CN105035832A - Photoelectric control cutting machine - Google Patents
Photoelectric control cutting machine Download PDFInfo
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Abstract
本发明公开光电控制断切机,包括喂入辊、张力辊、导辊、光电切割装置、压膜机构、引导装置;所述喂入辊、张力辊、导辊、压膜机构、引导装置、光电切割装置按工艺流程从前至后依次设置;所述压膜机构包括上支撑板以及压膜装置,所述压膜装置位于所述上支撑板的上方并能相对上支撑板上下移动;所述光电切割装置用以对薄膜进行定长切割。本发明具有传送动力平稳、不易产生皱褶、切割平整度好且具有在线测长功能的优点。
The invention discloses a photoelectric control cutting machine, including a feeding roller, a tension roller, a guide roller, a photoelectric cutting device, a laminating mechanism, and a guiding device; The cutting device is arranged sequentially from front to back according to the technological process; the laminating mechanism includes an upper supporting plate and a laminating device, and the laminating device is located above the upper supporting plate and can move up and down relative to the upper supporting plate; the photoelectric The cutting device is used to cut the film to length. The invention has the advantages of stable power transmission, no wrinkles, good cutting flatness and online length measurement function.
Description
技术领域technical field
本发明涉及切割技术领域,尤其涉及光电控制断切机。The invention relates to the technical field of cutting, in particular to a photoelectric control cutting machine.
背景技术Background technique
目前,用传统的断切装置对薄膜进行切断时,存在以下几方面的不足:At present, when cutting the film with the traditional cutting device, there are the following deficiencies:
(1)薄膜传输至断切刀的动力往往由引导辊转动而带动,实际工作时,由于薄膜表面比较光滑,容易与引导辊之间产生“打滑”现象,影响薄膜的传输;(1) The power of the film to the cutting knife is often driven by the rotation of the guide roller. In actual work, because the surface of the film is relatively smooth, it is easy to "slip" with the guide roller, which affects the transmission of the film;
(2)薄膜在长时间传输过程中,会因为张力不稳发生收缩而产生皱褶,影响切割、成品的质量;(2) During the long-term transmission process, the film will shrink and wrinkle due to unstable tension, which will affect the quality of cutting and finished products;
(3)传统的断切机将薄膜自动切断后,一般会直接卷装入库,缺少在线检测长度的工序。(3) After the traditional cutting machine automatically cuts the film, it is usually rolled into the warehouse directly, lacking the process of online length detection.
发明内容Contents of the invention
本发明针对现有技术的不足,提供传送动力平稳、不易产生皱褶、切割平整度好且具有在线测长功能的光电控制断切机。Aiming at the deficiencies of the prior art, the invention provides a photoelectric control cutting machine with stable power transmission, no wrinkles, good cutting flatness and online length measurement function.
本发明通过以下技术手段解决上述技术问题:光电控制断切机,包括喂入辊、张力辊、导辊、光电切割装置;所述光电控制断切机还包括压膜机构、引导装置;所述喂入辊、张力辊、导辊、压膜机构、引导装置、光电切割装置按工艺流程从前至后依次设置;所述压膜机构包括上支撑板以及压膜装置,所述压膜装置位于所述上支撑板的上方并能相对所述上支撑板上下移动;所述光电切割装置用以对薄膜进行定长切割。The present invention solves the above-mentioned technical problems through the following technical means: the photoelectric control cutting machine includes a feeding roller, a tension roller, a guide roller, and a photoelectric cutting device; the photoelectric control cutting machine also includes a laminating mechanism and a guiding device; the feeding Rollers, tension rollers, guide rollers, film lamination mechanisms, guiding devices, and photoelectric cutting devices are arranged in sequence from front to back according to the process flow; The upper part of the support plate can move up and down relative to the upper support plate; the photoelectric cutting device is used for cutting the film to length.
