CN105001438A - Method for modification of polyurethane film for protective glass - Google Patents
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Abstract
本发明涉及材料表面改性技术,旨在提供一种防护玻璃用聚氨酯胶片的改性方法。包括:将硅烷偶联剂KH550、去离子水和无水乙醇混合,得到硅烷偶联剂KH550稀溶液;然后在30℃条件下搅拌8h,充分水解;将洗净烘干的聚氨酯胶片放入其中,在30℃条件下超声处理1~10min;取出聚氨酯胶片,洗净烘干,得到经表面改性的聚氨酯胶片。改性后的聚氨酯胶片与聚氨酯原片相比,透光率得到大幅提升,胶片表面的接触角有明显的下降,即表面张力增大,表面润湿能力增强。粘接强度得到提升,使用改性后胶片复合得到的防护玻璃的透光率有所提升。本发明操作简单实用,成本低廉,易于运用在生产实践中;能够用于提升复合玻璃有机-无机粘接强度。
The invention relates to material surface modification technology and aims to provide a method for modifying polyurethane film for protective glass. Including: mixing silane coupling agent KH550, deionized water and absolute ethanol to obtain a dilute solution of silane coupling agent KH550; then stirring at 30°C for 8 hours to fully hydrolyze; put the washed and dried polyurethane film into it , ultrasonic treatment at 30° C. for 1 to 10 minutes; take out the polyurethane film, wash and dry it, and obtain a surface-modified polyurethane film. Compared with the original polyurethane film, the light transmittance of the modified polyurethane film is greatly improved, and the contact angle of the film surface is significantly reduced, that is, the surface tension is increased and the surface wetting ability is enhanced. The bonding strength is improved, and the light transmittance of the protective glass compounded with the modified film is improved. The invention has the advantages of simple and practical operation, low cost and easy application in production practice; it can be used to improve the organic-inorganic bonding strength of composite glass.
Description
技术领域technical field
本发明属于材料表面改性和防护玻璃的技术领域,具体涉及一种防护玻璃用聚氨酯(PU)胶片的改性工艺,旨在通过改性工艺,得到一种光学性能和粘接性能均优异的聚氨酯胶片。The invention belongs to the technical field of material surface modification and protective glass, and in particular relates to a modification process of polyurethane (PU) film for protective glass. Polyurethane film.
背景技术Background technique
防护玻璃是指具有玻璃的透光性能,同时又具有一定防护能力的透明材料,其防护原理是玻璃将冲击动能转化为玻璃的弹性势能和破碎后的表面能,从而达到防护目的,在国家政要保护、军警防护、保障航空航天和金融活动安全等方面发挥了重要作用。此外,随着社会经济的发展以及民众安防意识的不断提高,防护玻璃已经开始渗透到金融、交通等社会生活的各个行业,民用防护玻璃的需求也在不断增长。Protective glass refers to a transparent material that has the light transmission properties of glass and has a certain protective ability. The protective principle is that the glass converts the impact kinetic energy into the elastic potential energy of the glass and the broken surface energy, so as to achieve the purpose of protection. It has played an important role in protection, military and police protection, and ensuring the safety of aerospace and financial activities. In addition, with the development of social economy and the continuous improvement of public security awareness, protective glass has begun to penetrate into various industries of social life such as finance and transportation, and the demand for civilian protective glass is also growing.
从结构角度讲,防护玻璃可分为钢化玻璃、夹层玻璃、复合玻璃和贴膜玻璃。其中,复合玻璃是以无机玻璃(G)作为面板材料,聚氨酯(PU)作为中间缓冲、粘接层,聚碳酸酯(PC)作为背板材料,即Glass/PU/PC防护结构。通过对比不同结构防护玻璃的抗冲击性能、耐候性能、热稳定性等各项性能,复合玻璃的综合性能更优异。From a structural point of view, protective glass can be divided into tempered glass, laminated glass, composite glass and film glass. Among them, the composite glass uses inorganic glass (G) as the panel material, polyurethane (PU) as the intermediate buffer and adhesive layer, and polycarbonate (PC) as the back sheet material, that is, Glass/PU/PC protective structure. By comparing the impact resistance, weather resistance, thermal stability and other properties of protective glass with different structures, the comprehensive performance of composite glass is better.
聚氨酯(PU)是指分子链中包含氨酯基(—NH—COO—)或异氰酸酯基(—NCO)的大分子化合物,主要由二元或多元异氰酸酯,与含有两个或两个以上活泼氢化合物,通过逐步聚合反应聚合而成。聚氨酯膜具有较好的的耐磨性、耐低温性以及热稳定性,是复合防护玻璃有机-无机复合的最佳胶片选择。但另一方面,胶片本身的表面活性较低,其粘接性能有待于进一步提升。Polyurethane (PU) refers to a macromolecular compound containing urethane group (—NH—COO—) or isocyanate group (—NCO) in its molecular chain, mainly composed of dibasic or polyisocyanate, and containing two or more active hydrogens. Compounds that are polymerized by stepwise polymerization. Polyurethane film has good wear resistance, low temperature resistance and thermal stability, and is the best film choice for organic-inorganic composite protective glass. But on the other hand, the surface activity of the film itself is low, and its adhesive performance needs to be further improved.
