CN105035903A - Elevator load test device and test method thereof - Google Patents
Elevator load test device and test method thereof Download PDFInfo
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- CN105035903A CN105035903A CN201510543829.0A CN201510543829A CN105035903A CN 105035903 A CN105035903 A CN 105035903A CN 201510543829 A CN201510543829 A CN 201510543829A CN 105035903 A CN105035903 A CN 105035903A
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- 238000012345 traction test Methods 0.000 claims abstract description 12
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- 238000007689 inspection Methods 0.000 claims description 8
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0006—Monitoring devices or performance analysers
- B66B5/0037—Performance analysers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/14—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions in case of excessive loads
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Abstract
The invention provides an elevator load test device and a test method thereof, and belongs to the technical field of elevator detection. The elevator load test device and method solve the problem that an existing elevator load is inconvenient to detect. The elevator load test device comprises a hydraulic controller, display instruments and at least one hydraulic ejector rod. The hydraulic ejector rods comprise hydraulic cylinders fixed to guide rails in a lift shaft and supporting rods which are connected into the hydraulic cylinders in a sliding manner and can stretch out and draw back downwards. The free ends of the supporting rods are used for abutting against the top of an elevator lift car. The hydraulic controller is connected with the hydraulic cylinders. Pressure sensors for acquiring data of force applied on the elevator lift car by the supporting rods are connected to the supporting rods. The display instruments are electrically connected with the pressure sensors. The elevator load test device accurately controls the hydraulic ejector rod to apply force on the elevator lift car from top to bottom through the hydraulic controller to simulate the load borne by an elevator, and the load data of the elevator can be easily, fast and accurately obtained; and the elevator load test device and method are suitable for overload protection device tests, balance coefficient tests and static traction tests.
Description
Technical field
The invention belongs to elevator detection technique field, relate to a kind of elevator load proving installation and test method thereof.
Background technology
Along with socioeconomic development, high building stands in great numbers, the elevator sum in the whole nation with annual about 20% speed increasing sharply, the recoverable amount of the elevator of China, yearly output, annual increment are all positioned at the first in the world.According to regulation and the requirement of relevant laws and regulations of the state, installation and the use of elevator all need to test, and elevator could place in operation after being up to the standards.But the delayed method of inspection and checkability slowly not only affect the sales volume of elevator, and the passenger of serious threat to elevator use procedure and the safety of carrying goods.Only improve constantly checkability, the growth situation of current elevator could be adapted to.Need in checkout procedure to do a lot of measurements and test.Wherein just include equilibrium factor test, the inspection of overload protection device, static traction test.These tests are at most consuming time in whole checkout procedure, largest in the number of people, several tests of requiring great effort most.And these test load-efficiency processes, all need in lift car, to place accurate test load to obtain test results, for judging the conclusion checked.But due to field condition restriction in practical operation, it is very difficult to carry out load trial.And adopt standard test weight also to there is following drawback as load: 1, the on-the-spot carrying being sometimes not suitable for counterweight of inspection, carrying load is required great effort very much; 2, each adjustment load all depends on manpower transport, and process of the test is consuming time very long; 3, because every block counterweight has fixing quality, in process of the test, quality of loads cannot be finely tuned; 4, the position difference that counterweight is stacked can affect the skew direction of car, and the stressing conditions of entirety, finally causes the repeatability of the test results of data very poor; 5, existing instrumentation, can only use in a test at every turn, change another test and just cannot proceed, so be difficult to promote; The impact of the several factors such as deviation, story height that 6, indirect inspection is also subject to windage in on-the-spot voltage, electric current, hoistway, midway location marks; 7, all load concentration are in car, very large damage can be caused to the surface of car, the elevator of especially having decorate, be scratched once trim and just cannot repair, to elevator be difficult to carry out load trial, user and repair and maintenance personnel have resentment to load trial.And the overload protection device on existing elevator adopts mostly is cable wire end magnetic induction way; the overload protection device of this type is very easily subject to the impact of two aspect factors: the first, and when just having started to test, steel rope is not stretched; once there is payload overload, just send overload signal.Subsequently, due to personnel, to carry counterweight consuming time long, and after elevator executes Increased Load for a long time, steel rope is stretched gradually, and spring is changed by elasticity after long-time compression, and the signal of magnetic induction feedback there occurs some significantly to be changed.So the data obtained after three tests are obviously inconsistent.The second, can because the turnover of personnel impulsive force when counterweight puts down cause temporary transient overloading in the process of carrying counterweight, add the factors such as the time delay of inductor, the load during overload signal finally occurred is exactly not necessarily real observed reading.
