CN105048739B - Equipment for producing mute automobile starter motor end cap - Google Patents

Abstract

The invention discloses equipment for producing the end cover of a silent automobile starter motor, including a quality inspection system, a cooling system, an inversion system, a temperature control device, melting material equipment and power supply equipment, the quality inspection system is connected to a cooling system, and the The cooling system is connected to the pouring system, and the pouring system is connected to the melting equipment, and the melting equipment is respectively connected to the temperature control device and the power supply equipment; the quality inspection system is also connected to the pouring system; it also includes a weighing system, a weighing container and a material handling system, the weighing container is connected to the weighing system, the material handling system is connected to the weighing system, the melting equipment is connected to the weighing container, and a weighing sensor is arranged on the weighing container, and the weighing sensor Connect the weighing system; it can produce the end cover of the silent car starter motor, and effectively guarantee the quality of the produced products to meet the quality standards, and there will be no situation where the car starter motor slows down due to quality reasons, thereby avoiding safety hazards. ACCIDENT.

Description

Equipment for the production of end caps for silent car starter motors

technical field

The invention relates to the technical field of manufacture of automobile starter motor end caps, in particular to equipment for producing silent automobile starter motor end caps.

Background technique

The starter motor of the car, also known as the starter motor, can convert the electric energy of the battery into mechanical energy, and drive the flywheel of the engine to rotate to start the engine.

The starting of the engine needs the support of external force, and the car starter is playing this role. Generally speaking, the starter uses three parts to realize the whole starting process. The DC motor introduces the current from the battery and causes the drive gear of the starter to produce mechanical movement; the transmission mechanism engages the drive gear into the flywheel ring gear, and at the same time can automatically disengage after the engine is started; the starter circuit is turned on and off by an electromagnetic switch to control.

Among them, the motor is the main part inside the starter, and its working principle is the energy conversion process based on Ampere's law that we have come into contact with in junior high school physics, that is, the force of the current-carrying conductor in the magnetic field. The motor includes the necessary components such as armature, commutator, magnetic poles, brushes, bearings and housing.

Before the engine can run under its own power, it must be rotated by an external force. The process in which the engine transitions from a static state to self-running with the help of external force is called engine starting. The commonly used starting methods of engines include manual starting, auxiliary gasoline engine starting and electric starting. It is simple but inconvenient and labor-intensive. It is only suitable for some low-power engines, and it is only reserved as a backup method in some cars; auxiliary gasoline engine starting is mainly used in high-power engines. On the diesel engine; the electric starting method is easy to operate, starts quickly, has the ability to start repeatedly, and can be controlled remotely, so it is widely used by modern vehicles.

As an important part of the automobile starter motor, the quality of the automobile starter motor end cover will directly affect the safe operation of the automobile, and the quality of an automobile starter motor end cover with a mute function is more important.

Contents of the invention

The purpose of the present invention is to provide equipment for producing the end cover of the silent automobile starter motor, which can produce the end cover of the silent automobile starter motor, and effectively guarantees that the quality of the produced product meets the quality standard, and there will be no failure due to quality reasons. The situation that the starter motor of the automobile is slowed down occurs, thereby avoiding safety accidents. The whole structure has the characteristics of scientific design, reasonable use, and convenient operation.

The present invention is realized through the following technical solutions: the equipment for producing the end cover of the silent automobile starter motor includes a quality inspection system, a cooling system, an inversion system, a temperature control device, melting material equipment and power supply equipment, and the quality inspection system is connected to A cooling system, the cooling system is connected to the pouring system, the pouring system is connected to the melting equipment, and the melting equipment is respectively connected to the temperature control device and the power supply equipment; the quality inspection system is also connected to the pouring system.

Further, in order to better realize the present invention, the following structure is specially provided: it also includes a weighing system, a weighing container, and a material handling system, the weighing container is connected to the weighing system, and the material handling system is connected to the weighing system , the melting material equipment is connected to a weighing container, a weighing sensor is arranged on the weighing container, and the weighing sensor is connected to a weighing system.