优选地:所述压膜装置包括下压板以及导轨组件;所述导轨组件包括左导轨以及右导轨,所述左导轨、右导轨的底部对称设置在所述上支撑板的左、右两侧,所述下压板的左、右两端滑动配合地设置在对应的导轨上并能沿着对应的导轨上下移动。Preferably: the laminating device includes a lower platen and a guide rail assembly; the guide rail assembly includes a left guide rail and a right guide rail, and the bottoms of the left guide rail and the right guide rail are symmetrically arranged on the left and right sides of the upper support plate, The left and right ends of the lower pressing plate are slidably arranged on the corresponding guide rails and can move up and down along the corresponding guide rails.
优选地:所述左导轨、右导轨均为带有外螺纹的圆杆结构,所述下压板的左、右两端均开设有通槽,所述下压板通过所述通槽套设在所述导轨组件中;所述上支撑板的左、右两端上开设有凹槽,所述左导轨、右导轨的底部设置在对应的凹槽中;在所述左导轨、右导轨的下端均套设有弹簧;所述弹簧在自然伸长状态下,其顶部位于对应凹槽的外侧。Preferably: the left guide rail and the right guide rail are both round rod structures with external threads, and the left and right ends of the lower pressing plate are provided with through grooves, and the lower pressing plate is sleeved on the lower pressing plate through the through grooves. In the guide rail assembly; the left and right ends of the upper support plate are provided with grooves, and the bottoms of the left guide rail and the right guide rail are arranged in the corresponding grooves; the lower ends of the left guide rail and the right guide rail are both A spring is sheathed; when the spring is in a naturally stretched state, its top is located outside the corresponding groove.
优选地:在所述左导轨、右导轨的上端还分别套设有螺母,所述螺母向下旋动能带动所述下压板下压。Preferably, nuts are sheathed on the upper ends of the left guide rail and the right guide rail respectively, and the downward rotation of the nuts can drive the lower pressing plate to press down.
优选地:所述引导装置包括引导辊以及与所述引导辊相配合的摩擦装置。Preferably: the guiding device includes a guiding roller and a friction device matched with the guiding roller.
优选地:所述摩擦装置包括由铁丝呈螺旋状缠绕成的环形铁丝圈以及转轴;所述转轴固定在所述引导辊的前方;所述引导辊上设置有环形凹槽,所述环形铁丝圈的一端套设在所述环形凹槽中,所述环形铁丝圈的另一端套设在所述转轴上。Preferably: the friction device includes an annular wire ring wound helically by iron wire and a rotating shaft; the rotating shaft is fixed in front of the guide roller; an annular groove is provided on the guide roller, and the annular wire ring One end of the ring is sleeved in the annular groove, and the other end of the ring is sleeved on the rotating shaft.
优选地:在所述转轴与所述引导辊之间还设置有支撑条,所述支撑条的顶部与所述环形铁丝圈上层的底部相接触。Preferably: a support bar is also provided between the rotating shaft and the guide roller, and the top of the support bar is in contact with the bottom of the upper layer of the ring traveler.
优选地:所述光电切割装置包括测长光电传感器、数控装置以及切割装置;所述测长光电传感器用以测定薄膜长度并发出检测信号,所述数控装置用以接受所述检测信号驱动所述切割装置进行切割。Preferably: the photoelectric cutting device includes a length-measuring photoelectric sensor, a numerical control device, and a cutting device; the length-measuring photoelectric sensor is used to measure the length of the film and send a detection signal, and the numerical control device is used to receive the detection signal to drive the The cutting device performs the cutting.
优选地:所述光电控制断切机还包括测长下料机构,所述测长下料机构为所述光电切割装置的下一道工序。Preferably: the photoelectric control cutting machine also includes a length-measuring and unloading mechanism, which is the next process of the photoelectric cutting device.
优选地:所述测长下料机构包括带有刻度的光滑板以及将经测长后的薄膜进行卷绕的卷膜辊。Preferably: the length measuring and unloading mechanism includes a smooth plate with scales and a film roll for winding the length-measured film.