How simple, fast and accurate acquisition test figures, the biggest problem run in current elevator inspection.
Summary of the invention
First goal of the invention of the present invention there are the problems referred to above for existing technology, proposes a kind of elevator load proving installation, and it can realize simple, the fast and accurate measurement of elevator load data.
Object of the present invention realizes by following technical proposal: a kind of elevator load proving installation, it is characterized in that, described proving installation comprises hydraulic control pump, display instrument and at least one hydraulic mandril, described hydraulic mandril comprises for being fixed on hydraulic actuating cylinder in elevator hoistways on guide rail and being slidably connected in hydraulic actuating cylinder and the strut bar that can stretch downwards, the free end of described strut bar is used for being resisted against elevator car roof, described hydraulic control pump is connected with hydraulic actuating cylinder, described strut bar is connected with for gathering the pressure sensor of strut bar to lift car force data, described display instrument and pressure sensor electrical connection.
The technical program is carried out force to lift car from top to bottom by the accurate hydraulic control push rod of hydraulic control pump and is carried out simulant elevator institute bearing load; pressure sensor can be gathered load data that strut bar applies lift car and be shown by display instrument; this proving installation can the load data of simple, fast and accurate acquisition elevator, is applicable to overload protection device test, equilibrium factor test and static traction test.
In above-mentioned elevator load proving installation, the quantity of described hydraulic mandril is two, and two hydraulic mandrils can be controlled individually or simultaneously by hydraulic control pump.Two hydraulic mandrils are symmetricly set on elevator car roof, when carrying out elevator load testing experiment, can the pressure that hydraulic mandril produces be concentrated on two points of lift car back timber, and the force value of these two points can be judged intuitively by the reading observed on display instrument, when two force value obvious deviation are larger, continue pressurization one time that one of them pressure of control that can be manual is less, and pressure larger while stop pressurization, guarantee that the pressure ratio on lift car both sides is comparatively even, avoid meeting accident in process of the test.
In above-mentioned elevator load proving installation, described hydraulic control pump comprises switch on the list for controlling one of them hydraulic mandril work one and single lower switch one, switch two and single lower switch two and for the same switch that controls two hydraulic mandril work simultaneously with lower switch on the list controlling another hydraulic mandril work.Two hydraulic mandrils are controlled individually or simultaneously, can be convenient to adjust two hydraulic mandril applied pressures, the accuracy of better warranty test data.
In above-mentioned elevator load proving installation, on described list, on switch one, singly lower switch one, list, switch two, list descend switch two, the same switch and are touch switch with lower switch.Upon its release, touch switch disconnects immediately, and the safety of test is high, and in addition, this hydraulic control pump also carrys out the safety of warranty test by arranging scram button.
In above-mentioned elevator load proving installation, described hydraulic actuating cylinder is connected with fastening security pincers, described fastening security pincers are connected in the top of hydraulic actuating cylinder, and fastening security pincers are used for being connected mutually with the guide rail in elevator hoistways.Fastening security pincers in the technical program are dynamic apparatus for lift, and it has easy to assemble, that connectivity robustness is good advantage, can be fixedly connected on the optional position of guide rail, and it is also less to the damage of guide rail in process of the test.