对于聚氨酯的表面改性,方法可以分为交联改性、共聚改性、共混改性和复合改性四种,本发明用硅烷偶联剂溶液对聚氨酯胶片表面进行改性,提高胶片的粘结强度,也提高聚氨酯胶片作为复合玻璃的中间粘接层的使用性能。For the surface modification of polyurethane, the method can be divided into cross-linking modification, copolymerization modification, blending modification and compound modification four kinds, the present invention uses silane coupling agent solution to modify the surface of polyurethane film, improve the film The bonding strength also improves the performance of the polyurethane film as the intermediate bonding layer of composite glass.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有技术中的不足,提供一种防护玻璃用聚氨酯胶片的改性方法。主要是采用溶液超声处理聚氨酯胶片,以提升聚氨酯胶片的粘接性能。The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art and provide a method for modifying polyurethane film for protective glass. The solution is mainly used to ultrasonically treat the polyurethane film to improve the adhesive performance of the polyurethane film.
为解决技术问题,本发明的解决方案是:For solving technical problem, solution of the present invention is:
提供一种防护玻璃用聚氨酯胶片的改性方法,包括以下步骤:A method for modifying a polyurethane film for protective glass is provided, comprising the following steps:
(1)将硅烷偶联剂KH550、去离子水和无水乙醇混合,得到硅烷偶联剂KH550稀溶液;以硅烷偶联剂KH550稀溶液为100重量份计算,三种物料的配比关系为:(1) Silane coupling agent KH550, deionized water and dehydrated alcohol are mixed to obtain silane coupling agent KH550 dilute solution; with silane coupling agent KH550 dilute solution being 100 parts by weight, the proportioning relationship of the three materials is :
硅烷偶联剂KH550 1.3~1.7 重量份Silane coupling agent KH550 1.3~1.7 parts by weight
去离子水 3.3~3.7 重量份Deionized water 3.3~3.7 parts by weight
无水乙醇 95 重量份Absolute ethanol 95 parts by weight
(2)将硅烷偶联剂KH550稀溶液在30℃条件下搅拌8h,使硅烷偶联剂KH550充分水解;(2) Stir the dilute solution of silane coupling agent KH550 at 30°C for 8 hours to fully hydrolyze the silane coupling agent KH550;
(3)将洗净烘干的聚氨酯胶片放入经水解处理的硅烷偶联剂KH550稀溶液中,在30℃条件下超声处理1~10min;(3) Put the cleaned and dried polyurethane film into the dilute solution of hydrolyzed silane coupling agent KH550, and ultrasonically treat it at 30°C for 1-10 minutes;
(4)取出聚氨酯胶片,洗净烘干,得到经表面改性的聚氨酯胶片。(4) Take out the polyurethane film, wash and dry to obtain a surface-modified polyurethane film.
本发明中,所述步骤(2)中的搅拌为磁力搅拌,转速为500rpm。In the present invention, the stirring in the step (2) is magnetic stirring, and the rotating speed is 500 rpm.
本发明中,所述步骤(3)中的洗净烘干是指:将聚氨酯胶片依次放入无水乙醇和去离子水中分别超声清洗15min,然后置于烘箱在40℃条件下烘干。In the present invention, the washing and drying in the step (3) refers to: putting the polyurethane film into absolute ethanol and deionized water for 15 minutes to ultrasonically clean it respectively, and then drying it in an oven at 40°C.
本发明中,所述步骤(4)中的洗净烘干是指:将改性处理后的聚氨酯胶片置于去离子水中超声清洗30min,最后置于烘箱在40℃条件下烘干。In the present invention, the cleaning and drying in the step (4) refers to: ultrasonically cleaning the modified polyurethane film in deionized water for 30 minutes, and finally drying in an oven at 40°C.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明改性后的聚氨酯胶片与聚氨酯原片相比,透光率得到大幅提升,胶片表面的接触角有明显的下降,即表面张力增大,表面润湿能力增强。(1) Compared with the original polyurethane film, the modified polyurethane film of the present invention has a greatly improved light transmittance, and a significant decrease in the contact angle on the surface of the film, that is, the surface tension increases and the surface wettability increases.
