CN105004446A - Magnetic adsorption machine tool thermal temperature measuring device and temperature measurement method - Google Patents
Magnetic adsorption machine tool thermal temperature measuring device and temperature measurement method Download PDFInfo
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Abstract
本发明公开了一种磁吸附机床热测温装置,包括壳体、测温模块、控制模块,所述测温模块与控制模块电连接,所述测温模块前端设有温度传感器,温度传感器通过壳体上设置的通孔伸出壳体外,同侧壳体上还设置有磁吸附单元,壳体内部设置有挡板,测温模块后端通过弹簧与挡板连接。本发明通过设置磁吸附单元、将控制模块设置于密闭的壳体内部及集成无线收发、声光报警、GPS单元等方式,避免了人工手持温度测量端带来的不便,通过增强了测温装置对环境的适应性,实现了测温装置的无线化、一体化、小型化,便于携带使用可对大范围的多个测温点进行测温。
The invention discloses a thermal temperature measuring device for a magnetic adsorption machine tool, comprising a housing, a temperature measuring module, and a control module. The temperature measuring module is electrically connected to the control module. The through hole provided on the housing extends out of the housing, and a magnetic adsorption unit is provided on the housing on the same side, a baffle is provided inside the housing, and the rear end of the temperature measurement module is connected to the baffle through a spring. The invention avoids the inconvenience caused by manual hand-held temperature measurement terminals by setting the magnetic adsorption unit, setting the control module inside the airtight casing and integrating wireless transceiver, sound and light alarm, GPS unit, etc., and enhances the temperature measurement device. The adaptability to the environment has realized the wireless, integration and miniaturization of the temperature measuring device, and it is easy to carry and use to measure the temperature of multiple temperature measuring points in a wide range.
Description
技术领域technical field
本发明涉及温度测量技术领域,具体涉及种磁吸附机床热测温装置及测温方法。The invention relates to the technical field of temperature measurement, in particular to a thermal temperature measuring device and a temperature measuring method for a magnetic adsorption machine tool.
背景技术Background technique
目前,公知的测温装置,一般的组合形式是以通信电缆连接手持显示装置和温度测量端来实现测温的。温度测量端采集温度信号,通过通信电缆,传输到显示装置上。显示装置上的按键控制电子显示屏显示,从而达到温度信息直观的效果。但是,日常使用中,通信线缆意外拉扯,可能会造成通信不良或通信中断,而无意触碰按键可能会造成显示异常,给温度测量带来了不稳定因素。另外的测温装置,采用无线探测,对比颜色而得到温度信息,误差较大。At present, the common combination form of the known temperature measuring devices is to realize the temperature measurement by connecting the handheld display device and the temperature measuring terminal with a communication cable. The temperature measurement terminal collects the temperature signal and transmits it to the display device through the communication cable. The buttons on the display device control the display of the electronic display screen, so as to achieve the intuitive effect of temperature information. However, in daily use, accidental pulling of the communication cable may cause poor communication or interruption of communication, and unintentional touch of the button may cause abnormal display, which brings instability to temperature measurement. Another temperature measuring device uses wireless detection to obtain temperature information by comparing colors, and the error is relatively large.
发明内容Contents of the invention
本发明要解决的技术问题在于提供一种一体式小型化无线磁吸附机床热测温装置及测温方法,克服现有技术中无线探测测温不准、有线测温通过线缆连接测量端、显示控制端所带来的不便的问题。The technical problem to be solved by the present invention is to provide an integrated miniaturized wireless magnetic adsorption machine tool thermal temperature measurement device and temperature measurement method, which overcomes the inaccurate wireless detection and temperature measurement in the prior art, and the wired temperature measurement is connected to the measurement terminal through a cable. Problems with the inconvenience of displaying the console.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种磁吸附机床热测温装置,包括壳体、测温模块、控制模块,所述测温模块与控制模块电连接,所述测温模块前端设有温度传感器,温度传感器通过壳体上设置的通孔伸出壳体外,同侧壳体上还设置有磁吸附单元,壳体内部设置有挡板,测温模块后端通过弹簧与挡板连接。控制单元与温度传感器相连接,用于处理测温模块的电信号,磁吸附单元用于将装置吸附到被测物体表面。A thermal temperature measuring device for a magnetic adsorption machine tool, comprising a housing, a temperature measuring module, and a control module, the temperature measuring module is electrically connected to the control module, a temperature sensor is provided at the front end of the temperature measuring module, and the temperature sensor is installed on the housing The through hole protrudes out of the housing, and a magnetic adsorption unit is provided on the housing on the same side, a baffle is provided inside the housing, and the rear end of the temperature measurement module is connected to the baffle through a spring. The control unit is connected with the temperature sensor for processing the electrical signal of the temperature measurement module, and the magnetic adsorption unit is used for adsorbing the device to the surface of the measured object.