In above-mentioned elevator load proving installation, a Hydraulic Pump is provided with between described hydraulic control pump and hydraulic actuating cylinder, described hydraulic control pump is electrically connected with Hydraulic Pump, be connected with oil outlet pipe by oil inlet between described Hydraulic Pump and hydraulic actuating cylinder, described proving installation also comprises a mobile flat truck, and described hydraulic control pump, Hydraulic Pump and display instrument are all arranged on flat truck.Flat truck is the dolly with roller, both instrument had before the test been made to carry simple and fast more, can also adjusting the position of flat truck at any time at the trial simultaneously, as when installing hydraulic mandril, flat truck being pushed away nearly elevator place, when starting to test, flat truck can be pushed away elevator, with the safety of warranty test personnel, in addition, the length of the technical program Zhong Ge road pipeline is all arranged on more than 2 meters, to guarantee the safety of testing crew.
In above-mentioned elevator load proving installation, the free end of described strut bar is hinged with a pressing plate.Pressing plate can expand the area of contact of strut bar and lift car, avoid the force of strut bar excessive and damage is caused to elevator car roof, in addition because pressing plate is hinged on the free end of strut bar, can guarantee in process of the test, even if when the stressed generation of lift car offsets, pressing plate also can be fitted in elevator car roof constantly, warranty test accurate data.
Second goal of the invention of the present invention there are the problems referred to above for existing technology, proposes a kind of overload protection test method of elevator load proving installation, and it can carry out the overload protection test of elevator quickly and easily, and gained test figures is accurate.
Second object of the present invention realizes by following technical proposal: a kind of overload protection test method utilizing above-mentioned elevator load proving installation, is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail by fastening security pincers by hydraulic mandril;
Step 2, to pressurize to hydraulic mandril, strut bar is extended gradually, compresses lift car from top to bottom, whether the overload protection device that period observes lift car sends alerting signal;
Step 3, after overload protection device sends alerting signal; stop pressurizeing to hydraulic mandril; and record pressure reading when overload protection device sends alerting signal, each display instrument shown; after being added by the pressure reading of the display on each display instrument again compared with the rating number of overload protection device, judge whether overload protection device meets the requirement of inspection.
In the technical program, hydraulic mandril exerts a force to lift car from top to bottom; in force process; hydraulic mandril carries out uniform pressurization gradually; realize kilogram carrying out supercharging for measure unit; pressure controling precision is high, and it kilogram is measure unit that the rating number of overload protection device can precisely arrive, and due to pressure be evenly increase gradually; less to the impact of the steel rope of fastening security pincers, guide rail and elevator, and the elasticity being beneficial to elevator wire rope is recovered.
3rd goal of the invention of the present invention there are the problems referred to above for existing technology, proposes a kind of static traction test method of elevator load proving installation, and it can carry out the static traction test of elevator quickly and easily, and gained test figures is accurate.
3rd object of the present invention realizes by following technical proposal: a kind of static traction test method utilizing above-mentioned elevator load proving installation, is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail by fastening security pincers by hydraulic mandril;
Step 2, the first pressurization higher limit that Hydraulic Pump is set on hydraulic control pump, then hydraulic mandril is pressurizeed, strut bar is extended gradually, compresses lift car from top to bottom, after persistent pressure to set pressurization higher limit, stop pressurization;
Step 3, to make marks on the traction steel-cable of guide rail or elevator, after 10 minutes, according to guide rail or traction steel-cable mark whether that displacement judges whether traction steel-cable skids.
