CN105024007B - A kind of method prepared by thermoelectricity thick film - Google Patents
A kind of method prepared by thermoelectricity thick film Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及材料制备的技术领域,更具体地,涉及一种热电厚膜制备的方法。The invention relates to the technical field of material preparation, and more specifically, to a method for preparing a thermoelectric thick film.
背景技术Background technique
温差是决定热电发电效率的重要参数,传统的块材热电臂长度有限,不容易建立较大的温差,故长条膜状热电臂的制作是提高热电发电效率的可行方法。导体厚膜的制备方法设计灵活,投资小,成本低,性能可靠,已用于电压高、电流大、大功率的场合,适用于热电厚膜的制备。The temperature difference is an important parameter to determine the efficiency of thermoelectric power generation. The length of traditional block thermoelectric arms is limited, and it is not easy to establish a large temperature difference. Therefore, the production of long film-shaped thermoelectric arms is a feasible method to improve the efficiency of thermoelectric power generation. The preparation method of the conductor thick film is flexible in design, small in investment, low in cost, and reliable in performance.
好的热电材料必须具有较高的热电系数S和电导率s,从而保证有较明显的热电效应,同时使产生的焦耳热量小。A good thermoelectric material must have a high thermoelectric coefficient S and electrical conductivity s, so as to ensure a more obvious thermoelectric effect, and at the same time make the generated Joule heat small.
热电厚膜在基片上的附着和成型需要使用有聚合物粘结剂,聚合物基体的存在对热电系数S影响不大,但使热电厚膜颗粒之间的相互接触减少,穿流导电下降,使热电厚膜的电导率s下降2~3个数量级,热电性能明显下降。The attachment and molding of the thermoelectric thick film on the substrate requires the use of a polymer binder. The existence of the polymer matrix has little effect on the thermoelectric coefficient S, but it reduces the mutual contact between the thermoelectric thick film particles, and the through-current conduction decreases. The conductivity s of the thermoelectric thick film is reduced by 2 to 3 orders of magnitude, and the thermoelectric performance is obviously reduced.
发明内容Contents of the invention
本发明为克服上述现有技术所述的至少一种缺陷,提供一种热电厚膜制备的方法,不仅可以获得块材的电导率s从而提高其热电性能,而且热电厚膜即使长时间工作在室温至230℃也不易氧化。In order to overcome at least one of the defects described in the above prior art, the present invention provides a method for preparing a thermoelectric thick film, which can not only obtain the electrical conductivity s of the bulk material to improve its thermoelectric performance, but also provide a thermoelectric thick film even if it works for a long time It is not easily oxidized at room temperature to 230°C.
为解决上述技术问题,本发明采用的技术方案是:一种热电厚膜制备的方法,热电厚膜浆料由热电材料颗粒、聚合物和有机溶剂组成,本发明使用的聚合物比例,仅使印刷在柔性基片上的热电厚膜浆料干燥后不自行脱落,热电厚膜浆料充分干燥后使用耐高温薄膜有粘胶的一面进行紧密覆盖,经过冷等静压处理获得性能优良的热电厚膜,热电颗粒充分而且紧密地接触,获得块材的电导率s并保护热电厚膜长时间工作在室温至230℃不易氧化的效果。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a method for preparing a thermoelectric thick film. The thermoelectric thick film slurry is composed of thermoelectric material particles, polymers and organic solvents. The polymer ratio used in the present invention is only The thermoelectric thick film paste printed on the flexible substrate does not fall off after drying. After the thermoelectric thick film paste is fully dried, it is tightly covered with the adhesive side of the high temperature resistant film, and the thermoelectric thick film with excellent performance is obtained after cold isostatic pressing. The film and the thermoelectric particles are fully and closely contacted to obtain the conductivity s of the bulk material and protect the thermoelectric thick film from oxidation at room temperature to 230°C for a long time.