Further, in order to better realize the present invention, the following structure is specially provided: the material processing system includes an industrial color smart camera, an image decoding circuit, an image processing circuit and a material identification system, and the industrial color smart camera is connected to the image decoding circuit , the image decoding circuit is connected to an image processing circuit, the image processing circuit is connected to a material identification system, and the material identification system is connected to a weighing system.

Further, in order to better realize the present invention, the following structure is specially provided: the image processing circuit is provided with an image enhancement circuit, the image decoding circuit is connected to the image enhancement circuit, and the image enhancement circuit is connected to the material identification system.

Further, in order to better realize the present invention, the following structure is specially provided: an image denoising circuit is also provided in the image processing circuit, the image enhancement circuit is connected to the image denoising circuit, and the image denoising circuit is connected to Material identification system.

Further, in order to better realize the present invention, the following structure is especially provided: it also includes a human-computer interaction interface, and the human-computer interaction interface is connected to the weighing system.

Further, in order to better realize the present invention, the following structure is particularly provided: the human-computer interaction interface is a touch-screen human-computer interaction interface.

Compared with the prior art, the present invention has the following advantages and beneficial effects:

The invention can produce the end cover of the silent automobile starter motor, and effectively guarantees that the quality of the produced product meets the quality standard, and does not cause the automobile starter motor to slow down due to quality reasons, thereby avoiding safety accidents, and the whole The structure has the characteristics of scientific design, reasonable use and convenient operation.

When the present invention is in production, especially in material configuration, it adopts an intelligent batching mode to configure the raw materials of the end cover of the silent car starter motor, and uses scientific weighing facilities to weigh them, so that the raw materials can completely meet the formula. Quality and weight requirements, so that the end cover of the silent car starter motor produced has a completely consistent product quality standard.

In the present invention, the quality inspection is carried out on each end cover of the silent automobile starter motor produced, so as to ensure that the quality of each product is qualified, thereby improving the quality reputation of the company or enterprise.

In particular, the present invention utilizes the quality system for quality management in the casting system, thereby further reducing the product rework rate and greatly reducing the rate of defective products.

Description of drawings

Fig. 1 is a schematic diagram of the structure of the present invention.

detailed description

The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.

Example 1:

The equipment used to produce the end cover of the silent automobile starter motor, as shown in Figure 1, includes a quality inspection system, a cooling system, an inversion system, a temperature control device, melting material equipment and power supply equipment, and the quality inspection system is connected to the cooling system. The cooling system is connected to the pouring system, and the pouring system is connected to the melting equipment, and the melting equipment is respectively connected to the temperature control device and the power supply equipment; the quality inspection system is also connected to the pouring system.

The melting equipment melts and mixes the raw materials required for a certain batch of silent car starter motor end caps into mixed materials, and then transports them to the pouring system. In the pouring system, there is a silent car starter motor end cover mold. The mixed material will be transported to the end cover mold of the silent car starter motor and reverse molded into the end cover of the silent car starter motor; the formed end cover of the silent car starter motor will be transferred to the cooling system for scientific cooling to avoid the occurrence of The rise of defective products due to bad reasons occurs. The cooled silent car starter motor end cover will be sent to the quality inspection system again for quality inspection. Only products that pass the quality inspection can be put on the market. Products that are judged to be unqualified by the quality inspection will be returned to the furnace for remanufacturing. In order to facilitate the intelligent inspection of the quality of the inverted mold during the mold inversion process, so as to prevent the generation of defective products as much as possible at the source, the quality inspection system is also connected to the Real-time control of the quality of the mold inversion system; it can produce the end cover of the silent car starter motor, and effectively guarantee the quality of the produced products to meet the quality standards, and there will be no problems with the car starter motor due to quality reasons. The situation of sabotage occurs, thereby avoiding safety accidents. The whole structure has the characteristics of scientific design, reasonable use, and convenient operation.