In the technical program, hydraulic mandril exerts a force to lift car from top to bottom, in force process, hydraulic mandril carries out uniform pressurization gradually, realize kilogram carrying out supercharging for measure unit, pressure controling precision is high, and increase gradually due to pressure, fastening security is clamped, the impact of the steel rope of guide rail and elevator is less, and the elasticity being beneficial to elevator wire rope is recovered, in addition in the technical program, the pressurization higher limit of Hydraulic Pump is set to the nominal payload 1.25 times of overload protection device or 1.5 times, Hydraulic Pump can be avoided to pressurize excessive and cause elevator to damage, and in after stopping pressurization 10 minutes in static traction test process, because now strut bar is continuing to keep actionless state under fixing hydraulic action, if when the steel rope of elevator has skidding tendency, lift car can be slightly downward mobile, the top of lift car can be separated with strut bar, thus lose the pressure that strut bar continues effect downwards, now lift car can not continue to move down, steel rope also can not continue to skid, this test method can either test out the static traction data of elevator, the damage of elevator can not be caused again because steel rope occurs to skid, safety is better.
4th goal of the invention of the present invention there are the problems referred to above for existing technology, proposes a kind of equilibrium factor test method of elevator load proving installation, and it can carry out the equilibrium factor test of elevator quickly and easily, and gained test figures is accurate.
4th object of the present invention realizes by following technical proposal: a kind of equilibrium factor test method utilizing above-mentioned elevator load proving installation, is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail by fastening security pincers by hydraulic mandril;
Step 2, hydraulic mandril to be pressurizeed, strut bar is extended gradually, and makes the bottom of strut bar just be resisted against the top of lift car, unclamp the drg of elevator, make the traction sheave of elevator be in the state that can rotate freely;
Step 3, pressurize to hydraulic mandril, make strut bar continue to extend, compress lift car from top to bottom, after the pressure that lift car is continued to increase, the reading on display instrument increases gradually;
Step 4, in hydraulic mandril persistent pressure process, when the counterweight of lift car and elevator is in state of equilibrium, the pressure reading of display instrument shakes change up and down, the numerical intervals that record pressure reading shakes up and down.
In the technical program, hydraulic mandril exerts a force to lift car from top to bottom, in force process, hydraulic mandril carries out uniform pressurization gradually, realize kilogram carrying out supercharging for measure unit, pressure controling precision is high, and increase gradually due to pressure, fastening security is clamped, the impact of the steel rope of guide rail and elevator is less, and the elasticity being beneficial to elevator wire rope is recovered, the principle of this test method is as follows, when the pressure of hydraulic mandril to lift car is greater than the gravity of counterweight, lift car can move down and have the trend departing from strut bar downwards, the slight pressure that then lift car bears reduces, when lift car pressure is less than the gravity of counterweight, lift car can relatively move up and extrude strut bar, the reading of display instrument is again made to increase, the numerical intervals of display instrument display is the numerical intervals of elevator coefficient.
Compared with prior art, the present invention has following advantage:
1, this elevator load proving installation structure is simple, easy to operate, and can carry out overload protection test, static traction test and balance ratio test by means of only this device;
2, this elevator load proving installation is manipulated by hydraulic power, and without the need to the operation of conventional approach Plays counterweight carrying, meanwhile, this elevator load proving installation carries flat truck, without the need to seeking extra handbarrow again, time saving and energy saving;
3, this load test device at the trial, can complete within the very fast time at every turn and test and reply zero-load conditions, smaller on the impact of steel rope and spring, and the test pressure of this load test device is for slowly little by little to load, the impulsive force caused is smaller, the observed reading reflected is relatively accurate, data reproducible;
4, the pressure of this load test device can be regulated by the carrying out that button is real-time, by kilogram in units of pressurize, namely display precision can reach 1 kilogram, and survey precision is high;
5, this load test device is fixed by fastening security pincers, lift car can be avoided stressed excessive and drop, upper limit can be realized to lift car again, avoid lift car due to the excessive and upward sliding of counterweight mass, effectively can reduce the risk in process of the test, safety is high.
Accompanying drawing explanation
Fig. 1 is the scheme of installation of load test device in the present invention.
Fig. 2 is the structural representation of middle plateform car of the present invention.
Fig. 3 is the structural representation of hydraulic control pump in the present invention.
Fig. 4 is the structural representation of display instrument in the present invention.