所述的热电材料颗粒是P型或N型Bi2Te3基合金等室温附近热电性能良好的热电材料颗粒;所述的聚合物是聚苯乙烯或乙基纤维素等聚合物;所述的有机溶剂是甲苯、柠檬烯、松油醇等有机溶剂;所述的柔性基片是云母片等能承受等静压处理且热导率低、耐高温的基片;所述的印刷是掩膜印刷、丝网印刷、喷涂、打印等印刷方法;所述的本发明使用的聚合物比例,是仅使印刷在柔性基片上的热电厚膜浆料干燥后不自行脱落的最低聚合物比例;所述的耐高温薄膜是Kapton薄膜(聚酰亚胺薄膜)等能承受等静压处理且一面有粘胶的耐高温薄膜;所述的使用耐高温薄膜有粘胶的一面进行紧密覆盖是耐高温薄膜有粘胶的一面面向热电厚膜进行覆盖,而且覆盖后耐高温薄膜无明显气泡;所述的冷等静压处理是室温下对充分干燥并紧密覆盖耐高温薄膜的热电厚膜作1MPa以上并保压10秒以上的等静压处理;所述的电极是印刷在柔性基片上的银电极等或粘在耐高温薄膜有粘胶的一面,然后面向热电厚膜进行覆盖的铜箔、银箔等电极。The thermoelectric material particles are P-type or N-type Bi2Te3-based alloys and other thermoelectric material particles with good thermoelectric properties near room temperature; the polymer is a polymer such as polystyrene or ethyl cellulose; the organic solvent is organic solvents such as toluene, limonene, terpineol; the flexible substrate is a substrate such as mica sheet that can withstand isostatic pressing and has low thermal conductivity and high temperature resistance; the printing is mask printing, screen printing, etc. Printing, spraying, printing and other printing methods; the polymer ratio used in the present invention is the lowest polymer ratio that only makes the thermoelectric thick film paste printed on the flexible substrate dry and does not fall off by itself; the high temperature resistant The film is a Kapton film (polyimide film), etc., which can withstand isostatic pressure treatment and has a high-temperature resistant film with adhesive on one side; One side of the thermoelectric thick film is covered, and the high temperature resistant film has no obvious bubbles after covering; the cold isostatic pressing treatment is to fully dry and tightly cover the thermoelectric thick film of the high temperature resistant film at room temperature for more than 1 MPa and hold the pressure for 10 Seconds or more isostatic pressure treatment; the electrodes are silver electrodes printed on flexible substrates, or electrodes such as copper foils and silver foils that are attached to the adhesive side of the high-temperature resistant film and then covered with the thermoelectric thick film.
导体厚膜的制备方法设计灵活,投资小,成本低,性能可靠,已用于电压高、电流大、大功率的场合,适用于热电厚膜的制备。导体厚膜通常是在聚合物基体中加入金属粒子等导电填料来制备,通过导电填料实现导电,其导电机理可以用穿流理论和隧穿效应来解释:穿流理论认为,当导电填料的填充量达到穿流阈值后,原本处于独立分散状态的金属粒子开始相互接触,形成连续的网络结构,使导电厚膜具有导电性能;而隧穿效应则考虑到聚合物的绝缘性,认为金属粒子上覆盖了一层绝缘的有机薄膜,粒子与粒子之间只有通过粒子之间隧穿效应,电子才能穿过绝缘层,达到传导的效果。The preparation method of the conductor thick film is flexible in design, small in investment, low in cost, and reliable in performance. Conductor thick films are usually prepared by adding conductive fillers such as metal particles to the polymer matrix. Conduction is achieved through conductive fillers. The conductive mechanism can be explained by the flow-through theory and tunneling effect: the flow-through theory believes that when the conductive filler is filled After the amount reaches the through-flow threshold, the metal particles that were originally in an independently dispersed state begin to contact each other to form a continuous network structure, making the conductive thick film conductive; while the tunneling effect takes into account the insulation of the polymer, it is considered that the metal particles on the Covered with an insulating organic film, the particles can only pass through the insulating layer through the tunneling effect between particles to achieve the effect of conduction.
本发明使用的聚合物比例,仅使印刷在柔性基片上的热电厚膜浆料干燥后不自行脱落,热电厚膜浆料充分干燥后使用耐高温薄膜有粘胶的一面进行紧密覆盖,经过冷等静压处理获得性能优良的热电厚膜。在聚合物的比例和冷等静压处理的双重作用下,热电颗粒充分而且紧密地接触,可以大幅度提高穿流导电效果,获得块材的电导率s,从而提高其热电性能,另外,由于耐高温薄膜的保护,热电厚膜即使长时间工作在室温至230℃也不易氧化。The polymer ratio used in the present invention is such that the thermoelectric thick film paste printed on the flexible substrate does not fall off after drying. After the thermoelectric thick film paste is fully dried, it is tightly covered with the adhesive side of the high temperature resistant film. The thermoelectric thick film with excellent performance is obtained by isostatic pressing. Under the dual effects of polymer ratio and cold isostatic pressing treatment, the thermoelectric particles are fully and closely contacted, which can greatly improve the conduction effect of through-flow, obtain the conductivity s of the block, and improve its thermoelectric performance. In addition, due to Protection of high temperature resistant film, thermoelectric thick film is not easy to oxidize even if it works for a long time at room temperature to 230°C.