本发明的优点在于:The advantages of the present invention are:
(1)本发明通过在薄膜的传输路径上设置压膜装置,将薄膜置于上支撑板上,通过旋转螺母带动下压板下压至薄膜的上表面,从而有效防止薄膜收缩;同时,通过控制弹簧的收缩率来控制下压板下压的程度。(1) In the present invention, a film pressing device is set on the transmission path of the film, the film is placed on the upper support plate, and the lower pressing plate is driven down to the upper surface of the film by the rotating nut, thereby effectively preventing the film from shrinking; at the same time, by controlling The shrinkage rate of the spring is used to control the degree of pressing down of the lower pressing plate.
(2)在传统的引导辊上套设由铁丝呈螺旋状缠绕成的环形铁丝圈,通过引导辊转动带动环形铁丝圈的转动,提高薄膜与引导装置之间的摩擦力,防止打滑现象,保证薄膜传送的平稳;另外,在引导装置中设置支撑条来支撑环形铁丝圈,防止环形铁丝圈长时间转动而发生松动。(2) On the traditional guide roller, an annular wire loop wound by iron wire in a spiral shape is set, and the rotation of the guide roller drives the rotation of the annular wire loop, which improves the friction between the film and the guiding device, prevents slipping, and ensures The film transmission is stable; in addition, a support bar is set in the guide device to support the ring wire ring to prevent the ring wire ring from loosening due to long-term rotation.
(3)添加测长下料机构作为光电切割装置的下一道工序,在线检测膜长,及时收卷。(3) The length measuring and unloading mechanism is added as the next process of the photoelectric cutting device to detect the film length online and rewind it in time.
附图说明Description of drawings
图1为本发明光电控制断切机的结构示意图。Fig. 1 is a structural schematic diagram of the photoelectric control cutting machine of the present invention.
图2为本发明光电控制断切机中压膜机构在未压膜状态下的结构示意图。Fig. 2 is a structural schematic diagram of the laminating mechanism in the photoelectric control cutting machine of the present invention in the state of not laminating.
图3为本发明光电控制断切机中压膜机构在压膜状态下的结构示意图。Fig. 3 is a structural schematic diagram of the lamination mechanism in the lamination state of the photoelectric control cutting machine of the present invention.
图4为本发明光电控制断切机中引导装置的结构示意图。Fig. 4 is a schematic structural view of the guiding device in the photoelectric control cutting machine of the present invention.
图5为本发明光电控制断切机中光电切割装置的结构框图。Fig. 5 is a structural block diagram of the photoelectric cutting device in the photoelectric control cutting machine of the present invention.
具体实施例specific embodiment
以下结合附图对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
如图1-5所示,本实施例公开光电控制断切机,包括喂入辊1、张力辊2、导辊3、压膜机构4、引导装置5、光电切割装置6。As shown in FIGS. 1-5 , this embodiment discloses a photoelectric control cutting machine, including a feed roller 1 , a tension roller 2 , a guide roller 3 , a lamination mechanism 4 , a guide device 5 , and a photoelectric cutting device 6 .
所述喂入辊1、张力辊2、导辊3、压膜机构4、引导装置5、光电切割装置6按工艺流程从前至后依次设置;所述压膜机构4包括上支撑板41以及压膜装置42,所述压膜装置42位于所述上支撑板41的上方并能相对所述上支撑板41上下移动;所述光电切割装置6用以对薄膜8进行定长切割。The feeding roller 1, the tension roller 2, the guide roller 3, the laminating mechanism 4, the guiding device 5, and the photoelectric cutting device 6 are arranged sequentially from front to back according to the technological process; the laminating mechanism 4 includes an upper support plate 41 and a pressing plate. A film device 42 , the lamination device 42 is located above the upper support plate 41 and can move up and down relative to the upper support plate 41 ; the photoelectric cutting device 6 is used for cutting the film 8 to length.