Example 2:

This embodiment is further optimized on the basis of the above embodiments. In order to further realize the present invention better, during production, especially during material allocation, an intelligent batching mode is used to carry out the silent automobile starter motor end cover. Raw materials are configured and weighed by scientific weighing facilities, so that the prepared raw materials fully meet the quality and weight requirements of the formula, so that the produced silent car starter motor end cover has completely consistent product quality standards, such as As shown in Figure 1, the following structure is especially provided: a weighing system, a weighing container, and a material handling system are also included, the weighing container is connected to the weighing system, the material handling system is connected to the weighing system, and the melting material The equipment is connected with a weighing container, and a weighing sensor is arranged on the weighing container, and the weighing sensor is connected with a weighing system.

The material handling system automatically recognizes the materials poured into the weighing container. After the identification, a required quantity information of the material will be formed, and the required quantity information will be transmitted to the weighing system, and the weighing system will The required amount of a material gives a weighing command to the load cell, and then the load cell weighs out the required amount, and transfers the weighed material from the weighing container to the melting material equipment for melting and synthesis.

Example 3:

This embodiment is further optimized on the basis of the above-mentioned embodiments. In order to better realize the present invention, each material can be automatically identified. As shown in Figure 1, the following structure is specially provided: The material processing system includes an industrial color smart camera, an image decoding circuit, an image processing circuit and a material identification system. The industrial color smart camera is connected to the image decoding circuit, the image decoding circuit is connected to the image processing circuit, and the image processing circuit is connected to the material identification system, the material identification system is connected to the weighing system.

The information parameters of all materials are set in the material identification system, and then the industrial color smart camera is used to take pictures of the materials dumped in the weighing container, and the image information of the captured photos will be decoded and processed according to the subsequent image elimination After processing such as noise, = enhancement, etc., identify the material in the material identification system. After the identification is successful, it will send the demand information of this material to the weighing system according to the formula information set in the material identification system, and the weighing system will be based on this. The required amount of a material gives a weighing command to the load cell, and then the load cell weighs out the required amount, and transfers the weighed material from the weighing container to the melting material equipment for melting and synthesis.

Example 4:

This embodiment is further optimized on the basis of the above-mentioned embodiments. Further, in order to better realize the present invention, the signal representing the part of the blurred image in the decoded image signal can be further enhanced, so that the blurred image also becomes clear. As shown in Fig. 1, the following structure is particularly provided: the image processing circuit is provided with an image enhancement circuit, the image decoding circuit is connected to the image enhancement circuit, and the image enhancement circuit is connected to the material identification system.

Example 5:

This embodiment is further optimized on the basis of the above-mentioned embodiments. In order to better realize the present invention, noise signals in the image can be removed, and noise spots in the restored image can be avoided, which will affect the image quality, as shown in FIG. 1 , especially provided with the following structure: an image denoising circuit is also provided in the image processing circuit, the image enhancement circuit is connected to the image denoising circuit, and the image denoising circuit is connected to the material identification system.

Embodiment 6:

This embodiment is further optimized on the basis of the above-mentioned embodiments. Further, in order to better realize the present invention, various parameters can be set and a dialogue between man and machine can be realized for manual management, as shown in FIG. 1 , especially provided with the following structure: it also includes a human-computer interaction interface, and the human-computer interaction interface is connected to the weighing system.

Embodiment 7:

This embodiment is further optimized on the basis of the above-mentioned embodiments. In order to better realize the present invention, various parameters can be set by touch and the dialogue between man and machine can be realized for manual management. The following structure is provided: the human-computer interaction interface is a touch screen type human-computer interaction interface.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.

Claims (1)

1. the equipment for producing mute automobile starter motor end cap, it is characterised in that：Including quality inspection system, cooling system, fall Modular system, temperature regulating device, melt equipment and power supply unit, the quality inspection system connect cooling system, the cooling system connection Reverse mould system, the reverse mould system connect melt equipment, and the melt equipment connects temperature regulating device and power supply unit respectively；It is described Quality inspection system is also connected with reverse mould system；The melt equipment connects weighing container, and biography of weighing is provided with the weighing container Sensor, the weighing sensor connect weighing system.