长条膜状热电臂的制作是提高热电发电效率的可行方法,导体厚膜的制备方法适用于热电厚膜的制备。热电厚膜在基片上的附着和成型需要使用有聚合物粘结剂,聚合物基体的存在对热电系数S影响不大,但将使热电厚膜颗粒之间的相互接触减少,使穿流导电下降,热电厚膜的电导率s下降2~3个数量级,热电性能明显下降。The manufacture of long film-shaped thermoelectric arms is a feasible method to improve the efficiency of thermoelectric power generation, and the preparation method of conductor thick film is suitable for the preparation of thermoelectric thick film. The attachment and molding of the thermoelectric thick film on the substrate requires the use of a polymer binder. The existence of the polymer matrix has little effect on the thermoelectric coefficient S, but it will reduce the mutual contact between the thermoelectric thick film particles and make the through-current conduction Decrease, the conductivity s of the thermoelectric thick film decreases by 2 to 3 orders of magnitude, and the thermoelectric performance decreases obviously.
与现有技术相比,有益效果是:本发明使用的聚合物比例,仅使印刷在印有电极的柔性基片上的热电厚膜浆料干燥后不自行脱落,热电厚膜浆料充分干燥后使用耐高温薄膜有粘胶的一面进行紧密覆盖,经过冷等静压处理获得性能优良的热电厚膜。由于本发明聚合物的比例是仅使印刷在柔性基片上的热电厚膜浆料干燥后不自行脱落的最低比例,热电厚膜在柔性基片上的附着和成型由紧密覆盖的耐高温薄膜和冷等静压处理获得,热电颗粒充分而且紧密地接触,不仅获得块材的电导率s从而提高其热电性能,而且由于耐高温薄膜的保护,热电厚膜即使长时间工作在室温至230℃也不易氧化。Compared with the prior art, the beneficial effect is: the polymer ratio used in the present invention only makes the thermoelectric thick film paste printed on the flexible substrate printed with electrodes not fall off after drying, and the thermoelectric thick film paste is fully dried. The adhesive side of the high-temperature resistant film is used for tight covering, and a thermoelectric thick film with excellent performance is obtained after cold isostatic pressing. Because the ratio of the polymer of the present invention is the lowest ratio that only makes the thermoelectric thick film paste printed on the flexible substrate dry and does not fall off automatically, the adhesion and molding of the thermoelectric thick film on the flexible substrate are determined by the tightly covered high temperature resistant film and cold It is obtained by isostatic pressing, and the thermoelectric particles are fully and closely contacted, which not only obtains the electrical conductivity s of the bulk material to improve its thermoelectric performance, but also because of the protection of the high temperature resistant film, the thermoelectric thick film is not easy to work even at room temperature to 230°C for a long time oxidation.
附图说明Description of drawings
图1是本发明工艺流程示意图。Fig. 1 is a schematic diagram of the process flow of the present invention.
图2是室温下P型Bi2Te3基合金条状试样热电系数S测试数据曲线。Fig. 2 is the test data curve of the pyroelectric coefficient S of the P-type Bi2Te3-based alloy strip sample at room temperature.
图3是室温下P型Bi2Te3基合金热电厚膜热电系数S测试数据曲线。Fig. 3 is a test data curve of P-type Bi2Te3-based alloy thermoelectric thick-film pyroelectric coefficient S at room temperature.
具体实施方式Detailed ways
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as a limitation on this patent.
如图1所示,为本发明的工艺流程示意图,包括有柔性基片1,电极2,掩模3,热电厚膜4,耐高温薄膜5。As shown in FIG. 1 , it is a schematic diagram of the process flow of the present invention, including a flexible substrate 1 , an electrode 2 , a mask 3 , a thermoelectric thick film 4 , and a high temperature-resistant film 5 .