In figure, 1, hydraulic mandril; 11, hydraulic actuating cylinder; 12, strut bar; 13, pressing plate; 2, hydraulic control pump; 21, switch one on list; 22, single lower switch one; 23, switch two on list; 24, single lower switch two; 25, the same switch; 26, with lower switch; 27, starting switch; 28, emergency stop switch; 3, display instrument; 31, numerical value display space; 32, key is set; 33, up-down adjustment key; 34, reset key; 35, status display area; 36, data-interface; 4, lift car; 41, back timber 5, guide rail; 6, pressure sensor; 7, fastening security pincers; 8, Hydraulic Pump; 81, oil inlet; 82, oil outlet pipe; 9, flat truck; 91, roller; 92, handle.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
See figures.1.and.2, the present invention is a kind of elevator load proving installation, proving installation comprises two hydraulic mandrils 1, for manipulating hydraulic control pump 2 that hydraulic mandril 1 works and being separately positioned on the top of the end, back timber 41 two ends of lift car 4 for showing exert a force display instrument 3, two hydraulic mandrils 1 of information of hydraulic mandril 1.Hydraulic mandril 1 comprises hydraulic actuating cylinder 11 and to be slidably connected in hydraulic actuating cylinder 11 and the strut bar 12 that can stretch downwards, the free end of strut bar 12 has a pressing plate 13 by hinge, the lower surface of pressing plate 13 can be fitted on the end face of back timber 41, this pressing plate 13 can expand the area of contact of strut bar 12 and back timber 41, avoid the force of strut bar 13 excessive and damage is caused to lift car 4 top, in addition because pressing plate 13 is hinged on the free end of strut bar 12, can guarantee in process of the test, even if when the stressed generation of lift car 4 offsets, pressing plate 13 also can be fitted in the back timber top of lift car 4 constantly, warranty test accurate data.Strut bar 12 is connected with and exerts a force the pressure sensor 6 of data for gathering strut bar 12 pairs of lift cars 4, display instrument 3 and pressure sensor 6 are electrically connected.Hydraulic actuating cylinder 11 is connected with fastening security pincers 7, fastening security pincers 7 are connected in the top of hydraulic actuating cylinder 11, and fastening security clamps 7 horizontally sets and is connected on the guide rail 5 in elevator hoistways.Fastening security pincers 7 in the present embodiment are dynamic apparatus for lift, and it has easy to assemble, that connectivity robustness is good advantage, can be fixedly connected on the optional position of guide rail 5, and it is also less to the damage of guide rail 5 in process of the test.A Hydraulic Pump 8 is provided with between hydraulic control pump 2 and hydraulic actuating cylinder 11, hydraulic control pump 2 is electrically connected with Hydraulic Pump 8, be connected with oil outlet pipe 82 by oil inlet 81 between Hydraulic Pump 8 and hydraulic actuating cylinder 11, oil inlet 81 is connected to the top of hydraulic mandril 1, and oil outlet pipe 82 is connected to the bottom of hydraulic mandril 1.
Specific as follows, composition graphs 2, proving installation also comprises a mobile flat truck 9, hydraulic control pump 2, Hydraulic Pump 8 and display instrument 3 are all arranged on flat truck 9, the quantity of display instrument 3 is two, correspond respectively to two hydraulic mandrils 1, hydraulic control pump 2, Hydraulic Pump 8 are comparatively large due to quality, are placed on flat truck 9 and can not be shifted.Flat truck 9 has roller 91 and pushing hands 92, can carry easily.