优选的,所述磁吸附单元设有支柱,所述支柱的长度不大于测温模块伸出壳体的长度。所述磁吸附单元的磁性结构设置于支柱的前端。这样,可使测温模块与被测物体紧密接触。Preferably, the magnetic adsorption unit is provided with a pillar, and the length of the pillar is not greater than the length of the temperature measurement module protruding from the housing. The magnetic structure of the magnetic adsorption unit is arranged at the front end of the pillar. In this way, the temperature measurement module can be in close contact with the measured object.
优选的,所述壳体为密闭结构,控制模块设置于壳体内部。Preferably, the housing is an airtight structure, and the control module is arranged inside the housing.
优选的,所述测温模块设置有限位板,防止测温探头被弹簧推出外壳。限位板设置有触发开关,所述触发开关将测温探头的伸缩程度传输至控制单元,以调整整个装置的状态,如测温或休眠。Preferably, the temperature measurement module is provided with a limit plate to prevent the temperature measurement probe from being pushed out of the shell by the spring. The limit plate is provided with a trigger switch, and the trigger switch transmits the expansion and contraction degree of the temperature measuring probe to the control unit to adjust the state of the whole device, such as temperature measurement or sleep.
优选的,所述控制模块还包括GPS单元,用于获取被测温点的位置信息。Preferably, the control module further includes a GPS unit, configured to obtain location information of the measured temperature point.
优选的,所述控制模块还包括无线收发器。所述无线收发器用于无线数据传输,接收无线控制端的设置信号,实现对测量单元时间和温度范围参数的设置。Preferably, the control module further includes a wireless transceiver. The wireless transceiver is used for wireless data transmission, receives the setting signal from the wireless control terminal, and realizes the setting of the time and temperature range parameters of the measurement unit.
优选的,所述控制模块还包括声光报警单元。如多色LED灯、蜂鸣器。Preferably, the control module further includes an audible and visual alarm unit. Such as multi-color LED lights, buzzer.
工作中,电源通过控制电路向控制模块各单元和测温模块供电,温度传感器将温度信号传输给控制电路,无线收发器能接收无线发射器的信号,对控制器内部的警戒温度和LED不同温度区域对应颜色进行更改,温度一旦达到或超过温度警戒值,蜂鸣器鸣响报警。而LED灯对不同温度区域有着不同颜色显示,温度值低于警戒值显示绿色,接近警戒值转为黄色,而达到警戒值或超出警戒值显示红色,相比数字,能更远处从颜色上即可分析当前测量温度所处温度区域。During work, the power supply supplies power to each unit of the control module and the temperature measurement module through the control circuit, the temperature sensor transmits the temperature signal to the control circuit, the wireless transceiver can receive the signal from the wireless transmitter, and monitor the warning temperature inside the controller and the different temperatures of the LEDs. The corresponding color of the area is changed, once the temperature reaches or exceeds the temperature warning value, the buzzer will sound an alarm. The LED lights have different color displays for different temperature areas. When the temperature value is lower than the warning value, it will display green, and when it is close to the warning value, it will turn yellow, and when it reaches the warning value or exceeds the warning value, it will display red. Compared with numbers, it can be farther away from the color. The temperature area where the current measurement temperature is located can be analyzed.
