damping area 7 is inside the two ends of the flexible damper 2 and is in direct contact with the pipe A1 and the pipe B3, the rubber damping area 5 is between the two spring damping areas 7, The gas damping area 13 is distributed on the outside of the flexible damper 2 and covers the entire spring damping area 7 and the rubber damping area 5 .
结合图2、图4所示,弹簧消振区7由下薄筒4和密封薄板10围成,单个弹簧消振区7截面处安装有2个弹簧9,整个柔性消振器2两端分别配有8组弹簧消振区7。双弹簧9的弹簧消振区7,工作时实现管道连接处的初次减振,即如管道A 1振动时,通过弹簧9的压缩变形,将管道A 1的振动动能转换为弹性势能进行振动能量的转变、消耗。As shown in Figure 2 and Figure 4, the spring damping area 7 is surrounded by the lower thin tube 4 and the sealing sheet 10, and two springs 9 are installed at the section of a single spring damping area 7, and the two ends of the entire flexible damper 2 are respectively Equipped with 8 sets of spring damping zones 7. The spring damping area 7 of the double spring 9 realizes the initial vibration reduction at the joint of the pipeline during operation, that is, when the pipeline A 1 vibrates, the vibration kinetic energy of the pipeline A 1 is converted into elastic potential energy for vibration energy through the compression deformation of the spring 9 transformation and consumption.
结合图2所示,橡胶消振区5由下薄筒4内侧的中部区域组成,橡胶消振区5内注有弹性阻尼6,弹性阻尼6为粘弹性高阻尼橡胶,橡胶消振区5通过倒锥形密封塞15密封。注有粘弹性高阻尼橡胶的橡胶消振区5,工作时实现隔绝振动能量的传递,即通过橡胶分子链之间的粘性内摩擦来消耗经弹簧消振区7传递来的残余振动能量,以及通过弹性阻尼6的局部变形实现振动能量的吸收。As shown in Figure 2, the rubber damping area 5 is composed of the middle area inside the lower thin tube 4, the rubber damping area 5 is filled with elastic damping 6, the elastic damping 6 is viscoelastic high damping rubber, and the rubber damping area 5 passes through Inverted tapered sealing plug 15 is sealed. The rubber vibration-absorbing area 5 injected with viscoelastic high-damping rubber can isolate the transmission of vibration energy during operation, that is, the residual vibration energy transmitted through the spring vibration-absorbing area 7 is consumed through the viscous internal friction between rubber molecular chains, and Absorption of the vibration energy is achieved by local deformation of the elastic damper 6 .
结合图2、图5所示,气体消振区13由上薄筒11、下薄筒4外侧面和密封薄板10围成,气体消振区13内充有压缩气体12,并通过上薄筒11中部的密封螺栓14和密封垫16密封。充有压缩气体12的气体消振区13,工作时实现弹簧消振区7和橡胶消振区5的振动变形缓冲,即以压缩气体12形成气垫,并通过气体的压缩吸收来自弹簧消振区7和橡胶消振区5的残余振动能量,从而实现柔性消振器2的快速减振、消振。As shown in Figure 2 and Figure 5, the gas damping area 13 is surrounded by the upper thin tube 11, the outer surface of the lower thin tube 4 and the sealing sheet 10, the gas damping area 13 is filled with compressed gas 12, and passes through the upper thin tube The sealing bolt 14 and the gasket 16 in the middle of 11 are sealed. The gas damping area 13 filled with compressed gas 12 realizes the vibration and deformation buffering of the spring damping area 7 and the rubber damping area 5 during operation, that is, the compressed gas 12 forms an air cushion and absorbs the vibration from the spring damping area through the compression of the gas. 7 and the residual vibration energy of the rubber damping area 5, so as to realize the quick damping and vibration elimination of the flexible damper 2.
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| CN107131384B (en) * | 2017-06-20 | 2022-12-16 | 武汉科技大学 | A gas pipeline pressurized transportation device |
| CN108612934B (en) * | 2018-05-17 | 2020-11-24 | 安徽众诚信息技术咨询有限公司 | A centralized gas supply pipeline for urban natural gas |
| CN111608993B (en) * | 2020-06-04 | 2024-08-09 | 中国工程物理研究院总体工程研究所 | Hydraulic vibration table surplus energy safety release device |
| CN113217468A (en) * | 2021-06-23 | 2021-08-06 | 山东泰星新材料股份有限公司 | Inlet and outlet connecting structure of centrifugal pump and using method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU615418B2 (en) * | 1986-08-22 | 1991-10-03 | Geoffrey Alan Boundy | Improvements relating to a joint arrangement and fitting |
| RU2133399C1 (en) * | 1998-03-26 | 1999-07-20 | Уфимский государственный авиационный технический университет | Exhaust pipeline movable joint |
| CN102359682A (en) * | 2011-09-30 | 2012-02-22 | 姜堰市高歌管道设备厂 | Directly-buried maintenance-free axial conjointed sleeve compensator |
| CN203258247U (en) * | 2013-05-23 | 2013-10-30 | 南通中正机械有限公司 | Novel pipeline flexible joint |
| CN204901151U (en) * | 2015-08-08 | 2015-12-23 | 济南大学 | A flexible damping connecting device for ground petroleum pipeline |
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