所述压膜装置42包括下压板421以及导轨组件422;所述导轨组件422包括左导轨4221以及右导轨4222,所述左导轨4221、右导轨4222的底部对称设置在所述上支撑板41的左、右两侧,所述下压板421的左、右两端能滑动配合地设置在对应的导轨上并沿着对应的导轨上下移动。The laminating device 42 includes a lower platen 421 and a guide rail assembly 422; the guide rail assembly 422 includes a left guide rail 4221 and a right guide rail 4222, and the bottoms of the left guide rail 4221 and the right guide rail 4222 are symmetrically arranged on the upper support plate 41. On the left and right sides, the left and right ends of the lower pressing plate 421 are slidably arranged on corresponding guide rails and move up and down along the corresponding guide rails.
所述左导轨4221、右导轨4222均为带有外螺纹的圆杆结构,所述下压板421的左、右两端均开设有通槽(图中为画出),所述下压板421通过所述通槽套设在所述导轨组件422中;所述上支撑板41的左、右两端上开设有凹槽44,所述左导轨4221、右导轨4222的底部设置在对应的凹槽44中;在所述左导轨4221、右导轨4222的下端均套设有弹簧45;所述弹簧45在自然伸长状态下,其顶部位于对应凹槽44的外侧。The left guide rail 4221 and the right guide rail 4222 are all round rod structures with external threads, and the left and right ends of the lower pressing plate 421 are provided with through grooves (shown in the figure), and the lower pressing plate 421 passes through The through groove is sleeved in the guide rail assembly 422; the left and right ends of the upper support plate 41 are provided with grooves 44, and the bottoms of the left guide rail 4221 and the right guide rail 4222 are arranged in the corresponding grooves 44; the lower ends of the left guide rail 4221 and the right guide rail 4222 are sleeved with a spring 45; the top of the spring 45 is located outside the corresponding groove 44 in a state of natural elongation.
在所述左导轨4221、右导轨4222的上端还分别套设有螺母46,所述螺母46向下旋动能带动所述下压板421下压。Nuts 46 are sheathed on the upper ends of the left guide rail 4221 and the right guide rail 4222 , and the nuts 46 can be rotated downward to drive the lower pressing plate 421 to press down.
所述引导装置5包括引导辊51以及与所述引导51辊相配合的摩擦装置52。The guiding device 5 includes a guiding roller 51 and a friction device 52 matched with the guiding roller 51 .
所述摩擦装置52包括由铁丝呈螺旋状缠绕成的环形铁丝圈521以及转轴522;所述转轴522固定在所述引导辊51的前方;所述引导辊51上设置有环形凹槽53,所述环形铁丝圈521的一端套设在所述环形凹槽53中,所述环形铁丝圈521的另一端套设在所述转轴522上。The friction device 52 includes an annular wire ring 521 wound helically by iron wire and a rotating shaft 522; the rotating shaft 522 is fixed in front of the guide roller 51; the guide roller 51 is provided with an annular groove 53, so that One end of the annular wire ring 521 is sleeved in the annular groove 53 , and the other end of the annular wire ring 521 is sleeved on the rotating shaft 522 .
在所述转轴522与所述引导辊51之间还设置有支撑条54,所述支撑条54的顶部与所述环形铁丝圈521上层的底部相接触。A support bar 54 is also provided between the rotating shaft 522 and the guide roller 51 , and the top of the support bar 54 is in contact with the bottom of the upper layer of the annular wire ring 521 .
所述光电切割装置6包括测长光电传感器61、数控装置62以及切割装置63;所述测长光电传感器61用以测定薄膜8长度并发出检测信号,所述数控装置62用以接受所述检测信号并驱动所述切割装置63进行切割。The photoelectric cutting device 6 includes a length-measuring photoelectric sensor 61, a numerical control device 62 and a cutting device 63; the length-measuring photoelectric sensor 61 is used to measure the length of the film 8 and sends a detection signal, and the numerical control device 62 is used to accept the detection signal and drive the cutting device 63 to cut.
所述光电控制断切机还包括测长下料机构7,所述测长下料机构7为所述光电切割装置6的下一道工序。The photoelectric control cutting machine also includes a length measuring and unloading mechanism 7 , which is the next process of the photoelectric cutting device 6 .