综上所述,本发明的磁吸附机床热测温装置通过设置磁吸附单元避免了人工手持温度测量端带来的不便,使测温装置具有更广的测温范围;通过将控制模块设置于密闭的壳体内部,增强了测温装置对环境的适应性;通过无线收发、声光报警等方式,使测温装置不需与显示控制终端有线连接;通过一体化模块实现了测温装置的一体化、小型化,便于携带使用;通过设置GPS单元,使使用者能通过无线控制端对多个测温装置进行精准定位,同时对大范围的多个测温点进行测温。In summary, the thermal temperature measuring device of the magnetic adsorption machine tool of the present invention avoids the inconvenience caused by manual hand-held temperature measuring terminals by setting the magnetic adsorption unit, so that the temperature measuring device has a wider temperature measuring range; by setting the control module on The airtight housing enhances the adaptability of the temperature measuring device to the environment; the temperature measuring device does not need to be connected to the display control terminal through wireless transmission and reception, sound and light alarms, etc.; the integrated module realizes the temperature measuring device. Integrated, miniaturized, easy to carry and use; by setting the GPS unit, the user can accurately locate multiple temperature measuring devices through the wireless control terminal, and measure the temperature of multiple temperature measuring points in a wide range at the same time.
为更好地实现上述目的,本发明还提供一种利用所述磁吸附机床热测温装置的便捷标准的测温方法,具体的,所述测温方法包括以下步骤:In order to better achieve the above object, the present invention also provides a convenient and standard temperature measurement method using the thermal temperature measurement device of the magnetic adsorption machine tool. Specifically, the temperature measurement method includes the following steps:
S1.由无线控制端向控制模块的无线收发器设置测温模块的测温时间和报警温度范围。同时,还可对初次测温时间和连续采样间隔时间进行设置。S1. Set the temperature measurement time and alarm temperature range of the temperature measurement module from the wireless control terminal to the wireless transceiver of the control module. At the same time, the initial temperature measurement time and continuous sampling interval time can also be set.
S2.将测温装置通过磁吸附单元吸附于被测温物体上,调整测温装置在被测温物体上的吸附位置,使测温探头与被测温物体表面稳定接触。S2. Adsorb the temperature measuring device on the temperature-measured object through the magnetic adsorption unit, adjust the adsorption position of the temperature-measuring device on the temperature-measured object, so that the temperature-measuring probe is in stable contact with the surface of the temperature-measured object.
S3.手动接通或自动触发温度测量单元使其进入测温工作状态,测温探头开始测温。S3. Manually switch on or automatically trigger the temperature measurement unit to enter the temperature measurement working state, and the temperature measurement probe starts to measure temperature.
S4.测温结束,控制单元将来自测温探头的温度信号转化为温度数值,并存储在存储芯片中。S4. After the temperature measurement is completed, the control unit converts the temperature signal from the temperature measurement probe into a temperature value and stores it in the memory chip.
优选的,当测量温度超过设定范围时,将触发声光报警装置,同时测温探头停止测量。Preferably, when the measured temperature exceeds the set range, the sound and light alarm device will be triggered, and the temperature measuring probe will stop measuring at the same time.
优选的,测温结束后,所述控制单元上连接的无线收发器将储存在存储芯片上的测试数据发送到无线控制端。Preferably, after the temperature measurement is completed, the wireless transceiver connected to the control unit sends the test data stored on the memory chip to the wireless control terminal.