Composition graphs 3, hydraulic control pump 2 comprises single upper switch 1, single lower switch 1, switch 2 23 on list, single lower switch 2 24, the same switch 25, with lower switch 26, starting switch 27 and emergency stop switch 28, on list, switch 1 and single lower switch 1 work for the hydraulic mandril 1 controlling left side, on list, switch 2 23 and single lower switch 2 24 work for the hydraulic mandril 1 controlling right side, the same switch 25 and working for controlling two hydraulic mandrils 1 simultaneously with lower switch 26, starting switch 27 works for hydraulic control pump 8, emergency stop switch 28 is for the power of fast shut-off hydraulic efficiency pressure system, make strut bar 12 not in elongation, ensure that elevator can not exceed trial stretch.Switch 1 on list in the present embodiment, single lower switch 1, the upper switch 2 23 of list, single lower switch 2 24, the same switch 25 and be the touch switch that the larger pressure of needs just can press with lower switch 26, upon its release, touch switch disconnects immediately, and the safety of test is high.
Composition graphs 4, display instrument 3 has numerical value display space 31, key 32 is set, up-down adjustment key 33, reset key 34, status display area 35 and data-interface 36, numerical value display space 31 is for showing pressure reading, key 32 is set for selecting the function of display instrument 3, up-down adjustment key 33 is for adjusting the numerical value of pressurization higher limit, reset key 34 is for resetting the reading of numerical value display space 31, the result of warranty test is accurate, status display area 35, for the mode of operation of pressure sensor 6, comprises power supply, stable, early warning and overload etc.
The present embodiment can be used for the overload protection test of elevator, and this test method is made up of following steps:
Step one, empty all irrelevant personnel and goods on elevator, cut off the electrical source of power of elevator, guarantee that elevator is in braking mode, then two hydraulic mandrils 1 to be connected in respectively in elevator hoistways on two symmetrically arranged guide rails 5 by fastening security pincers 7;
Step 2, to pressurize to hydraulic mandril 1, strut bar 12 is extended gradually, compress lift car 4 from top to bottom, whether the overload protection device that period observes in lift car 4 sends alerting signal;
Step 3, after overload protection device sends alerting signal; stop pressurizeing to hydraulic mandril 1; and record the pressure reading of display on each display instrument 3 when overload protection device sends alerting signal; after being added by the pressure reading of the display on each display instrument 3 again compared with the rating number of overload protection device, judge whether overload protection device meets the requirement of inspection.
In the present embodiment, hydraulic mandril 1 exerts a force to lift car 4 from top to bottom; in force process; hydraulic mandril 1 carries out uniform pressurization gradually; realize kilogram carrying out supercharging for measure unit, pressure controling precision is high, and it kilogram is measure unit that the rating number of overload protection device can precisely arrive; and due to pressure be evenly increase gradually; less to the impact of the steel rope of fastening security pincers 7, guide rail and 5 elevators, and the elasticity being beneficial to elevator wire rope is recovered, and makes test figures more accurate.
The computing formula of this test method is: G=p1+p2.
Wherein p1 and p2 is respectively the pressure reading of two display instruments 3, and measure unit is kilogram.G is test results, is the rating number of elevator overload protecting device, and measure unit is kilogram.
The present embodiment can be used for the static traction test of elevator, and this test method is made up of following steps:
Step one, empty all irrelevant personnel and goods on elevator, cut off the electrical source of power of elevator, guarantee that elevator is in braking mode, then two hydraulic mandrils 1 to be connected in respectively in elevator hoistways on two symmetrically arranged guide rails 5 by fastening security pincers 7;
Step 2, primer fluid pressure-controlled 2, and the pressurization higher limit of Hydraulic Pump 8 is set on hydraulic control pump 2, this pressurization higher limit equals 1.25 times or 1.5 times of elevator nominal payload, and then hydraulic mandril 1 is pressurizeed, strut bar 12 is extended gradually, compress lift car 4 from top to bottom, after persistent pressure to set pressurization higher limit, stop pressurization;
Step 3, to make marks on the traction steel-cable of guide rail 5 or elevator, after 10 minutes, according to guide rail 5 or traction steel-cable mark whether that displacement judges whether traction steel-cable skids.