把热电材料颗粒、聚合物和有机溶剂研磨成粘度合适的热电厚膜浆料,其中使用的聚合物的比例,仅使使用掩模3印刷在印有电极2的柔性基片1上的热电厚膜4干燥后不自行脱落,热电厚膜浆料充分干燥后使用耐高温薄膜5有粘胶的一面进行紧密覆盖,经过冷等静压处理获得性能优良的热电厚膜,热电颗粒充分而且紧密地接触,获得块材的电导率s并保护热电厚膜长时间工作在室温至230℃不易氧化的效果。Grinding thermoelectric material particles, polymers and organic solvents into thermoelectric thick film slurry with suitable viscosity, wherein the proportion of polymer used is only to make the thermoelectric thick film printed on the flexible substrate 1 printed with electrodes 2 using mask 3 The film 4 does not fall off by itself after drying. After the thermoelectric thick film slurry is fully dried, it is tightly covered with the adhesive side of the high temperature resistant film 5. After cold isostatic pressing, a thermoelectric thick film with excellent performance is obtained, and the thermoelectric particles are fully and tightly packed. Contact, to obtain the conductivity s of the bulk material and to protect the thermoelectric thick film from oxidation at room temperature to 230°C for a long time.
实施例1Example 1
下面通过实验来说明本发明本发明聚合物的比例是仅使印刷在柔性基片上的热电厚膜浆料干燥后不自行脱落的最低比例,热电厚膜在柔性基片上的附着和成型由紧密覆盖的耐高温薄膜和冷等静压处理获得,以验证本发明不仅获得块材的电导率s从而提高其热电性能的优点:The ratio of the polymer of the present invention is the lowest ratio that only makes the thermoelectric thick film slurry printed on the flexible substrate dry and does not fall off by itself through experiments. The adhesion and molding of the thermoelectric thick film on the flexible substrate are closely covered The high temperature resistant film and cold isostatic pressing treatment are obtained to verify that the present invention not only obtains the electrical conductivity s of the bulk material, thereby improving its thermoelectric performance:
如图1所示,为本发明的工艺流程示意图,包括有柔性基片1,电极2,掩模3,热电厚膜4,耐高温薄膜5。As shown in FIG. 1 , it is a schematic diagram of the process flow of the present invention, including a flexible substrate 1 , an electrode 2 , a mask 3 , a thermoelectric thick film 4 , and a high temperature-resistant film 5 .
P型Bi2Te3基合金条状试样的长、宽、厚分别为29.3mm、3.5mm和2.1mm,室温下,使用四端法,用精密LCR自动平衡电桥以60Hz的交流信号测得试样的电阻为0.116欧姆,计算得到电导率s为343S/cm;室温下,条状试样一端以PTC加热片进行加热,用多路巡检仪测量试样两端的电势差DV随两端温差DT的变化过程,其斜率为热电系数S(如图2所示),由图2的数据可以得到,热电系数S为382mV/K,计算得到功率因子S2s为50mW/cm×K2。The length, width and thickness of P-type Bi2Te3-based alloy strip samples are 29.3mm, 3.5mm and 2.1mm respectively. At room temperature, using the four-terminal method, the sample is measured with a precision LCR automatic balancing bridge and an AC signal of 60Hz. The resistance of the sample is 0.116 ohms, and the calculated conductivity s is 343S/cm; at room temperature, one end of the strip sample is heated with a PTC heating sheet, and the potential difference DV at both ends of the sample is measured by a multi-channel inspection instrument. In the changing process, the slope is the thermoelectric coefficient S (as shown in Figure 2), which can be obtained from the data in Figure 2. The thermoelectric coefficient S is 382mV/K, and the calculated power factor S2s is 50mW/cm×K2.