附图说明Description of drawings
图1为本发明磁吸附机床热测温装置的电路示意图;Fig. 1 is the schematic circuit diagram of the thermal temperature measuring device of the magnetic adsorption machine tool of the present invention;
图2为本发明磁吸附机床热测温装置实施例的正视结构示意图;Fig. 2 is a front view structural schematic diagram of an embodiment of a thermal temperature measuring device for a magnetic adsorption machine tool of the present invention;
图3为本发明磁吸附机床热测温装置实施例的A-A剖面结构示意图;Fig. 3 is a schematic diagram of the A-A sectional structure of the embodiment of the thermal temperature measuring device of the magnetic adsorption machine tool of the present invention;
其中:1.壳体,2.磁吸附单元,3.温度传感器,4.无线收发器,5.弹簧,6.挡板,7.限位板,8.控制模块支架。Among them: 1. Housing, 2. Magnetic adsorption unit, 3. Temperature sensor, 4. Wireless transceiver, 5. Spring, 6. Baffle plate, 7. Limiting plate, 8. Control module bracket.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行进一步详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Preferred embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
下面结合附图和具体实施方式对本发明进行进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参照图1、图2、图3所示,一种磁吸附机床热测温装置,包括壳体1、测温模块、控制模块,所述测温模块与控制模块电连接,所述测温模块前端设有温度传感器3,温度传感器3通过壳体1上设置的通孔伸出壳体1外,同侧壳体1上还设置有磁吸附单元2,壳体1内部设置有挡板6,测温模块后端通过弹簧5与挡板6连接。控制单元与温度传感器3电连接,用于处理测温模块的电信号,磁吸附单元2用于将装置吸附到被测物体表面。所述磁吸附单元2设有支柱,所述支柱的长度不大于测温模块伸出壳体1的长度。所述磁吸附单元2的磁性结构设置于支柱的前端。所述壳体1为密闭结构,控制模块固定于壳体1内部设置的控制模块支架8上。Referring to Figure 1, Figure 2, and Figure 3, a thermal temperature measuring device for a magnetic adsorption machine tool includes a housing 1, a temperature measuring module, and a control module, the temperature measuring module is electrically connected to the control module, and the temperature measuring module The front end is provided with a temperature sensor 3, and the temperature sensor 3 protrudes out of the housing 1 through the through hole provided on the housing 1, and a magnetic adsorption unit 2 is also provided on the housing 1 on the same side, and a baffle 6 is provided inside the housing 1. The rear end of the temperature measurement module is connected to the baffle 6 through a spring 5 . The control unit is electrically connected with the temperature sensor 3 for processing the electrical signal of the temperature measurement module, and the magnetic adsorption unit 2 is used for adsorbing the device to the surface of the measured object. The magnetic adsorption unit 2 is provided with a pillar, and the length of the pillar is not greater than the length of the temperature measurement module protruding from the housing 1 . The magnetic structure of the magnetic adsorption unit 2 is arranged at the front end of the pillar. The housing 1 is a closed structure, and the control module is fixed on the control module bracket 8 provided inside the housing 1 .
所述测温模块设置有限位板7,防止测温探头被弹簧5推出外壳。限位板7设置有触发开关(图中未示),所述触发开关与控制单元电连接,触发开关将测温探头的伸缩程度传输至控制单元调整整个装置的状态,如测温或休眠。The temperature measurement module is provided with a limit plate 7 to prevent the temperature measurement probe from being pushed out of the casing by the spring 5 . The limit plate 7 is provided with a trigger switch (not shown in the figure), the trigger switch is electrically connected to the control unit, and the trigger switch transmits the stretching degree of the temperature measuring probe to the control unit to adjust the state of the whole device, such as temperature measurement or sleep.
参照图1所示,所述控制模块包括GPS单元,用于获取被测温点的位置信息;无线收发器4,无线收发器4用于无线数据传输,接收无线控制端的设置信号,实现对测量单元时间和温度范围参数的设置;声光报警单元,声光报警单元包括LED灯、蜂鸣器。工作时,电源通过控制电路向控制模块各单元和测温模块供电,温度传感器3将温度信号传输给控制电路,无线收发器4能接收无线发射器的信号,对控制器内部的警戒温度和LED不同温度区域对应颜色进行更改,温度一旦达到或超过温度警戒值,蜂鸣器鸣响报警。LED灯对不同温度区域有着不同颜色显示,如:温度值低于警戒值显示绿色,接近警戒值转为黄色,而达到警戒值或超出警戒值显示红色,从而能从LED灯光颜色上即可分析当前测量温度所处温度区域。With reference to shown in Figure 1, described control module comprises GPS unit, is used for obtaining the positional information of measured temperature point; Wireless transceiver 4, wireless transceiver 4 is used for wireless data transmission, receives the setting signal of wireless control terminal, realizes to measure Setting of unit time and temperature range parameters; sound and light alarm unit, the sound and light alarm unit includes LED lights and buzzers. When working, the power supplies power to each unit of the control module and the temperature measurement module through the control circuit, the temperature sensor 3 transmits the temperature signal to the control circuit, the wireless transceiver 4 can receive the signal of the wireless transmitter, and monitor the warning temperature and LED inside the controller. The corresponding colors of different temperature areas are changed. Once the temperature reaches or exceeds the temperature warning value, the buzzer will sound an alarm. LED lights have different color displays for different temperature areas, such as: when the temperature value is lower than the warning value, it will display green, when it is close to the warning value, it will turn yellow, and when it reaches the warning value or exceeds the warning value, it will display red, so that it can be analyzed from the color of the LED light. The temperature zone where the current measured temperature is located.