In the technical program, hydraulic mandril 1 exerts a force to lift car 4 from top to bottom, in force process, hydraulic mandril 1 carries out uniform pressurization gradually, realize kilogram carrying out supercharging for measure unit, pressure controling precision is high, and increase gradually due to pressure, to fastening security pincers 7, the impact of the steel rope of guide rail and 5 elevators is less, and the elasticity being beneficial to elevator wire rope is recovered, in addition in the technical program, the pressurization higher limit of Hydraulic Pump 8 is set to the nominal payload 1.25 times of overload protection device or 1.5 times, Hydraulic Pump can be avoided to pressurize excessive and cause elevator to damage, and in after stopping pressurization 10 minutes in static traction test process, because now strut bar 12 is continuing to keep actionless state under fixing hydraulic action, if when the steel rope of elevator has skidding tendency, lift car 4 can be slightly downward mobile, the top of lift car 4 can be separated with strut bar 12, thus lose the pressure that strut bar 12 continues effect downwards, now lift car 4 can not continue to move down, steel rope also can not continue to skid, this test method can either test out the static traction data of elevator, the damage of elevator can not be caused again because steel rope occurs to skid, safety is better.
The present embodiment can be used for the equilibrium factor test method of elevator, and this test method is made up of following steps:
Step one, empty all irrelevant personnel and goods on elevator, cut off the electrical source of power of elevator, guarantee that elevator is in braking mode, then two hydraulic mandrils 1 to be connected in respectively in elevator hoistways on two symmetrically arranged guide rails 5 by fastening security pincers 7;
Step 2, hydraulic mandril 1 to be pressurizeed, strut bar 12 is extended gradually, and make the bottom of strut bar 12 just be resisted against the top of lift car 4, after two display instruments 3 show equal pressure reading, unclamp the drg of elevator, make the traction sheave of elevator be in the state that can rotate freely;
Step 3, pressurize to two hydraulic mandrils 1, make two strut bars 12 continue to extend, compress lift cars 4 from top to bottom, after the pressure that lift car 4 is continued to increase, the reading on display instrument 3 increases gradually;
Step 4, in hydraulic mandril 1 persistent pressure process, when lift car 4 and counterweight are in state of equilibrium, the change of concussion up and down of two display instruments 3, record the number range of two display instrument 3 pressure readings, two display instrument 3 pressure readings are averaged, the numerical intervals of the equilibrium factor of elevator can be obtained.
The present embodiment has the advantage of one-object-many-purposes, and can carry out overload protection device test, equilibrium factor test and static traction test by means of only being contained in described in the present embodiment, structure is simple, easy to operate, time saving and energy saving.
The present embodiment only enumerates the device form of two hydraulic mandrils 1, the hydraulic mandril 1 not getting rid of an employing hydraulic mandril 1 or more quantity is tested, when an employing hydraulic mandril 1, these data measured by hydraulic mandril 1 can test required numerical value, when adopting the hydraulic mandril 1 of greater number, then need the data measured by each hydraulic mandril 1 to be added or after phase average, the numerical value required for testing can be obtained.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. an elevator load proving installation, it is characterized in that, described proving installation comprises hydraulic control pump (2), display instrument (3) and at least one hydraulic mandril (1), described hydraulic mandril (1) comprises the hydraulic actuating cylinder (11) for being fixed on guide rail in elevator hoistways (5) and to be slidably connected in hydraulic actuating cylinder (11) and the strut bar (12) that can stretch downwards, the free end of described strut bar (12) is used for being resisted against lift car (4) top, described hydraulic control pump (2) is connected with hydraulic actuating cylinder (11), described strut bar (12) is connected with for gathering the pressure sensor (6) of strut bar (12) to lift car (4) force data, described display instrument (3) and pressure sensor (6) electrical connection.
2. elevator load proving installation according to claim 1, is characterized in that, the quantity of described hydraulic mandril (1) is two, and two hydraulic mandrils (1) can be controlled individually or simultaneously by hydraulic control pump (2).