(2)本发明改性后的聚氨酯胶片的粘接强度得到提升,使用改性后胶片复合得到的防护玻璃的透光率有所提升。(2) The bonding strength of the modified polyurethane film of the present invention is improved, and the light transmittance of the protective glass obtained by compounding the modified film is improved.
(3)本发明能够用于提升复合玻璃(Glass/PU/PC)有机-无机粘接强度,主要是针对所用聚氨酯(PU)胶片的粘接性能的提升。与其它改性方法相比,本发明的改进方法操作简单实用,成本低廉,易于运用在生产实践中。(3) The present invention can be used to improve the organic-inorganic bonding strength of composite glass (Glass/PU/PC), mainly aimed at improving the bonding performance of the polyurethane (PU) film used. Compared with other modification methods, the improved method of the present invention is simple and practical in operation, low in cost and easy to apply in production practice.
附图说明Description of drawings
图1为本发明实施例1、2、3所得聚氨酯胶片与聚氨酯原片的透光率。Fig. 1 is the light transmittance of the polyurethane film obtained in Examples 1, 2, and 3 of the present invention and the original polyurethane film.
图2为本发明实施例1、2、3所得复合玻璃和原胶片复合玻璃的透光率。Fig. 2 is the light transmittance of the composite glass obtained in Examples 1, 2 and 3 of the present invention and the original film composite glass.
具体实施方式Detailed ways
实施例1Example 1
将聚氨酯(PU)胶片裁剪成30mm×10mm,分别放入无水乙醇、去离子水中先后各超声清洗15min,取出胶片,放在培养皿上,置于40℃烘箱中干燥。Polyurethane (PU) films were cut into 30 mm × 10 mm, put into absolute ethanol and deionized water and ultrasonically cleaned for 15 min, respectively, and the films were taken out, placed on petri dishes, and dried in an oven at 40 °C.
用天平分别按重量分数为1.3wt%、95%、3.7wt%的比例称取硅烷偶联剂KH550、无水乙醇和去离子水,密封置于烧杯中,温度为30℃的环境下,磁力搅拌8个小时,转速为500rpm,使偶联剂充分水解。Use a balance to weigh the silane coupling agent KH550, absolute ethanol and deionized water according to the proportions of 1.3wt%, 95%, and 3.7wt%, respectively, and seal them in a beaker at a temperature of 30°C. Stir for 8 hours at a speed of 500 rpm to fully hydrolyze the coupling agent.
将洗净烘干的PU胶片放入水解后的硅烷偶联剂KH550稀溶液中,在30℃的温度下,超声处理1min,处理后的胶片用去离子水超声清洗30min,置于40℃烘箱中干燥。Put the washed and dried PU film into the dilute solution of hydrolyzed silane coupling agent KH550, and ultrasonically treat it for 1min at a temperature of 30°C. The treated film is ultrasonically cleaned with deionized water for 30min, and placed in an oven at 40°C. Medium dry.
用所得PU胶片与玻璃、聚碳酸酯(PC)制粘接测试试样,在真空烘箱中,120℃、真空度为0.1MPa的环境下放置6h,在万能材料试验机上进行粘接强度测试。Use the obtained PU film to bond with glass and polycarbonate (PC) to test the sample, place it in a vacuum oven at 120°C and a vacuum of 0.1MPa for 6 hours, and perform a bond strength test on a universal testing machine.
用所得的PU复合制备防护玻璃(Glass/PU/PC)和改性后的PU胶片,进行透光率测试。The protective glass (Glass/PU/PC) and the modified PU film were prepared by compounding the obtained PU, and the light transmittance test was carried out.
实施例2Example 2
将聚氨酯(PU)胶片裁剪成30mm×10mm,分别放入无水乙醇、去离子水中先后各超声清洗15min,取出胶片,放在培养皿上,置于40℃烘箱中干燥。Polyurethane (PU) films were cut into 30 mm × 10 mm, put into absolute ethanol and deionized water and ultrasonically cleaned for 15 min, respectively, and the films were taken out, placed on petri dishes, and dried in an oven at 40 °C.
用天平分别按重量分数为1.5wt%、95%、3.5wt%的比例称取硅烷偶联剂KH550、无水乙醇和去离子水,密封置于烧杯中,温度为30℃的环境下,磁力搅拌8个小时,转速为500rpm,使偶联剂充分水解。Use a balance to weigh the silane coupling agent KH550, absolute ethanol and deionized water according to the proportions of 1.5wt%, 95%, and 3.5wt%, respectively, and place them in a sealed beaker at a temperature of 30°C. Stir for 8 hours at a speed of 500 rpm to fully hydrolyze the coupling agent.