综上所述,本发明的磁吸附机床热测温装置通过设置磁吸附单元2避免了人工手持温度测量端带来的不便,使测温装置具有更广的测温范围;通过将控制模块设置于密闭的壳体1内部,增强了测温装置对环境的适应性;通过无线收发、声光报警等方式,使测温装置不需与显示控制终端有线连接;通过一体化模块实现了测温装置的一体化、小型化,便于携带使用;通过设置GPS单元,使使用者能通过无线控制端对多个测温装置进行精准定位,同时对大范围的多个测温点进行测温。In summary, the thermal temperature measuring device of the magnetic adsorption machine tool of the present invention avoids the inconvenience caused by the manual hand-held temperature measuring end by setting the magnetic adsorption unit 2, so that the temperature measuring device has a wider temperature measuring range; by setting the control module In the airtight casing 1, the adaptability of the temperature measuring device to the environment is enhanced; the temperature measuring device does not need to be connected to the display control terminal through wireless transmission and reception, sound and light alarms, etc.; the temperature measurement is realized through the integrated module The integration and miniaturization of the device is easy to carry and use; by setting the GPS unit, the user can accurately locate multiple temperature measuring devices through the wireless control terminal, and measure the temperature of multiple temperature measuring points in a wide range at the same time.
为更好地实现上述目的,本发明还提供一种利用所述磁吸附机床热测温装置的便捷标准的测温方法,具体的,所述测温方法包括以下步骤:In order to better achieve the above object, the present invention also provides a convenient and standard temperature measurement method using the thermal temperature measurement device of the magnetic adsorption machine tool. Specifically, the temperature measurement method includes the following steps:
S1.由无线控制端向控制模块的无线收发器4设置测温模块的测温时间和报警温度范围。同时,还可对初次测温时间和连续采样间隔时间进行设置。S1. Set the temperature measurement time and alarm temperature range of the temperature measurement module from the wireless control terminal to the wireless transceiver 4 of the control module. At the same time, the initial temperature measurement time and continuous sampling interval time can also be set.
S2.将测温装置通过磁吸附单元2吸附于被测温物体上,调整测温装置在被测温物体上的吸附位置,使测温探头与被测温物体表面稳定接触。S2. The temperature measuring device is adsorbed on the temperature-measured object through the magnetic adsorption unit 2, and the adsorption position of the temperature-measuring device on the temperature-measured object is adjusted so that the temperature-measuring probe is in stable contact with the surface of the temperature-measured object.
S3.手动接通或自动触发温度测量单元使其进入测温工作状态,测温探头开始测温。S3. Manually switch on or automatically trigger the temperature measurement unit to enter the temperature measurement working state, and the temperature measurement probe starts to measure temperature.
S4.测温结束,控制单元将来自测温探头的温度信号转化为温度数值,并存储在存储芯片中。S4. After the temperature measurement is completed, the control unit converts the temperature signal from the temperature measurement probe into a temperature value and stores it in the memory chip.
进一步的,当测量温度超过设定范围时,将触发声光报警装置,同时测温探头停止测量。Further, when the measured temperature exceeds the set range, the sound and light alarm device will be triggered, and the temperature measuring probe will stop measuring at the same time.
进一步的,测温结束后,所述控制单元上连接的无线收发器4将储存在存储芯片上的测试数据发送到无线控制端。Further, after the temperature measurement is completed, the wireless transceiver 4 connected to the control unit sends the test data stored on the memory chip to the wireless control terminal.
最后应说明的是:以上所述实施例仅为本发明的优选实施例,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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