3. elevator load proving installation according to claim 2, it is characterized in that, described hydraulic control pump (2) comprises for controlling switch one (21) and single lower switch one (22) on the list that one of them hydraulic mandril (1) works, for controlling switch two (23) and single lower switch two (24) on the list that another hydraulic mandril (1) works and for controlling the same switch (25) that two hydraulic mandrils (1) work and with lower switch (26) simultaneously.
4. elevator load proving installation according to claim 3, it is characterized in that, on described list, on switch one (21), singly lower switch one (22), list, switch two (23), list descend switch two (24), the same switch (25) and are touch switch with lower switch (26).
5. the elevator load proving installation according to claim 1 or 2 or 3 or 4, it is characterized in that, described hydraulic actuating cylinder (11) is connected with fastening security pincers (7), described fastening security pincers (7) is connected in the top of hydraulic actuating cylinder (11), and fastening security pincers (7) is for being connected mutually with the guide rail (5) in elevator hoistways.
6. the elevator load proving installation according to claim 1 or 2 or 3 or 4, it is characterized in that, a Hydraulic Pump (8) is provided with between described hydraulic control pump (2) and hydraulic actuating cylinder (11), described hydraulic control pump (2) is electrically connected with Hydraulic Pump (8), be connected with oil outlet pipe (82) by oil inlet (81) between described Hydraulic Pump (8) and hydraulic actuating cylinder (11), described proving installation also comprises a mobile flat truck (9), described hydraulic control pump (2), Hydraulic Pump (8) and display instrument (3) are all arranged on flat truck (9).
7. elevator load proving installation according to claim 1 and 2, is characterized in that, the free end of described strut bar (12) is hinged with a pressing plate (13).
8. utilize an overload protection test method for above-mentioned elevator load proving installation, it is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail (5) by fastening security pincers (7) by hydraulic mandril (1);
Step 2, hydraulic mandril (1) to be pressurizeed, strut bar (12) is extended gradually, compress lift car (4) from top to bottom, whether the overload protection device that period observes lift car (4) sends alerting signal;
Step 3, after overload protection device sends alerting signal; stop pressurizeing to hydraulic mandril (1); and record the pressure reading of the upper display of each display instrument (3) when overload protection device sends alerting signal; after being added by the pressure reading of the display on each display instrument (3) again compared with the rating number of overload protection device, judge whether overload protection device meets the requirement of inspection.
9. utilize a static traction test method for above-mentioned elevator load proving installation, it is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail (5) by fastening security pincers (7) by hydraulic mandril (1);
Step 2, the first pressurization higher limit that Hydraulic Pump (8) is set on hydraulic control pump (2), again hydraulic mandril (1) is pressurizeed, strut bar (12) is extended gradually, compress lift car (4) from top to bottom, after persistent pressure to set pressurization higher limit, stop pressurization;
Step 3, to make marks on the traction steel-cable of guide rail (5) or elevator, after 10 minutes, according to guide rail (5) or traction steel-cable mark whether that displacement judges whether traction steel-cable skids.
10. utilize an equilibrium factor test method for above-mentioned elevator load proving installation, it is characterized in that, be made up of following steps:
Step one, first cut-out elevator power supply, be in braking mode by elevator, then be connected on guide rail (5) by fastening security pincers (7) by hydraulic mandril (1);
Step 2, hydraulic mandril (1) to be pressurizeed, strut bar (12) is extended gradually, and make the bottom of strut bar (12) just be resisted against the top of lift car (4), unclamp the drg of elevator, make the traction sheave of elevator be in the state that can rotate freely;
Step 3, hydraulic mandril (1) to be pressurizeed, strut bar (12) is made to continue to extend, compress lift car (4) from top to bottom, after the pressure that lift car (4) is continued to increase, the reading on display instrument (3) increases gradually;
Step 4, in hydraulic mandril (1) persistent pressure process, when lift car (4) is in state of equilibrium with the counterweight of elevator, the pressure reading of display instrument (3) shakes change up and down, the numerical intervals that record pressure reading shakes up and down.
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