将洗净烘干的PU胶片放入水解后的硅烷偶联剂KH550稀溶液中,在30℃的温度下,超声处理5min,将处理后的胶片用去离子水超声清洗30min,置于40℃烘箱中干燥。Put the washed and dried PU film into the dilute solution of hydrolyzed silane coupling agent KH550, and ultrasonically treat it for 5 minutes at a temperature of 30°C, then ultrasonically clean the treated film with deionized water for 30 minutes, and place it at 40°C Dry in the oven.
用所得PU胶片与玻璃、聚碳酸酯(PC)制粘接测试试样,在真空烘箱中,120℃、真空度为0.1MPa的环境下放置6h,在万能材料试验机上进行粘接强度测试。Use the obtained PU film to bond with glass and polycarbonate (PC) to test the sample, place it in a vacuum oven at 120°C and a vacuum of 0.1MPa for 6 hours, and perform a bond strength test on a universal testing machine.
用所得的PU复合制备防护玻璃(Glass/PU/PC)和改性后的PU胶片,进行透光率测试。The protective glass (Glass/PU/PC) and the modified PU film were prepared by compounding the obtained PU, and the light transmittance test was carried out.
实施例3Example 3
将聚氨酯(PU)胶片裁剪成30mm×10mm,分别放入无水乙醇、去离子水中先后各超声清洗15min,取出胶片,放在培养皿上,置于40℃烘箱中干燥。Polyurethane (PU) films were cut into 30 mm × 10 mm, put into absolute ethanol and deionized water and ultrasonically cleaned for 15 min, respectively, and the films were taken out, placed on petri dishes, and dried in an oven at 40 °C.
用天平分别按重量分数为1.7wt%、95%、3.3wt%的比例称取一定量的硅烷偶联剂KH550、无水乙醇和去离子水,密封置于烧杯中,温度为30℃的环境下,磁力搅拌8个小时,转速为500rpm,使偶联剂充分水解。Use a balance to weigh a certain amount of silane coupling agent KH550, absolute ethanol and deionized water according to the weight fraction of 1.7wt%, 95% and 3.3wt%, and place them in a sealed beaker at a temperature of 30°C. Under magnetic stirring for 8 hours, the rotation speed is 500rpm, so that the coupling agent is fully hydrolyzed.
将洗净烘干的PU胶片放入水解后的硅烷偶联剂KH550稀溶液中,在30℃的温度下,超声处理10min,将处理后的胶片用去离子水超声清洗30min,置于40℃烘箱中干燥。Put the washed and dried PU film into the dilute solution of hydrolyzed silane coupling agent KH550, and ultrasonically treat it for 10 minutes at a temperature of 30°C, then ultrasonically clean the treated film with deionized water for 30 minutes, and place it at 40°C Dry in oven.
用所得PU胶片与玻璃、聚碳酸酯(PC)制粘接测试试样,在真空烘箱中,120℃、真空度为0.1MPa的环境下放置6h,在万能材料试验机上进行粘接强度测试。Use the obtained PU film to bond with glass and polycarbonate (PC) to test the sample, place it in a vacuum oven at 120°C and a vacuum of 0.1MPa for 6 hours, and perform a bond strength test on a universal testing machine.
用所得的PU复合制备防护玻璃(Glass/PU/PC)和改性后的PU胶片,进行透光率测试。The protective glass (Glass/PU/PC) and the modified PU film were prepared by compounding the obtained PU, and the light transmittance test was carried out.
表1为本发明实施例1、2、3所得聚氨酯胶片与聚氨酯原片的粘接强度。Table 1 shows the bonding strength between the polyurethane film obtained in Examples 1, 2 and 3 of the present invention and the original polyurethane film.
从表中可以看出,聚氨酯原片的粘接强度为2.03MPa,而改性后聚氨酯胶片的粘接强度最大提升到了4.23MPa,增加了将近110%。因此可以得出结论,采用本发明的方法处理聚氨酯胶片,胶片对于玻璃、PC的有机-无机粘接强度有了明显的改善。It can be seen from the table that the bonding strength of the original polyurethane film is 2.03MPa, while the bonding strength of the modified polyurethane film has increased to 4.23MPa, an increase of nearly 110%. Therefore, it can be concluded that by adopting the method of the present invention to process the polyurethane film, the organic-inorganic bonding strength of the film to glass and PC has been significantly improved.
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| CN108587495A (en) * | 2018-03-02 | 2018-09-28 | 南宁珀源能源材料有限公司 | The method for improving anaerobic adhesive performance with silane coupling agent processing bonding plane |
| CN108587495B (en) * | 2018-03-02 | 2020-10-27 | 南宁珀源能源材料有限公司 | Method for improving performance of anaerobic adhesive by treating bonding surface with silane coupling agent |
| CN111497402A (en) * | 2020-04-24 | 2020-08-07 | Oppo广东移动通信有限公司 | Substrate with strengthening layer, preparation method, foldable cover plate and electronic equipment |
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