把P型Bi2Te3基合金条状试样粉碎研磨后过200目筛,与乙基纤维素和松油醇混合研磨成粘度合适的热电厚膜浆料,其中乙基纤维素和P型Bi2Te3基合金粉末的质量比例为0.52%,使用厚度为0.10mm厚的胶片掩模3,把热电厚膜浆料印刷在印有银电极2的云母基片1上,云母基片的厚度为0.20mm,移去掩模3后,获得成型的热电厚膜4,热电厚膜4充分干燥后不自行脱落,使用耐高温的Kapton(聚酰亚胺)薄膜5有粘胶的一面对热电厚膜4进行紧密覆盖,Kapton(聚酰亚胺)薄膜5的厚度为0.055mm,然后经过10MPa保压1分钟的冷等静压处理,获得长、宽、厚(扣除云母基片和Kapton薄膜厚度)分别为25.2mm、4.0mm和0.027mm的P型Bi2Te3基合金热电厚膜。室温下,使用四端法,用精密LCR自动平衡电桥以60Hz的交流信号测得试样的电阻为13.4欧姆,计算得到电导率s为174S/cm。由于热电颗粒充分而且紧密地接触,与P型Bi2Te3基合金条状试样相比,热电厚膜的电导率s仅下降一半。室温下,热电厚膜试样一端以PTC加热片进行加热,用多路巡检仪测量试样两端的电势差DV随两端温差DT的变化过程,其数据曲线如图3所示,由图3的数据可以得到,热电系数S为385mV/K,与P型Bi2Te3基合金条状试样相比,热电厚膜的热电系数S几乎不变,计算得到功率因子S2s为26mW/cm×K2。The P-type Bi2Te3-based alloy strip sample is crushed and ground, passed through a 200-mesh sieve, mixed with ethyl cellulose and terpineol and ground into a thermoelectric thick-film slurry with a suitable viscosity, wherein ethyl cellulose and P-type Bi2Te3-based alloy The mass ratio of the powder is 0.52%. Using a film mask 3 with a thickness of 0.10 mm, the thermoelectric thick film paste is printed on the mica substrate 1 printed with silver electrodes 2. The thickness of the mica substrate is 0.20 mm. After the mask 3 is removed, the formed thermoelectric thick film 4 is obtained. After the thermoelectric thick film 4 is fully dried, it will not fall off automatically. Tightly cover, the thickness of Kapton (polyimide) film 5 is 0.055mm, then through the cold isostatic pressing treatment of 10MPa holding pressure 1 minute, obtain length, width, thickness (deduct mica substrate and Kapton film thickness) respectively 25.2mm, 4.0mm and 0.027mm P-type Bi2Te3-based alloy thermoelectric thick film. At room temperature, using the four-terminal method, the resistance of the sample was measured as 13.4 ohms with a precision LCR automatic balancing bridge with an AC signal of 60 Hz, and the calculated conductivity s was 174 S/cm. Due to the full and close contact of the thermoelectric particles, the electrical conductivity s of the thermoelectric thick film only drops by half compared with the P-type Bi2Te3-based alloy strip sample. At room temperature, one end of the thermoelectric thick film sample is heated with a PTC heating plate, and the multi-channel inspection instrument is used to measure the change process of the potential difference DV at both ends of the sample with the temperature difference DT between the two ends. The data curve is shown in Figure 3. The data can be obtained, and the thermoelectric coefficient S is 385mV/K. Compared with the P-type Bi2Te3-based alloy strip sample, the thermoelectric coefficient S of the thermoelectric thick film is almost unchanged, and the calculated power factor S2s is 26mW/cm×K2.
通过以上的实施例可以看出,本发明使用的聚合物比例,仅使印刷在印有电极的柔性基片上的热电厚膜浆料干燥后不自行脱落,热电厚膜浆料充分干燥后使用耐高温薄膜有粘胶的一面进行紧密覆盖,经过冷等静压处理获得性能优良的热电厚膜。在聚合物的比例和冷等静压处理的双重作用下,热电颗粒充分而且紧密地接触,电导率s为174S/cm,热电系数S为385mV/K,功率因子S2s为26mW/cm×K2,本发明制备的热电厚膜获得块材的电导率s,具有较高的热电性能。It can be seen from the above examples that the polymer ratio used in the present invention only prevents the thermoelectric thick film paste printed on the flexible substrate printed with electrodes from falling off after drying, and the thermoelectric thick film paste can be used after being fully dried. The side of the high-temperature film with adhesive is tightly covered, and a thermoelectric thick film with excellent performance is obtained after cold isostatic pressing. Under the dual effects of polymer ratio and cold isostatic pressing treatment, the thermoelectric particles are fully and closely contacted, the electrical conductivity s is 174S/cm, the thermoelectric coefficient S is 385mV/K, and the power factor S2s is 26mW/cm×K2, The thermoelectric thick film prepared by the invention obtains the electrical conductivity s of the bulk material, and has higher thermoelectric performance.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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| CN104115295A (en) * | 2012-02-24 | 2014-10-22 | 国立大学法人九州工业大学 | Thermoelectric conversion material |
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