所述测长下料机构7包括带有刻度的光滑板71以及将经测长后的薄膜8进行卷绕的卷膜辊72。The length-measuring and unloading mechanism 7 includes a smooth plate 71 with scales and a film roll 72 for winding the length-measured film 8 .
本实施例通过在薄膜8的传输路径上设置压膜装置4,将传输的薄膜8置于上支撑板41上,通过旋转螺母46带动下压板421下压至薄膜8的上表面,从而有效防止薄膜8收缩;同时,通过控制弹簧45的收缩率来控制下压板421下压的程度。In this embodiment, the laminating device 4 is set on the transmission path of the film 8, the film 8 to be transported is placed on the upper support plate 41, and the lower pressing plate 421 is driven down to the upper surface of the film 8 by the rotating nut 46, thereby effectively preventing The film 8 shrinks; at the same time, the degree of pressing down of the lower pressing plate 421 is controlled by controlling the shrinkage rate of the spring 45 .
在引导辊51上套设由铁丝呈螺旋状缠绕成的环形铁丝圈521,通过引导辊51转动带动环形铁丝圈521的转动,提高薄膜8与引导装置5之间的摩擦力,防止打滑现象,保证薄膜8传送动力的平稳;另外,在引导装置5中设置支撑条56来支撑环形铁丝圈521,防止环形铁丝圈521长时间使用而发生松动。The guide roller 51 is sleeved with an annular wire loop 521 that is helically wound by iron wire, and the rotation of the guide roller 51 drives the rotation of the annular wire loop 521 to increase the friction between the film 8 and the guide device 5 to prevent slippage. Ensure the stable power transmission of the film 8; in addition, a support bar 56 is set in the guide device 5 to support the ring wire ring 521, so as to prevent the ring wire ring 521 from loosening due to long-term use.
添加测长下料机构7作为光电切割装置6的下一道工序,在线检测膜长,并及时收卷。A length-measuring and unloading mechanism 7 is added as the next process of the photoelectric cutting device 6 to detect the length of the film online and wind it up in time.
以上所述仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明创造的保护范围之内。The above descriptions are only preferred embodiments of the invention, and are not intended to limit the invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the invention shall be included in this invention. within the protection scope of inventions and creations.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106799546A (en) * | 2017-03-31 | 2017-06-06 | 江苏瑞格新材料有限公司 | A kind of cutter sweep for mould steel |
| WO2020051940A1 (en) * | 2018-09-10 | 2020-03-19 | 闳诚科技有限公司 | Short-distance film cutting machine |
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| CN203959454U (en) * | 2014-07-28 | 2014-11-26 | 嘉兴市耀阳新材料科技有限公司 | A kind of unwinding device of film splitter |
| CN204917396U (en) * | 2015-08-25 | 2015-12-30 | 安庆市兴丰工贸有限公司 | Disconnected cutter of photo -electric control |
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| CN203254487U (en) * | 2013-04-22 | 2013-10-30 | 江苏省常州技师学院 | Solar module film automatic cutting device |
| CN203959454U (en) * | 2014-07-28 | 2014-11-26 | 嘉兴市耀阳新材料科技有限公司 | A kind of unwinding device of film splitter |
| CN204917396U (en) * | 2015-08-25 | 2015-12-30 | 安庆市兴丰工贸有限公司 | Disconnected cutter of photo -electric control |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106799546A (en) * | 2017-03-31 | 2017-06-06 | 江苏瑞格新材料有限公司 | A kind of cutter sweep for mould steel |
| WO2020051940A1 (en) * | 2018-09-10 | 2020-03-19 | 闳诚科技有限公司 | Short-distance film cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105035832B (en) | 2017-03-29 |
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Denomination of invention: Photoelectric control cutting machine Granted publication date: 20170329 Pledgee: Anhui Taiji Financing Guarantee Co.,Ltd. Pledgor: ANQING XINGFENG INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2025980018628 |